product overview festoon-systems for i-beams festoon systems the wampfler product range covers...

Product OverviewFestoon-Systems for I-Beams

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Wampfler Festoon Systems

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Count on it!

Solutions for a moving world:Wherever you see objects andpeople in movement, you willfind tailor-made Wampflersolutions for the flexibletransfer of energy, data andmedia.

What makes Wampfler trulyremarkable are its years ofexperience and compre-hensive know-how in thedevelopment and productionof festoon systems. Thesesystems carry flat and roundcables for the transfer ofelectrical energy and data.Hoses are also carried for thedirecting of fluids, air or gases.

Wampfler festoon systems areemployed worldwide in steelmills, ports, zinc coatingshops and compost prepa-ration facilities, to name a fewapplications. Perfectedtechnology and standardi-zation in modular designensure an above-averageoperational life of the systems,even in the roughest ofenvironments.

Assemblies are easily done onsite and within the shortestamount of time; service andmaintenance are quick andeasy. Wampfler festoonsystems save time andminimize costs - throughouttheir operational life.

As a system supplier,Wampfler offers its customerscomprehensive all aroundservice. This includes thedelivery of the components,such as the cable trolley,towing trolley and end clamp.Along with competentconsulting, the planning of theoverall system, the selectionand acquisition of the optimalcables and equipment, theright logistical concept andon-site commissioning.

Consequently important dataand required energy arrivesafely, reliably and perma-nently wherever they'reneeded.

All over the world!Count on it!

Everything from one source:The right cables are alwaysa given at Wampfler!

Open the gates!Cable trolley system

program 0330 on a lock

On the go!Cable trolley systemprogram 0360 on a steelmill overhead bridge crane

Carrying a heavy load!Motorized cable trolley systemprogram 0380 in combinationwith program 0375 on anSTS-container crane.

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System Layout

1. Towing Trolley / Towing clamp2. Cable Trolley3. Cable Organizer4. Cables5. Tow Rope Assembly6. End Clamp

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The Wampfler product range covers cost-efficient cable trolleys made of plastic for themost basic applications all the way up to motorized cable trolleys with frequencyconverter control and patented drive concept for heavy dynamic loads.

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Complete overview of the cable trolleysS-Line to XL-Line

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Load capacity

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XL

For low mechanicaland dynamic loads

Typical applications:Monorail hoists andoverhead bridgecranes

For medium mecha-nical and dynamicloadsTypical applications:Standard and specialoverhead bridgecranes as well asconveyor systems

For high mechanicaland dynamic loads

Typical applications:Ladle cranes, grabcranes, containercranes as well as high-speed conveyorsystems

For maximum mecha-nical and dynamicloadsTypical applications:Ladle cranes, grabcranes, containercranes as well as high-speed conveyorsystems

Festoon System 0314 0315 0320 0325 0330 0350 0360 0365 0370 0375 0380/0385

Cable weight percable trolleymax. (kg)

20 75 80 125 200 350 500 350 350 750 750

Speedmax. (m/min) 50 80 100 120 150 160 160 300 210 300 300

Suitable cable type Flat /Round Flat Flat /

RoundFlat /

RoundFlat /

Round Flat Round Round Flat Round Round

Multiple saddle no no yes yes yes yes yes no yes yes yes

Motorized no no no no no no no no no no yes

page 6 page 7 page 8 page 9 page 11 page 12 page 13 page 15 page 16 page 17 page 18

S XLM L

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Program0314

Center-loading flat or roundcable trolleys made of plasticfor lighter cable selections.Flanged guided plastic rollersfor simple I-beam applications.Two, three and four rollers.

These cable trolleys generallyrun on the same I-beam as theelectricity-powered consumer.

Smooth and wear-resistant operationthrough plastic rollers, withfriction bearings andstainless axle

Simple and quickassembly through patentedplastic split nuts

Quick and easy setting todifferent beam widthsthrough adjustable sideshields

Main applications:- Electric chain hoists, e.g., on

swiveling cranes- Travelling hoists- Standard cranes- Transport systems- Electricity and air supply for

machinery

Standard application dataTravel speed up to 50 m/minLoad capacity up to 20 kgMain rollers diameter: 40 mm | design: flanged rollers | material: polyamideAmbient temperature -20°C ... +60°CApplications indoor / outdoorAcid-proof design possibleResistance to chemicals special designs on requestCurved optionalI-beam parallel flange / tapered flange

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End Clamp

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Programm0315 Maintenance-free with

ball-bearing steel rollers andpermanent lubrication

Optimal distribution ofenergy with swingingsuspension of the support

Easy assembly withstandard gear for differentbeam widths

Safe support of thecables with optimizedclamping profile

Robust, center-loading flatcable trolley made of galva-nized steel with non flangedrollers and swinging cablesupport.

Main applications:- Standard bridge cranes- Crane trolleys

in the steel industry- Heavy pendant festooning

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Standard application dataTravel speed up to 80 m/minLoad capacity up to 75 kgMain rollers diameter: 40 mm | design: non flanged | material: steelAmbient temperature -30°C ... +80°CApplications indoor | outdoor limitedI-beam selected tapered flange beams, between 58 mm and 85 mm wide

End Clamp Towing Trolley

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Program0320



Compact round or flat cabletrolleys, center-loading, madeof galvanized steel for mediumspeeds and cable weights.

Main applications:- Standard bridge cranes- Conveyor systems - Electric hoist units- Transport systems

Standard application dataTravel speed up to 100 m/minLoad capacity up to 80 kgMain rollers diameter: 40/50 mm | design: flanged / non flanged

material: steel / Vulkollan, others on requestAmbient temperature -30°C ... +80°CApplications indoor / outdoorDesign hot dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals special designs on requestCurved optionalI-beam parallel flange / tapered flange

Maintenance-free with anti-friction bearing rollers andpermanent lubrication

Maximum protectionagainst corrosion with hotdipped galvanized steel parts

Minimized shock loadwith rubber buffers

Maximum bendingstrength at low weightwith one-piece rollformedtrolley saddle in differentwidths and radii

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L

XL

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Program0325

Compact round or flat cabletrolleys, center-loading, madeof hot dipped galvanized steelfor medium mechanical anddynamic loads.

Main applications:- Bridge cranes- Conveyor applications- Electric hoists- Transport systems


Maintenance-free with anti-friction bearing rollers withpermanent lubrication forhigher loading capacities andspeeds

High protection againstcorrosion with hot dippedgalvanized steel parts

Minimized shock loadwith robust rectangle rubberbuffers


Standard application dataTravel speed up to 120 m/minLoad capacity up to 125 kgMain rollers diameter: 50/63 mm | design: flanged / non flanged


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L

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Program0330


The fastest and strongestround or flat cable trolleys ofthe M-Line. Made of hot dippedgalvanized steel for averagespeeds and higher loads withfour-point suspension.

Main applications:- Bridge cranes- Conveyor systems - Electric hoists- Transport systems

Maintenance-free with anti-friction bearing rollers withpermanent lubrication forhigher loading capacities andspeeds

Safe support of thecables with segmentedrubber clamp profile

Minimized shock loadwith robust rectangle rubberbuffers

High protection againstcorrosion with hot dippedgalvanized steel parts

Standard application dataTravel speed up to 150 m/minLoad capacity up to 200 kgMain rollers diameter: 63 mm | design: flanged / non flanged



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High load capacity withextra large ball bearingdiameters


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Program0350

Cable trolley with single ormulti layer side-loading cablesupports for flat cables.Suitable for medium mecha-nical and dynamic loadsincluding traversing operationwith lateral forces. Alsosuitable for short work cyclesand high speeds.


Main applications:- Bridge cranes- Gantry cranes- Stacker cranes (RMG´s,RTG´s)- Ladle cranes- Stacker and reclaimers- Conveyor systems - Transport systems

Standard application dataTravel speed up to 160 m/minLoad capacity up to 350 kgMain rollers diameter: 50/63/80/100 mm | design: flanged / non flanged

material: steel / Vulkollan, others on requestAmbient temperature -30°C ... +80°CApplications indoor / outdoor | sea climateDesign hot dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals special designs on requestCurved optionalI-beam parallel flange / tapered flange

High load capacity withextra large ball bearings withspecial seals for the toughestenvironmental conditions -maintenance-free withpermanent lubrication

Safe cable support evenwith large cable packagesvia a stable rubber clampprofile

Precise tracking perfor-mance controlled byoptimized running gear

Permanent protectionagainst corrosion throughstainless steel hardware

One-piece cable saddlewelded to the center platefor high loads

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L

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End Clamp Towing Clamp

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Program0360

Cable trolley with single ormulti layer side-loading cablesupports for round cables.Suitable for high mechanicaland dynamic loads includingtraversing operation withlateral forces. Also suitable forshort work cycles and highspeeds.

Main applications:- Scrap and ladle cranes in

steel mills- STS-container cranes- Heavy-duty scrap cranes in

steel mills- High-speed conveyor systems


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Optimal cable supporteven with large cablepackages via a stablerubber clamp profile

Permanent protectionagainst corrosion throughstainless steel hardware

Maximum energy absorptionof high mechanical anddynamic shock loads withrobust hollow rubber buffers -one-or double-sided

Maximum bendingresistance at low weightthrough rollformed cablesaddles with maximumbending strength

Standard application dataTravel speed up to 160 m/minLoad capacity up to 500 kgMain rollers diameter: 50/63/80/100/112/125 mm | design: flanged / non flanged



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Program0365

High-speed cable trolley withsingle layer side-loading cablesupports for round cables.Suitable for maximum mecha-nical and dynamic loadsincluding traversing operationwith strong lateral forces. Alsosuitable for short work cyclesand high work speeds.For high speeds, in combi-nation with a motorized cabletrolley.

Main applications:- Container cranes with rope-

driven main trolley- Ladle cranes- Heavy-duty grab cranes- High-speed conveyor systems


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L

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Standard application dataTravel speed up to 300 m/minLoad capacity up to 350 kgMain rollers diameter: 80/100/112/125 mm | design:non flanged


Maximum load capacity withextra large ball bearings withspecial seals for the toughestenvironmental conditions -maintenance-free withpermanent lubrication

Optimal guidance undermaximum mechanicalloads with a specialpolymer glide plate

Low wear and low noiseemission even at highspeeds with web-guided sideguide rollers

Maximum stability with aone-piece, continuous centerplate up to the saddle

Optimal cable support witha double V-lined cable clamp


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Program0370

Rugged cable trolley withmultiple layer side-loading cablesaddles for flat cables.Suitable for maximum mecha-nical and dynamic loadsincluding traversing operationwith lateral forces. Alsosuitable for short work cyclesand high speeds.

Main applications:- Casting cranes- Scrap cranes- Ladle cranes- High-speed conveyor systems - Transport systems


Standard application dataTravel speed up to 210 m/minLoad capacity up to 350 kgMain rollers diameter: 112/125/160 mm | design: non flanged



Maximum energy absorptionof high mechanical anddynamic shock loads withrobust rubber or cellular buffers


Optimal cable support witha double V-lined cable clamp

Compact design - saddlediameters synchronized withthe optimized minimumbending radii of the flat cablepackages


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Program0375


Standard application dataTravel speed up to 300 m/minLoad capacity up to 750 kgMain rollers diameter: 125/160 mm | design: non flanged


Cable trolley with multi layerside-loading cable saddles forround cables.Suitable for maximum mecha-nical and dynamic loadsincluding traversing operationand strong lateral forces.Suitable for short work cyclesand high speeds - combinablewith powered cable trolleys.

Main applications:- STS-container cranes- Scrap and ladle cranes

in steel mills- High-speed conveyor systems - Transport systems


Easy replacement of therollers with individuallyremovable side shields


Maximum stability with aone-piece, continuous centerplate to the bottom saddle

Optimal cable support ofthe round cables with adouble V-lined cable clamp


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L

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System sketch

MotorizedCable Trolley


consumer

Complete frequencyconverter controlincluding a controlpanel for a cabletrolley system with3 motorized cabletrolleys by Wampfler

Program 0365 or 0375

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L

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The requirements of today'ssystems, especially in containerhandling, often exceed thephysical limitations of conven-tional systems when it comes tospeed, acceleration and cablepackage weight.

The application of motorizedcable trolleys in combinationwith non-motorized cabletrolleys allows for controlledacceleration and deceleration.This synchronization with theconsumer makes it possible toincrease the travel speeds of theentire system enormously. Inaddition, wear and maintenancework are reduced considerably,increasing the availability of thecomplete facility and minimizingthe overall costs.

MotorizedFestoon-Systems


Motorized main cabletrolley with magneticswitch for back reachlimit stops

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Program0380 / 0385

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Motorized cable trolley forround cables with AC or DCtechnology. Depending onspeed and load, it comes with apatented compact drive (Progr.0380) or with a gear motor(Progr. 0385). The entire systemconsists of motorized cabletrolleys, a frequency convertercontrol for optimizing movementand cable trolleys fromprograms 0365 and 0375.

Main applications:- High-speed STS-container

cranes of all Panamax classes - Special overhead bridge cranes- Scrap and ladle cranes in

steel mills- High-speed conveyor systems - Transport systems

Standard application dataTravel speed up to 300 m/minLoad capacity up to 750 kgMain rollers diameter: 125/160 mm | design: non flanged

material: steel / Vulkollan, others on requestAmbient temperature -30°C ... +80°CApplications indoor / outdoor | sea climateDesign hot dipped galvanized steel | stainless steel | powder-coated | paintedResistance to chemicals special designs on requestI-beam parallel flange

Compact designed powerunit with standard motor,heating element and thermaloverload protection

Reduced lateral forcesthrough swiveling trolley body

Minimization of the mostsevere mechanical anddynamic shock loads withheavy duty rubber or cellularbuffers

Increased capacity rangewith double gear motor drive

Optimal cable support witha double V-lined trolley clamp

Cable clampsA controlled cable line in theloop prevents cables fromtwisting oroverlapping. Cableclamps for flat andround cablesconsiderablyincrease theoperational life of the cablesas well as the functionalsafety of the system.

The right equipment is just asimportant as the right tires onyour car.

The perfect coordination of theequipment with the cabletrolleys allows for the counter-balancing of unfavorableoperating conditions.

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Perfect Interaction

Wampfler Festoon System Accessories

Organized!Best arrangement through

Wampfler-cable clamps

Tension relief ropesprotect the cables fromexcessive tension. Suitable forevery application with theirvarious materials and designs.

Elastic damping devicesoptimize the movement of thesystem at high speeds andprotect the cables.

The optimal roller for eachapplication is a given atWampfler. Accordingly theavailable range of rollers islarge and flexible.

Wampfler Accessories areoptimally coordinated with theappropriate cable trolley line.

Wampfler Accessories increasethe safety, the availability andthe operational life of the entirefestoon system.

Wampfler offers the suitableequipment for every application- long-lasting and with the highquality you've come to expect!

Whether it's hot dipped galva-nized or stainless steel,powder-coated or painted -Wampfler always offers theright surface.

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Competence for Cables

A cable trolley system musthave the right cables!

Choosing the right cables willplay upon the operational lifeand availability of the entiresystem.

Wampfler has the rightsolution for every speed andany environmental andoperating conditions.

From the basic cables for lowloads up to cables formaximum mechanical andelectrical loads.

Wampfler offers a wideselection of shielded andunshielded energy and controlcables, data and bus cables,as well as optical wave-guides.

Wampfler Cable Product Line

Flat cables

Description Cable Type Rated Voltage Ambient Temperature

PVC-Flat cable H05VVH6-F 300 / 500 V -5°C to +70°CPVC-Flat cable H07VVH6-F 450 / 750 V -5°C to +70°CPVC-Flat cable screened YCFLY-O 300 / 500 V -5°C to +70°CPVC-Flat cable screened YCFLY-J 450 / 750 V -5°C to +70°CPVC-special cable YFLY 450 / 750 V -25°C to +70°CPVC-special cable screened YLFLCY 450 / 750 V -25°C to +70°C

Rubber flat cable NGFLGÖU 300 / 500 V -35°C to +60°CRubber flat cable screened GCFLGÖU 300 / 500 V -35°C to +60°CRubber flat cable (TSP)* GFLCGÖU 300 / 500 V -35°C to +60°C

Round cables

Description Cable Type Rated Voltage Ambient Temperature

Rubber round cable RONDOFLEX (N)GRDGÖU 0,6 / 1 kV -25°C to +60°CRubber round cable RONDOFLEX (TSP)* (N)GRDGÖU 0,6 / 1 kV -25°C to +60°CRubber round cable RONDOFLEX screened (N)GRDCGÖU 0,6 / 1 kV -25°C to +60°CRubber insulated cable NSHTÖU 0,6 / 1 kV -25°C to +80°CRubber insulated cable screened NSHTÖU 0,6 / 1 kV -25°C to +80°CRubber insulated cable CORDAFLEX (SMK) (N)SHTÖU 0,6 / 1 kV -35°C to +60°CRubber insulated cable CORDAFLEX (SMK) screened (N)SHTÖU 0,6 / 1 kV -35°C to +60°CRubber insulated cable H07RN-F 450 / 750 V -25°C to +60°C

PUR-Round cable POFIBUS-Cable < 100 V -40°C to +60°CRubber insulated cable OPTOFLEX with optical fibres Optical Fibre -20°C to +60°C

Special types on request (non halogen, non silicone, UL/CSA approbation and others)*Twisted and screened pairs

RONDOFLEX, CORDAFLEX and OPTOFLEX are registered trademarks of PIRELLI Kabel und Systeme GmbH und Co.KG

Extract of the scope of supply

Branch-specificcompetenceThe scope and depth of theWampfler range of services isbased on the requests andrequirements of thecustomers. From planning tolong-term agreements,anything is possible - it isentirely up to you. Plus, themore complex the systemlayout and the expectations ofoperational life and operationalsafety, the more sense itmakes to utilize ourcompetent service team. Askfor us!

Planning- Capture of the application

parameters- Selection of the optimal

cable trolley technology andsuitable cables - optimizedto customer requirements,application parameters andenvironmental factors

Pre-assembly- Mounting the cable trolleys on

the transport beam- Laying out and aligning the

cables- Installing the equipment- Loading and transporting the

festoon system to its worklocation

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Service - tailor-made

The experts of Wampfleraccompany their customersfrom planning through pre-assembly right up to theon-site installation -anywhere in the world!

Wampfler Service

Final assembly &inspection- Ascertaining the correct

assembly on site- Complete installation and

commissioning by trainedand experienced personnelup to inspection

Maintenance & service- Regular maintenance and

inspections increase theoperational life of the facility,ensuring its long-term availa-bility

- Wampfler service agree-ments: the "Never-worrypackages"

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Wampfler – the complete program

Your Applications- our Solutions

Festoon systems by Wampflerare but one component of thewide range of the Wampflerenergy, data and media supplysystems. The right solution foryour application always ensuesfrom the wholly specific appli-cation at hand.And many times, it is preciselythe combination of severalWampfler systems that willrender very convincing benefits.You can find consulting andengineering competence in ourcompanies and subsidiariesworldwide - just like oursolutions!

Festoon systemsIt's hard to imagine Wampfler cabletrolleys not being used in virtuallyevery industrial application: They'rereliable and robust in an enormousvariety of dimensions and designs.

Slip ring bodiesWhenever things are really moving"in circles", the proven slip ringbodies by Wampfler ensure theflawless transfer of energy and data.Here, everything revolves aroundflexibility and reliability!

Conductor railsWhether they're enclosed conductorrails or expandable single-polesystems, the proven conductor railsby Wampfler reliably move peopleand material.

Energy guiding chainsThe "Jack of all trades" when itcomes to transferring energy, dataand media. With their wide range,these energy guiding chains holdtheir own in industrial applications.

Inductive Power Transfer IPT®

The no-contact system for trans-ferring energy and data. For all tasksthat depend on high speeds andabsolute resistance to wear.

Cable reelsMotorized reels and spring cablereels by Wampfler hold their ownwherever energy, data and mediahave to cover the most diversedistances within a short amount oftime - in all directions, fast and safe.

Wampfler AGRheinstrasse 27 + 3379576 Weil am Rhein-MaerktGermany

Customer SupportPhone +49 (0) 7621/66 22 22

Phone +49 (0) 7621/6 62-0Fax +49 (0) 7621/6 [email protected]

www = wampfler world wide

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product overview festoon-systems for i-beams festoon systems the wampfler product range covers...

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