Productivity Aids Pvt Ltd

At Productivity Aids Innovation is the way of life

About Us

We introduce ourselves as a ‘state of the art’ Tool Room situated at Bhosari - the heart of Pune’s industrial belt.  Established in 1989, we specialise in design and manufacture of all types of high quality Jigs, Fixtures, Special Gauges, Assembly Gadgets, Inspection Equipment and Special Purpose Machines and equipment. Our team, comprising of 16 qualified engineers and 15 experienced technicians, work hand in hand to keep the company’s focus on customer needs, product quality, and market competitiveness, which are the guiding principles of the management.

We also strive to remain on the cutting edge of global technological development, a fact that is recognized by many of our MNC customers with whom we have worked to develop many machines by visiting their parent plants abroad to study their existing machines and manufacturing processes.  The quality of our services can be gauged from the fact that many of our customers do not feel the need to have a Tool Room of their own.

We have excellent engineering and design facilities with the latest hardware and manned by dedicated engineers trained in the latest CAD software like AutoCAD, Solid Edge and Pro Engineer. However, we also manufacture items to customers’ drawings and specifications, and are conversant with most international standards.

Our Standard Room has been installed with TRIMOS VERTICAL Measuring System for the inspection of our products.  We have almost all the standard measuring instruments and equipment like Micrometers, Vernier Calipers, Height Master, Granite Surface Plate, Slip Gauge Box, Hardness Tester, etc.,

We are ISO 9001-2008 certified from TUV - as part of our constant Endeavour for improvement and enhancement of the quality of our products and customer service.

We have a separate Assembly and Testing Shop manned by trained engineers and technicians.  The Shop is equipped with adequate tools, tackles and material handling facilities including an EOT crane of 5 tons capacity.

Our esteemed clientele includes companies like ABB Ltd., Ador Powertron, Ashok Leyland, Artheon Battery Pvt. Ltd; Associated Powercon, Bajaj Auto, Behr India, Burckhardt Compression, Crompton Greaves, Cummins Generator Technologies, Emcan Electric Motors, Endress + Hauser, Endurance Systems, Escorts Ltd., Exide Industries Ltd., Forbes Gokak, Gabriel India, Greaves, Havells India Ltd; Hoerbiger India, Hindustan Composites, IPCL, Kirloskar McQuay, Neco Schubert & Salzer, Spaco Carburettors, Burckhardt Compression India Ltd., Uni Klinger, Tata AutoComp GY Batteries, Tata Auto Plastics, Tata Ficosa, Tata Toyo, Wartsila NSD India, Wonderpack Industries Pvt. Ltd.  We have exported machines to countries like Abudhabi, China, Japan, Romania and Sri Lanka.

We now request you to send us your specific inquiries. While thanking you for your time, we look forward to the pleasure of associating with you.

Shell Expansion Machine This is a Special Purpose hydraulic

press. The machine shown in the photograph is of a Shell Expansion Machine. This Shell Expansion Machine is used to expand the outer shell (pre-formed tube) to a slightly larger diameter of an Electric motor for easy and smooth entry of wound stator pack into it.

The Shell Expansion Machine is hydraulically operated to achieve the high tonnage and speed control required for the expansion.

Hydraulic Press The ability to invent, engineer &

manufacture Hydraulic Press machines to suit custom applications is the strength of our company.

We offer several frame styles to suit virtually every hydraulic press application.

All structural components of our hydraulic presses are optimized using finite element analysis to ensure maximum stiffness and torsional rigidity.

Frame Pressing And Crimping Machine

This Frame Pressing and Crimping Machine is a Special Purpose hydraulic press. The Frame Pressing and Crimping Machine shown in the photograph are for pressing the Stator Core Pack in the Stator frame and then crimping the same.

Special features of this Press Computer-analyzed for structure deflection Special unit for measuring clearance between the core

pack and mandrel The machine is controlled with PLC and SCADA

software with Computer for graphic display of current operation

Easy to collect and store the data Adequate safety features and interlocks.

Insulation Folding And Cutting Machine For Alternator Rotors

Insulation Folding And Cutting Machine for Alternator Rotors typically have insulation material of square U shapes, but with unequal legs. The material widths are also substantially more than that of closers. This machine is specifically designed for producing this paper.

The length to be cut as well as the number of pieces required can be pre-set on the machine HMI. The machine stops automatically after the set number of pieces are cut. The output is collected in a bin.

Insulation Paper Forming And Cutting Machine For Closer (Wedge)

This Insulation Paper Forming and Cutting Machine for Closer (Wedge) machine can also be used to cut plain paper to length without any folding operation, for applications like phase paper insulation.

The Insulation Paper Forming and Cutting Machine for Closer (Wedge) machine is PLC controlled, and completely guarded for operator safety (not shown in the picture). The machine works on 230V single phase input power and uses compressed air for the cutter. 

Insulation Paper Cuffing And Cutting Machine For Slot Liners

The input to the machine is the developed width of the paper, which is equal to the core length+ 4 times the cuff height required. The machine produces cuffs on both sides and then cuts the paper to the desired length. 

The length to be cut as well as the number of pieces required can be pre-set on the machine HMI.  The machine stops automatically after the set number of pieces are cut.  The output is collected in a bin. 

Insulation Paper Cuffing Machine

The machine produces cuffs on both sides and then rolls the cuffed insulation paper on another bobbin for storage.  The liners can be manually cut by a small photograph shearing machine into the desired lengths. 

There is no PLC or need for compressed air, and the input power is 3 phase 440V supply to the 1HP electric motor with variable frequency drive.  The machine can be stopped after the pre-set length to be cuffed is completed. These machines are most commonly used in Motor & Alternator and Insulation Paper Machines industry.

Insulation Paper Slitting Machine

These machines are most commonly used in Motor & Alternator and Insulation Paper Machines industry. After slitting, the Insulation paper is re-rolled into bobbins for further operation.

The slitting length can be programmed to minimize wastage. Slitting is done using special rotating cutters with no wastage of paper during slitting. Rolls up to 1 meter width can be accommodated.

Core Building

These machines are custom- designed for stacking, hydraulic clamping and building stator core packs by welding process. These machines are most commonly used in Motor & Alternator and Core Building industry.

The machine can be completely customized as per specific requirement for straight or skewed packs, manual or automatic welding, vertical or horizontal configuration, with or without hydraulic pack ejection etc.

Trickle Impregnation Machine

The machine automatically meters pre-set resin quantity for every stator. Resistance heating provides economical and energy saving impregnation method. These machines are most commonly used in Motor & Alternator and Resin Impregnation industry.

Single or multi-head plants can be offered to suit customer production rates and sizes. The typical cycle for a fully cured stator is about 15-25 minutes. The machine is PLC controlled for process consistency. The machine has recipe-handling capability for storing and recalling programs for different models.

Contact Us

Productivity Aids Pvt. Ltd. Contact Person: Mr. Shrikant Bute Mobile No: 8975760623 Concern Person: Mr. Mini Nair Concern Person No: 9881735092 Phone: +91 20 40772200 Fax No +91 20 40772299 Website: http://spm-india.com/ Address: J-336, M.I.D.C., Bhosari. City: Pune- 411026 State: Maharashtra Country: India