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P P roduc roduc t & t & T T echnic echnic al al Guide Guide Discover the Di fference Discover the Di fference CST Paving Stones & Versa-Lok ® Retaining Walls CST Paving Stones & Versa-Lok ® Retaining Walls

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Page 1: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

PProducroduct & t & TTechnicechnicalal

GuideGuide

Discover the DifferenceDiscover the DifferenceCST Paving Stones & Versa-Lok® Retaining WallsCST Paving Stones & Versa-Lok® Retaining Walls

Page 2: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

1© CST 8/08

Concrete Stone & Tile Corp.

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SECTION 1Mono-Cast Paver Technical GuideFAQ-Frequently asked Questions

Pages 2-9

SECTION 2Paver Design Guide

Pattern LayoutsPages 10-19

SECTION 3Paver Installation Guide

Spanish Installation GuidePages 20-28

SECTION 4Versa-Lok® Retaining Wall

Technical GuidePages 29-36

SECTION 5Versa-Lok® Retaining Wall

Design GuidePages 37-57

SECTION 6Versa-Lok® Installation Guide

Spanish Installation GuidePages 58-60

INDEXINDEX

Product & TechnicalInformation Guide for

Concrete Stone & Tile Corp.Manufacturers of:

MONO-CAST™ Pavers &Versa-Lok® Retaining Walls.

®®

Page 3: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paving Stones

2© CST 8/08

Holland StoneApprox. Dim.

4” x 8”Holland Stone

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.

6 2 3/8” 9 96 432 2518 6 16 420 72 4.5

6 2 3/8” 10 120 540 3120 6 20 520 90 4.5

(Standard & Antiqued Texture™ Finish)

COLORS: 8 Stock: Charcoal, Antique Grey, Red, Red Flash, Brown Flash, Butternut, Hickory & Walnut Blend.

*Note: Also available in 8cm see page #7

ä

Roman Cobble® SeriesRoman Cobble

SystemThk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.

Apr. Dim.

6” x 3”Mini Cobble

6 2 3/8” 8 78 560 2111 7 11.08 302 80 7.24

Pedricktown, NJ Plant Only

6 2 3/8” 10 106 770 2742 7 15.18 391 110 7.24

Apr. Dim.

6” x 4.5”Small Cobble

6 2 3/8” 8 81 392 2207 7 11.67 316 56 4.84

Pedricktown, NJ Plant Only

6 2 3/8” 10 116 560 2967 7 16.5 423 80 4.84

Apr. Dim.

6” x 6”Square Cobble

6 2 3/8” 9 87 315 2400 7 12.43 343 45 3.62

Pedricktown, NJ Plant Only 6 2 3/8” 10 116 420 2993 7 16.57 427 60 3.62

Apr. Dim.

6” x 9”Large Cobble

6 2 3/8” 9 93 225 2405 5 18.6 481 45 2.42

Pedricktown, NJ Plant Only 6 2 3/8” 10 124 300 3206 5 24.8 641 60 2.42

Apr. Dim.

9” x 9”Lg. Square Cobble

6 2 3/8” 9 111 180 2880 5 22.2 576 36 1.6

(Standard & Antiqued Texture™ Finish)

Denotes Pedricktown Plant Only

ä

ä

ä

ä

ä

Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series, protection is needed whenusing a plate compactor in order to avoid scratching the surface. The recommended application is the useof a layer between the compactor and the pavers. This can be a mat, cardboard, thin plywood, carpetingor soil separation fabric. CST suggests using one of these separators with All of our paving lines.

All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

*Note: Large Cobble (6x9”) also available in 8cm see page #7

Page 4: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Roman Cobble® SeriesKits

3© CST 8/08

Roman Cobble® Circle Kit

Roman Cobble® Fishscales™ Kit

Row Circle Diam.

1 6 1/2”

2 19 1/2”

3 32”

4 44 1/2”

5 57 1/2”

6 70”

7 83”

8 96”

9 108 1/2”

10 121”

11 133 1/2”

12 146”

Kit A: Row 1-8Kit B: Row 8-12

Small CircleCobble

Small Cobble

Small CobbleRight Cobble

Mini Cobble

Mini Cobble

Center CobbleLarge CircleCobble

Kit & Name CircleDiameter

Coverage KitsRequired

CircleCoverage

Total Weight

Circle A 1-8 Ft. 50 Sq. Ft. A 50 Sq. Ft. 1433 Lbs.

Circle B 8-12 Ft. 69 Sq. Ft. A & B 119 Sq. Ft. 2380 Lbs.

All Kits Are Sold In Cube QuantitiesOnly. Pallet Included With Each Cube

67 5⁄8”

Left Cobble

Starter Cobble Lg. Circle Cobble

Small CircleCobble

Roman Cobble® Fishscale™ Kit

Roman Cobble® Colors in Standard and Antiqued Texture™ Finish:Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend.

Sect

ion

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41 3⁄8”

Approx. Coverage(1 Fan)

Fans Per Cube

Coverage Per Cube

Weight PerCube

9.75 Sq. Ft. 6 58.5 Sq. Ft. 1593 Lbs.

*Please note: The Circle B Kit consists of one a Circle A Kit PLUS 3 bands of 6 x 4.5”. To make a 12’ circle, you will need to order one Circle A Kit and one Circle B kit. You will have left over pieces.

*Note: More detailed information on layoutand installation of RC Circle Kits can befound on page 21. For RC Fishscales Kits see pages 20.

All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

Kit Sizes & Ordering Procedure

Shown here:an A&B kit

A Kit-8 feet

B Kit-12 feet

Page 5: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Antiqued Texture™ PaversAll paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

4© CST 8/08

Vienna Series (Antiqued Texture™ Finish Only)

Vienna Series Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.Apr. Dim.

6” x 6”Square Vienna

6 2 3/8” 9 87 315 2400 7 12.43 343 45 3.62

Apr. Dim.

6” x 9”Large Vienna

6 2 3/8” 9 93 225 2405 5 18.6 481 45 2.42

COLORS: Antique Grey, Butternut & Hickory.

CST’s Antiqued Texture™ pavers are made using state-of-the-art tumbling technology in order to create a surface which appears more weathered and worn than our standard finish pavers. It helps give the

“Old World” Cobblestone appearance which has become widely popular in today’s hardscape market. Several of our paving stones lines are offered in Antiqued Texture™.

Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series, protection is needed when using a plate compactor in order to avoid scratching the surface. The recommended application is the use of a layer between the com-pactor and the pavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines.

Munich SeriesThk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.Apr. Dim.

6” x 6”Square Munich

6 2 3⁄8” 9 87 315 2400 7 12.43 343 45 3.62

MILL-TEC™ Finish Available in Pedricktown, NJ

ONLY 6 2 3⁄8” 10 116 420 2993 7 16.57 427 60 3.62

Apr. Dim.

6” x 9”Large Munich

6 2 3⁄8” 9 93 225 2405 5 18.6 481 45 2.42

MILL-TEC™ Finish Available in Pedricktown, NJ

ONLY 6 2 3⁄8” 10 124 300 3206 5 24.8 641 60 2.42

Apr. Dim.

9” x 9”Lg. Square Munich

6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.6

MILL-TEC™ Finish Available in Pedricktown, NJ

ONLY 6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.6

ä

ä

ä

COLORS:Antique Grey,Butternut &

Hickory.

Munich Series Antiqued Texture™ & (MILL-TEC™ Finish )Available Only in Pedricktown, NJ

Page 6: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Standard Finish PaversAll paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

5© CST 8/08

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Super Dutch Stone (Standard Finish Only)

Contempra Series (Available in Standard Finish Only)

PaverShapes

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.

Apr. Dim.

6” x 8 5⁄8”Super Dutch

6 2 3⁄8” 10 110 400 2860

Lbs.5 22 572 80 3.7

.75 L/FPer Piece

Dutch Edger6 2

3⁄8” 10 110 500 2860Lbs.

5 22 572 100 4.55

Colors: Antique Grey, Red Flash, Hickory, Butternut, Brown Flash & Walnut Blend.

Colors: Charcoal, Antique Grey, Red, Red Flash, Hickory,Butternut, Brown Flash & Walnut Blend.

ä Dutch Edger quantities are calculated by using linear feet. The formula is :Dutch Edger=L/F ÷ .75 =pieces needed. There are 75 L/F per Band and 375 L/F per Cube.

Contempra SeriesThk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

Weight Per Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.

Apr. Dim.

6” x 6”Square Contempra

6 2 3⁄8” 9 87 315 2400 7 12.43 343 45 3.62

Apr. Dim.

6” x 9”Large Contempra

6 2 3⁄8” 9 93 225 2405 5 18.6 481 45 2.42

Apr. Dim.

9” x 9”Lg. Square Contempra

6 2 3⁄8” 9 111 180 2880 5 22.2 576 36 1.6

Page 7: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

7cm Paving StonesAll paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

© CST 8/08

Vienna Classic (Antiqued Texture™ Finish & New MILL-TEC™ Finish)ViennaClassicSmall

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

Packaged as a full cube only, no bands

6x3”6x6”6x9”

Pkg.’d togetherin one cube

7 2 3⁄4” 10 113 6x3”-1506x6”-1606x9”-160

3420

ViennaClassicLarge

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

Packaged as a full cube only, no bands

6 x 12”12 x 12”

Pkg.’d togetherin one cube

7 2 3⁄4” 10 114 6x12”--12012x12”-60

3680

Vienna Classic & Ridgestone Colors: Antique Grey, Butternut, Hickory

6x12”

*Note: Pallet is included in the cost of Vienna Classic **No returns on broken pallets

RidgeStoneThk. Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.Apr. Dim.

9”x 9”Small RidgeStone

7 2 3⁄4” 8 90 160 2720 5 18 544 32 1.6

Apr. Dim.

9”x 12”Large RidgeStone

7 2 3⁄4” 8 96 128 2752 4 24 688 32 1.33

Apr. Dim.

12”x 12”Jumbo Square RidgeStone

7 2 3⁄4” 8 96 96 2880 4 24 720 24 1

Apr. Dim.

12”x 15”Giant RidgeStone

7 2 3⁄4” 8 90 72 2592 3 30 864 24 .80

Warning: Because of the high-profile (ridged-top) of the RidgeStone™ Series, protec-tion is needed when using a plate compactor in order to avoid scratching the surface.The recommended application is the use of a layer between the compactor and thepavers. This can be a mat, cardboard, thin plywood, carpeting or soil separation fabric. CST suggests using one of these separators with All of our paving lines.

6x3”6x9”

6x6”

12x12”

RidgeStone™

6

Giant RidgeStone(12” x 15”) ssoolldd oonnllyy in

the Standard & MILL-TEC™ Finish.

Three smaller sizes are available in ALL three finishes

Page 8: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Specialty PaversAll paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

7© CST 8/08

Sect

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CST Turf-Stone Grid Paver -10cmPaver Style Dimensions

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft. Per

Piece

WeightPer

Piece

Turfstone10 cm. 15 3⁄4” x 23 3⁄8”x 4” 63 24 1608 2 2.6 67

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.

8 3 1⁄8” 7 75 336 2865 6 12.5 478 56 4.5

Holland 8cm

Non-Stock ItemSpecial Order

Only

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per

Band

Pcs.Per

Sq. Ft.

8 3 1⁄8” 7 73 175 2432 5 14.6 486 35 2.42

Roman Cobble 6”x9” 8cm

Non-Stock ItemSpecial Order

Only

COLORS: Available in Natural Only

Bull Nose (Standard & Antiqued Texture™ finish)

COLORS: Charcoal, Antique Grey, Red Flash, Brown Flash, Butternut, Hickory, Walnut Blend.

Paver StyleThk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per Cube

Ln. Ft.Per Cube

WeightPer

Cube

BandsPer

Cube

Sq. Ft.Per

Band

WeightPer

Band

Pcs.Per Band

Ln. Ft. Per Band

Pcs.Per

Sq. Ft.

Pcs.Per

Linear Ft.

9” BullNose

Approx. Dim. 9”x 3 5⁄8”

6 2 3⁄8” 6 81

360

109 LF2050Lbs.

5 16 41872

22 LF4.4 3.3

12” BullNose

Approx. Dim. 12”x 4”

6 2 3⁄8” 6 96

288

96 LF2375Lbs.

4 24 59072

24 LF3 3

12”x 6”BullNose

Approx. Dim. 12”x 6”

6 2 3⁄8” 4 104

208

104 LF2230Lbs.

4 26 55752

26 LF2 2

+ Bull Nosequantities are

calculated by using

linear feet.

NEW!

Page 9: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

CST Complementary Products

8© CST 8/08

Edge RestraintSystems PVC

Edging

Length Width Height Units PerBundle

Snap Edge® 8’ 3 1⁄4” 1 3⁄4” 24

Spikes 10” 3⁄8” n/a 150-170

Edge Restraints

Paver ExtractorW/(2) blades

Cube Clamp W/ Four Way Head

Installation and Maintenance Products

CST is happy offer the concrete installation and maintenance productline Techni-Seal®. The effectiveness and success of their PolymericSand for Paver Joints and Concrete Adhesives, introduced in 1998, isproof of their achievement. Techni-Seal® is a perfect match with CST’sgoals to provide high quality products backed by unparalleled serviceand support.

TYPICAL CROSS-SECTION

UNDISTURBEDSOIL

COMPACTEDSUBBASE

PLASPLASTIC TIC EDGINGEDGING

BORDERBORDER

STRING

10” SPIKES

SAND

2 3⁄8”

1” CONCRETE SAND

4”

®®

Page 10: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Frequently Asked Questions

9© CST 8/08

?

?

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?

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?

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®

WWhhaatt iiss MMOONNOO--CCAASSTT™??With CST’s MONO-CAST™ process, the strength and colors goes all the way through the paver, the color won’t wear away. CST uses extremely high quality pigments to color our products. Unlike some pavers that have a thin “topcoat,” CST pavers are colored throughout the entire paver.Because of the sun’s ultraviolet rays some overall fading may occur on any pavers.

HHooww ddoo II cclleeaann mmyy PPaavveerrss??CST recommends using one of the many Techni-Seal Cleaners that we offer. Contact your local dealerfor their recommendation on which Techni-Seal cleaner is best for you.

SShhoouulldd II sseeaall mmyy ppaavveerrss??Sealers help in enhancing colors and resisting stains. Techni-Seal has a variety of sealers available,including some that are high gloss, and some that are matte surface. You must wait at least a full season before applying a sealer.

WWiillll wweeeeddss ggrrooww uupp tthhrroouugghh tthhee ppaavveerrss??Weeds do not grow up from below the pavers through the quarry process base. The growth of weedsand grasses results from airborne seeds. Ask your local dealer for their recommendations on whichtype of weed killer to use for your particular application. But for best results, use Techni-SealPolymeric Sand during the installation of your pavers to eliminate weeds, ants, etc.

WWhhaatt iiss eefffflloorreesscceennccee??Efflorescence is a whitish powder-like deposit which sometimes appears on concrete and clay products.The deposit is the residue of a soluble salt (inherent in concrete products) carried to the face of theproduct by moisture and left on the surface as a dried white powder. Efflorescence is completely natu-ral and will disappear with time.

WWiillll ddee--iicciinngg ssaallttss ddaammaaggee ppaavveerrss??Our concrete pavers are high-density units that resist deterioration from de-icing salts better thanasphalt, ordinary poured-in-place concrete and stamped concrete. The best recommended salts are calcium chloride.

WWiillll ssnnooww pplloowwiinngg ddaammaaggee ppaavveerrss??Snow removal is the same as with other pavements. Just plow, shovel or use a snow blower.

DDoo VVeerrssaa--LLookk®® wwaallllss rreeqquuiirree ccoonnccrreettee ffoooottiinnggss bbeellooww tthhee ffrroosstt lliinnee??No. Versa-Lok® walls are installed on shallow, non-rigid leveling pads consisting of well compacted gravel, crushed stone or coarse sand. The flexible nature of the walls allows them to accommodate minor earth movement without damage.

HHooww ttaallll ccaann VVeerrssaa--LLookk®® wwaallllss bbee bbuuiilltt??Generally, Versa-Lok® walls can be built to any height. The maximum unreinforced wall height variesdepending on site conditions, but does not exceed four feet. Taller walls require soil reinforcementdesigned by a qualified engineer.

WWhhaatt mmaaiinntteennaannccee iiss nneecceessssaarryy wwiitthh VVeerrssaa--LLookk®® wwaallllss??None. Once constructed, Versa-Lok® walls provide a lifetime of virtually maintenance-free performance. Color is consistent throughout the units, so natural wear-and-tear is not apparent.

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Page 11: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Designs

10© CST 8/08

All paver sizes are nominal and should be pre-measured when doing a job where

exact dimensions are critical.

Running Bond Single Basketweave Double Basketweave Herringbone

K-PatternPg. 16

3(6x9) to 1(6x6)

1-to-1 Herringbone 1-to-1 HerringboneModified HerringbonePg. 12

1(6x9) to 1(6x6)

Pg. 163(6x9) to 1(6x6)

4-Size Random Herringbone3-to-1 Running BondPg. 15

1(6x9), 1(6x6)1(6x4.5), 1(6x3)

Pg. 132(6x9) to 1(6x6)

1-to-1-to-1 HerringbonePg. 14

1(6x9), 1(6x6)1(6x3)

1-to-1-to-1 HerringbonePg. 14

1(6x9), 1(6x4.5)1(6x3)

Pg. 141(9x9), 1(6x9)

1(6x6

Pg. 151(9x9), 1(6x9)

1(6x6), 1(6x4.5),1(6x3)

Pg. 131(9x9), 2(6x9)

Mod. Herringbone 3-Size Running Bond

9”x 9” 1 -to- 1 9”x 9” 2 -to- 1 3-Size Herringbone5-Size RandomHerringbone

Pg. 141(6x9), 1(6x6)

1(6x4.5)

Pg. 141(6x6), 1(6x4.5)

1(6x3)

Pg. 121(9x9), 1(6x6)

Pg. 121(6x3) to 1(6x4.5)

Roman Cobble Patterns Using 9” x 9”

Page 12: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Designs

Sect

ion

2

11© CST 8/08

Vienna Classic5-Size Random

RidgeStone™1-to-1 Herringbone

RidgeStone™2-to-1 Herringbone

RidgeStone™2-to-1 Lg. Herringbone

RidgeStone™3-Size Herringbone

RidgeStone™2-to-1 Modified Herr.

RidgeStone™3-Size Herringbone

RidgeStone™3-to-1-to-1 Run. Bond

RidgeStone™4-Size Herringbone

Vienna Classic Sm. 3-Size Ran. Herringbone

Vienna Classic Lg.2-to1 Herringbone

Pg. 121(9x9) to 1(12x12)

Pg. 17 Pg. 18 Pg. 19

Pg. 132(12x15) to 1(12x12)

RidgeStone™1-to1-to-1 Running Bond

Pg. 161(12x15) to 1(12x12)

1(9x12)

Pg. 141(9x9), 1(9x12),

1(12x15)

Pg. 163(9x9), 1(12x12),

1(12x15)

Pg. 151(9x9), 1(9x12),

1(12x12), 1(12x15)

Pg. 132(9x12) to 1(12x12)

Pg. 132(9x12) to 1(9x9)

Pg. 14(9x9), (9x12),

(12x12)

Fishscales™ Kit RC CircleKitPg. 20 Pg. 21

RidgeStone™ Patterns Using 12” x 15”

RidgeStone™ Patterns Using 3 smaller sizes

Vienna Classic™ Patterns

Page 13: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Calculations

12© CST 8/08

1-to1 Herringbone Patterns

MunichVienna SeriesContempraRoman Cobble

6”x 6”=40%6”x 9”=60%

MunichContempraRoman Cobble

9”x 9”=69%6”x 6”=31%

Roman Cobble

RidgeStone™ 9”x 9” =36%12”x 12” =64%

I. TOTAL AREA (square footage) I Sq.ftII. TOTAL BORDER (lineal footage) II Ln.ft.

a) CONVERT Ln.FtTO # OF PAVERS IIa PAVERS

b) CONVERT # OFPAVERS TO sq.ft IIb SQUARE FOOT

c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc)

III. CALCULATE PATTERN RATIO USING FIELD AREAPaver_____SIZE 1 ( _____%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver_____SIZE 2 (_____%) X (FIELD AREA) = sq. ft.= Cubes Bands

BORDER (sq. footage from above) = sq. ft.= Cubes Bands

TOTAL AREA sq. footage

BORDER sq. footage

FIELD AREA sq. footage

minus

equals

**Please use the corresponding charts for the Product Line you choose from Section One inthis book to calculate the cubes and bands needed for your project.

6”x 3” =40%6”x 4.5”=60%

Page 14: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Calculations

13© CST 8/08

2-to1 Herringbone PatternsMunichVienna SeriesContempraRoman Cobble

6”x 6”=25%(2) 6”x 9”=75%

RidgeStone™9”x 9”=27%

(2) 9”x 12”=73%

MunichContempraRoman Cobble

(2) 6”x 9” =57%9”x 9” =43%

RidgeStone™(2) 9”x 12”=60%

12”x 12”=40%

RidgeStone™12”x 12”=29%

(2)12”x15”=71%

I. TOTAL AREA (square footage) I Sq.ftII. TOTAL BORDER (lineal footage) II Ln.ft.

a) CONVERT Ln.FtTO # OF PAVERS IIa PAVERS

b) CONVERT # OFPAVERS TO sq.ft IIb SQUARE FOOT

c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc)

III. CALCULATE PATTERN RATIO USING FIELD AREAPaver_____SIZE 1 ( _____%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver_____SIZE 2 (_____%) X (FIELD AREA) = sq. ft.= Cubes Bands

BORDER (sq. footage from above) = sq. ft.= Cubes Bands

TOTAL AREA sq. footage

BORDER sq. footage

FIELD AREA sq. footage

minus

equals

**Please use the corresponding charts for the Product Line you choose from Section One inthis book to calculate the cubes and bands needed for your project.

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Page 15: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Calculations

14© CST 8/08

I. TOTAL AREA (square footage) I Sq.ftII. TOTAL BORDER (lineal footage) II Ln.ft.

a) CONVERT Ln.FtTO # OF PAVERS IIa PAVERS

b) CONVERT # OFPAVERS TO sq.ft IIb SQUARE FOOT

c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc)

III. CALCULATE PATTERN RATIO USING FIELD AREAPaver_____SIZE 1 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver_____SIZE 2 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver_____SIZE 3 (___%) X (FIELD AREA) = sq. ft.= Cubes Bands

BORDER (sq. footage from above) = sq. ft.= Cubes Bands

TOTAL AREA sq. footage

BORDER sq. footage

FIELD AREA sq. footage

minus

equals

**Please use the corresponding charts for the Product Line you choose from Section One inthis book to calculate the cubes and bands needed for your project.

Three Size Patterns

Roman Cobble

6”x 3”=17%6”x 6”=33%6”x 9”=50%

MunichContempraRoman Cobble

Roman Cobble

6”x 3” =23%6”x 4.5”=33%6”x 6” =44%

RidgeStone™

Roman Cobble

6”x 3” =18%6”x4.5”=27%6”x 9” =55%

Roman Cobble

RidgeStone™ 9”x 9” =25%9”x 12”=33%12”x12”=42%

6”x 6” =21%6”x 9” =32%9”x 9” =47%

9”x 9” =22%9”x 12” =29%12”x15”=49%

6”x4.5”=24%6”x 6” =30%6”x 9” =46%

3-Size Herringbone

Herringbone 1-to-1-to-1

Running Bond Modified Herringbone

3-Size Herringbone

Herringbone 1-to-1-to-1Herringbone 1-to-1-to-1

Page 16: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Calculations

15© CST 8/08

I. TOTAL AREA (square footage) I Sq.ftII. TOTAL BORDER (lineal footage) II Ln.ft.

a) CONVERT Ln.FtTO # OF PAVERS IIa PAVERS

b) CONVERT # OFPAVERS TO sq.ft IIb SQUARE FOOT

c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc)

III. CALCULATE PATTERN RATIO USING FIELD AREAPaver____SIZE 1 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver____SIZE 2 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver____SIZE 3 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver____SIZE 4 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver____SIZE 5 (___%) X (FIELD AREA) = sq. ft.= Cubes Bands

BORDER (sq. footage from above) = sq.ft.= Cubes Bands

TOTAL AREA sq. footage

BORDER sq. footage

FIELD AREA sq. footage

minus

equals

**Please use the corresponding charts for the Product Line you choose from Section One inthis book to calculate the cubes and bands needed for your project.

Four & Five Size Patterns

Roman Cobble4-Size

RandomHerringbone

6”x 3” =13%6”x 4.5”=20%6”x 6” =27%6”x 9” =40%

RidgeStone™

4-Size Herringbone

9”x 9” =16%9”x 12” =21%12”x12” =28%12”x15” =35%

Roman Cobble5-Size

RandomHerringbone

6”x 3” =8%6”x 4.5” =12%6”x 6” =17%6”x 9” =25%9”x9” =38%

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Page 17: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paver Pattern Calculations

16© CST 8/08

I. TOTAL AREA (square footage) I Sq.ftII. TOTAL BORDER (lineal footage) II Ln.ft.

a) CONVERT Ln.FtTO # OF PAVERS IIa PAVERS

b) CONVERT # OFPAVERS TO sq.ft IIb SQUARE FOOT

c) FIELD AREA = TOTAL AREA sq. ft (I) SUBTRACT BORDER sq. footage (IIc)

III. CALCULATE PATTERN RATIO USING FIELD AREAPaver_____SIZE 1 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver_____SIZE 2 (___%) X (FIELD AREA) = sq. ft.= Cubes BandsPaver_____SIZE 3 (___%) X (FIELD AREA) = sq. ft.= Cubes Bands

BORDER (sq. footage from above) = sq. ft.= Cubes Bands

TOTAL AREA sq. footage

BORDER sq. footage

FIELD AREA sq. footage

minus

equals

**Please use the corresponding charts for the Product Line you choose from Section One inthis book to calculate the cubes and bands needed for your project.

MunichVienna SeriesContempraRoman Cobble

6”x 6” =25%6”x 9” =75%

RidgeStone™(3) 9”x 9” =43%12”x12” =25%12”x15” =32%

MunichVienna SeriesContempraRoman Cobble 6”x 6” =18%

6”x 9” =82%

RidgeStone™ 9”x 12” =20%12”x 12” =36%12”x15” =44%

K-Pattern

3-to-1 Running Bond

3-to-1-to1Running Bond

1-to-1-to1Running Bond

Miscellaneous Patterns

Page 18: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Vienna Classic Patterns

17© CST 8/08

Vienna Classic Pattern Options(Antiqued Texture™ Finish & MILL-TEC™ Finish )

ViennaClassicSmall

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

Packaged as a full cube only, no bands

6x3”6x6”6x9”

Pkg.’d togetherin one cube

7 2 3⁄4” 10 113 6x3”-1506x6”-1606x9”-160

3420

ViennaClassicLarge

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

Packaged as a full cube only, no bands

6 x 12”12 x 12”

Pkg.’d togetherin one cube

7 2 3⁄4” 10 114 6x12”--12012x12”-60

3680

6x12”

*Note: Pallet is included in the cost of Vienna Classic **No returns on broken pallets

6x3”

6x6”

6x9”

12x12”

Five-Size Random Pattern

• The Five Size Random pattern is determined by the length of the horizontal and vertical seams. The shorter the straight lines, the more random the pattern. The most random of patterns won’t have seams exceeding the length of all five pieces,either horizontally or vertically. • A random pattern is the best option when using just the Vienna Classic Small Cubesince the piece count won’t work for a 1-to-1-to-1 pattern. The Vienna Classic LargeCube (if used alone) does, however, lend itself to a 2-to1 pattern as shown on thefollowing page.

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Page 19: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Vienna Classic Pattern

18© CST 8/08

Vienna Classic Pattern Options(Antiqued Texture™ Finish & MILL-TEC™ Finish )

ViennaClassicSmall

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

Packaged as a full cube only, no bands

6x3”6x6”6x9”

Pkg.’d togetherin one cube

7 2 3⁄4” 10 113 6x3”-1506x6”-1606x9”-160

3420

*Note: Pallet is included in the cost of Vienna Classic **No returns on broken pallets

6x3”

6x6”

6x9”

Three-Size Random Herringbone

•In order to make the above pattern using only the Vienna Classic Small Cube, you will have to modify(for each cube used) three of the 6”x6” pieces by cutting them in half (making two 6”x3”) and using 3 ofthe 6”x9” pieces in place of the 6”x3”, 6”x6” combo rows. By doing this, you will make the cube capableof a 1-to-1-to-1 random herringbone design.

**See Details 1 & 2 views below.

Cut 3 pieces inhalf to make two6”x3”s for each

cube used.

Use 3 pieces of6”x9”in place ofwhere a 6”x3” &6”x6” would normallygo in this pattern ineach cube used.

6”x9”

DETAIL 1

DETAIL 2

Page 20: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Vienna Classic Pattern

19© CST 8/08

Vienna Classic Pattern Options(Antiqued Texture™ Finish & MILL-TEC™ Finish )

Two-Size Herringbone Pattern

ViennaClassicLarge

Thk.Cm.

Thk.Inches

LayersPer

Cube

Sq. Ft.Per

Cube

Pcs.Per

Cube

WeightPer

Cube

Packaged as a full cube only, no

bands

6 x 12”12 x 12”

Pkg.’d togetherin one cube

7 2 3⁄4” 10 114 6x12”--12012x12”-60

3680

6”x12”

12x12”

*Note: Pallet is included in the cost of Vienna Classic **No returns on broken pallets

Warning: Because of the high-profile (ridged-top) ofthe RidgeStone™ Series, protection is needed whenusing a plate compactor in order to avoid scratchingthe surface. The recommended application is the useof a layer between the compactor and the pavers. This can be a mat, cardboard, thin plywood, carpetingor soil separation fabric. CST suggests using one ofthese separators with All of our paving lines.

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Page 21: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Fishscales™ Installation Guideline

20© CST 8/08

ROMAN COBBLE® FISHSCALES™ KIT

Small Cobble(SC)

Starter Cobble(ST)

Mini Cobble(MC)

Small CircleCobble(SCC)

Right Cobble(RC)

Left Cobble(LC)

Lg. Circle Cobble(LCC)

ROMAN COBBLE® FISHSCALES™ PATTERN KITApproximate Coverage (1 Fan)..........................9.75 Sq. Ft.Fans Per Cube.........................................................6Coverage Per Cube.............................................58.5 Sq. Ft.

Roman Cobble®

Fishscales™ Layout

LEGENDSCC.....Small Circle CobbleLCC.....Large Circle CobbleLC.....................Left CobbleMC ..................Mini CobbleRC...................Right CobbleSC...................Small CobbleST..................Starter Cobble

67 5⁄8”41

1⁄8”

Each Roman Cobble® Fishscales™ pallet containsenough material to install six (6) Fishscales™.During installation the use of a string line will helpto assure correct positioning of each Fishscales™.

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

SC

SC

SC

SC

MINI

MINI

MINI

MINI MINI

MINI

MINI

MINI

RC

ST

RC

RC

RC

LC

LC

LC

LCLCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

LCC

SCC SCC

LCC LCC

LCC

LCC

LCC

Pallet Layer Layout--Each Layer=1 Fan

Page 22: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Circle Kit Installation Guideline

21© CST 8/08

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ROMAN COBBLE® CIRCLE KIT

Mini Cobble Lg. Circle CobbleSmall Cobble Center Cobble Small Circle Cobble

KIT & NAME CIRCLE DIAMETER COVERAGE KITS REQUIRED CIRCLE COVERAGE

Circle A 1-8 Ft. 50 Sq. Ft. A 50 Sq. Ft.

Circle B 8-12 69 Sq. Ft. A & B 119 Sq. Ft.

ROW CIRCLEDIA.

INSTALLATION PATTERN

PAVERDESCRIPTION

ROW CIRCLEDIA.

INSTALLATION PATTERN

PAVERDESCRIPTION

1 6 1⁄2” Single 2 Center Cobble 7 83” Large & SmallAlternate*

26 Large Circle Cobble24 Small Cobble2 Mini Cobble

2 191⁄2” Single 8 Small Circle Cobble 8 96” Alternate 30 Large Circle Cobble30 Small Cobble

3 32” Alternate 8 Small Circle Cobble8 Small Cobble 9 108 1⁄2” Mini Then

Alternate

1 Mini Cobble34 Large Circle Cobble

33 Small Cobble

4 44 1⁄2” Single 26 Large Circle Cobble 10 121” Alternate 38 Large Circle Cobble38 Small Cobble

5 57 1⁄2” Single 34 Large Circle Cobble 11 133 1⁄2” Alternate 42 Large Circle Cobble42 Small Cobble

6 70” Alternate 21 Large Circle Cobble21 Small Cobble 12 146” Single 90 Small Cobble

**All kits are sold in full cube quantities only **Larger circle specs available on next 2 pages.

* Minis are placed on opposite side of the circle

Roman Cobble®

Circle Layout

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*Please note: The Circle B Kit is the same as a Circle A Kit PLUS 3 bands of 6 x 4.5”. You will have left over pieces.

On any Circle thatgoes beyond 8 Feet,you will need to pur-chase an “A” KitPPLLUUSS a “B” Kit. On any Circlebeyond 12 Feet, youwill still need to purchase an A & BKit, plus the piecesadded up from thechart on the follow-ing pages for thediameter you need.

Page 23: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

CST Circle Kits CST Circle Kits

22© CST 8/08

CIRCLEROWS

CENTERCIRCLE

SMALLCIRCLE

LARGECIRCLE

MINI 6”X 3”

SMALL6”X 4.5”

SQUARE6”X 6”

LARGE6”X 9”

DIAMETER/AREA

1 2

2 83 8 84 265 346 21 21 8’ DIAMETER7 26 2 24 50 SQUARE FT.8 30 30 CIRCLE KIT A

9 34 1 3310 38 38 UP TO 12’ DIAMETER11 42 42 CIRCLE KIT B=69 SQ. FT.12 90

13 97 Row 13 thru 16 =

14 106 1 Cube + 1 Band of 6”x 4.5”

15 115 93 SQ. FT.16 124

17 132 Row 17 thru 20 =18 140 5 Bands 6”x 4.5”19 117 6 Bands 6”x 6”20 2 122 133 SQ. FT.

21 13022 13623 1 142 Row 21 thru 25 =24 149 2 Cubes +2 Bands 6”x 6”25 155 199 SQ. FT.

26 16127 168 Row 26 thru 30 =28 174 2 Cubes +1 Band 6”x 6”29 180 3 Bands 6x930 1 124 242 SQ. FT.

31 12932 13333 1 13734 1 14135 14536 15037 15438 1 15839 1 16240 1 16641 1 17042 2 240 1 17443 1 17844 1 cube 1 18245 1 18646 1 19047 1 19448 1 198

CST Circle Kits *Note: Find the number of paver pieces inthe row you want the circle to end and ADDthat row plus all the ones above it to get thecorrect amount of pavers needed.••Each row equals 1 foot.

Below rows are shown in numberof pieces, convert to bands/cubeswhen ordering.

Page 24: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

CST Circle Kits

23© CST 8/08

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CIRCLEROWS

CENTERCIRCLE

SMALLCIRCLE

LARGECIRCLE

MINI 6” X 3”

SMALL6” X 4.5”

SQUARE6” X 6”

LARGE6” X 9”

DIAMETER/AREA

49 1 20250 1 20651 1 21052 1 21453 1 21854 1 222

To find the square footage of a circle, you take the radius (half of thedistance straight across the circle), square it, and multiply by pi (π).

Example: An 8 ft. circleπ= 3.14

The radius of an 8’ circle is 4 ft. Square the 4’ and multiply by pi: 3.14 x 4(2) which equals 3.14 x 16 = 50.24 sq ft. for the circle.

If you know the square footage and want to know what size circle fits, the formula is: Example: 252 sq. ft. area

π r(2) = 252 s/f Divide pi into 252 s/f that will equal r(2) or 81.You must then find the square root of 81 or 9 (square root is the numbermultiplied by itself to equal 81). 9 (the square root of 81) is half thediameter of the circle. Double that, or 9 + 9=a diameter of an 18 footcircle.

To find the circumference of a circle (the outside measurement aroundthe circle):

(pi) π x diameter (the measurement straight across the circle)Example: A 8 ft. circle3.14 x 8’ = 25.12 lineal feet

Shown: one Circle A Kit=8’ Diameter

Page 25: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Instalaciones de tabiques

24© CST 8/08

Todos los tamaños del tabiques son nominales y deben ser premedidosal hacer un trabajo donde están críticas las dimensiones exactas.

La Excavación- El ingrediente para una aplicación exitosa deltabique es una base apropiada. Las profundidades sugeridas son 4”a 6” para calzadas y patios, 8”a 10” para caminos de entrada y otrasaplicaciónes de vehículos.

Preparacion De Base-En areas humedas o mojadas, una tela deseparación/geotextile de tierra se debe utilizar para separar tierravirgen de las base. La materia de la base debe consistir en 3/4” elproceso de cantera. La materia debe ser plana y comprimida en 4”ascensores utilizando de un compactor vibrante de gas que tenga unplato. Despues de las compación final, verifique el area entera paracondiciónes apropiadas de tono y nivel.

Restricciónes del borde-los bordes para su diseño de la dis-posición se pueden poner en lugar. El borde se coloca directamentesobre las base del proceso de cantera y se asegura con empalares deacero de 10”. Un empalo se debe poner cada dos pies para lascalzadas y patios y cada pie para caminos de entrada.

Cama Fija-Una cama fija de arena concreta o de granito sepuede ahora separar encima del la base comprimida. Para las areasestrechas tal como una calzada el bordeo de un PVC de puede uti-lizar como un guia con una tabla de madera de 2”x 4”. Para areasmas expnsivas, tubos paralelos de un diametro de 1” pueden serpuestos. Para propuestos de desague, el tono minimo debe ser 1/4”pro pie.

Instalación De Tabique-Coloque los tabiques en el diseño deseado. Escoja tabiques de multiples cubos para mezclar color optimo. Las lineas de cuerad participaran en asegurar lienas rectas.El espacio entre los tabiques no debe exceder 1/8”.

Comprimir Y Barrer-Separa y barre arena sobre los tabiques.Vibrando los tabiques con un compresor de plato forzara la arenaentre los empalmes que se estabilice y que se nivele la cama fija. Laarena de exceso se debe barrer en los empalmes. Barra adicionalmente como vea necesario.

Descripción de las instalaciones de tabiques CST

+ Para nuestros instaladoresde habla español.

Page 26: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paving Stone Installations

25© CST 8/08

INTERLOCKING CONCRETE PAVER INSTALLATION:Professionals and do-it-yourselfers alike can install interlocking concrete pavers successfully. You will probably have to rent some

tools that the average homeowner does not have. If you take your time and pay close attention to the base

preparation, you will be pleased with the results.

EXCAVATION:Before digging, always call your local utility company to locate any underground lines.

In general terms, a minimum of 4” of compacted aggregate base is recommended for patios and walkways, and 8” for residential

driveways where freeze/thaw conditions exist. Add 3” for the depth of the bedding sand and the paver thickness to determine the total

depth to excavate. Excavation should be 6” wider than the finished pavement’s dimensions on sides where edge restraint is to be used.

Slope and grade are important to ensure proper runoff. It is best to plan at least a 1/4” per foot drop, but try not to exceed 1/2” per

foot.

BASE PREPARATION:As with any building project, the finished pavers will be only as good as the construction of the base. For this reason, this is

the MOST important part of the installation process.

First, run your plate compactor over the excavated area, making sure that the soil does not get stuck to the bottom of the

plate tamper. Each pass should overlap the previous one by about 4”. Compaction should be performed in one direction

(north-south)then a second time at a right angle (east-west) to the first compaction. It is suggested that a soil separation fabric

be laid down over the compacted sub grade, especially in moist or wet areas, to separate virgin soil from the base.

Now spread your stone base material out evenly in a 2” layer. If material is dry and dusty, use a garden hose to evenly moisten

it down. This will help make the gravel easier to rake and faster to compact.

Starting around the outer perimeter, use the plate compactor to pack together the base, again overlapping each pass about 4”

and working towards the center. You should make at least two complete passes for each layer. Repeat this process for each subse-

quent layer of base material until the final thickness is achieved. After final compaction, check the entire area for proper pitch and

level conditions. The base should now reflect the final grade of your pavers. If you were to place a straight edge on the surface, there

should be no more than a 1/4” gap at any point along the straight edge.

EDGE RESTRAINTS:The borders for your layout design may now be put into place. The edging is laid directly upon the quarry process base and secured

with 10” steel spikes. One spike should be used every (2) feet for walkways and patios and every one (1) foot for driveways and radii.

SAND SETTING BED:A setting bed of concrete sand or granite stone dust can now be spread on top of the compacted base. Note: It is always important

to keep your sand dry. Always keep your sand covered in case of rain. It is suggested that you only screed sand for areas where you

will be laying pavers that same day. Lay the screed guides (1” outside diameter electrical conduit, strips of wood or other suitable

rigid material) on top of the compacted base material 4’- 6’ apart and parallel. For narrow areas such as walkways, the PVC edging can

be used as a guide with a notched 2x4” board. When the pavers are set on the sand and compacted, the 1” of sand will compress to

1/2” to 5/8” thickness.

INSTALLATION OF PAVERS:All projects must start a perfect 90-degree angle. Use the 3-4-5-triangle method to establish this. For an even mix of pavers, select

pavers from multiple cubes for optimum color blending. Starting from a permanent edge such as a house, driveway, or even a piece of

rigid PVC edge restraint, lay your first paver starting from either side. String lines will assist in assuring straight lines. Spacing

between pavers should not exceed 1/8”. Set pavers lightly on the sand, never press or

hammer them in. If you are doing the project over a couple of days, cover the entire area with plastic overnight if rain is expected.

COMPACTING AND SWEEPING:Spread and sweep sand over the entire top of the pavers using a stiff bristle broom. Vibrating with a plate compactor will force the

sand between the joints stabilizing and leveling the final surface. The recommeded application is the use of a layer between the

compactor and the pavers. Excess sand should be swept in the joints. Resweep additionally as necessary.

An Overview for CST Paving Stone Installations

All paver sizes are nominal and should be pre-measured when doing a job where exact dimensions are critical.

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Page 27: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Paving Stone Installation Details

26© CST 8/08

Figure B • Typical Light Vehicular Detail *Residential Driveway• Light Truck • Shopping Mall • Plaza

Figure C • Typical Heavy Construction Detail *Roadway • Industrial/Heavy Truck • Gas Station

SAND FILLED JOINTS

CST PAVER

SAND FILLED JOINTS

CST PAVER

EDGE RESTRAINT

SETTING BED

COARSE GRAVEL BASE

COMPACTED SUBGRADE

SOIL SEPARATION FABRIC

SETTING BED

COARSE GRAVEL BASE

COMPACTED SUBGRADE

1”

8 CMPAVER

1”

10”-12”

Depending on soil conditions, soil separation fabric may be necessary. Check with your local dealer or www.icpi.org for more detailed installation information.

Overview of Paving Stone Installations

Figure A • Typical Residential Detail *Walkway • Patio • Pool DeckSAND FILLED JOINTS

CST PAVERSEDGE RESTRAINT

METAL SPIKE

MIN. LENGTHEQUAL TO BASE

THICKNESS

SETTING BED

COARSE GRAVEL BASE

COMPACTED SOIL SUBGRADE

6 CM PAVER 1”

4”

**The following illustrationsshow only a “cut-away” view,the gravel base should extendbeyond the edge restraint anequal amount to the depth.

**These illustrations are just a basic guideline**

SOIL SEPARATION FABRIC

EDGE RESTRAINT

6”- 10”

6 CMPAVER

Page 28: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Grid Paver Installation Details

27© CST 8/08

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CST Turf-Stone Grid Paver Detail

Turf-Stone offers specific and distinct advantages for Erosion Control, Overflow Parking, Scenic Parks, Emergency Access and other vehicular access areas.

Figure A • Typical Residential Detail:

Figure B • Typical Commercial Detail:

Figure C • Typical Embankment Detail:

Figure D • Storm Water Run-Off Control:

1” Setting Bed

6”-10” Base

Existing Soil

Existing Soil

4” (10cm) Turf-Stone

4” (10cm) Turf-Stone

4” (10cm) Turf-Stone

Creek Bed

Toe

8”(200 MM)

MIN

Compacted Soil At Perimeter

Turf-Stone Paver 4” (10cm)

3/8” Stone in Openings

Open GradedAggregateCompacted to 8”(200 MM) Min Depth

Geotextile: Cover Top,Bottom, and Sides ofBase

Compacted Soil Subgrade

1” Setting Bed

Page 29: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Site Preparation Formulas

28

*Calculation formulas are provided as a service by CST for estimating material requirements.CST will not be held responsible in any way for resulting product overage or shortage.

BASE MATERIAL CALCULATIONS:The following formula is used to calculate the amount of base material(3/4 QP).

Step 1: Length x Width = Area (Measured in square feet)Step 2: Area ÷ 12 x Inches of Base Required = Total Cubic Feet of BaseStep 3: Cubic Feet of Base x 1.25 (compaction factor) ÷ 27 =Yards of BaseNeeded

BEDDING SAND CALCULATIONS:The following formula is used to calculate the amount of bedding sand orstone dust (Clean, sharp, well graded). Note: 1” to 11⁄2”, but no greater than11⁄2 ”.

Step 1: Length x Width = Area (Measured in square feet)Step 2: Area ÷ 12 x 1” (typical thickness) = Cubic Feet of SandStep 3: Cubic Feet of Sand ÷ 27 = Yards of Sand Needed

EDGE RESTRAINT CALCULATIONS:The following formula is used to calculate the amount of edging.

Step 1: Measure the total linear footage of job, less any existing edge (foundation, curbing, wall etc.)Step 2: Total Lineal Feet of Snap Edge Required ÷ 8’ = Total Pieces of Snap Edge required.Step 3: Spikes Required--Driveway 1 Per 1 L/F

Walkway 1 Per 2 L/F

Page 30: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Retaining Wall

29© CST 8/08

StructuralWall

System

Length Height Depth WeightSq. FaceFt. PerPallet

Units Per

Pallet

Weight Per

Pallet

PiecesPer

Face Ft.

PalletsPer Truck

Load

Versa-Lok®

StandardUnit

16” 6” 12” 79 lbs. 32 48 3,842lbs.

1.511 w/

princeton13 w/

flatbedVersa-Lok®

Corner Unit 8” 6” 12” 40 lbs. 8 24 1010 lbs. 3 40

Versa-Lok®

Cap Units C 16” 3 5⁄8” 12” C 56 lbs. 19.2 48 2,738 lb64 LinealFeet per

Cube19

Versa-Lok®

Pins 6 3⁄4” 1⁄2” N/A N/A N/A 100/ Bag500/Box

N/A N/A N/A

Versa-Lok®

Pallets 48” N/A 48” 50 lbs. N/A N/A N/A N/A N/A

STANDARD

Versa-Pins®

CORNER C-CAP

16”

* All of these wall units are available in Standard Finish and the Weathered™ Finish.

Contact: www.versa-lok.com for more information

**When making a curve with Versa-Lok® Standard Units,

the minimum outside radiusis 8 feet at the top of the wall.

Colors: Antique Grey, Walnut Blend, Butternut, Red Flash, Hickory & Brown Flash

The 3/4” setback of each unit creates a cantof approximately 7˚(degrees). Canted wallsare structurally more stable than verticalwalls because the gravitational forces“pull” walls into retained soil.

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Page 31: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Mosaic Wall System

30© CST 8/08

MosaicWall

System

Length Height Depth Weight Sq. Face Ft. PerPallet

Units Per

Pallet

Weight Per

Pallet

PiecesPer

Face Ft.

PalletsPer Truck

Loadw/princeton

Versa-Lok®

StandardUnit

16” 6” 12” 79 lbs. 32 48 3,842lbs.

1.5 11

Versa-Lok®

Accent Unit 12” 4” 12” 36 lbs. 32 96 3,506 lbs. 3 12

Versa-Lok®

Cobble Unit 8” 6” 12” 38 lbs. 32 96 3,698lbs.

3 12

Versa-Lok®

Cap Units C 16” 3 5/8” 12” C 56 lbs. 19.2 48 2,738 lb N/A 19

Versa-Lok®

Snap-Off Pins 6.8” Snap-Off4.6”

N/A N/A N/A100/ Bag500/Box N/A N/A N/A

Snap -Off Pins®STANDARD ACCENT COBBLENo. of Standard Units=Wall Sq. Footage ÷ 1.66

No. of Accent Units= Wall Sq. Footage ÷ 1.66 x 2

No. of Cobble Units= Wall Sq. Footage ÷ 1.66

Mosaic Quantity Estimation TableEach Mosaic Panel is 1.66 square feet in wall-face area. For each 10” high panel, there is one Standard unit,

two Accent units, and one Cobble unit. Mosaic is available in both Standard and Weathered™ finishes.

Exposed WallHeight

Exposed Wall Length

10 Ft. 12 Ft. 14 Ft. 16 Ft. 18 Ft. 20 Ft. 22 Ft. 24 Ft. 26 Ft. 28 Ft. 30 Ft.

10 “Standard 5 6 7 8 9 10 11 12 13 14 15Cobble 5 6 7 8 9 10 11 12 13 14 15Accent 10 12 14 16 18 20 22 24 26 28 30

20 “Standard 10 12 14 16 18 20 22 24 26 28 30Cobble 10 12 14 16 18 20 22 24 26 28 30Accent 20 24 28 32 36 40 44 48 52 56 60

30 “Standard 15 18 21 24 27 30 33 36 39 42 45Cobble 15 18 21 24 27 30 33 36 39 42 45Accent 30 36 42 48 54 60 66 72 78 84 90

40 “Standard 20 24 28 32 36 40 44 48 52 56 60Cobble 20 24 28 32 36 40 44 48 52 56 60Accent 40 48 56 64 72 80 88 96 104 112 120

Colors: Antique Grey, Walnut Blend, Butternut, Red Flash, Hickory & Brown Flash

Available: Standard Finish or Weathered™ Finish

Page 32: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Other CST Wall Systems

31© CST 8/08

Product Length Height Depth WeightUnitsPer

Pallet

WeightPer

Pallet

PiecesPer

Face Ft.

PalletsPer

Truck

Plus-Stone®

Wall Block10” 6” 12” 55 lbs. 64 3570 lbs 2.5 14

CST Plus-Stone®

Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash

Available in Standard and Weathered™ Finish

*Maximum recommended height for Walls built with Plus-Stone is 40” (inches) high. Individual site, soil and loadingconditions may limit wall height to less than 40” (inches).Please contact your CST representative if unsure about anysite, soil or height requirements.Plus-Stone is a product of CST. It can be used as a component in a Versa-Lok®or Mosaic Retaining Wall. It was not developed by, nor is it endorsed by Versa-Lok®

Retaining Wall Systems.Plus-Stone is not a pin system and must be glued into place. Use of Plus-Stone is for aesthetic purposes only.

Handy-Stone® Mini Wall System

Colors: Antique Grey, Walnut Blend, Butternut, Hickory, Red Flash & Brown Flash

Maximum Wall Height: 2 Feet

Mini WallSystem

Length Height Depth Weight UnitsPer

Pallet

WeightPer

Pallet

PiecesPer

Face Ft.

PalletsPer

Truck

Handy-Stone® 9” 4” 6” 14 Lbs. 288 4,082Lbs.

4 12

Sect

ion

4Available in Standard Finish. Weathered™ Finish is available only as a special order.*Note: Sold in full cube quantities Only.

Page 33: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Square Foot

32© CST 8/08

Versa-Lok®

Square Foot

System

Length Height Depth Weight Sq. Face Ft.Per Pallet

Units Per

Pallet

Weight Per

Pallet

PiecesPer

Face Ft.

PalletsPer Truck

Loadw/

princeton

Square FootUnit

18” 8” 12” 82 lbs. 36 36 3,002lbs.

1 14

Versa-Lok®

Pins6 3⁄4” 1⁄2” N/A N/A N/A 100/ Bag

500/BoxN/A N/A N/A

Versa-Lok®

C-Cap Unit16” 3 5/8” 12” 56 lbs. 19.2 48 2,738 lb N/A 16

16”

Versa-Pins®

Square Foot™ retaining walls are economically installed andmechanically fastened without mortar and do not require concrete footings. Like Versa-Lok® Standard, a pinning systemis used. In addition, each unit covers one square foot of wallface, making Square Foot™ retaining walls an economical choicefor large commercial and agency projects.

Stock Colors:Antique Grey, Walnut Blend,

Hickory & Butternut

Square Foot Weathered™s

C-CAP

Available: Standard Finish or Weathered™ Finish

Page 34: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Square Foot Corners

33© CST 8/08

Inside 90-degree corners can be easily installedwith no unit modification. For the first course,abut the unit from one side of the corneragainst a unit on the other side that runs pastthe corner. On the next course, simply reversewhich side abuts and which side runs long.

Inside Corners

Outside 90-degree corners can also beinstalled using this method. On each pallet of Versa-Lok® Square Foot, thereare four units with a wider middle neck.Split those for the corners. Using alternat-ing courses one will be a corner piece, onthe next course, use two mitred blocks.This corner cannot be pinned.

Option 2 for Outside Corners

Option 1 for Outside CornersFor ease of installation, Versa-Lok® suggests replacing outside corners with a tight radiusconvex curve, however this is not always possible. Below we have shown one way to makeSquare Foot Corners by modifying and using the block itself.

STEP 1 STEP 2 STEP 3 STEP 4

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Page 35: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Veranda Wall System

34© CST 8/08

The Veranda Wall units are CST’sFreestanding Wall. The three main pieces

are sold as a “Combo Kit”. Use Veranda to create beautiful borders along patios and walkways. Verandautilizes four versatile unit sizes to easily create a random appearance in both straight and curved applications. These units are stacked on a compactedgranular base and secured using Versa-Lok® adhesive.Units can be placed forwards, backwards, right side upor upside down. Available in Weathered™ Finish only.

Veranda Wall

System

Pcs.Per

Cube

Layers Per

Cube

Pcs.Per

Layer

Sq. Face FootPer

Cube

WeightPer

Cube

Combo Kit:Small

MediumLarge

40 of each

size

4 10 of each

size

40 4310

Small Unit9 3/8” deep6” tall5” wide face4” narrow face

Medium Unit9 3/8” deep6” tall8” wide face7” narrow face

Large Unit9 3/8” deep6” tall13” wide face11” narrow face

Veranda Cap12” deep3” tall14 wide face12” narrow face

Vertical Unit9 3/8” deep12” tall6” wide both faces

Colors: Butternut, Antique Grey & Hickory

*Veranda is a garden wall and

should not exceed36” in height

including the cap.

Veranda Wall

SystemUnit

Width Height Depth WeightSq. Face Foot Per

Cube

WeightPer

Cube

Pieces PerFace Foot

UnitsPer

Cube

Large13” wide11” narrow 6” 9 3⁄8” 55 lbs. 30 3350 lbs. .5 60

Vertical 6” 12” 9 3⁄8” 53 1⁄2 lbs. 30 3260 lbs. .5 60

VerandaCap

14” wide12” narrow

3” 12” 35 lbs. 44.16 lineal feet

1730 lbs. .92 lineal feet

48

Veranda Cap (only) is available in both Standardand Weatherd™ Finish

Page 36: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Veranda Corners

35© CST 8/08

First Course

Second Course

Third Course

Fourth Course

1/2 Large Unit 1/2 Large Unit

1/2 Large Unit

1/2 Large Unit

1/2 Large Unit

With the Veranda Combo Kit,90-degree corners can be made withjust a few splits. We recommendusing 1 Large unit split in half foryour corner pieces. From the cor-ner, continue on using a runningbond. Alternate the first unit com-ing off the corner on each course tobreak up the pattern. Veranda Unitsdo not have split lines, so a hydra-splitter, like the CST X-18 will benecessary. A masonry hammer fielddressing may also be necessary toachieve the Weathered™ look.

Outside CornerInside Corner Running Bond

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Page 37: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Pier Caps & Landscape Steps

36© CST 8/08

Size Pieces per Pallet Weight per Piece Weight per Pallet

22 x 22 24 95 2280

26 x 26 24 130 3120

30 x 30 12 155 1860

32 x 32 12 180 2160

Flat Top-Pier CapColors for all products on this page:

Grey & Brown

Size Pieces per Pallet Weight per Piece Weight per Pallet

22 x 22 24 145 3480

26 x 26 12 190 2280

30 x 30 8 275 2200

32 x 32 8 280 2240

Peaked-Pier Cap

Size Pieces per Pallet Weight per Piece Weight per Pallet

22 x 22 24 135 3280

26 x 26 12 180 2160

30 x 30 8 240 1920

32 x 32 8 250 2000

Size Pieces per Pallet Weight per Piece Weight per Pallet

6 x 16 x 48” 10 420 4200

6 x 16 x 36” 10 300 3000

Light Top-Pier Cap

Landscape Steps

Light Top Detail

Page 38: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Basic Wall Design Elements

37© CST 8/08

See VERSA-LOK® Technical Bulletin # 3 for more corner details including proper placement of geosynthetic soil reinforcement.

Contact: www.versa-lok.com for more information

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CornersVERSA-LOK® solid concrete units may beeasily used to create an unlimited variety ofcorners.

Outside 90 degree corner units are easily created by splitting VERSA-LOK® standardunits in half. Alternate half units as shownabove. This creates about a four-inch over-lap of the units below. This is acceptable -Versa-Lok® units do not need to be exactlyhalfway over the lower units (half-bond).

Half units on outside 90 degree cornersdo not pin. It is recommended tosecure them using Versa-Lok® concreteadhesive.

No unit modification is necessary toinstall inside 90 degree corners. Placefull-size standard units as shown below,adjusting for proper vertical jointarrangement.

Page 39: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Material Estimating Worksheet

38© CST 8/08

VERSA-LOK® UnitsArea of Wall (SF) x 1.5 Units per SF = Number of Units

SF x 1.5 = Units Needed

VERSA-LOK® Pins

VERSA-LOK® CapsLinear Feet of Wall (LF) x .75 = Number of C Caps

LF x .75 = C Caps Needed

*NOTE: Pins will not be used on the base course.

VERSA-LOK® Concrete Adhesive11 oz. Tube: LF ÷ 14 LF per Tube = Tubes

*For estimating purposes, use the grid tables. They provide approximateamounts of Versa-Grid® soil reinforcement needed to construct walls in certain soil and loading conditions. For tall walls or complex situations,Versa-Lok® engineers can prepare specific preliminary designs to be used for estimation purposes.

Additional caps may be needed for special splits or cuts.

Contact: www.versa-lok.com for more information

Units x 2 Pins per Unit = Number of Pins

Units x 2 Pins Needed

Page 40: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Unit Specifications

39© CST 8/08

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VERSA-LOK® Units

VERSA-LOK® CAP UNITS

VERSA-PIN® UNITS

(Actual unit size and weight may vary slightly by region.)

Height: 6 inchesWidth: (face) 16 inchesWidth: (rear) 14 inchesDepth: 12 inchesFace Area: 2/3 foot2

Volume: 0.62 foot3

Weight: 79 lbs.Weight/Face Area: 120 lbs./foot2

Height: 3 5⁄8 inchesWidth: (face) C Caps 16 inchesWidth: (rear) C Caps 16 inchesDepth: 12 inchesWeight: C Caps 56 lbs.

Standard Finish

Weathered™ Finish

Length: 6.8 inchesDiameter: 0.48 inchesMaterial: Glass-Reinforced Nylon

16”

Standard Finish

C-Cap

16”

Weathered™ Finish

Page 41: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Grid® Estimating Chart

40© CST 8/08

These tables are provided for eessttiimmaattiinngg ppuurrppoosseess oonnllyy.. They shouldnot be used or relied upon for any application without verification of accuracy,suitability, and applicability for the use contemplated, which is the soleresponsibility of the user. A final, project specific design should be preparedby a qualified, licensed, professional Civil Engineer (P.E.) based on actual siteconditions. Preparation of these tables did not include consideration or analysis of global slope stability or allowable bearing capacity of foundationsoils. These must be reviewed for each project by a qualified GeotechnicalEngineer.

There are three tables provided in this guide to help estimate geogrid for different wall loading situations--level backfill, sloping backfill, andsurcharges. To estimate geogrid quantities, first look under the ccoolluummnnappropriate for the project soils, determine the height (H) of the proposed wall and read across for the rrooww (under appropriate soil column) to approximate geogrid type, number of layers, and lengths of each layer.

These design charts assume the following conditions:

• Uniform soil conditions

• Stable foundation soils

• Level grade in front of the wall

• No groundwater/water loads

• Slopes and loads behind

the wall as shown

• No additional loading behind wall

(such as tiered walls, building loads, etc.)

Design standards and properties used to develop thses charts were:

• Design methodology-in generalaccordance with NCMA Design

Manual for SRW’s•Unit weight of soil (Y) 120 pcf•Internal friction angle of soil

as shown on charts•Long term design strength of

the geogrid (LTDS)• Versa-Grid® VG 3.0- 1250 lbs/ft

• Versa-Grid® VG 5.0-1875 lbs/ft

Ø

LEVEL BACKFILL

SLOPING BACKFILL

SURCHARGE BACKFILL

H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid

4 0.5 n/a n/a n/a 4 0.5 4.0 1 VG 3.0 4 0.5 4.0 1 VG 3.0

5 0.5 3.5 2 VG 3.0 5 0.5 4.0 2 VG 3.0 5 0.5 4.5 2 VG 3.0

6 0.5 4.0 2 VG 3.0 6 0.5 5.0 2 VG 3.0 6 0.5 5.0 2 VG 3.0

7 1.0 5.0 3 VG 3.0 7 1.0 5.5 3 VG 3.0 7 1.0 5.5 3 VG 3.0

8 1.0 5.5 4 VG 3.0 8 1.0 6.0 4 VG 3.0 8 1.0 6.0 4 VG 3.0

9 1.0 6.0 4 VG 3.0 9 1.0 6.5 5 VG 3.0 9 1.0 6.5 5 VG 3.0

10 1.0 6.5 5 VG 3.0 10 1.0 7.0 5 VG 3.0 10 1.0 7.0 6 VG 3.0

12 1.0 8.0 6 VG 3.0 12 1.0 8.5 7 VG 3.0 12 1.0 8.5 7 VG 3.0

H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid

4 0.5 4.0 1 VG 3.0 4 0.5 4.5 1 VG 3.0 4 0.5 4.5 2 VG 3.0

5 0.5 4.0 2 VG 3.0 5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0

6 0.5 5.0 3 VG 3.0 6 0.5 5.5 3 VG 3.0 6 0.5 6.0 3 VG 3.0

7 1.0 5.5 4 VG 3.0 7 1.0 6.5 4 VG 3.0 7 1.0 8.0 4 VG 3.0

8 1.0 6.0 4 VG 3.0 8 1.0 7.0 5 VG 3.0 8 1.0 9.5 5 VG 3.0

9 1.0 6.5 5 VG 3.0 9 1.0 8.0 6 VG 3.0 9 1.0 11.0 6 VG 3.0

10 1.0 7.0 6 VG 3.0 10 1.0 8.5 6 VG 3.0 10 1.0 12.0 6 VG 5.0

12 1.0 8.5 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 15.0 7 VG 5.0

H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid

4 0.5 4.0 2 VG 3.0 4 0.5 4.5 2 VG 3.0 4 0.5 5.5 2 VG 3.0

5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0 5 0.5 6.0 2 VG 3.0

6 0.5 5.0 3 VG 3.0 6 0.5 6.0 3 VG 3.0 6 0.5 6.5 3 VG 3.0

7 1.0 6.0 4 VG 3.0 7 1.0 7.0 4 VG 3.0 7 1.0 7.5 4 VG 3.0

8 1.0 6.5 4 VG 3.0 8 1.0 7.5 5 VG 3.0 8 1.0 8.0 5 VG 3.0

9 1.0 7.0 5 VG 3.0 9 1.0 8.5 5 VG 3.0 9 1.0 9.0 5 VG 3.0

10 1.0 7.5 5 VG 3.0 10 1.0 9.0 6 VG 3.0 10 1.0 9.5 6 VG 3.0

12 1.0 9.0 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 11.0 7 VG 5.0

Gravel ( = 34°) Sand ( = 30°) Clay ( =28°)Ø Ø Ø

Gravel ( = 34°) Sand ( = 30°) Clay ( =28°)Ø Ø Ø

Gravel ( = 34°) Sand ( = 30°) Clay ( =28°)Ø Ø Ø

Geogrids with similar LTDS and connection strengths to VERSA-LOK® units can be estimated using these charts. With some variations, the Versa-Grid VG 3.0 charts also generally estimate quantities for Miragrid 3XT, Stratagrid 300, and Raugrid 4/2.

The charts for VERSA-Grid VG 5.0 generally estimate quantities for Miragrid 5XT, Stratagrid 500 and Raugrid 6/3.

This is the exact same chart that is needed for retaining walls built using Versa-Lok® Standard Units and Versa-Lok® Square Foot™ Units.

Page 42: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Geogrid & Geosynthetic Materials

41© CST 8/08

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Product:Versa-Grid

Length Width Total SquareYardage

Versa-Grid®

1.550 L/F. 4 Ft. 22.22 S/Y

Versa-Grid®

3.0150 L/F 6 Ft. 100 S/Y

Versa-Grid®

5.0150 L/F 6 Ft. 100 S/Y

Geosynthetic Soil Reinforcement

Properly designed, Versa-Grid® reinforced walls

may be economically

constructed toheightsexceeding 40 feet.

Contact: www.versa-lok.com for more information

IMPORTANT! Versa-Grid must be unrolled and installedperpendicular to the retaining wall face. Failure to install in

this direction may result in structurally unsafe wall conditions.If unsure about any wall construction procedures, pleasecontact CST or Versa-Lok at (800) 770-4525.

The maximum unreinfored wall height varies depending on site conditions, but does notexceed four feet. Taller walls require soil reinforcement designed by a qualified engineer.

Page 43: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

11 oz. Tube: LF ÷ 14 LF per Tube = Tubes

Linear Feet of Wall (LF) x .75 = Number of C Caps LF x .75 = C Caps Needed

Area of Wall (SF) ÷ 1.66 x 8 = Number of Pins

(SF) ÷ 1.66 x 8= Pins Needed

Mosaic® Material Estimation Worksheet

42© CST 8/08

VERSA-LOK® Standard Units

VERSA-LOK® Cobble®Units

Area of Wall (SF) ÷ 1.66 Units per SF = Number of Standard Units

SF ÷ 1.66 = Units Needed **

Area of Wall (SF) ÷ 1.66 Units per SF = Number of Cobble Units

SF ÷ 1.66 = Units Needed

VERSA-LOK® Accent® Units

VERSA-LOK® Snap-Off Pins

VERSA-LOK® Caps*(Base course of Versa-Lok® Standard Units does not require pins.)

For estimating purposes, use the grid tables. They provide approximate amounts of Versa-Grid soil reinforcementneeded to construct walls in certain soil and loading conditions. For tall walls or complex situations, Versa-Lok staffengineers can prepare project specific preliminary designs to be used for estimation purposes.

Additional caps may be needed for special splits or cuts.

VERSA-LOK® Standard (Embedded Units for Burial) N first course

Linear feet of Wall (LF) X .75 Units per LF = Number of Standard Units for base

LF X .75 = Units Needed for 1st

course

** This quantity does not includeestimates for embedded or buriedunits (shown above). The quantity of buried units (generally allStandard units) should be added tothis number.

VERSA-LOK® Concrete Adhesive

Area of Wall (SF) ÷ 1.66 x 2 Units per SF = Number of Accent Units

SF ÷ 1.66 x 2= Units Needed

Contact: www.versa-lok.com for more information

Page 44: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Mosaic® Unit Specifications

43© CST 8/08

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VERSA-LOK® MOSAIC UNITS (Actual unit size and weight may vary slightly by region.)

MOSAIC PANEL CONFIGURATIONS

VERSA-LOK® Snap-Off Pins

Standard Cobble® Accent®

Height: 6 inches (152.4 mm) 6 inches (152.4 mm) 4 inches (101.6 mm)

Width (face): 16 inches (406.4 mm) 8 inches (203.2 mm) 12 inches (304.8 mm)

Width (rear): 14 inches (355.6 mm) 6 inches (152.4 mm) 8 inches (203.2 mm)

Depth: 12 inches (304.8 mm) 12 inches (304.8 mm) 12 inches (304.8 mm)

Face Area: 2⁄3 ft 2 (0.062 m2) 1⁄3 ft 2 (0.031 m2) 1⁄3 ft 2 (0.031 m2)

Weight: 79 lbs (36.25 kg) 38 lbs (16.78kg) 36 lbs (15.87 kg)

Wgt/Face Area: 120 lbs/ft 2 (557.92 kg/m2) 111 lbs/ft 2 (517.10 kg/m2) 105 lbs/ft2

(489.88 kg/m2)

Length: 6.8 inches (172.7 mm)

Snap-Off Length: 4.625 inches (117.5 mm)

Diameter: 0.48 inches (12.2 mm)

Material: Glass-Reinforced Nylon

Snap-Off Line

VERSA-LOK® CAP UNITSHeight: 3 5⁄8 inchesWidth: (face) C Caps 16 inchesWidth: (rear) C Caps 16 inchesDepth: 12 inchesWeight: C Caps 56 lbs.

16”

Standard Finish

C-Cap

16”

Weathered™ Finish

Page 45: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Mosaic® Unit Estimating Chart

44© CST 8/08

STANDARD ACCENT COBBLENo. of Standard Units= Wall

Sq. Footage ÷ 1.66No. of Accent Units=

Wall Sq. Footage ÷ 1.66 x 2No. of Cobble Units=

Wall Sq. Footage ÷ 1.66

Exposed WallHeight

Exposed Wall Length 10 Ft. 12 Ft. 14 Ft. 16 Ft. 18 Ft. 20 Ft. 22 Ft. 24 Ft. 26 Ft. 28 Ft. 30 Ft.

10 “ Standard 5 6 7 8 9 10 11 12 13 14 15Cobble 5 6 7 8 9 10 11 12 13 14 15Accent 10 12 14 16 18 20 22 24 26 28 30

20 “ Standard 10 12 14 16 18 20 22 24 26 28 30Cobble 10 12 14 16 18 20 22 24 26 28 30Accent 20 24 28 32 36 40 44 48 52 56 60

30 “ Standard 15 18 21 24 27 30 33 36 39 42 45Cobble 15 18 21 24 27 30 33 36 39 42 45Accent 30 36 42 48 54 60 66 72 78 84 90

40 “ Standard 20 24 28 32 36 40 44 48 52 56 60Cobble 20 24 28 32 36 40 44 48 52 56 60Accent 40 48 56 64 72 80 88 96 104 112 120

EACH PANEL REQUIRES 8 SNAP-OFF PINS VERSA-LOK® MOSAIC QUANTITY ESTIMATION CHART

*This chart does not include estimatesfor embedded (buried) units. The quan-tity of embedded units, (generallyStandard units) should be added to theabove numbers.

Each Mosaic panel is 1.66 square feet in wall-face area. For each panel, there is one Standard unit, two Accent® units, and one Cobble® unit. The following formulas and table may be used to estimate quantities of units required for aMosaic® retaining wall project.

Contact: www.versa-lok.com for more information

Page 46: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

45© CST 8/08

Mosaic® Versa-Grid® Estimating Chart

These tables are provided for eessttiimmaattiinngg ppuurrppoosseess oonnllyy. They should notbe used or relied upon for any application without verification of accuracy, suitability, and applicability for the use contemplated, which is the soleresponsibility of the user. A final, project specific design should be preparedby a qualified, licensed, professional Civil Engineer (P.E.) based on actual siteconditions. Preparation of these tables did not include consideration or analysis of global slope stability or allowable bearing capacity of foundationsoils. These must be reviewed for each project by a qualified GeotechnicalEngineer.

There are three tables provided in this guide to help estimate geogrid for dif-ferent wall loading situations--level backfill, sloping backfill, and surcharges.To estimate geogrid quantities, first look under the ccoolluummnn appropriate for the project soils, determine the height (H) of the proposed wall and readacross for the rrooww (under appropriate soil column) to approximate geogridtype, number of layers, and lengths of each layer.

These design charts assume the following conditions:

• Uniform soil conditions

• Stable foundation soils

• Level grade in front of the wall

• No groundwater/water loads

• Slopes and loads behind

the wall as shown

• No additional loading behind wall

(such as tiered walls, building loads, etc.)

Design standards and properties used to develop thses charts were:

• Design methodology-in general

accordance with NCMA Design Manual

for SRW’s

•Unit weight of soil (Y) 120 pcf

•Internal friction angle of soil

as shown on charts

•Long term design strength of

the geogrid (LTDS)

• Versa-Grid® VG 3.0- 1250 lbs/ft

• Versa-Grid® VG 5.0-1875 lbs/ft

Ø

LEVEL BACKFILL

SLOPING BACKFILL

SURCHARGE BACKFILL

H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid

4 0.5 0 0 n/a 4 0.5 4.0 1 VG 3.0 4 0.5 4.0 1 VG 3.0

5 0.5 3.5 2 VG 3.0 5 0.5 4.0 2 VG 3.0 5 0.5 4.5 2 VG 3.06 0.5 4.0 2 VG 3.0 6 0.5 4.5 2 VG 3.0 6 0.5 5.0 2 VG 3.0

7 1.0 5.0 3 VG 3.0 7 1.0 5.5 3 VG 3.0 7 1.0 5.5 3 VG 3.0

8 1.0 5.5 4 VG 3.0 8 1.0 6.0 4 VG 3.0 8 1.0 6.0 4 VG 3.0

9 1.0 6.0 4 VG 3.0 9 1.0 6.5 5 VG 3.0 9 1.0 6.5 5 VG 3.0

10 1.0 6.5 5 VG 3.0 10 1.0 7.0 5 VG 3.0 10 1.0 7.0 6 VG 3.0

12 1.0 8.0 6 VG 3.0 12 1.0 8.5 7 VG 3.0 12 1.0 8.5 7 VG 3.0

H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid

4 0.5 4.0 1 VG 3.0 4 0.5 4.5 1 VG 3.0 4 0.5 4.5 2 VG 3.0

5 0.5 4.0 2 VG 3.0 5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0

6 0.5 4.5 3 VG 3.0 6 0.5 5.5 3 VG 3.0 6 0.5 6.0 3 VG 3.0

7 1.0 5.5 4 VG 3.0 7 1.0 6.5 4 VG 3.0 7 1.0 8.0 4 VG 3.0

8 1.0 6.0 4 VG 3.0 8 1.0 7.0 5 VG 3.0 8 1.0 9.5 5 VG 3.0

9 1.0 6.5 5 VG 3.0 9 1.0 8.0 6 VG 3.0 9 1.0 11.0 6 VG 3.0

10 1.0 7.5 6 VG 3.0 10 1.0 8.5 6 VG 3.0 10 1.0 12.0 6 VG 5.0

12 1.0 8.5 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 15.0 7 VG 5.0

H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid H (feet) D (feet) L(feet) l ayers VERSA-Grid

4 0.5 4.0 2 VG 3.0 4 0.5 4.5 2 VG 3.0 4 0.5 5.5 2 VG 3.0

5 0.5 4.5 2 VG 3.0 5 0.5 5.5 2 VG 3.0 5 0.5 6.0 2 VG 3.0

6 0.5 5.0 3 VG 3.0 6 0.5 6.0 3 VG 3.0 6 0.5 6.5 3 VG 3.0

7 1.0 6.0 4 VG 3.0 7 1.0 7.0 4 VG 3.0 7 1.0 7.5 4 VG 3.0

8 1.0 6.5 4 VG 3.0 8 1.0 7.5 5 VG 3.0 8 1.0 8.0 5 VG 3.0

9 1.0 7.0 5 VG 3.0 9 1.0 8.5 5 VG 3.0 9 1.0 9.0 5 VG 3.0

10 1.0 7.5 5 VG 3.0 10 1.0 9.0 6 VG 3.0 10 1.0 9.5 6 VG 3.0

12 1.0 9.0 7 VG 3.0 12 1.0 10.0 7 VG 5.0 12 1.0 11.0 7 VG 5.0

Gravel ( = 34°) Sand ( = 30°) Clay ( =28°)Ø Ø Ø

Gravel ( = 34°) Sand ( = 30°) Clay ( =28°)Ø Ø Ø

Gravel ( = 34°) Sand ( = 30°) Clay ( =28°)Ø Ø Ø

Geogrids with similar LTDS and connection strengths to VERSA-LOK® units can be estimated using these charts. With some variations, the Versa-Grid VG 3.0 charts also generally estimate quantities for Miragrid 3XT, Stratagrid 300, and Raugrid 4/2. The charts for VERSA-Grid VG 5.0

generally estimate quantities for Miragrid 5XT, Stratagrid 500 and Raugrid 6/3.

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Page 47: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Mosaic® Basic Design Elements

46© CST 8/08

Mosaic Outside 90° Corner:--Center Splitting Method

FIRST COURSE SECOND COURSE

For the first 10-inch-high corner panel, install 6-inch high units in the lower portion. Split aStandard unit to the dimensions shown (Figure A). Place the split Standard unit at the cornerwith a Standard unit and a Cobble® unit at its sides (Figure A). For the corner panel’s upper portion, split an Accent® unit to the dimensions shown (Figure B). Place the split Accent® unit at the corner with the whole Accent® units on both sides (Figure B). Build out from this cornerpanel with regular Mosaic® panels to complete the entire first course.

For the second course, install a 10-inch-high corner panel that is basically a mirror image ofthe corner panel on the first course (Figures C & D). Complete the second 10 inch-high course ofpanels by building Mosaic® panels out from the corner panel. For the remaining courses, repeat the corner panel pattern started on the first course.

Contact: www.versa-lok.com for more information

Page 48: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Mosaic® Basic Design Elements

47© CST 8/08

Sect

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5

Contact: www.versa-lok.com for more information

FIRST COURSE SECOND COURSE

Mosaic Inside 90° CornersFor the first 10-inch-high course of a 90° inside corner, butt the left side panel into the rightside panel (Figures A & B). This hides part of the right side panel that runs “wild” past the corner. Upper and lower portions of both panels meeting at the corner should have units ofthe same height. In the illustrations below, lower units of the first-course corner panels areall 4-inches high. Modify the left side panel to fit snugly against the setback in the right sidepanel face by saw cutting 3/4-inch off the lower unit (Figure A). Build regular Mosaic® panelsout from the corner panels to complete the first course.On the second course, butt the right side panel into the left side panel and saw the lower rightside unit (Figures C & D). For remaining courses, repeat the corner panel pattern started forthe first course.

Page 49: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Mosaic® Basic Design Elements

48© CST 8/08

FIRST COURSE SECOND COURSE

Mosaic Outside 90° Corner: Vertical Side Wall At Steps

When building an outside corner at steps, the side wall abutting the steps should be vertical.For the first 10-inch high corner panel, split a Standard and an Accent® unit into halves andcut off the back of the Standard half unit as shown (Figure A). Also cut or split off the rearcorner of a whole Standard unit (Figure A). Place the half-Standard unit at the corner, with acorner-cut Standard unit and a Cobble® unit at its side (Figure A). Above this, place the half-Accent unit at the corner, with whole Accent units at both sides (Figure B). On the nextcourse, install another 10-inch high corner panel similar to the first course panel (Figures C &D). For the remaining courses, repeat the corner panel pattern started on the first course.

Contact: www.versa-lok.com for more information

Page 50: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

49© CST 8/08

Versa-Lok® Accent® & Cobble®

Design Options Using Versa-Lok® Mosaic UnitsAttractive, durable retaining walls can beconstructed using only VERSA-LOK®

Cobble or VERSA-LOK® Accent units.These units offer the same features andbenefits as VERSA-LOK® Mosaic walls,including:

• Classic split-face texture• Setback or near-vertical walls• No mortar or concrete footings required• Great options for tighter radius projects,such as planting areas and tree rings

Maximum height for an unreinforcedVERSA-LOK® Accent or VERSA-LOK®

Cobble wall using a 3/4-inch setback isfour feet. Maximum height for an unre-inforced wall built with a near-verticalsetback is two feet. Individual site, soil,and loading conditions (including ter-races) may limit unreinforced wallheights to less than those stated. Tallerwalls require soil reinforcement andengineering assistance. Please contactyour local VERSA-LOK representative ifunsure about any site, soil, height, orlocal construction requirements.

VERSA-LOK® Accent• 3’0” Minimum Outside Radius

• 1 unit = 36 lbs.

Contact: www.versa-lok.com for more information

VERSA-LOK® Cobble• 4’4” Minimum Outside Radius

• 1 unit = 38 lbs.

**See page 29 for minimum radius of Versa-Lok® Standard Units.

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Page 51: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

More Versa-Lok® Design Elements

50© CST 8/08Contact: www.versa-lok.com for more information

Outside Radius

Inside Radius

CST Veranda Cap Unit:Curve Radii

1:1 Ratio: One standard block and one cobble block foreach square footExample

100s/f = (1)Standard = 100 pcs(1)Cobble = 100 pcs

Take the square footage of the project and multiply bythe percentages listed below. Multiply standard blockby 1.5 (like usual) to get quantity of standard blocks.Multiply Cobble block x 3 (3 pcs per sq. ft.) to getquantity of Cobble blocks.

2:1 Ratio Example:100 s/f = (2) Standard 80% = 80s/f x 1.5 = 120 pcs

(1) Cobble 20% = 20s/f x 3 = 60 pcs

3:1 Ratio Example:100 s/f = (3) Standard 85% = 85 s/f x 1.5 = 128 pcs

(1) Cobble 15% = 15 s/f x 3 = 45 pcs

4:1 Ratio Example100 s/f = (4) Standard 88% = 88s/f x 1.5 = 132 pcs

(1) Cobble 12% = 12s/f x 3 = 36 pcs

Using Versa-Lok® Standard Unitswith Versa-Lok® Cobble® Units

R-6 ’

R-7 ’

Page 52: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Grill Project

51© CST 8/08

Pieces used in this design include:Versa-Lok® Standard Versa-Lok® Corner

Base Course First Course Second Course

1 Corner// 1⁄2 Unit Corner// 1⁄2 Unit Corner// 1⁄2 Unit1 Corner// 1⁄2 Unit

1 Corner// 1⁄2 Unit1 Corner// 1⁄2 Unit

••This entire project can be constructed usingonly the Versa-Lok® Standard Unit. TheCorners can be purchased OORR created by simply splitting the Standard Unit in half. The back of the Standard Unit has an indentation line indicating the halfway mark. It can be used as a guide for splitting.

Corner// 1⁄2 Unit Corner// 1⁄2 Unit

Corner/ 1⁄2 Unit

• “ High x “ Wide• This measurement will be determined

by manufacturer’s specs for door• Optional Stainless Steel Access Door

1⁄2 Unit 3” deep

Third Course Detail 1.1 Fourth Course

Corner// 1⁄2 UnitCorner// 1⁄2 Unit

Corner// 1⁄2 UnitCorner// 1⁄2 Unit See detail 1.1

Corner// 1⁄2 Unit Corner// 1⁄2 Unit

8” 8”

Cut 8” off each Standard Unit @ 8” thick1⁄2” to 5⁄8” Steel Lintel Recommended

6”

6”

Notch out a 1⁄2” to5⁄8” deep,6” wide x 6” long groovefor the steel lintel to sit in

1 Full Std. Unit Cut to 8” thick

SeeDetail

1.2

Completed Back View

5”

Steel Lintel

Depth & width of cut out dimension willvary with different sizes & makes of grills& the thickness of countertop

Optional Access Door• This measurement will be determined by

manufacturer’s specs for door.

Detail 1.3 Completed View

Completed Front ViewDetail 1.2

Three pieces of Blue Stone with Flamed Edges#1---27” x 39” w#2--27” x 39” w#3--17” x 32” w

#2

#3

#1Grill Inset

* Final Cut out dimensionsand will be determined by the type of grill and the size of the doors that you chooseto use in this design. The useof the doors allows access topropane tanks. Blue Stone isonly a suggestion for the topsurface.

Cut-Out Dimensions

Sect

ion

5

1⁄2 UnitAll cut out measurements willbe determined by the specifi-cations of the grill and doorsthat you purchase. This ispage is intended to supply abasic idea of how to designthis type of outdoor kitchen.

Page 53: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

52© CST 8/08

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53© CST 8/08

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Page 55: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

54© CST 8/08

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Page 56: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

55© CST 8/08

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Page 57: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

56© CST 8/08

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Page 58: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

57© CST 9/09

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Page 59: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Versa-Lok® Installation Overview

58© CST 9/09

STEP 1-Leveling Pad Preparation: Versa-Lok walls should be placed on a levelingpad of compacted gravel, crushed stone or coarse sand about 6” thick and 24” wide.The first course of Versa-Lok should be embedded below grade approximately1/10th of the exposed wall height. Excavate to lines and grades you’ve establishedfor the wall, allowing for leveling pad and unit embedment.

STEP 2-Install Base Course: Place Versa-Lok units on prepared leveling pad. Asyou proceed, level each unit-front to back, side to side and with adjacent units.Leveling is critical at this stage, so take your time! Align straight wall sections usinga string line or by sighting down the grooves on the top of each unit. If your wallhas a corner, begin at the corner and work out from there.

STEP 3-Backfill: Fill in and compact native soil behind, and in front of, the basecourse level with the grade in front of the wall. Next, place and compact 13” ofdrainage aggregate behind the units.

STEP 4-Installing Successive Courses: Stack one course at a time. Set units back3/4”. Insert two pins in front holes of units so they fall into the rear slots of theunits beneath. Tap pins down with a pin and mallet. Place and compact drainageaggregate behind each course as it is completed.

STEP 5-Geosynthetic Soil Reinforcement: If your wall is higher than four feet orshoulders significant loads, you will need to install geosynthetic soil reinforcement.As each course is laid, place soil reinforcement horizontally on top of compactedbackfill and about one inch from the front of the Versa-Lok units.

STEP 6-Installing Caps: Complete your wall by placing Versa-Lok cap units on thetop course. Install caps with a slight overhang (recommended), set back or flushwith the wall face. Use Versa-Lok concrete adhesive to secure cap units to wall.For further information visit Versa-Lok’s website at:

www.versa-lok.com.

Below is a briefsummary ofVersa-LokInstallation steps:

Maximum height for an unreinforced Versa-Lokwall is four feet.Individual site, soil andloading conditions (includ-ing terraces) may limitunreinforced wall height toless than four feet. Tallerwalls require geosyntheticsolid reinforcement andengineering assistance.For information on engi-neered preliminarydesigns please contactyour local dealer or CSTrepresentative.

Page 60: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

Instalaciones de Versa-Lok®

59© CST 9/09

Sect

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6

+ Para nuestros instaladores de habla español, vea las páginas58 para las ilustraciones a los pasos siguientes.

Debajo está un breve resumen de los pasos de las instalaciones. Este guía es para los sistemas estándares del muro de contención de Versa-Lok solamente. Para la información sobre lainstalación de sistemas del mosaico de Versa-Lok satisfaga la petición de el mosaico deign y la guía de la instalación a su distribuidor local. IMPORTANTE: Las paredes que apoyan cargas pesadas o exceden cuatro pies en altura requierenel refuerzo especial del suelo y diseños a menudo profesionalmente dirigidos. Consulte por favor uningeniero calificado si está inseguro sobre cualquier condición de la construcción, del sitio o delsuelo. También esté seguro comprobar códigos de edificio locales antes de la construcción de la pared o diseño.

1

2

3

4

5

6

Sect

ion

6

Las paredes de Versa-Lok® de la preparación del cojín de nivelación del paso 1 se deben colocar en un cojín

de nivelación de grava condensada, de arena gruesa de piedra machacada cerca, el 6"grueso y 24"de ancho.

El primer curso de Versa-Lok® se debe encajar debajo del 1/10 del grado aproximadamente de la altura

expuesta a la pared. Excave a las líneas y a los grados que usted ha establecido para la pared, teniendo en

cuenta el establecimiento del cojín y de la unidad de nivelación.

El paso 2 instale las unidades bajo de Versa-Lok® del lugar del curso en el cojín de nivelación preparado.

Como usted procede, nivele cada uno unidad-delantero para mover hacia atrás, de lado a lado y con las

unidades adyacentes. La nivelación es crítica en esta etapa, así que tome su tiempo! Alinie las secciones de

pared rectas usando una línea de la secuencia o avistando abajo de los surcos en la tapa de cada unidad. Si

su pared tiene una esquina, comience en la esquina y resuélvase de allí.

El paso 3 rellene completa y condensa el suelo nativo detrás, y delante de la pared. Después, el coloque y

condensa el 12"del agregado del drenaje detrás de las unidades.

Los cursos sucesivos de instalación del paso 4 apilan un curso a la vez. Fije las unidades el 3/4"trasero.

Inserte dos pernos en los agujeros delanteros de las unidades así que caigan en las ranuras posteriores de

las unidades debajo. Golpee ligeramente los pernos abajo con un perno y un mazo. Coloque agrege com-

pacto del drenaje detrás de cada curso como se termine.

Si su pared está más alta de cuatro pies o carga significativa de los hombros, usted necesitará instalar el

refuerzo geosynthetic del suelo. Mientras que se pone cada curso, coloque el refuerzo del suelo encima de

condensado rellena horizontalmente cerca de una pulgada al frente de las unidades de Versa-Lok®.

Termine su pared poniendo unidades del casquillo de Versa-Lok® en el curso superior. Instale los

casquillos con una proyección leve (recomendada), fije detrás de la cara de la pared. Utilice el pegamento

concreto de Versa-Lok® para asegurar las unidades del casquillo a la pared. La altura máxima para una

pared no esfuerzada de Versa-Lok® es cuatro pies. El sitio, el suelo y las condiciones de cargamento indi-

viduales (terrazas incluyendo) pueden limitar altura no esfuerzadas de la pared menos de cuatro pies.

Paredes más altas requieren el refuerzo del suelo y la ayuda geosyntetica diseños de la ingeniería. Para la

información sobre preliminares, contacte con por favor a su distribuidor local o a su representante de CST.

Page 61: Product & Technical Guide1).pdfConcrete Stone & Tile Corp. Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 SECTION 1 Mono-Cast Paver Technical Guide FAQ-Frequently asked

CST & Versa-Lok® Wall Accessories

60© CST 9/09

ProductName

TubeSize

Tube Coverage TubesPer Case

Versa-Lok®

Adhesive11 Oz. 1/4” Bead = 28 LF

Dbl. Bead= 14 LF24

Hydra-Split x-18

Makes short work of the tough-est splitting jobs. Simply adjustthe top blade, position the block

and pump the hydraulic footpedal. The block is split quickly

and accurately.Throat opening 8.25” x 18”

Adjustable blade and hydraulic pump.

Versa-Lifter®

The best way to lift Versa-Lok®

blocks, and save your back!

Cobble Wall Lightsand Speakers6” x 8” x 12”

Luminobloc Wall Lights and Wall Speakers

Lights available in 12 VOLT 110 VOLT

Versa-Snap-Off PinsVersa-Pins®

Cobble Wall Lights andSpeakers are available in

Versa-Lok® Colors: Antique Grey, Red Flash,

Butternut, Hickory, Brown Flash & Walnut Blend.

Versa-Grid® 1.5Designed for walls of 6’ and under. Features include:

•No memory, lays flat

•Bi-directional strength

•High -tenacitypolyester

•Easy to install •Resists chemicals•Inert to biological degradation