KraussMaffei Berstorff technology for high-quality products

Quality products made on KraussMaffei Berstorff machinery for

2

• automotive industry

• building industry

• industrial applications and transport

• pharmaceutical/medical industry

• leisure and household applications

Automotive industry

Unterkapitel 1.1 – Tyres

Unterkapitel 1.2 – Rubber and TPE profiles

Unterkapitel 1.3 – Rubber hoses

Unterkapitel 1.4 – V-belts

Tyres

• Duplex, Triplex and Quadroplex systems for the manufacture of semi-finished products for passenger car and truck tyres:

treads

sidewalls

APEX profiles

4

Rubber and TPE profiles

Single- and multi-component rubber and TPE profiles used as: •sealing profiles for doors, windows, boots and engine bays•windscreen wipers•roof trims

KraussMaffei Berstorff technology: complete manufacturing lines for rubber and TPE profiles, from the extruder up to the winder

Rubber hoses

Complete lines for the manufacture of:

• fuel hoses

• cooling water hoses

• brake hoses

• manifold hoses

• hydraulic hoses

6

Moskau

V-belts

V-belts for the drive of:

• fans

• dynamos

• water pumps

KraussMaffei Berstorff

technology:

V-belt manufacturing machines

7

Moskau

Building industry

Unterkapitel 2.1 – Profiles

Unterkapitel 2.2 – Self-adhesive sealing tapes on the basis of butyl rubber

Unterkapitel 2.3 – AUMA

Unterkapitel 2.4 – Floor covering production lines

Profiles

9

MoskauSingle- and multi-component rubber, TPE and silicone profiles used as seals for

• windows

• doors

KraussMaffei Berstorff technology:

complete profile manufacturing lines, extrusion and vulcanisation

Self-adhesive sealing tapes on the basis of butyl rubber

Material data: •Elastic and having low temperature flexibility•Mooney viscosity 30 – 70 ME (125°C)

Fields of application: •Covering and sealing of joints, tubes, pipes,

air shafts, etc.•Diffusion-tight gluing of film and sheet used

for roof covering

KraussMaffei Berstorff technology:

Continuous production by means of ZE UTX

and ZE UT twin-screw extruders

AUMA

11

AUMA rotary presses for the manufacture of: • PVC floor coverings • rubber floor coverings• decorative laminates• particleboards and fibreboards

Floor covering production lines

12

floor coverings made from • PVC • PO • rubber

KraussMaffei Berstorff technology:

complete solutions from a single

supplier: • from raw materials feeders to winders• rubber and plastics processing

equipment, e.g.

extruder, calender or AUMA

Kapitel 4 – Industrial applications and transport

Unterkapitel 4.1 – Roller-head lines (examples)

Unterkapitel 4.2 – Rubber-coated rolls (example)

Unterkapitel 4.3 – Railway track mats (example)

Roller-head lines (examples)

14

KraussMaffei Berstorff roller-

head lines for the manufacture

of:

• conveyor belts

• printing blankets for the

printing industry

• elastomer roofing sheets

Rubber-coated rolls (example)

15

coating of rolls, sleeves, pipes, bars: • for use as guide rolls, varnishing rolls, printing rolls,

transport rolls, winder rolls, and embossing rolls• for use in the paper industry, film and sheet industry, food processing

industry, packaging industry and in general machine engineeringKraussMaffei Berstorff technology: Covermatic and strip winding systems

Railway track mats (example)

16

EPDM, SBR and MDR profiles for railway track mats

KraussMaffei Berstorff technology: complete profile manufacturing lines, extrusion and vulcanisation

Unterkapitel 5.1 – Silicone tubes

Kapitel 5 – Pharmaceutical/medical industry

Silicone tubes

18

KraussMaffei Berstorff profile

manufacturing line for the production of

silicone tubes for medical applications,

e.g.

• drainage catheter tubes

• feed tubes for peristaltic pumps

KraussMaffei Berstorff technology:

complete profile manufacturing lines,

extrusion and vulcanisation

Kapitel 6 – Leisure and household applications

Unterkapitel 6.1 – Neoprene rubber

Unterkapitel 6.2 – Rubber bands

Unterkapitel 6.3 – Rubber gym mats

Neoprene rubber

20

KraussMaffei Berstorff profile manufacturing lines for the production of neoprene rubber for diving suits

KraussMaffei Berstorff technology:

complete profile manufacturing lines, extrusion and vulcanisation

Rubber bands

21

production of rubber bands from elastomer products KraussMaffei Berstorff technology:• extrusion of a tube by means of

an extruder with extrusion die• tube transport through hot air

channel for vulcanisation• vulcanised tube cut into rubber

bands

Rubber gym mats

22

KraussMaffei Berstorff technology: • extruder for plasticising the compound• gear pump for uniform discharge• tubular sheet die for shaping the mat• mat vulcanisation

KraussMaffei Berstorff product range

Plastics technology

• single-screw extruders

• twin-screw extruders

• foam extrusion lines

• film and sheet extrusion lines

• plastics processing calenders

• pelletisers

Rubber technology

• extruders and extrusion lines rubber processing calenders

• rubber and TPE profile manufacturing lines

• AUMA® rotary presses

• V-belt manufacturing equipment

• roll covering equipment

23

Rubber processing extruders and extrusion lines

• high-performance extruders with throughput rates of up to 9,000 kg/h

• virtually all rubber compounds can be processed

applications:

• manufacture of technical rubber goods (profiles, webs, sheets, hoses, etc.) for the automotive and building industries, railway construction and shipbuilding

• extrusion of passenger car and truck tyre components

24

25

Bildbereich

• Duplex, Triplex and Quadroplex systems

• Products: treads, sidewalls and APEX profiles for car and truck tyres

Tyre profile extrusion lines

High-performance rubber processing calenders

26

• manufacture of double-side coated tyre cord

• manufacture of semi-finished conveyor belts

• manufacture of webs and sheets for technical rubber products

Roller-head lines

27

• combination of extruder, slot die and two- or three-roll calender

applications:

• manufacture of pore-free semi-finished rubber sheets for the manufacture of innerliners

(tyres) conveyor belts sealing strips

Fully automatic roll covering machinery:Covermatic® and strip-winding systems

28

• Covermatic: high-performance extruder and Covermatic crosshead,diameter up to 380 mm

• strip winding: high-performance extruder and fully automatic strip-winding system,diameter up to 2500 mm

applications:

• covering of rolls, sleeves, pipes or sticks for industrial applications, such as guide, varnishing or printing rolls, e.g. in the paper industry

Rubber profile manufacturing lines

• supply of complete system solutions – from the extruder to the final winder/cutter

• different vulcanising systems: microwave, salt bath or hot air channels

• products: single and multi-component profiles for the building and auto-motive industries (e.g. sealing profiles for windows and doors)

29

TPE profile manufacturing lines

30

• complete system solutions for foamed and compact TPE profiles • monoprofile or coextrusion lines for the manufacture of single- or multi-component

TPE profiles• integration of steel reinforcement• combination with different components for the manufacture of TPE/

rubber/hybrid profiles

Extrusion lines for the production of silicone tubes and profiles

31

• complete manufacturing lines with: rubber processing extruder GE

45, GE 60 or GE 90 IR shock channel hot air channel

• applications of silicone profiles:building industry etc.

• applications of silicone tubes: drainage catheter tubes medical applications feed tubes for peristaltic pumps,etc.

AUMA® rotary presses

32

applications:

• lamination of plastic film orsheets

• compaction of PO or PVC pellets and chips

• vulcanisation of rubber sheets

• hardening of decorative laminates (floor covering machines)

• manufacture of particleboards and fibreboards

V-belt manufacturing machines

33

typical applications of V-belts

made on KraussMaffei

Berstorff machinery:

• drive belts for agricultural

machinery,

• industrial drives,

• in the automotive industry,

• in household machinery.

Floor covering production lines

34

• complete solutions from a singlesupplier: from raw materials feeders to winders

• plastics and rubber processing features

• fast and easy colour changesand cleaning

typical products:

• PVC and PO floor coverings

35

Thank you for your attention

KraussMaffeiBerstorff GmbH An der Breiten Wiese 3/5D-30625 Hannover(++49 0511) 57 02-0(++49 0511) 56 19 16www.berstorff.de