catalogo festoon

Cable FestoonInsul-8® Festoon Systems

2 Visit www.conductix.com for the most current information.

Contents

Cable Festoon Systems Overview 3

Quick Quote Software 4

Push Button Pendants 5

Festoon Specification Data Sheets 6-7

CMAA Crane Classifications and NEMA Ratings 8

Flat Cable and Connectors 9-11

Cable Connectors - For Flat Cable 9

PVC Flat Cable 10

Neoprene Flat Cable & Glands 11

Stretch Wire Systems 12-13

C-Track Systems - 40 to 80 lb per trolley, 250 fpm 14-23

Standard Duty C-Track 14-19 Heavy Duty C-Track 20-23

Square Bar Systems - 45 to 150 lb per trolley, 250 fpm, Dusty Environments 24-28

Standard Duty Square Bar 24-25 Heavy Duty Square Bar 26-28

Medium-Duty I-Beam Systems - 55 to 175 lb per trolley, 200 to 350 fpm

Series 200 for Flat Cable 29 Series 225 for Flat Cable 30-31

Series 250 for Flat Cable 32 Series 250 for Round Cable 33

Series 250 Running Gear 34

Series 350 for Flat Cable 35 Series 350 for Round Cable 36

Series 350 Running Gear 37

Tow Cable and Tow Webbing 38 Flat and Round Cable Organizers 39

Quick Disconnect Pin Connectors 40 Junction Boxes 41

Heavy-Duty I-Beam Systems - 315 to 1100 lb per trolley, up to 500 fpm 42-64

System Overview 42 Ordering Steps 43

Terms and Definitions 44-45 Cable Arrangement 46

Trolley Selection 47 Main Roller Selection 48

System Calculations 49 450 Series Trolley Features 50

450 Series Trolleys 51-53 Auxiliary Saddles 54

Bumper Extensions 55 S-Beam Running Gear 56-57

W-Beam Running Gear 58-59 Tow Rope 60

Tow Chain 61 Shock Cords 62-63

Round Cable Organizers 64 Cable Separators 64

(blank) 65

Terms, Conditions, and Warranty 66

Other Products by Conductix-Wampfler 67

Conductix-Wampfler Americas - Contact Information 68

3Visit www.conductix.com for the most current information.

Cable Festoon Systems

Stretch Wire and C-TrackWell suited for light duty applications. Economical and dependable for small to medium cranes and moving hoists.

C-track systems can be ordered pre-assembled by our experienced personnel under ideal factory conditions saving time and money on the job site!

Conductix-Wampfler offers a comprehensive range

of Cable Festoon Systems to support, protect,

and manage power/data cables or air/fluid hoses.

Regardless of the particular cable or hose package,

the running speed, indoors or out, Conductix-

Wampfler has the appropriate system for the job.

Cable Festoon Systems are particularly suitable for

demanding environments, such as in mills and at port

facilities. Our systems are ideal for overhead cranes,

gantry cranes, water treatment systems, car wash

systems, bulk material conveyors, plating lines, and

many other types of moving equipment.

You can choose from a complete array of cable and

festoon hardware, and accessories such as cable

connectors, tow cable, tow webbing, cable organizers,

junction boxes, and Push Button Pendants - Refer to

Catalog CAT1001.

Conductix-Wampfler specializes in custom-

engineering systems. If you don’t see exactly what you

need, contact us with your requirements.

Conductix-Wampfler operates according to stringent

quality systems to assure that you will get the right

product every time. Our plants in the United States,

Germany, France, and Italy are ISO 9001:2000

certified.

Conductix-Wampfler is the world leader in the design

and manufacture of high-performance cable festoon

systems for industrial applications. In the USA our

company represents the Insul-8, Industrial Electric

Reels (IER), Wampfler, and Howell Corporation product

brands.

Medium-Duty I-Beam FestoonMedium-duty trolleys run on various styles and sizes of I-beams to handle mid-sized cable packages. Ideal for mid-sized cranes and material handling equipment.

Heavy-Duty I-Beam FestoonHD Festoons are robust systems to handle large cable packages. Designed for port container cranes, process cranes, and other large machines. Can be pre-assembled for easy installation.

Square BarFestoon systems that run on square bars are particularly suited for very dusty environments. The bar, oriented in a diamond configuration, does not collect dust.


Conductix-Wampfler “Quick Quote” Software

If you configure or purchase conductor bar systems, festoon systems, push button pendants, radio controls, and/or cable reels on a regular basis, you need a copy of our innovative Quick Quote software! This advanced program automatically configures complete systems. It generates bills of materials, quotations, and system schematics. You can also load your cus-tomers into the program and send quotes automatically. You can turn your quote into an order with a click! Here is just a partial list of Quick Quote’s advanced features:

Conductor Bar Systems:

•Calculatescraneampdrawwithmultiplevehicles •Automaticallycalculatesandgraphsvoltagedropgivensingle

or multiple power feed locations •Handlesadvancedbarandcollectormountingconfigurations •Providesconductorbarsystemschematic

Festoon Systems:

•Handlesmostcommonfestoonmountingconfigurations •Allowsset-upcablepackagearrangementsandclamp

configurations •Handlesfestoonpre-wiringandpre-assemblyoptions

Pendants & Radios:

•Handlescustompendantconfigurations •Handles custom radio applications and kits

Quick Quote is supplied on our CD ROM “All Catalogs and Quick Quote”, which can be ordered on www.conductix.us from the Catalogs section. The program requires an access code which can be obtained from Conductix-Wampfler.

Contact Conductix-Wampfler Sales today at 1-800-521-4888 or e-mail us at [email protected] for more information.


80 SeriesErgonomic; Accommodates from 2 to 12 buttons. Many configurations. High-impact NEMA 4X case with Neoprene-booted buttons. 2 and 3 button Pistol Grip versions available.

UL / cUL Listed

60 Series Economical; 2 to 4 buttons. Many configurations available. High-impact NEMA 4 case. A 2-button Pistol Grip version available.

UL / cUL Listed

20 SeriesFor direct control over small single phase motors at 120 or 240 volts. Durable NEMA 4 housing.

UL / cUL Listed

Push Button Pendants

A great complement to your festoon systems is a high

quality Conductix-Wampfler Push Button Pendant.

We have offered ergonomic, economical Push Button

Pendants since the early 1990’s.

We offer dozens of standard push button pendant

configurations to suit the unique needs of demanding

industrial users. These modular units are assembled

from stocked components for quick delivery and are

competitively priced.

The experienced engineering and sales people at

Conductix-Wampfler are experts in the application

of Push Button Pendants to all kinds of industrial

applications.

For details, please ask for CAT1001 “Push Button

Pendants” or download the PDF from our web site.

Pre-Wiring OptionAll pendants can be ordered pre-wired. Contact the Factory for details!


Festoon Specification Data Sheet

System Dimensions

Allowable Storage Distance

Total Track Length (TL)(or “span” of the crane)

Active Travel (AT)

Fixed End Pigtail

Mobile End Pigtail

Allo

wab

le L

oop

Dept

h (L

D)

System Window(width)

Allowable Storage Distance (SD)

In order for the Festoon System to be designed and perform properly the following Festoon Data is required:

Request Date: Sales Person:

Company: Contact:

Title:

Telephone:

Fax:

E-Mail:

Crane type:

CMAA crane class (Pg. 8)

Travel speed: ft/min m/min

Acceleration: ft/s2 m/s2

Duty cycle (hr/day):

Type of Festoon System(s) Required:

Power Control Power & Control

System Parameters (circle units of measure used)

Enviroment: Indoor Outdoor

Temperature range (F0 C0 ) Min Max.

Humidity (%)

Corrosives? (please list)

Hazardous location?

Class, Div., Group:

Operating Conditions (circle units of measure used)

System Dimensions - Refer to dwg above (circle units of measure used):

TL: ft m System Window: in. mm

AT: ft m Fixed end pigtail: ft m

LD: ft m Mobile end pigtail: ft m

SD: ft m I-beam size (if req’d)*: * Or fill out beam dimensions on Pg. 7.

Type of “Lead” Trolley Req’d: Tow trolley Tow clamp Control Trolley


Festoon Specification Data Sheet

Item Qty Cable Type/Description AWG # Cond Dimensions (in) Wt (lb/ft)

1

2

3

4

5

6

7

8

Cable Specification: Flat Round Cable Jacket: Neoprene PVC

Festoon Cable Requirement

Accessories / Options Required

Factory Pre-assembly: yes no Electrical J-Boxes: yes no

Cable Cord Grips: yes no Factory Pre-wiring(Check one or both):

Fixed End

Mobile End

Electrical J-Box NEMA Rating:

Control Trolley ( if required): No-J-box J-box Quick disconnect

List I-Beam Dimensions - if applicable and if beam type/size not known

US European

Note: Please attach any other information that might help specify the correct festoon system. See Pg.15 for details on how festoons are typically mounted to overhead cranes.

Phone: 800 521 4888 | 402 339 9300Fax: 800 780 8329 | 402 339 9627

S - Type Beam W - Type Beam

AB

W XAngled RunningSurface

C Y

Z

Flat RunningSurface

List Beam Dimensions (if beam type / size is not known)

A W

B X

C Y

Z


CMAA Crane Classifications and NEMA Ratings

CMAA Crane ClassificationsProvided for general information only. Refer to CMAA Section 78-6 for full definitions.

Class A (Standby or Infrequent Service): Performs precise lifts at slow speed, with long idle period between lifts. Performs lifts at full or near rated capacity. Power houses, public utilities, turbine rooms.

Class B (Light Service): Light service requirements at slow speed. Performs 2 to 5 lifts/hour, light to occasional full loads, at 10 feet average height. Repair shops, light assembly, service buildings, light warehousing.

Class C (Moderate Service): Moderate service requirement with loads averaging 50% of capacity. 5 to 10 lifts per hour at 15 feet average lift height. Not more that 50% of lifts at rated capacity. Machine shops, paper mill machine rooms, etc.

Class D (Heavy Service): Bucket/magnet duty, where heavy duty production is required. Loads of 50% capacity handled constantly. 10 to 20 lifts per hour averaging 15 feet lift height. Not over 65% of the lifts at rated capacity. Heavy machine shops, foundries, fabricating plants, steel warehouses, container yards, lumber mills, etc.

Class E (Severe Service): Loads approaching capacity throughout the life of the crane. 20 or more lifts per hour at or near rated capacity. Magnet/bucket cranes for scrap yards, cement mills, lumber mills, fertilizer plants, container handling.

Class F (Continuous Severe Service): Handles loads approaching capacity continuously under severe service conditions throughout the life of the crane. Includes custom designed specialty cranes performing work critical to the total production facility. Needs to have the highest reliability and ease of maintenance.

NEMA Enclosure RatingsProvided for general information only. Refer to NEMA Standard 250 and IP AS 1939-1986 for full definitions.

Note: All enclosures types provide a degree of protection to personnel against incidental contact with the enclosed equipment.

NEMA 1 (IP10): Enclosures constructed for indoor use to provide a degree of protection against falling dirt

NEMA 2 (IP11): Enclosures constructed for indoor use to provide a degree of protection against falling dirt, and to provide a degree of protection against dripping and light splashing of liquids

NEMA 3 (IP54): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, and windblown dust; and that will be undamaged by external formation of ice on the enclosure

NEMA 3R (IP14): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, and snow; and that will be undamaged by external formation of ice on the enclosure. (Enclosure can be vented.)

NEMA 4 (IP56): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water, and that will be undamaged by the external formation of ice on the enclosure

NEMA 4X (IP56): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, hose-directed water, and corrosion and that will be undamaged by thee external formation of ice on the enclosure

NEMA 6 (IP67): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against damage by the external formation of ice on the enclosure.

NEMA 12 (IP52): Enclosures constructed (without knockouts) for indoor use to provide a degree of protection against falling dirt; against circulating dust, lint, fibers, and flying debris and against dripping and light splashing of liquids.

NEMA 13 (IP54): Enclosures constructed for indoor use to provide a degree of protection against falling dirt, circulating dust, lint, fibers, and flying debris and against the spraying, splashing, and seepage of water, oil, and non-corrosive coolants.

For information on hazardous location specifications, please contact the factory.


Constructed with an aluminum body and rubber bushing. For termination of cable at power source or junction box. “For Cable” reference numbers, see Pg. 10.

As noted below, some connectors can accommodate two different cables.

No. ofCables

Cable Size Second Cable SizeConnectorPart No.

NPTin. (mm)AWG

No. of Cond.

For Cable#

No. of Cond.

AWGRef Cable

#

1 4 4 26550Y - - - 35838 2.0 (51)

1 6 4 21814Y - - - 35838B 2.0 (51)

1 8 4 26698Y - - - 35837 1.5 (38)

1 10 4 22542Y - - - 35835C 1.0 (25)

1 12 4 22994Y - - - 35835B 1.0 (25)

1 14 4 21815Y - - - 35835 1.0 (25)

1 12 8 26005Y - - - 35837B 1.5 (38)

2 12 8 26005Y - - - 35838G 2.0 (51)

1 14 8 26110Y - - - 35837C 1.5 (38)

2 14 8 26110Y - - - 35837E 1.5 (38)

1 16 8 22607Y - - - 35837D 1.5 (38)

2 16 8 22607Y - - - 35837F 1.5 (38)

1 14 12 21813Y - - - 35838C 2.0 (51)

2 14 12 21813Y - - - 35838E 2.0 (51)

1 16 12 23324Y - - - 35838D 2.0 (51)

2 16 12 23324Y - - - 35838F 2.0 51)

1 16 8 22607Y 4 14 21815Y 35837G 1.5 (38)

1 14 8 26110Y 4 14 22542Y 35837H 1.5 (38)

1 16 8 22607Y 4 10 22542Y 35837J 1.5 (38)

1 14 8 26110Y 4 10 21815Y 35837K 1.5 (38)

1 14 12 21813Y 4 10 22542Y 35838H 2.0 (51)

2 16 8 22607Y 4 12 22994Y 35837L 1.5 (38)

2 14 8 26110Y 4 12 22994Y 35837M 1.5 (38)

Cable Connectors - For Flat PVC Cable

Cable Openingin. (mm)

Knockout Dia.in. (mm)

Part No.Dimension

“A”Wt lb (kg)

1.60 (41) 2.00 (51) 03147 6.17 (157) 0.40 (0.18)

1.10 (28) 1.37 35) 03146 4.50 (114) 0.10 (0.05)

0.75 (19) 1.00 (25) 03145 4.09 (104) 0.06 (0.03)

For single cable and multiple cable groups. These are corrosion resistant and flame retardant. They exceed US Navy requirements for tightness and integrity when used with one flat cable or multiple flat cables on the same size.

Dim “A:

Heat Shrinkable ConnectorsFor Flat or Round Cable


PVC Flat Cable

* Continuous Duty Rating, 300 C - See NEC Table 16.14 (A). Ampacity Correction Factors for temperatures above 30OC (86OF)

** For crane and hoist motors in accordance with article 610 of the 2008 National Electric Code for 90OC Cables.

+ Unshielded cable measurements may vary. Contact Conductix-Wampfler for shielded cable dimensions.

Cable Size Part No. ContinuousAmp

Rating*

Short Time Rating Amps** Strands per

Conductor

Unshielded Cable Dim.

Nom in. (mm) + Wt ft/lb (kg/m)

No. ofCond

AWG PVC Jacket Shielded 60 min 30 min Height Width

4 2 23958Y 120 148 173 665 0.56 (14) 1.96 (50) 1.27 (.60)

4 4 26550Y 90 111 130 420 0.49 (12) 1.70 (43) .75 (.34)

4 6 21814Y 70 83 94 266 0.44 (11) 1.45 (37) .60 (.27)

4 8 26698Y 50 63 69 168 0.37 (9) 1.19 (30) .42 (.19)

4 10 22542Y 40 49 52 105 0.27 (7) 0.88 (22) .24 (.11)

4 12 22994Y 30 36 40 65 0.23 (6) 0.75 (18) .16 (.07)

4 14 21815Y 25 31 32 41 0.21 (5) 0.63 (16) .12 (.05)

8 12 26005Y 21 n/a n/a 65 0.23 (6) 1.34 (34) .32 (.15)

8 14 26110Y 17 n/a n/a 41 0.21 (5) 1.18 (30) .22 (.10)

8 16 22607Y 31772+ 15 n/a n/a 65 0.20 (5) 1.11 (28) .18 (.08)

12 14 21813Y 34819+ 17 n/a n/a 41 0.21 (5) 1.90 (48) .34 (.15)

12 16 23324Y 31580+ 15 n/a n/a 65 0.20 (5) 1.61 (41) .27 (.12)

4 16 31734+ n/a n/a n/a 65 0.24 (6) 0.76 (19) .16 (.07)

PVC flat cable has a yellow jacket. A black jacket option is available by request - contact the Factory. All cables from 16 awg to 10 awg have rip cords for easy removal of outside jacket.

To calculate required cable length. Take the track length and add 10%. Then add the length you require for end connections.


# of Cond

AWGAmpacityat 45OC*

Part No.Strands per Conductor

Thickness (in.)

Width(in.)

Wt lb/ft Wt kg/m

12 16 18 28151 76 0.260 1.787 0.24 0.035

12 14 24 28154 130 0.310 2.137 0.54 0.075

8 14 25 28153 130 0.295 1.500 0.39 0.054

4 14 27 28152 130 0.295 0.790 0.19 0.026

4 12 36 28155 211 0.343 0.976 0.29 0.040

4 10 47 28157 168 0.360 1.051 0.35 0.048

4 8 69 28158 287 0.414 1.252 0.52 0.072

4 6 94 28159 119 0.480 1.528 0.78 0.108

4 4 117 28160 186 0.563 1.799 1.05 0.145

4 2 157 28161 266 0.602 2.063 1.50 0.207

4 2/0 280 100698 333 0.770 2.630 2.60 0.359

# of Cond

mm2 Ampacity at 30OC*

Part No.Strands per Conductor

Thickness(mm)

Width in (mm)

Wt kg/m Wt lb/ft

12 1.5 14 103885 77 6.0 42.0 0.510 0.342

4 2.5 32 103888 130 7.0 20.0 0.270 0.181

12 2.5 19 102804 130 7.5 55.0 0.830 0.557

4 4.0 43 103889 210 8.5 24.0 0.400 0.269

4 6.0 56 103890 175 9.0 26.5 0.500 0.335

4 10.0 78 103891 300 10.5 33.0 0.760 0.510

4 16.0 104 103892 480 12.5 38.0 1.100 0.739

4 25.0 138 103893 750 14.0 44.5 1.580 1.061

4 35.0 171 100481 276 16.5 50.5 2.150 1.444

4 50.0 213 103894 396 19.0 59.5 2.960 1.988

4 70.0 263 103895 560 21.0 71.0 4.000 2.687

AWG Sizes

Metric Sizes

Neoprene Flat Cables are used for festoon systems on cranes, hoists, and any other equipment with lateral transverse motion. They are suitable for indoor or outdoor applications where oil resistance and low-temperature flexing are required. The jacket is Neoprene rated at -40O C to 90O C and has a UV inhibitor. The insulation for the awg-size cable is EPR rated at 90OC. The insulation for the metric-sized cable is Protolon EP.

Color Code: 4 conductor cables: green/yellow, black, blue, and brown 8-12 conductors: green/yellow, with all others black with numbers

Neoprene Flat Cable

*These capacities are a general guide to conductor size selections. They are not intended to supersede NEC or ICEA ampacity tables.

Size Part No. Wt lb (kg)

2.75 x .875 (70 x 22) 26112 1.75 (0.80)

5.25 x 1.75 (133 x 45) 26113 2.00 (0.91)

4.50 x 2.75 (114 x 70) 26114 4.75 (2.15)

Cable Connector AssembliesThese connector assemblies include Neoprene glands. Field cut to match the cable or factory cut before shipment. Call factory for details.


Stretched Wire Rope Festoon Kits for flat cable are suited for light duty applications where an intermediate support structure is not available. Economical and dependable, stretched wire rope systems provide electrification to small cranes, moving hoists, and jib cranes. The kits below include standard zinc plated hardware.

SW2

SW6

SW5

SW15

SW4

SW1

SW3

SW14

Max. Span ft (m)

Kit Part No.Max Flat

Cable Width

Max. LoadPer Trolley

lb (kg)

No. of Trolleys

in Kit

20 (6.1) 24862 0.75 (19) 10 (4.5) 3

40 (12.2) 24863 0.75 (19) 10 (4.5) 6

60 (18.3) 24864 0.75 (19) 10 (4.5) 9

80 (24.4) 24865 0.75 (19) 10 (4.5) 13

100 (30.5) 24866 0.75 (19) 10 (4.5) 17

Stretched Wire Rope Kits - For Flat Cable

Kits with Single-Wheel Trolleys

Kits with Double-Wheel TrolleysMax. Span

ft (m)Kit Part No.

Max Flat Cable Width

Max. LoadPer Trolley

lb (kg)

No. of Trolleys

in Kit

20 (6.1) 24867 1.75 (19) 20 (9.1) 3

40 (12.2) 24868 1.75 (19) 20 (9.1 6

60 (18.3) 24869 1.75 (19) 20 (9.1 9

80 (24.4) 24870 1.75 (19) 20 (9.1 13

100 (30.5) 24871 1.75 (19) 20 (9.1 17

Max. Load Per TrolleySingle wheel 10 lb (4.5 kg)Double wheel 20 lb (9.1 kg)

Max. Running Speed 200 ft/min (60.9 m/min)

Stretch Wire Festoon Kits Include Parts Listed Below:

Dwg ID Component Part No.Dwg ID

Component Part No.

SW1 Nylon-coated Wire Rope, 1/4” (6mm) Dia. 22950 SW6 Anchor Bracket 22836

SW2 Hardware Kit 23288 SW14 Flat Cable Saddle < 3/4” (20mm) wide 22834

SW3 Tow Bar 39618 SW15 Flat Cable Saddle 22835

SW4 Tow Trolley (2 wheel) 22828

n/a Trolley (1 wheel) not shown 22825

SW5 Trolley (2 wheel) shown 22826


Stretched Wire Rope Kits - For Round Cable or Hose

Max. Span ft (m)

Kit Part No.No. of

Trolleys in Kit

Dia. Range3/16” to 3/8”

(5-10 mm)


(5-15mm)

Dia. Range9/16” to 3/4” (15-20 mm)

20 (6.1) 24872 24877 24882 3

40 (12.2) 24873 24878 24883 6

60 (18.3) 24874 24879 24884 9

80 (24.4) 24875 24880 24885 13

100 (30.5) 24876 24881 24886 17

SW2

SW6

SW9SW

10

SW7

SW1

SW3

SW11

SW12

SW13

Stretch Wire Festoon Kits Include Parts Listed Below:

DwgID

Component Part No.DwgID

Component Part No.

SW1 Nylon-coated Wire Rope, 1/4” (6mm) Dia. 22950 SW9 Trolley (2 wheel) shown 22827

SW2 Hardware Kit 23288 SW10 Adapter 25689

SW3 Tow Bar 39618 SW11 Cable Clip 3/16” to 3/8” (5 to 10 mm) 22831

SW6 Anchor Bracket 22836 SW12 Cable Clip 3/8” to 9/16” (10 to 15 mm) 22832

SW7 Tow Trolley (2 wheel) 22829 SW13 Cable Clip 9/16” to 3/4” (15 to 20 mm) 22833

n/a Trolley (1 wheel) not shown 22825

Kits with Single-Wheel Trolleys

Kits with Double-Wheel Trolleys

Stretched Wire Rope Festoon Kits for round cable or hose are suited for light duty applications where an intermediate support structure is not available. Economical and dependable, stretched wire rope systems provide electrification to small cranes, moving hoists, and jib cranes. The kits below include standard zinc plated hardware.

Max. Span ft (m)

Kit Part No.No. of

Trolleys in Kit


(5-10 mm)


(5-15mm)

Dia. Range9/16” to 3/4” (15-20 mm)

20 (6.1) 24887 24892 24897 3

40 (12.2) 24888 24893 24898 6

60 (18.3) 24889 24894 24899 9

80 (24.4) 24890 24895 24900 13

100 (30.5) 24891 24896 24901 17

Max. Load Per TrolleySingle wheel 10 lb (4.5 kg)Double wheel 20 lb (9.1 kg)

Max. Running Speed 200 ft/min (60.9 m/min)


The specific C-Track Festoon components needed for overhead crane systems depend upon how the system is to be mounted. On the next page are four typical arrangements. For each versions, you will need to determine the types and lengths of cable using the formula “track length + 10%, plus hook-up lengths”. You will also need to choose the type of control trolley you want - Junction Box or Quick-Disconnect - and whether to use a push button pendant or radio remote control to operate the crane. For information about these components, see catalogs CAT1002 and CAT1003. To assist in the information gathering process, see Specification Data Form on Pgs. 6-7.

C-Track Festoon Systems - Standard Duty

1

2

3

4

5

6

7

8

Fixed End Junction Box

Terminal Strips (inside junction box)

Cable Connectors

End Clamp

Track Hanger Clamp Assembly

Intermediate Trolley

Cross Arm Support Channels

Beam Clamp (for cross arm support channels)

C-Track Channel

Control Unit Trolley with Junction Box; or Quick Disconnect Control Unit Trolley (not shown)

Track Joint Assembly

Pendant Cable

Push-Button Pendant Station

Tow Arm

Tow Trolley

Flat PVC Cable

End Stop

10

11

12

13

14

15

16

917

13

21

43

5

16

17

15 14

12

6

78

9

10

11

Max. Load Per Trolley: 40 lb (18.1 kg)Max. Running Speed: 250 ft/min (76 m/min)

Style “B” Mounting is Shown - see Pg. 15


C-Track Festoon Mounting Arrangements

B. I-Beam Style Crane - Control and Power Festoon on Opposite Sides To quote this layout, we will need the information on Pg. 14, plus: • Length L, if Conductix-Wampfler is to supply the cross beam support

channels, attached with Cross Arm Support Beam Clamps, 22264, see Pg. 16.

• Max. loop depth D1 from top of C-Track and D2 from top of C-Track (or bottom of I-Beam, if I-Beam is used instead of C-Track)

•Beam size, if I-Beam is used for the power festoon •The size and type of the main beam cap, if one is present

# 22264

# 22264

A. Box Girder Style Crane - Control and Power Festoon on Opposite Sides To quote this layout, we will need the information on Pg. 14, plus: •Lengths L1 and L2, if Conductix-Wampfler is to supply the cross

beam support channels, attached with welded-on Suspension Support Brackets, 35705, Pg. 17.

•Max. loop depth D1 from top of C-Track, and D2 from top of C-Track (or bottom of I-Beam, if I-Beam is used instead of C-Track)

•Beam size (if I-Beam is used for the power festoon)

# 35705

C. I-Beam Style Crane - Control and Power Festoon on Same Side To quote this layout, we will need the information on Pg. 14 plus: • Length L, if Conductix-Wampfler is to supply the cross beam support

channels, attached with Cross Arm Support Beam Clamps, 22264, see Pg. 16.

•Max. loop depth D from top of C-Track •The size and type of the main beam cap, if one is present

D. I-Beam Style Crane - Control and Power Festoon on Same Side, Welded Cross Support To quote this layout, we will need the information on Pg. 14 plus: • Length L, if Conductix-Wampfler is to supply the cross beam support

channels, attached with welded-on Suspension Support Bracket, 35705, Pg. 17.

•Max. loop depth D from top of C-Track# 35705


Channel Length, ft (m) Part No. Galvanized Part No. Stainless Wt lb (kg)

5 (1.5) 33690 39996 5 (2.3)

10 (3.0) 22209 27725 10 (4.5)

20 (6.1) 21909 27724 20 (9.1)

14 gauge track channel sections are available in either galvanized or stainless steel. Track can be curved - Contact the Factory

Standard C-Track Channel


Type Part No. Galvanized Part No. Stainless Wt lb (kg)

Bolted 21954 27726 0.75 (0.34)

Welded 31856 32059 0.75 (0.34)

One required for each track section, per run, minus one. For secure attachment and proper alignment of track sections. Includes four bolts, lock washers, and nuts. Optional Welded Joint Assembly for joining track section is also available.

Cross Arm Support Channel 14 gauge galvanized channel. Ordered in 6” (152) increments. 14 gauge stainless steel channel is part number 51513* . For 12 gauge Cross-Arm Support Channels, see pg. 21.

Cross Arm Support Beam Clamps

Clamp Material Bolt Size Part No. Wt lb (kg)

Zinc-plated Steel 3/8” x 2” long 50204 0.45 (0.20)

Two required for each cross arm support channel. Hardware is galvanized steel. Clamp is either aluminum or optional zinc-plated steel.


For Mounting to:Part No.

GalvanizedPart No. Stainless

Wt lb (kg)

Angle iron brackets (with one mounting hole)

2851028741 0.40 (0.18)

Cross Arm Support Bracket, hardware included

35707 50308 0.51 (0.23)

Cross Arm Support Bracket - This is a “low profile” track hanger assembly (not shown)

22005 n/a 0.81 (0.37)

One required for each cross arm support bracket for each track run. 5 foot (1.5m) spacing.


Length ft (m) Part No. Wt lb (kg)

12 (305) 36679 1.0 (0.45)

18 (457) 36679B 1.5 (0.38)

24 (610) 36679C 2.0 (0.91)

30 (762) 36679D 2.5 (1.13)


36 (914) 36679E 3.0 (1.36)

42 (1067) 36679F 3.5 (1.59)

48 (1219) 36679G 4.0 (1.81)

✱ Alpha character indicated length, as shown above

50204


Anchor Clamp

End Stop

Track Support Bracket

Track Support Bracket

Suspension Support Bracket

For use with Part No. Galvanized Part No. Stainless Wt lb (kg)

C-channel 28511 28742 0.40 (0.18)

Cross Arm Support Channel

35706 50307 0.51 (0.23)

Part No. Galvanized Part No. Stainless Wt lb (kg)

23381 27727 0.20 (0.09)


38653 n/a 0.47 (0.21)


38654 n/a 0.40 (0.18)


35705 n/a 1.93 (0.88)

Holds channel in place. One required per track run; includes hardware.

One required for power system, two required for control systems with control trolley.

With fasteners to mount to Cross Arm Support.

Comes with mounting hardware.

Weld-on support bracket to mount 12 gauge support arms to customer runway beam or cross-bridge beam or girder. See illustrations A and D on Pg. 15.



Tow Trolley

Style Saddle Dia in. (mm) Part No. Wt lb (kg)

Plated Steel 2.75 (70) 22168 1.12 (0.51)

Stainless Steel 2.75 (70) 39274 1.12 (0.51)

Plastic body and saddle

2.00 (51) 28614 0.70 (0.32)

One Tow Trolley is required for each track run. Tow Trolley is designed for flat cable and has a cutout in the body to accommodate the Tow Bar. Trolleys are available for round cable or hose trolleys, contact the factory. Stainless steel version has stainless steel body, saddle, stainless steel sealed wheels and hardware.

Spark-resistant trolleys designs are available for hazardous locations - Contact the factory.

Tow Bar One required for each Tow Trolley. Tow Bar mounts on moving equipment.

Style Length in. (mm) Part No. Wt lb (kg)

Plated Steel 16.0 (406) 39618 1.20 (.54)

Stainless Steel 16.0 (406) 50142 1.20 (.54)

Saddle Widthin. (mm)

Type Saddle Dia Part No. Wt lb (kg)

5.0 (127) Plated Steel 2.75 (70) 21941 1.00 (0.45)

5.0 (127) Stainless Steel 2.75 (70) 39275 1.00 (0.45)

3.0 (76) Plated Steel 2.75 (70) 21991 0.70 (0.32)

3.0 (76) Stainless Steel 2.75 (70) 39227 0.70 (0.32)

3.0 (76) Plastic body and Saddle 2.00 (51) 28615 0.40 (0.18)

Four-wheel cable trolleys with shielded ball bearings are designed to hold flat cables. Used for cable loops between the Tow Trolley and the End Clamp. Stainless steel version has stainless steel body, saddle, sealed wheels, and hardware. Trolleys are also available to handle round cable or hose, contact the factory.

Spark-resistant trolleys designs are available for hazardous locations - Contact the factory.

Cable Trolleys



5.0” Wide Trolley

3.0” Wide Trolley


Control Unit Trolley for J-Box The Control Unit Trolley is designed to hold a control junction box. The unit has two trolleys and one steel flat cable saddle mounted on a bracket. Includes fittings to attach junction box to bracket. Junction box is not included - Order separately from Pg. 41. Stainless steel version has stainless steel body and saddle, with stainless steel sealed wheels and hardware.

For hazardous locations, trolleys with spark-resistant bronze rollers are available, contact the factory.

Style Saddle Dia in. (mm) Part No. Wt lb (kg)

Plated Steel 2.75 (70) 22203B 2.75 (1.25)

Stainless Steel 2.75 (70) 32166 3.00 (1.36)

Similar to the Control Unit Trolley above, except includes Quick Disconnect connector set to accommodate a push-button pendant attached to drop cable. Flat festoon cable is wired into the upper half of the connector and the pendant drop-cable is wired into the lower half. See Pg. 40 for more information.

Trolley and hardware are zinc plated.

For hazardous locations, trolleys with spark-resistant bronze rollers are available, contact the factory.

Connector Electrical Rating: 16A maximum, 600 VAC

Control Unit Trolley with Quick Disconnect

No. of Connector Pins

Saddle Dia in. (mm) Part No. Wt lb (kg)

16 2.75 (70) 2366 5.28 (2.39)

24 2.75 (70 ) 2367 5.59 (2.54)

Type Saddle Dia in. (mm) Part No. Wt lb (kg)

Plated Steel 2.75 (70) 21957 0.56 (0.25)

Stainless Steel 2.75 (70) 39226 0.56 (0.25)

Plastic body and Saddle

2.00 (70) 28616 0.42 (0.19)

One End Clamp is required for each track run at storage end of track. Includes clamp and hardware to secure the cable

End Clamp

Shown with Push Button Pendant and Pendant Cable (purchased separately)

Note that Conductix-Wampfler offers many styles of pin connectors and junction boxconfigurations to suit your individual needs - Contact our Sales Department.

For Junction Boxes and Terminal Strips, See Pg. 41


Close-up of Pin Connector Set


21

43

5

16

17

15 14

13

12

6

78

9

10

11

C-Track Systems - Heavy Duty

Shown below is a typical Heavy Duty C-Track Festoon Systems - Power and Control - for an overhead crane installation. This is a “Type B” (top of I-Beam) mounting configuration - See page 15. Heavy Duty C-Track is similar to Standard Duty C-Track, as described on Pg. 14, except that the track is 12 gauge and the hardware is designed to fit the thicker walled channel. Heavy Duty C-Track handles heavier loads and faster speeds.

1

2

3

4

5

6

7

8

Fixed End Junction Box

Terminal Strips (inside junction box)

Flat Cable Connector

End Clamp


Cable Trolley

Cross Arm Support Channels

Beam Clamp (for Cross Arm Support Channels)

C-Track Channel

Control Unit Trolley with Junction Box or Quick Disconnect Standard Control Unit Trolley (not shown)


Pendant Cable

Push Button Pendant

Tow Arm

Tow Trolley

Flat PVC Cable

End Stop

10

11

12

13

14

15

16

9

17

Max. Load Per Trolley: 80 lb (36.29 kg)Max. Running Speed: 500 ft/min (152.4 m/min)

Style “B” Mounting is Shown - see Pg. 15


12 gauge track channel sections are available in galvanized steel only. Curved track not available.

Heavy Duty C-Track Channel

Track Joint Assembly securely attaches and properly aligns track sections. Includes four bolts, lock washers, and nuts. One required for each track section, per run, minus one.

Type Part No. Wt lb (kg)

Bolted 21806 1.08 (0.49)

12 gauge galvanized steel channel is ordered in 6” (152mm) increments. See Pg. 16 for cross-arm support beam clamps.



For Mounting to: Part No. Wt lb (kg)

Angle iron brackets (with one mounting hole) 28512 0.45 (0.21)

Cross Arm Support Bracket, hardware included 37465 0.51 (0.23

One required at each angle-iron bracket (with one hole) or Cross Arm Support; maximum 10’ spacing. Galvanized finish.

Channel Length, ft (m) Part No. Wt lb (kg)

5 (1.5) 22302J 10.0 (4.54)

10 (3.0) 22210 20.0 (9.07)

20 (6.1) 21805 40.0 (10.14)


12 (305) 36678 2.0 (0.91)

18 (457) 36678B 3.0 (1.36)

24 (610) 36678C 4.0 (1.81)

30 (762) 36678D 5.0 (2.27)

Cross-arm Support Channel


Anchor Clamp One required per track run. Includes set-bolt to hold the track in place. Galvanized finish.

Type Part No. Wt lb (kg)

Standard 28513 0.45 (0.21)

With Block 37466 0.45 (0.21)


36 (914) 36678E 6.0 (2.72)

42 (1067) 36678F 7.0 (3.18)

48 (1219) 36678G 8.0 (3.63)


For Saddle Width Saddle Diameter Part No. Wt lb (kg)

Flat Cable 5.0 (127) 4.0 (102) 38641 1.48 (0.67)

Flat Cable 7.5 (191) 4.0 (102) 21802 3.00 (1.36)

Flat Cable 8.0 (203) 6.0 (152) 37448 3.00 (1.36)

Round Cable 7.5 (191) 4.0 (102) 38824 3.00 (1.36)

Cable Trolley

Tow Trolley

High-strength aluminum body and saddle; with trolley bumpers. Zinc plated hardware.

High-strength aluminum body and saddle; with trolley bumpers. Zinc plated hardware. With cut-out for tow bar. One required for each piece of moving equipment to be electrified. Round Cable Trolley does not include clip

For Saddle Width Saddle Diameter Part No. Wt lb (kg)

Flat Cable 5.0 (127) 4.0 (102) 38646 1.90 (0.86)

Flat Cable 7.5 (191) 4.0 (102) 22169 4.75 (2.15)

Flat Cable 8.0 (203) 6.0 (152) 37451 4.75 (2.15)

Round Cable 7.5 (191) 4.0 (102) 38823 4.75 (2.15)


21802

38641

22169 38646

Max. Load Per Trolley: 80 lb (36.29 kg)Max. Running Speed: 500 ft/min (152.4 m/min)Round Cable Trolley does not include clip.

End StopType Part No. Wt lb (kg)

Std 28508 0.20 (0.09)

One required for each track run at storage end of track. Galvanized finish.


For: Saddle Width Saddle Diameter Part No. Wt lb (kg)

Flat Cable 5.0 (127) 4.0 (102) 24767 0.50 (0.23)

Flat Cable 7.5 (191) 4.00 (102) 21932 1.63 (0.74)

Flat Cable 8.0 (203) 6.00 (152) 37452 1.63 (0.74)

Round Cable 7.5 (191) 4.00 (102) 38825 1.63 (0.74)

One required for each track run at storage end of track. Includes clamp and hardware to secure cable. Aluminum saddle with clamp to secure up to 5.25 in. (133mm) flat cable width.

End Clamp

24 in. (610 mm) long. For mounting on moving equipment. One required for each tow trolley.

Tow Bar

Material Part No. Wt lb (kg)

Galvanized Steel 39617C 2.63 (1.19)

Two trolleys and one aluminum saddle 4” (102 mm) diameter mounted on bracket, plus fittings to attach control box. Junction box sold separately - See Pg. 41.


Galvanized Steel 22350 12.5 (5.67)


24767



Control Unit Trolley for J-Box


Standard Duty Square Bar Festoon Systems

This festoon system runs on a 1.25” square bar making it ideal for very dusty environments. The bar, oriented in a diamond configuration, does not collect dust as easily as a C-channel or I-beam.

Track Material Part No. Wt lb (kg)

Hot-Rolled Steel 24525 28 (12.7)

Galvanized Steel 34601 28 (12.7)

Stainless Steel 27843 28 (12.7)

Track (Square Bar) Track is 1.25” square bar and comes in 20 foot sections. Made of material noted below.

Track Joint Track joint for secure attachment and proper alignment of track sections.

Joint Material Part No. Wt lb (kg)


Stainless Steel 27845 0.25 (0.11)

Track Hanger

Hanger Material Part No. Wt lb (kg)



Designed to be mounted on angle iron bracket. 5’ spacing. Typical, 2.5’ spacing in storage area. NOTE: Use Drill Fixture for Drilling Holes. Part No. 25726

End StopEnd Stop Material Part No. Wt lb (kg)



Designed to be located between end clamp and intermediate trolley.



Tow Trolley

Body Material Part No. Wt lb (kg)



Load rating 45 lb (20.41 kg) max. One required per system. 4” long body with cut out for Tow Bar.

Cable Trolley




Trolley load rating 45 lb (20.41 kg) maximum. 4” (102 mm) long body with 2.75” (70mm) diameter aluminum saddle.

End ClampMaterial Part No. Wt lb (kg)



One required per system at storage end of track.

Drill Fixture

Part No. Wt lb (kg)

25728 2.0 (0.91)

Used for drilling holes at proper locations for attachment of hangers, end clamps and end stops. Galvanized steel.

Standard Duty Square Bar Festoon Systems




The Heavy Duty Square Bar system is similar to the standard system, but with a 1.50” square bar. Curved festoon systems may be required for electrification and/or control of curved monorails and machines that travel in a circular motion. Also, some systems may require more storage space than available. Additional storage space may also be gained by curving the festoon track 90O to the crane rail. Consult Factory for details on curved systems and other solutions for your festoon application.

Track Material Part No. Wt lb (kg)

Hot-Rolled Steel 24526 46 (20.87)

Galvanized Steel 34603 46 (20.87)

Stainless Steel 27663 46 (20.87)

Track (Square Bar) Track is 1.50” square bar and comes in 20 foot sections made of materials noted below.

Track Joint Track joint for secure attachment and proper alignment of track sections.

Style Part No. Wt lb (kg)

Galvanized 25683 0.5 (0.23)


Track Hanger Designed to be mounted on angle iron bracket. 5 foot (1.52 m) spacing. Typical 2.5 ft (0.76 m) spacing in storage area.

Drill Fixture



Used for drilling holes at proper locations for attachment of hangers, end clamps and end stops.

Style Part No. Wt lb (kg)


Stainless Steel Contact Factory

Two trolleys and one aluminum saddle 4” (102 mm) diameter mounted on bracket plus fittings to attach control box. Junction box and terminal strips not included - See Pg. 41.

Style Part No. Galvanized Wt lb (kg)

Galvanized 25667 1.5 (0.68)


Heavy Duty Square Bar Festoon Systems




SaddleUnit Length

in. (mm)

Cable WindowWidth

in. (mm)

Part No.Zinc Plated

Part No.Stainless

SteelDia.

in. (mm)Width

in. (mm)

4.0 (101.6) 5.25 (133) 11.13 (283) 3.9 (99) 45400 45413

4.0 (101.6) 8.00 (203) 11.13 (283) 6.7 (170) 45400B 45413B

6.0 (152.4) 5.25 (133) 12.63 (321) 3.9 (99) 45406 45419

6.0 (152.4) 8.00 (203) 12.63 (321) 6.7 (170) 45406B 45419B

8.0 (203.2) 5.25 (133) 11.13 (283) 3.9 (99) 45410 45423

8.0 (203.2) 8.00 (203) 15.13 (384) 6.7 (170) 45410B 45423B

Heavy Duty Square Bar Trolleys for FLAT CABLE feature all-steel body construction with aluminum cable saddle. The trolleys are suitable for indoor and outdoor applications for flat cable. Standard wheels are steel with sealed ball bearings. Spark resistant bronze rollers are available for hazardous locations - Consult factory.

2.0 (51) *

*Taller cable window heights are available - Contact factory

SaddleUnit Length

in. (mm)

Cable WindowWidth

in. (mm)

Part No.Zinc Plated

Part No.Stainless

SteelDia. In. (mm)

Width In. (mm)

4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 45426 45440

4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 45426B 45440B

6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 45432 45446

6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 45432B 45446B

8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 45436 45450

8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 45436B 45450B

Tow Trolley

Cable Trolley

End Clamp

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable pad and 1.77” diameter wheels. Includes “tow box” to accept tow bar. One required per festoon run. Unit weighs 13.5 lb (6.12 kg)

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable pad, and 1.77” diameter wheels. One required per cable loop. Unit weighs 11.5 lb (5.22 kg).

2.0 (51) *

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable pad. One required, plus appropriate mounting clamp as determined by factory. Unit weighs 11.5 lb (5.22 kg).

SaddleUnit Length

In. (mm)Cable WindowWidth In. (mm)

Part No.Zinc Plated

Part No.Stainless

SteelDia. In. (mm)

Width In. (mm)

4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 45426 45440

4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 45426B 45440B

6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 45432 45446

6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 45432B 45446B

8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 45436 45450

8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 45436B 45450B

2.0 (51)*

Heavy Duty Square Bar Trolleys - For Flat Cable



S1 *

S1*

S1*


Heavy Duty Square Bar Trolleys - for Round Cable

SaddleUnit

Length in. (mm)

Cable WindowWidth

in. (mm)

S1* Height

in. (mm)

Part No.Zinc

Plated

Part No.Stainless

SteelDia.

in. (mm)Width

in. (mm)

4.0 (101.6) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45403 45416

4.0 (101.6) 8.00 (203) 11.13 (283) 6.7 (170) 0.4 (10.2) 45403B 45416B

6.0 (152.4) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45408 45421

6.0 (152.4) 8.00 (203) 12.63 (321) 6.7 (170) 0.6 (15.2) 45408B 45421B

8.0 (203.2) 5.25 (133) 11.13 (283) 3.9 (99) 0.8 (20.3) 45411 45424

8.0 (203.2) 8.00 (203) 15.13 (384) 6.7 (170) 0.8 (20.3) 45411B 45424B

SaddleUnit

Length in. (mm)

Cable WindowWidth

in. (mm)

S1* Heightin. (mm)

Part No.Zinc

Plated

Part No.Stainless

SteelDia.

in. (mm)Width

in. (mm)

4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45429 45443

4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 0.4 (10.2) 45429B 45443B

6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45434 45448

6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 0.6 (15.2) 45434B 45448B

8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 0.8 (20.3) 45437 45451

8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 0.8 (20.3) 45437B 45451B

Tow Trolley

Cable Trolley

End Clamp

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable pad and 1.77” diameter wheels. Includes “tow box” to accept tow bar. One required per festoon run. Unit weighs 14.0 lb (6.35 kg)

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable pad, and 1.77” diameter wheels. One required per cable loop. Unit weighs 12.0 lb (5.44 kg).

Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable pad. One required, plus appropriate mounting clamp as determined by factory. Unit weighs 9.0 lb (4.08 kg).

SaddleUnit

Length in. (mm)

Cable WindowWidth

in. (mm)

S1* Heightin. (mm)

Part No.Zinc

Plated

Part No.Stainless

SteelDia.

in. (mm)Width

in. (mm)

4.0 (101.6) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45456 45469

4.0 (101.6) 8.00 (203) 7.38 (187) 6.7 (170) 0.4 (10.2) 45456B 45469B

6.0 (152.4) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45474

6.0 (152.4) 8.00 (203) 8.88 (225) 6.7 (170) 0.6 (15.2) 45461B 45474B

8.0 (203.2) 5.25 (133) 7.38 (187) 3.9 (99) 0.8 (20.3) 45464 45477

8.0 (203.2) 8.00 (203) 11.38 (289) 6.7 (170) 0.8 (20.3) 45464B 45477B

Heavy Duty Square Bar Trolleys for ROUND CABLE feature all-steel body construction with aluminum cable saddle. The trolleys are suitable for indoor and outdoor applications for flat cable. Standard wheels are steel with sealed ball bearings. Spark resistant bronze rollers are available for hazardous locations - Consult factory.



Series 200 I-Beam System - For Flat Cable

Can be used indoors on customer-supplied I-beam*. Series 200 trolley bodies are cast aluminum with aluminum saddles and Neoprene cable pad. Saddles are designed for flat cable. Wheels are either nylon or steel and can be supplied with or without anti-lift rollers - See part numbers below. Optional stainless steel axle/hardware are available - Contact factory.

* I-Beam (customer provided)Max. 4.5” (114mm flange width

Cable Trolley

TowWebbing Festoon

Cable

TowTrolley

End Clamp(Fixed)

CablePigtail

forHookup

Tow Trolley

Cable Trolley

End Clamp

Wheel Style

Anti-Lift RollersIncluded?

Saddle Dia In. (mm)

Part No.

Wt lb (kg)

Nylon Yes 2.75 (70) 24829 2.75 (1.25)

Nylon No 2.75 (70) 24829B 2.75 (1.25)

Steel Yes 2.75 (70) 33530 2.75 (1.25)

Steel No 2.75 (70) 33530B 2.75 (1.25)

One Tow Trolley required per system. Supplied with towing box for a customer-supplied tow bar.

Standard construction consists of 5” long body.

One End Clamp required per system. Bolted to I-Beam with two 1/4-20 x .25” mounting bolts.


Wheel Style

Anti-Lift RollersIncluded?

Saddle Dia In. (mm)

Saddle Width

Part No. Wt lb (kg)

Nylon Yes 2.75 (70) 4.0 (102) 24830 2.0 (0.91)

Nylon No 2.75 (70) 4.0 (102) 24830B 2.0 (0.91)

Steel Yes 2.75 (70) 4.0 (102) 28904 2.0 (0.91)

Steel No 2.75 (70) 4.0 (102) 28904B 2.0 (0.91)

Saddle Dia In. (mm)

Part No. Wt lb (kg)

2.75 (70) 24828 0.75 (0.34)


Series 225 I-Beam Trolleys - For Flat CableThe economical Series 225 I-Beam Trolleys are designed to run on:

• S3 x 5.7• S3 x 7.5 • S4 x 7.7

I-beams only.

The trolley feature saddles that pivot, allowing the cable packages to sway during crane operation and operate more smoothly. Trolley bodies and saddles are low-carbon steel, zinc plated, with yellow dichromate coating and includes zinc plated hardware.

•Main rollers are 1.68” (42.7 mm) diameter hardened steel.•Tow Trolleys are supplied with 1.19” (30.2mm) diameter hardened steel anti-lift rollers.

Tow Trolley

Cable Trolley

End Clamp

Lengthin. (mm)

Saddle Dia. in. (mm)

Cable Window(W x H)

Part No.

Wt lb (kg)

8.0 (203) 3.4 (86) 2.38 x 1.00 (60 x 25) 34366 9.0 (4.08)

One required per system. Includes anti-lift rollers. Trolley is equipped with cut out box to accommodate customer-supplied tow bar.

Lengthin. (mm)


Cable Window(W x H)

Part No.

Wt lb (kg)

5.5 (140) 3.4 (86) 2.38 x 1.00 (60 x 25) 34364 8.5 (3.86)

One required per cable loop.

Lengthin. (mm)

Saddle Dia, in. (mm)

Cable Window(W x H)

Part No.

Wt lb (kg)

7.8 (198) 3.4 (86) 2.38 x 1.00 (60 x 25) 34365 5.0 (2.27)

One End Clamp required per system. Positioned at end of system and clamped to I-beam.



Single Control TrolleyLength

in. (mm)Saddle Dia.

in. (mm)Cable Window

(W x H)Part No. Wt lb (kg)

5.5 (140) 3.4 (86) 2.38 x 1.00 (60 x 25) 34407 5.0 (2.27)

Single trolley suitable for mounting junction box.

Lengthin. (mm)


Cable Window(W x H)

Part No. Wt lb (kg)

26.25 (667) 3.4 (86) 2.38 x 1.00 (60 x 25) 34925 13.0 (5.90)

Two trolleys and one steel saddle mounted on bracket plus fittings to attach control box.Junction boxes are sold separately (See Page 41.)

Series 225 I-Beam Trolleys - For Flat Cable





Series 250 I-Beam - For Flat Cable

Series 250 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for indoor and outdoor applications. Spark resistant bronze rollers are available for hazardous locations - Consult factory.

Order Tow/Cable Trolley Bodies from below, then choose appropriate Running Gear from Pg. 34.

2.0 (51) *


SaddleUnit Length

in. (mm)

Cable WindowWidth

in. (mm)

Part No.Zinc Plated

Part No.Stainless SteelDia.

in. (mm)Width

in. (mm)

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 45100 45113

4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 45100B 45113B

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 45106 45119

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 45106B 45119B

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 45110 45123

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 45110B 45123B

SaddleUnit Length

in. (mm)

Cable WindowWidth

in. (mm)

Part No.Zinc Plated

Part No.Stainless SteelDiameter

in. (mm)Width

in. (mm)

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 45126 45140

4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 45126B 45140B

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 45132 45146

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 45132B 45146B

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 45136 45150

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 45136B 45150B

SaddleUnit Length

in. (mm)

Cable WindowWidth

in. (mm)

Part No.Zinc Plated


in. (mm)Width

in. (mm)

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 45153 45166

4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 45153B 45166B

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 45159 45172

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 45159B 45172B

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 45163 45176

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 45163B 45176B

One required pre system. Tow trolley is supplied with towing box for customer-supplied tow bar. Unit weight: 14.5 lb (6.58 kg). Anti-lift rollers are required.

One required per cable loop. Unit weight: 10.0 lb (4.54 kg) Anti-lift rollers are optional.

Tow Trolley Body

Cable Trolley Body

End Trolley Body One required per system, plus approximate mounting clamp as determined by factory. Unit weight: 8.0 lb (3.63 kg)

2.0 (51) *

2.0 (51) *

Max. Load Per Trolley: 95 lb ( kg)Max. Running Speed: 225 ft/min (43.09) m/min)


Series 250 I Beam - For Round Cable

S1*

S1*

S1*

Saddle

Unit Length in. (mm)

Cable WindowPart No.

Zinc PlatedPart No.

Stainless SteelDia. in.(mm)

Width in. (mm)

Width in. (mm)

S1 Height * in. (mm)

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45103 45116

4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 0.4 (10.2) 45103B 45116B

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45108 45119

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.6 (15.2) 45108B 45119B

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 0.8 (20.3) 45111 45124

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 0.8 (20.3) 45111B 45124B

Saddle



Zinc PlatedPart No.

Stainless SteelDia. in. (mm)

Width in. (mm)

Width in. (mm)


4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45129 45143

4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 0.4 (10.2) 45129B 45143B

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45134 45146

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 0.6 (15.2) 45134B 45146B

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 0.8 (20.3) 45137 45151

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.8 (20.3) 45137B 45151B

Saddle



Zinc PlatedPart No.

Stainless SteelDia. in. (mm)

Width in. (mm)

Width In. (mm)


4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45156 45169

4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 0.4 (10.2) 45156B 45169B

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45172

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 0.6 (15.2) 45161B 45172B

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 0.8 (20.3) 45164 45177

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 0.8 (20.3) 45164B 45177B

One required per system. Tow trolley is supplied with towing box for customer-supplied tow bar. Unit weight: 15.0 lb (6.80 kg). Anti-lift rollers are required.


Tow Trolley Body

Cable Trolley Body

End Trolley Body One required per system, plus appropriate mounting clamp as determined by factory. Unit weight: 8.5 lb (3.86 kg)

Series 250 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for a wide range of demanding applications, indoor and outdoor applications. Saddles are designed for flat cable. Spark resistant bronze rollers are available for hazardous locations - consult the factory.


*Taller cable window heights are available - contact factory.

Max. Load Per Trolley: 95 lb ( kg)Max. Running Speed: 225 ft/min (43.09) m/min)


Beam Type + Code

W4 x 13 A

W5 x 16 B

W5 x 19 C

W6 x 9 D

W6 x 12 E

W8 x 10 K

S4 x 7.7 C

S4 x 9.5 D

S5 x 10.0 E

S6 x 12.5 G

S6 x 17.25 H

S7 x 15.3 J

Finish Beam Style Anti-Lift Rollers? Part No.

Galvanized W No 45197 +

Galvanized W Yes 45198 +

Galvanized S No 45187 +

Galvanized S Yes 45198 +

Stainless Steel W No 45202 +

Stainless Steel W Yes Contact Factory

Stainless Steel S No 45192 +

Stainless Steel S Yes 45194 +

These roller sets are designed for the Series 250 I-Beam Festoon Trolleys. Order one set for each Tow Trolley and Cable Trolley based on the beam type and size.

• TrolleyMain rollers are 1.58” (40mm) steel flanged• Anti-lift rollers, if ordered, are 1.38” (35mm).

Beam sized are indicated by adding the appropriate alpha character at the end of the part number in place of +. Beam size codes are in the table below the part number table.

Example:

45187E = Running gear with galvanized hardware, without anti-lift rollers, sized for an S5 x 10 beam

Series 250 I-Beam - Running Gear

Running Gear Part Numbers, Series 250

Beam Size Codes+ Fill in Beam Size Code Below


Series 350 I-Beam - For Flat Cable

2.0 (51) *

Series 350 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for a wide range of demanding applications, indoor and outdoor applications. Saddles are designed for flat cable. Spark resistant bronze rollers are available for hazardous locations - consult the factory.


Saddle Unit Length

In. (mm)

Cable WindowWidth

In. (mm)

Part No.Zinc Plated


In. (mm)Width

In. (mm)

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 45100 45113

4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 45100B 45113B

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 45106 45119

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 45106B 45119B

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 45110 45123

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 45110B 45123B

SaddleUnit Length

In. (mm)

Cable WindowWidth

In. (mm)

Part No.Zinc Plated


In. (mm)Width

In. (mm)

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 45126 45140

4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 45126B 45140B

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 45132 45146

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 45132B 45146B

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 45136 45150

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 45136B 45150B

SaddleUnit Length

In. (mm)

Cable WindowWidth

In. (mm)

Part No.Zinc Plated


In. (mm)Width

In. (mm)

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 45153 45166

4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 45153B 45166B

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 45159 45172

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 45159B 45172B

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 45163 45176

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 45163B 45176B

One required pre system. Tow trolley is supplied with towing box for customer-supplied tow bar. Unit weight: 16.5 lb (7.48 kg). Anti-lift rollers are required.

One required per cable loop. Unit weight: 12.0 lb (5.44 kb) Anti-lift rollers are optional.

Tow Trolley Body

Cable Trolley Body

End Trolley Body One required per system - plus approximate mounting clamp as determined by factory. Unit weight: 10.0 lb (4.54 kg)


2.0 (51) *

2.0 (51) *

* Taller cable window heights are available - Contact Factory.


Series 350 I Beam for Round Cable

S1*

S1*

S1*

Series 350 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. 350 Trolleys are suitable for a wide range of demanding applications, such as large cranes and machinery in steel mills and aluminum smelters.


*Taller cable window heights are available - contact the factory

SaddleUnit Length

In. (mm)


Zinc PlatedPart No.

Stainless SteelDia. In. (mm)

WidthIn. (mm)

Width In. (mm)

S1 Height*In. (mm)

4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45103 45116

4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 0.4 (10.2) 45103B 45116B

6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45108 45119

6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.6 (15.2) 45108B 45119B

8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 0.8 (20.3) 45111 45124

8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 0.8 (20.3) 45111B 45124B

SaddleUnit Length

In. (mm)


Zinc PlatedPart No.

Stainless SteelDia.In. (mm)

WidthIn. (mm)

Width In. (mm)

S1 Height*In. (mm)

4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45129 45143

4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 0.4 (10.2) 45129B 45143B

6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45134 45146

6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 0.6 (15.2) 45134B 45146B

8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 0.8 (20.3) 45137 45151

8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.8 (20.3) 45137B 45151B

SaddleUnit Length

In. (mm)


Zinc PlatedPart No.

Stainless SteelDia. In. (mm)

WidthIn. (mm)

Width In. (mm)

S1 Height *In. (mm)

4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45156 45169

4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 0.4 (10.2) 45156B 45169B

6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45172

6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 0.6 (15.2) 45161B 45172B

8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 0.8 (20.3) 45164 45177

8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 0.8 (20.3) 45164B 45177B

One required per system. Tow trolley is supplied with towing box for customer-supplied tow bar. Unit weight: 17.0 lb ( kg). Anti-lift rollers are required.


Tow Trolley Body

Cable Trolley Body

End Trolley Body One required per system - plus approximate mounting clamp as determined by factory. Unit weight: 11.0 lb (4.99 kg)

Max. Load Per Trolley: 175 lb (79.38 kg)Max. Running Speed: 350 ft/min (158.7) m/min)


Beam Type + Code

W4 x 13 A

W5 x 16 B

W5 x 19 C

W6 x 9 D

W6 x 12 E

W8 x 10 K

S4 x 7.7 C

S4 x 9.5 D

S5 x 10.0 E

S6 x 12.5 G

S6 x 17.25 H

S7 x 15.3 J

These roller sets are designed for the Series 250 I-Beam Festoon Trolleys. Order one set for each Tow Trolley and Cable Trolley based on the beam type and size.

• TrolleyMain rollers are 2.00” (51 mm) steel flanged• Anti-lift rollers, if ordered, are 1.38” (35 mm).

Beam sized are indicated by adding the appropriate alpha character at the end of the part number in place of +. Beam size codes are in the table below the part number table.

Example:

45187E = Running gear with galvanized hardware, without anti-lift rollers, sized for an S5 x 10 beam

Running Gear Part Numbers, Series 350

Beam Size Codes

Series 350 I-Beam - Running Gear

Finish Beam Style Anti-Lift Rollers? Part No.

Galvanized W No 45195 +

Galvanized W Yes 45196 +

Galvanized S No 45185+

Galvanized S Yes 45186 +

Stainless Steel W No 45202 +

Stainless Steel W Yes Contact Factory

Stainless Steel S No 45190 +

Stainless Steel S Yes 44853 +

+ Fill in Beam Size Code Below


Tow Cable

Tow Webbing

In both high-speed and outdoor applications, on Heavy Duty C-Track (8” Trolleys only), Heavy Duty Square Bar, 250 Series I-beam, and 350 Series I-beam.


4 - 6 (1.22-1.83) 44600 0.28 (0.13)

6 - 8 (1.22-2.44) 44600B 0.40 (0.18)

8 - 10 (2.44-3.05) 44600C 0.51 (0.23)

10 - 12 (3.05-3.66) 44600D 0.63 (0.29)

12 - 14 (3.66-4.27) 44600E 0.74 (0.34)

14 - 16 (4.27-4.88) 44600F 0.85 (0.39)

Optional item used in both high speed and outdoor applications, on Standard Duty C-Track, Standard Duty Square Bar, 200 Series I-beam, 225 Series I-beam. Also ideal for systems in hazardous environments requiring spark resistant components. Ordered by the foot.

Length Part No. Wt lb/ft (kg/m)

As required 03159 .18 (0.025)

Conductix-Wampfler offers a complete selection of accessories for your festoon system, including a variety of push-button pendants to maximize the value of your system. Tow chain and shock cords are also available for larger systems - See Pgs. 61-63.

Tow Cable and Tow Webbing


Cable Organizers

Conductix-Wampfler offers a complete selection of accessories for your festoon system, including a variety of push-button pendants to maximize the value of your system.

Dimensions: In. (mm)Part No.

A B

4.0 1.5 (38.1) 22243

6.7 Up to .5 (12.7) 43957

6.7 .51 (13) to 1.75 (44.5) 43957B

D

W

L2L1

Flat Cable Organizer

Round Cable Organizer

Part No.“D” Cable Dia. Range In. (mm)

L1In. (mm)

L2In. (mm)

Wt lbs (kg)

40600P Up to .80 (20.3) 6.0 (152.4) 3.9 (99.1) .75 (0.34)

40600Q Up to .80 (20.3) 8.8 (223.5) 6.7 (170.2) 1.1 (0.50)

Designed to prevent round cables within loops from becoming tangled or caught during operation. Either one or two per loop may be required. For use on 200 Series I-beam, 225 Series I-beam, 250 Series I-beam, 350 Series I-beam. Can also be used on other festoon systems depending upon application.

Designed to prevent flat cables within loops from becoming tangled or caught during operation. Designed for use on 200 Series I-beam, 225 Series I-beam, 250 Series I-beam, 350 Series I-beam. Can also be used on other festoon systems depending upon application.


“Quick Disconnect” Pin Connectors

Given the abuse that Push Button Pendants receive in most industrial environments, eventually they will need to be replaced. If your pendant goes down unexpectedly, it could cause equipment downtime, extra expense to wire in a new pendant, and increased injury risks to mainte-nance personnel.

Conductix-Wampfler has the solution to reduce all of these concerns - The “Quick Disconnect” Pin Connector.

Pendants wired with Quick Disconnect Pin Connectors can be replaced in as little as 5 to 10 minutes, versus two hours with a hard-wired pendant. A positive latch mechanism keeps the connector plugged in until you’re ready to disconnect the pendant.

You can use Quick Disconnects with radio controls as well. Then you can switch from radio control to a standard pendant quickly and easily. Contact Conductix-Wampfler for more information about the possible uses for the Quick Disconnect.

The quick-disconnect connectors are available in 16 and 24 pin versions.




Control Trolley Junction Boxes and Terminal Strips

Conductix-Wampfler offers several standard junction box / terminal strip combinations for use with Control Unit Trolleys - Pgs. 19, 23, 26, and 31. If you don’t see the junction box you need, please contact the factory. See Pg. 40 for “Quick Disconnect connectors”, which can be used instead of hard-wired junction box.

Size in. (mm) NEMA* Terminal Strips Included Material Part No. Wt lb (kg)

10 x 8 x 6 (254 x 203 x 152) 12 None Painted Steel 39405 10.5 (4.76)

10 x 8 x 6 (254 x 203 x 152) 12 12 Pole Control, 4 Pole Power Painted Steel 39362 10.5 (4.76)

10 x 8 x 6 (254 x 203 x 152) 12 12 Pole Control Painted Steel 39412 10.5 (4.76

10 x 8 x 6 (254 x 203 x 152) 12 24 Pole Control Painted Steel 39413 10.5 (4.76


10 x 8 x 6 (254 x 203 x 152) 4 12 Pole Control, 4 Pole Power Painted Steel 39362B 10.0 (4.54)

10 x 8 x 6 (254 x 203 x 152) 4 12 Pole Control Painted Steel 39412B 10.0 (4.54)


10 x 8 x 6 (254 x 203 x 152) 4X None Stainless Steel 39406 9.5 (4.31)

10 x 8 x 6 (254 x 203 x 152) 4X 12 Pole Power, 4 Pole Power Stainless Steel 39362C 9.5 (4.31)

10 x 8 x 6 (254 x 203 x 152) 4X 12 Pole Control Stainless Steel 39412C 9.5 (4.31)


10 x 8 x 6 (254 x 203 x 152) 4X 8 Pole Power Stainless Steel 39415 9.5 (4.31)


12 x 12 x 6 (305 x 305 x 152) 12 36 Pole Control Painted Steel 36412 14.5 (6.58)



12 x 12 x 6 (305 x 305 x 152) 4 36 Pole Control Painted Steel 36412B 14.9 (6.76

12 x 12 x 6 (305 x 305 x 152) 4 As Drilled Painted Steel 38870 14.9 (6.76

12 x 12 x 6 (305 x 305 x 152) 4 24 Pole Control, 8 Pole Power Painted Steel 39388B 14.9 (6.76



12 x 12 x 6 (305 x 305 x 152) 4X 24 Pole Control, 8 Pole Power Stainless Steel 39388C 13.5 (6.12)


14 x 12 x 6 (356 x 305 x 152) 12 48 Pole Control Painted Steel 35527 16.4 (7.44)

14 x 12 x 6 (356 x 305 x 152) 12 36 Pole Painted Steel 39109 16.4 (7.44)





14 x 12 x 6 (356 x 305 x 152) 4 36 Pole Control, 8 Pole Power Painted Steel 39394B 16.9 (7.67)



14 x 12 x 6 (356 x 305 x 152) 4X 36 Pole Control, 8 Pole Power Stainless Steel 39394C 15.0 (6.80)


Heavy Duty I-Beam Festoon Overview

Conductix-Wampfler’s Heavy Duty 450 Series Festoon System is ideal for demanding industrial applications to include:

•SlowerspeedportcontainercranesandRTGs •Steel mill cranes •Foundry cranes •Aluminum handling cranes •Bulk Material Handling Conveyors

These systems run on customer-supplied I-beams and are available in a variety of configurations to manage long and heavy cable packages. Cable Trolleys can be built with one-tier, two-tier, or three tier cable saddles. Systems can be configured to handle speeds of up to 500 feet per minute depending on the size of the cable package.

System Overview starts on this page through Pg. 49

For Trolley Construction Details, see Pg. 50

For Available Accessories, see Pgs. 60-64

450 Series


Heavy Duty I-Beam Ordering Steps

There are five basic steps required to layout a Heavy Duty festoon system. Specific information regarding each step can be found on the accompanying pages.

Conductix-Wampfler Festoon System on a Container Crane Close-up shot of the same crane.

Step I: Application Information All pertinent facts regarding the crane, its electrical requirements and duties, are required to properly size the festoon system. You can use the specification checklist on Pgs. 6-7 to collect and communicate this information.

Step II: Cable Selection and Arrangement In order to satisfy the electrical requirements of the crane, the number, the size of conductors and the type of cable must be determined. Once determined, they must then be arranged in an order that is suitable for the constant work (flexing) required during operation.

Step III: Trolley Selection Method to determine a suitable trolley carrier that will not only protect the electrical cables, but also meet the physical demands of the application.

Trolley selection is based on the minimum bend diameter of the cable to be festooned. Minimum allowable cable saddle diameter is 10 times the outer diameter of the largest cable in the cable package. After determining cable saddle diameter, a saddle width must be specified by determining the maximum width of the cable package.

Step IV: System Calculations Required to determine the length of cables and the number of trolleys required to meet the application requirements.

Step V: System Accessories Items that may be required in order to enhance the performance of the festoon system.


Heavy Duty Festoon Terms and Definitions

Thrust BarCustomer supplied and installed, to be welded to underside of I-Beam against the end clamp, to take horizontal impact during operation.

End ClampFastened to lower flange of beam at end of system I-Beam. One required per system.

Shock Cord AssemblyDesigned to reduce shock loads transmitted to trolleys during high speed, high acceleration operation. Shock cords are made of elastomer material. Quantity per loop is dependent on system application.

Trolley BumperShock absorbing device dampens collisions between trolleys. Designed to allow sufficient deflection, to prevent cables on adjacent trolleys from coming into hard contact.

CablesSystem hardware designed to accommodate either flat or round cables.

Cable OrganizerDesigned to contain and organize cables through-out the loop. Prevents cables from tangling dur-ing operation. Quantity per loop and positioning are dependent on system application.

Tow Chain or Tow RopeTowing connection between system end clamp, trolleys and tow trolley, which transmits pulling forces as the system operates. One assembly required per loop constructed of either chain or steel cable.

SW

Fixed End PigtailAmount of cable required for terminations at fixed end of system. Distance is measured from center -line of end clamp support saddle to the power source, and is determined by customer.

LD – Loop DepthDistance from the underside of I-Beam to the bot-tom of the loop.

FE

BH

LD

BH – Beam HeightHeight of festoon system I-Beam.

SD – Storage DistanceSpace required for storage of festoon system end clamp, trolleys and tow trolley.

SW – System WidthMaximum unobstructed area in which the system is hung and operates.

Must include sufficient area for cable sway during operation.

5 in. ( Minimum Clearance

SD


Cable ClampConsists of sectional, elastic rubber pad held in place by metal retainer designed to secure electrical cables to cable saddle.

Tow Trolley (With Rollers) Functions as first moving carrier, connected to moving equipment via outrigger arm (tube) that is located centrally in the rectangular opening. One required per system. Tow Clamp (Without Rollers) Functions as first moving carrier, fastened to moving equipment via outrigger arm (channel iron).

Cable SaddleOne piece formed steel designed to provide support for full 180° of cable loop draped over them.

TrolleyIntermediate moving hardware that carries cable support saddle. Trolley length sized to protect cables during operation. Quantity required per system depends on application.

Running GearRollers and hardware fastened to tow trolley and intermediate trolleys. Designed to carry trolley load. Set to run on specified I-Beam.

Heavy Duty Festoon Terms and Definitions

ME

Mobile End PigtailAmount of cable required for terminations at the mobile end of system. Distance is measured from center-line of tow trolley support saddle to the moving equipment, and is determined by customer.

TL - Total Track LengthTotal length of I-Beam required for the festoon system.

AT – Active TravelDistance between center-line of the tow trolley tow box when the system is stored and the farthest point the tow trolley will travel when the system is fully extended.

AT

TL

Conductix-Wampfler festoon systems provide electrical power and control signals from a fixed source to a moving consumer. This is accomplished by placing the electrical cables on supports (trolleys) which are free to move as the host machine moves. The Heavy-Duty Festoon system is designed to provide the utmost protection and care for the electric cables which are the lifeblood of the system. This protection equates to longer cable life, lower maintenance costs, and lower overall operating expenses.

See Page 6 for Specification Data Sheet to collect system information


Arranging the Cable Package

BEST

POOR

BEST

POOR

Arranging Round Cables 1) Minimize the variations in cable diameters as much as possible. Large

variations in cable diameters make adequate clamping difficult and might cause the system to operate in an unstable manner - See diagrams at the right.

2) If cables are different diameters, they should be arranged in this order:

a) Place the two largest cables in the outermost positions of the support saddle. These are marked with an “X” on the second “BEST” drawing.

b) Arrange the remaining cables between these two cables, taking care to place the heaviest cables (marked “Z”) near the center-line of the trolley and the lighter cables to either side of those - See diagrams at the right. Distribute the cable load evenly so the saddles are balanced. This will make the system run smoothly and increase wheel bearing life.

BEST

POOR

POOR

BEST XX Z Z

Arranging Flat & Round Cables: Place the large round cables at the outermost positions of the cable saddle.

Arrange the flat cables between the round cables. Distribute the weight evenly on all saddles and use Round Cable Organizers - See Pg. 64.

Step 1 Systems Requirements Review your system requirements and start collecting data on the Specification Data Sheets, Pgs. 6-7.

Step 2 Cable Selection & Arrangement Choose the size, type, and number of conductors for each cable you need to manage. Either flat cables, or round cables, or a

combination of the two can be selected. It is generally best to use either all round or all flat for a system. However, depending on the application and the actual combination, equipment can be selected to accommodate both types. Be careful when selecting round cables. Some cables are not suited for the constant flexing that a festoon system required. Finely stranded round cables work best, as they have the flexibility required to meet the demands of the system. The next step is to prepare a sketch on paper of how the cables are to be arranged on the support saddles. Below are some general guidelines to follow when laying out the cable arrangement.

Arranging Flat Cables 1) Arrange cables so that ones with the largest conductor sizes are on the

top of the stack - See diagram at the right. This provides a larger bending radius and improves heat dissipation. The top cable absorbs the most pulling force during operation, so having cables with the larger conductors on top better handles this force.

2) Arrange cables so that ones with the largest conductor sizes are on the top of the stack - See diagram at the right. This provides a larger bending radius and improves heat dissipation. The top cable absorbs the most pulling force during operation, so having cables with the larger conductors on top better handles this force.

3) Cables should be arranged so that at least 50% of the cable surfaces are under clamp pressure - See diagram at the right


Trolley Selection and Running Gear Style

Step 3 Trolley Selection Select the correct trolleys by selecting the proper trolly body size, choosing the proper style of running gear, and determining the proper

main roller size.

Trolley Body Size Determine the body size based on the cable arrangement prepared in Step 2. The trolley body is based primarily on the

diameter of the support saddle. Saddles provide support for the full 180° loops of cable which are draped over them. This eliminates the stress on the cable at the saddle edges where the cable starts to hang vertically. The rules for proper saddle diameter selection are:

For Flat Cables:

Cable thickness up to .316”: Saddle diameter > 6.3 times the cable thickness Cable thickness up to .500”: Saddle diameter > 8.0 times the cable thickness Cable thickness over .500”: Saddle diameter > 10.0 times the cable thickness

For Round Cables:

Saddle diameter > 10 times the largest cable diameter

For dimensional information for trolleys, tow trolleys, etc., see Pgs. 51-53.

Running Gear Style

Select the correct style of running gear based on your application. See Pgs. 56-59. The following are the recommended guidelines:

Running Gear Application

Crowned Main Rollers and Horizontal Guide Rollers

•Indooroperation•Moderatespeeds,anydutycycle•Outdooroperationifnopossibilityoficeonbeam.

Crowned Main Rollers and Horizontal Guide Rollers and Anti-Lift Rollers

•Allspeedsanddutycycles•Usewheresidewinds/lateralforcescouldcausetrolleytotip.•Especiallyusefulonmultipletiertrolleysandbeamswithnarrowflanges.•Anti-Lift rollers required on all Tow Trolleys.

Flanged Main Rollers•Indooroperation•Moderatespeeds-Alldutycycles

Flanged Main Rollers andAnti-Lift Rollers

•Moderatespeedsandanydutycycle•Usewheresidewinds/lateralforcescouldcausetrolleytotip.•Especiallyusefulonmultipletiertrolleysandbeamswithnarrowflanges.•Anti-Lift rollers required on all Tow Trolleys.


Main Roller Selection

Speed Average Running Time per Day(Hours)ft / min. M / min.

Up to 84 Up to 25 4 to 8 8 to 16 Over 16

84-175 25-53 2 to 4 4 to 8 8 to 16 Over 16

175-326 53-100 Up to 2 2 to 4 4 to 8 8 to 16 Over 16

326-500 100-152 Up to 2 2 to 4 4 to 8 8 to 16

Main Roller Diameter Load per Trolleylb (Kg)In. Meters

2.5 62 450 (204) 350 (159) 275 (125) 225 (102) 175 (79)

4 100 1100 9 (500) 900 (408) 750 (340) 575 (261) 450 (204)

Speed Average Running Time per Day(Hours)Ft. / Min. m / Min.

Up to 84 25 4 to 8 8 to 16 Over 16

84-175 25-53 2 to 4 4 to 8 8 to 16 Over 16

175-326 53-100 Up to 2 2 to 4 4 to 8 8 to 16 Over 16

326-500 100-152 Up to 2 2 to 4 4 to 8 8 to 16

Main Roller Diameter Load per TrolleyPounds (Kg)Inches mm

2.5 62 315 (143) 245 (111) 190 (86) 155 (70) 120 (55)

4 100 770(350) 630 (286) 340 (155) 400 (182) 315 (143)

Hardened Steel

Hardened Steel with Polyurethane Tires

Step 3 Main Roller Guide Selection Proper main roller size is based on the average operating speed of the festoon system, the running time per day, and the load per trolley.

Standard rollers are made of hardened steel, however rollers with polyurethane tires are available when quieter operation is required and when wear on the running beam must be minimized.

Use the charts below to determine the proper diameter of the main rollers:

•Determinewhetheryouwantstandardhardenedsteelrollersorrollerswithpolyurethanetires;thengoto the appropriate table below

•Determinesystemoperatingspeedandfindtheappropriatespeedrangeinthefarleftcolumn •Movealongtheoperatingspeedrowtorightandovertothecolumndisplayingappropriateaveragerunning time per day •Followthatcolumndowntolinedisplayingthemaximumloadpertrolley Approximate Load per Trolley = [Loop Depth (ft) x 2] x Cable Package Weight in lb/ft •Followrowtolefttodeterminemainrollerdiameter


System Calculations

Step 4 System Calculations

* CABLE SAG FACTOR CHART

Speedft/min (m/min)

LOOP DEPTH ft (m)

Up to 2.5 (0.76)2.51 to 4.0

(0.77 to 1.21)4.01 to 6.5

(1.22 to 1.98)6.5 to 10.5

(1.99 to 3.2)10.51 to 16.5(3.21 to 5.03)

16.51 to 26(5.04 to 7.9)

0-105 (0-32) 0.90 0.90 0.90 0.90 0.90 0.90

105-130 (32-40) 0.85 0.90 0.90 0.90 0.90 0.90

130-160 (40-50) 0.80 0.85 0.90 0.90 0.90 0.90

165-205 (50-63) 0.75 0.80 0.85 0.90 0.90 0.90

205-260 (63-80) 0.75 + 0.80 0.85 0.90 0.90

260-330 (80-100) 0.75 + 0.80 0.85 0.90

330-410 (100-125) 0.75 + 0.80 0.85

410-500 (125-152)

+ Shock cords are recommended. See pages 67-68 for details.

TL TTL

BLT

ATSD

LD Symbol(see dwg)

DescriptionFormula to Calculate

AT Active Travel

ATL Active Travel per Loop (CL x SF) - TL

LDLoop Depth (underside of I-Beam to bottom of loop)

SD Storage Distance (NL x TL) + TTL

TL Trolley Length

TTLTow Trolley Length - From bumper to center line of tow box)

SF Cable Sag Factor * See chart below

CL Cable Required per Loop LD x 2

TCLTotal Cable Length; without fixed and mobile end pigtails for hookup

NL Number of Loops Required AT divided by ATL


450 Series Trolley Features

1) Center Plate

Material: 3/8” hot-rolled steel Finish: Hot-dip galvanized

2) Saddle Assembly

Material: 12 gauge steel Finish: Hot-dip galvanized Features: •Formedsaddlefromsinglepieceofsteel,noweldstobreakorrust •Saddlehasrolledflangeswithroundededges,won’tcutcables •Saddlesboltedtocenterplatewithstainlesssteelfasteners •Saddlesavailablewitheithersingleordoublecableclampingbar

3) Running Gear

Side Shields Material: 5/16” Hot-rolled steel Finish: Hot-dip galvanized Features: •Boltedtocenterplatewithstainlesssteelfastener •Independentlyremovabletoalloweasyrollerreplacement

Rollers Material: Hardened steel Finish: Zinc plated Bearings: Permanently sealed, ball bearings Feature: •Availablewithpolyurethanetiresforquiettravelandminimalbeamwear

4) Bumper Material: Neoprene Durometer: 65-70 Shore A Fastener: Stainless steel Feature: •Largecontactsurfacearea

3

1

4

2


450 Series Trolley - 10” (260 mm) Saddle Diameter

Cable Trolley

Tow Trolley

Tow Clamp

End Clamp

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40500A 29 (13.2)

12.63 (320) 31.75 (806) Single 40500B 39.5 (17.9)

6.00 (152) 18.50 (470) Double 40505A 33.2 (15.1)

12.63 (320) 31.75 (806) Double 40505B 46.7 (21.2)

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40510A 32.3 (14.6)

12.63 (320) 31.75 (806) Single 40510B 42.8 (19.4)

6.00 (152) 18.50 (470) Double 40515A 36.5 (16.6)

12.63 (320) 31.75 (806) Double 40515B 50 (22.7)

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No. Wt lb (kg)

6.00 (152) 18.50 (470) Single 40530A 33.1 (15)

12.63 (320) 31.75 (806) Single 40530B 43.6 (19.8)

6.00 (152) 18.50 (470) Double 40535A 37.3 (16.9)

12.63 (320) 31.75 (806) Double 40535B 50.8 (23)

Running gear must be ordered separately - see pages 56 thru 59.

“Wc”In. (mm)

“W”In. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40520A 29 (13.2)

12.63 (320) 31.75 (806) Single 40520B 39.5 (17.9)

6.00 (152) 18.50 (470) Double 40525A 33.2 (15.1)

12.63 (320) 31.75 (806) Double 40525B 46.7 (21.2)

Running gear must be ordered separately - See pages 56 thru 59.



Trolley

Tow Trolley

Tow Clamp

End Clamp

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40501A 37 (16.8)

12.63 (320) 31.75 (806) Single 40501B 49.9 (22.6)

6.00 (152) 18.50 (470) Double 40506A 41.3 (18.7)

12.63 (320) 31.75 (806) Double 40506B 57.2 (26)

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No. Wt lb (kg)

6.00 (152) 18.50 (470) Single 40511A 40.3 (18.3)

12.63 (320) 31.75 (806) Single 40511B 53.2 (24.1)

6.00 (152) 18.50 (470) Double 40516A 44.5 (20.2)

12.63 (320) 31.75 (806) Double 40516B 60.5 (27.5)

“Wc”In. (mm)

“W”In. (mm)

Clamping Bar

Part No. Wt lb (kg)

6.00 (152) 18.50 (470) Single 40521A 37.9 (17.2)

12.63 (320) 31.75 (806) Single 40521B 50.8 (23)

6.00 (152) 18.50 (470) Double 40526A 42.2 (19.1)

12.63 (320) 31.75 (806) Double 40526B 58.1 (26.4)

“Wc”In. (mm)

“W”In. (mm)

Clamping Bar

Part No. Wt lb (kg)

6.00 (152) 18.50 (470) Single 40531A 43.8 (19.9)

12.63 (320) 31.75 (806) Single 40531B 55.1 (25.0)

6.00 (152) 18.50 (470) Double 40536A 48.0 (21.8)

12.63 (320) 31.75 (806) Double 40536B 64.0 (29.0)





Cable Trolley

Tow Trolley

Tow Clamp

End Clamp

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40502A 48.8 (22.1)

12.63 (320) 31.75 (806) Single 40502B 64.7 (29.4)

6.00 (152) 18.50 (470) Double 40507A 53.1 (24.1)

12.63 (320) 31.75 (806) Double 40507B 71.9 (32.6)

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40512A 52.1 (23.6)

12.63 (320) 31.75 (806) Single 40512B 68 (30.9)

6.00 (152) 18.50 (470) Double 40517A 56.3 (25.5)

12.63 (320) 31.75 (806) Double 40517B 75.2 (34.1)

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No. Wt lb (kg)

6.00 (152) 18.50 (470) Single 40522A 46.4 (21)

12.63 (320) 31.75 (806) Single 40522B 62.3 (28.3)

6.00 (152) 18.50 (470) Double 40527A 50.7 (23)

12.63 (320) 31.75 (806) Double 40527B 69.6 (31.6)

“Wc”in. (mm)

“W”in. (mm)

Clamping Bar

Part No.

Wt lb (kg)

6.00 (152) 18.50 (470) Single 40532A 55.6 (25.2)

12.63 (320) 31.75 (806) Single 40532B 71.4 (32.4)

6.00 (152) 18.50 (470) Double 40537A 60 (27.2)

12.63 (320) 31.75 (806) Double 40537B 78.7 (35.7)




450 Series Auxiliary Saddles

Auxiliary saddles may be required for large cable packages that are unable to fit on primary saddle or to separate power and control cables. One or two additional saddles may be added, depending on the weight limit of the trolley.

Auxiliary support saddles are normally selected and ordered with initial order. However, they can be ordered separately for installation to existing systems if required. Certain configurations may require bumper extensions, see page 45 for details.

D1Inches (mm)

D2Inches (mm)

WcInches (mm)

WInches (mm)

ClampingBar

Part No.Weight lb (kg)

10” (260) 10” (260) 6.00 (152) 18.50 (470) Single 40570 A 22.5 (10.2)

10” (260) 10” (260) 12.63 (320) 31.75 (806) Single 40570 B 33 (15)

10” (260) 10” (260) 6.00 (152) 18.50 (470) Double 40715 A 26.7 (12.1)

10” (260) 10” (260 12.63 (320) 31.75 (806) Double 40715 B 40.2 (18.3)

14” (360) 10” (260) 6.00 (152) 18.50 (470) Single 40571 A 28 (12.7)

14” (360) 10” (260) 12.63 (320) 31.75 (806) Single 40571 B 38.5 (17.5)

14” (360) 10” (260) 6.00 (152) 18.50 (470) Double 40717 A 32.3 (14.6)

14” (360) 10” (260) 12.63 (320) 31.75 (806) Double 40717 B 45.7 (20.7)

19” (480) 10” (260) 6.00 (152) 18.50 (470) Single 40572 A 28.2 (12.8)

19” (480) 10” (260) 12.63 (320) 31.75 (806) Single 40572 B 38.6 (17.5)

19” (480) 10” (260) 6.00 (152) 18.50 (470) Double 40718 A 32.3 (14.6)

19” (480) 10” (260) 12.63 (320) 31.75 (806) Double 40718 B 45.8 (20.8)

14” (360) 14” (360) 6.00 (152) 18.50 (470) Single 40573 A 31 (14.1)

14” (360) 14” (360) 12.63 (320) 31.75 (806) Single 40573 B 42.4 (19.2)

14” (360) 14” (360) 6.00 (152) 18.50 (470) Double 40719 A 35.3 (16)

14” (360) 14” (360) 12.63 (320) 31.75 (806) Double 40719 B 51.2 (23.2)

19” (480) 10” (260) 6.00 (152) 18.50 (470) Single 40574 A 33.5 (15.2)

19” (480) 10” (260 12.63 (320) 31.75 (806) Single 40574 B 46.4 (21)

19” (480) 10” (260 6.00 (152) 18.50 (470) Double 40720 A 37.8 (17.1)

19” (480) 10” (260 12.63 (320) 31.75 (806) Double 40720 B 53.7 (24.4)

19” (480) 19” (480) 6.00 (152) 18.50 (470) Single 40575 A 43.6 (19.8)

19” (480) 19” (480 12.63 (320) 31.75 (806) Single 40575 B 59.4 (27)

19” (480 19” (480 6.00 (152) 18.50 (470) Double 40721 A 47.8 (21.7)

19” (480 19” (480 12.63 (320) 31.75 (806) Double 40721 B 66.7 (30.3)

Wc

D1

D2 W


450 Series Bumper Extensions

Some multi-tier trolley configurations require bumper extensions to ensure cables on adjacent trolleys do not come into hard contact with one another during operation. The Conductix-Wampfler Bumper Extension Kit may be mounted vertically or horizontally to add clearance for cables.

Each kit consists of one bumper extension and mounting hardware. Order one kit per trolley and one additional kit for the tow trolley or tow clamp.

The chart below shows some multi-tier trolley scenarios that either do not need or might require bumper extensions. The final determination should be made by the factory.

Mounting Orientation

Horizontal Vertical

D1

D2

D3

D1D2

D1

D2

D1D2

D3

D1D2

D3

Part No. Wt lb (kg)

Bumper Extension Kit Contact Factory

D1 SaddleDiameter

D2 SaddleDiameter

D3 SaddleDiameter

BumperExtension

BumperMounting

480 360 n/a Normally Not Needed n/a



D1 Saddle

Diameter

D2 SaddleDiameter

D3 SaddleDiameter

BumperExtension

BumperMounting

480 480 n/a Vertical Vertical

360 360 n/a Horizontal n/a


D1 SaddleDiameter

D2 SaddleDiameter

D3 SaddleDiameter

BumperExtension

BumperMounting

480 360 260 Normally Not Needed n/a

D1 Saddle

Diameter

D2 Saddle

Diameter

D3 SaddleDiameter

BumperExtension

BumperMounting

480 360 360 Vertical n/a

480 260 260 Horizontal n/a

360 260 260 not needed n/a

Second Tier Smaller than First Tier

Second Tier Same Diameter as the First Tier

Each Tier Progressively Smaller

Second and Third Tiers Same Diameter, but Smaller Thanthe First Tier


450 Series Running Gear - For S Beams

Crowned Steel Main Rollers Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless steel fastener. Running gear designed for independent side shield removal. • Main Rollers: hardened steel, zinc plated with permanently sealed precision ball

bearings. • Horizontal Guide Rollers: Zinc plated, sealed ball bearings. • Anti-lift Rollers (if ordered): Zinc plated, sealed ball bearings. •Operating Temperature: -22O F to 220O F

Running Gear components are assembled to the cable trolleys and tow trolleys at the factory. They are set to the nominal dimension of the I-beam of choice.

• Choosetheappropriaterunninggeartypeandrollerdiameter. • Addthecorrespondingsuffixofthebeamsizetothebaserunninggearnumber.

* NOTE: Suffix code C & D are not applicable for running gear with 4” diameter main roller.

Beam Size Part No. Suffix

S4 x 7.7 C *

S4 x 9.5 D *

S5 x 10.0 E

S5 x 14.75 F

S6 x 12.5 G

S6 x 17.25 H

S7 x 15.3 J

S7 x 20.0 K

S8 x 18.4 L

S8 x 23.0 M

S10 x 25.4 N

S10 x 35.0 P

S12 x 31.8 Q

S12 x 35.0 R

S15 x 42.9 U

S15 x 50.0 V

Anti-Lift Rollers Main Roller Dia.Max. Load

lb (kg)Part No.

Wtlb (kg)

No 2.5” (62) 450 (204) 40546 24.8 (11.2)

No 4” (100) 1100 (500) 40548 36.1 (16.4)

Yes 2.5” (62) 450 (204) 40551 27.3 (12.4)

Yes 4” (100) 1100 (500) 40553 38.5 (17.5)

Without Anti-Lift Rollers

With Anti-Lift Rollers

Part Number Example:

40551E = Running gear with 2.5” dia. steel main roller with horizontal guide and anti-lift rollers set for S5x10.0 I-beam.


Flanged Steel Main Rollers

450 Series Running Gear - For S Beams

Polyurethane Tire on Steel Main Rollers

Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless steel fastener. Running gear designed for independent side shield removal. • Main Rollers: Polyurethane tread, steel hub, zinc plated with permanently sealed

precision ball bearings. •Horizontal Guide Rollers: Zinc plated steel with sealed ball bearings. • Anti-lift Rollers (if ordered): Zinc plated steel with sealed ball bearings. •Operating Temperatures -22O F to 220O F.

Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless steel fastener. Running gear designed for independent side shield removal. • Main Rollers: hardened steel, zinc plated with permanently sealed precision ball

bearings. • Anti-lift Rollers (if ordered): Zinc plated, sealed ball bearings. •Operating Temperature: -22O F to 220O F


lb (kg)Part No.

Wtlb (kg)

No 2.5” (62) 450 (204) 40677 24.8 (11.2)

No 4” (100) 1100 (500) 40678 36.1 (16.4)

Yes 2.5” (62) 450 (204) 40679 27.3 (12.4)

Yes 4” (100) 1100 (500) 40680 38.5 (17.5)




lb (kg)Part No.

Wtlb (kg)

No 2.5” (62) 315 (143) 40547 23.3 (10.6)

No 4” (100) 770 (350) 40549 31.3 (14.2)

Yes 2.5” (62) 315 (143) 40552 24.4 (11.1)

Yes 4” (100) 770 (350) 40554 33.7 (15.3)




450 Series Running Gear - For W Beams

Crowned Steel Main Rollers

Beam Size Part No. Suffix

W4 x 13 A *

W5 x 16 B

W5 x 19 C

W6 x 9 D

W6 x 12 E

W6 x 16 G

W8 x 10 L

W8 x 13 L

W8 x 15 M

W8 x 18 N

W8 x 21 P

Running Gear components are assembled to the cable trolleys and tow trolleys at the factory. They are set to the nominal dimension of the I-beam of choice. • Choosetheappropriaterunninggeartypeandrollerdiameter. • Addthecorrespondingsuffixofthebeamsizetothebaserunninggearnumber.

* NOTE: Suffix code A is applicable for running gear with 4” diameter main roller.

Part Number Example:

40560E = Running gear with 2.5” diameter steel main roller with horizontal guide and anti-lift rollers set for W6 x 12 I-beam.


lb (kg)Part No.

Wtlb (kg)

No 2.5” (62) 450 (204) 40556 24.8 (11.2)

No 4” (100) 1100 (500) 40558 36.1 (16.4)

Yes 2.5” (62) 450 (204) 40560 27.3 (12.4)

Yes 4” (100) 1100 (500) 40562 38.5 (17.5)

Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless steel fastener. Running gear designed for independent side shield removal. • Main Rollers: Hardened steel, zinc plated with permanently sealed precision ball

bearings. • Horizontal Guide Rollers: Zinc plated, sealed ball bearings. • Anti-lift Rollers (if ordered): Zinc plated, sealed ball bearings. •Operating Temperature: -22O F to 220O F




450 Series Running Gear - For W Beams

Flanged Steel Main Rollers Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless steel fastener. Running gear designed for independent side shield removal. • Main Rollers: hardened steel, zinc plated with permanently sealed precision ball

bearings. • Anti-lift Rollers (if ordered): Zinc plated, sealed ball bearings. •Operating Temperature: -22O F to 220O F


lb (kg)Part No.

Wtlb (kg)

No 2.5” (62) 450 (204) 40670 24.8 (11.2)

No 4” (100) 1100 (500) 40672 36.1 (16.4)

Yes 2.5” (62) 450 (204) 40674 27.3 (12.4)

Yes 4” (100) 1100 (500) 40676 38.5 (17.5)



Polyurethane Tire on Steel Main Rollers

Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless steel fastener. Running gear designed for independent side shield removal. • Main Rollers: Polyurethane tread, steel hub, zinc plated with permanently sealed

precision ball bearings. •Horizontal Guide Rollers: Zinc plated steel with sealed ball bearings. • Anti-lift Rollers (if ordered): Zinc plated steel with sealed ball bearings. •Operating Temperatures -22O F to 220O F.


lb (kg)Part No.

Wtlb (kg)

No 2.5” (62) 315 (143) 40547 23.3 (10.6)

No 4” (100) 770 (350) 40549 31.3 (14.2)

Yes 2.5” (62) 315 (143) 40552 24.4 (11.1)

Yes 4” (100) 770 (350) 40554 33.7 (15.3)




Tow Rope Assemblies

The use of tow rope or tow chain assemblies are recommended for applications where: • Travel speed is greater than 150 fpm (45 m/min) • Acceleration is greater than 1 ft/s2 (0.3 m/s2)

Rope• Vinyl coated 7x19 galvanized steel aircraft cable 1/4” dia.

(6mm)• Overall diameter 5/16” (8mm)• Working load: 2,800 lbs.

Hardware• Thimble galvanized steel• Aluminum ferrule• 7/16” (11.1 mm) galvanized steel shackle with roll pin

Rope• Vinyl coated 7x19 galvanized steel aircraft cable 5/16” dia. (8mm)• Overall diameter 3/8” (10mm)• Working load: 3,900 lbs.

Hardware• Thimble galvanized steel• Aluminum ferrule• 7/16” (11.1 mm) galvanized steel shackle with roll pin

Length RangePart No.

Feet Meters

Up to 6.00 Up to 1.82 40580 A-A

6.01 to 9.00 1.83 to 2.74 40580 A-B

9.01 to 12.00 2.75 to 3.65 40580 A-C

12.01 to 15.00 3.66 to 4.57 40580 A-D

15.01 to 18.00 4.58 to 5.48 40580 A-E

18.01 to 21.00 5.49 to 6.40 40580 A-F


Feet Meters

Up to 6.00 Up to 1.82 40580 B-A

6.01 to 9.00 1.83 to 2.74 40580 B-B

9.01 to 12.00 2.75 to 3.65 40580 B-C

12.01 to 15.00 3.66 to 4.57 40580 B-D

15.01 to 18.00 4.58 to 5.48 40580 B-E

18.01 to 21.00 5.49 to 6.40 40580 B-F


Feet Meters

21.01 to 24.00 6.41 to 7.31 40580 B-G

24.01 to 27.00 7.32 to 8.23 40580 B-H

27.01 to 30.00 8.24 to 9.14 40580 B-J

30.01 to 33.00 9.15 to 10.06 40580 B-K

33.01 to 36.00 10.07 to 10.97 40580 B-L

36.01 to 39.00 10.98 to 11.89 40580 B-M


Feet Meters

21.01 to 24.00 6.41 to 7.31 40580 A-G

24.01 to 27.00 7.32 to 8.23 40580 A-H

27.01 to 30.00 8.24 to 9.14 40580 A-J

30.01 to 33.00 9.15 to 10.06 40580 A-K

33.01 to 36.00 10.07 to 10.97 40580 A-L

36.01 to 39.00 10.98 to 11.89 40580 A-M

5/16” (8 mm) Diameter Tow Rope Assemblies

3/8” (10 mm) Diameter Tow Rope Assemblies The use of tow rope or tow chain assemblies are recommended for applications where: • Travel speed is greater than 150 fpm (45 m/min) • Acceleration is greater than 1 ft/s2 (0.3m/s2)


Tow Chain Assemblies

Tow Chain Assembly

Ordering Instructions


Feet Meters

Up to 6.00 Up to 1.82 40580 C-A

6.01 to 9.00 1.83 to 2.74 40580 C-B

9.01 to 12.00 2.75 to 3.65 40580 C-C

12.01 to 15.00 3.66 to 4.57 40580 C-D

15.01 to 18.00 4.58 to 5.48 40580 C-E

18.01 to 21.00 5.49 to 6.40 40580 C-F

21.01 to 24.00 6.41 to 7.31 40580 C-G

24.01 to 27.00 7.32 to 8.23 40580 C-H

27.01 to 30.00 8.24 to 9.14 40580 C-J

30.01 to 33.00 9.15 to 10.06 40580 C-K

33.01 to 36.00 10.07 to 10.97 40580 C-L

36.01 to 39.00 10.98 to 11.89 40580 C-M

Chain• 0.25” Galvanized steel, grade 30 proof coil• Working load: 1250 lb (567 kg)• Weight: 0.675 lb/ft (0.31 kg)• Travel speeds less than 150 ft/min (45.7 m/min)

Hardware• 0.43” (10.9 mm) galvanized steel shackle with roll-pin• Weight: 0.38 lb (0.17 kg) each

How To Order Tow Rope or Tow Chain:

•Calculatelengthusingtheformula:

Tow Rope or Tow Chain Length = (Active Travel Per Loop* ) + 4.25 inches) x 1.05 * See Pg. 49 to calculate “Active Travel Per Loop”

•Usingchartsbelow,locatetheappropriatelengthrangetodeterminethecorrect part number.

•When ordering, specify the part number and the calculated length.

Example: Calculated tow rope length of 13.75 feet. 5/16” diameter tow rope assem-bly has been chosen. To order specify: 40580A-D @ 13.75 feet long.


Shock Cord Assemblies

Shock Cord Assembly with Two Cords

The use of shock cord assemblies are recommended for applications where travel speed is greater than 300 FPM (100m/min) and/or where acceleration is greater than 2 ft/s2 (0.6m/s2 ). Shock Cords have polypropylene jacket Jacket and natural rubber cords. Fittings are zinc-plated steel with stainless steel hardware. Each cord in the cord assemblies are 0.62” (15.7 mm) O.D.

“L”

“L”

Length Range “L”Part No.

Feet Meters

Up to 2.50 Up to 0.76 40607 A-A

2.51 to 4.50 0.76 to 1.37 40607 A-B

4.51 to 6.50 1.38 to 1.98 40607 A-C

6.51 to 8.50 1.99 to 2.59 40607 A-D

8.51 to 10.50 2.60 to 3.20 40607 A-E

10.51 to 12.50 3.21 to 3.81 40607 A-F

12.51 to 14.50 3.82 to 4.42 40607 A-G

14.51 to 16.50 4.43 to 5.03 40607 A-H

16.51 to 18.50 5.04 to 5.64 40607 A-J

18.51 to 20.50 5.65 to 6.25 40607 A-K

20.51 to 22.50 6.26 to 6.85 40607 A-L

22.51 to 24.50 6.86 to 7.47 40607 A-M

Length Range “L”Part No.

Feet Meters

Up to 2.50 Up to 0.76 40607 B-A

2.51 to 4.50 0.76 to 1.37 40607 B-B

4.51 to 6.50 1.38 to 1.98 40607 B-C

6.51 to 8.50 1.99 to 2.59 40607 B-D

8.51 to 10.50 2.60 to 3.20 40607 B-E

10.51 to 12.50 3.21 to 3.81 40607 B-F

12.51 to 14.50 3.82 to 4.42 40607 B-G

14.51 to 16.50 4.43 to 5.03 40607 B-H

16.51 to 18.50 5.04 to 5.64 40607 B-J

18.51 to 20.50 5.65 to 6.25 40607 B-K

20.51 to 22.50 6.26 to 6.85 40607 B-L

22.51 to 24.50 6.86 to 7.47 40607 B-M

Shock Cord Assembly with Four Cords

How To Order Shock Cord:• CalculateTowRope(orTowChain)lengthusingformulaonpage61.• Calculateshockcordlengthusingtheformula: Shock Cord Length = Tow Rope (or Tow Chain) Length x 0.7

When ordering, specify the part number within the range of the calculated length and state the calculated length. Example: Calculated shock cord length is 7.7 feet. To order specify: 40607A-D @ 7.7 feet long.


Replacement Individual Shock Cords

L

Dia.

Cord Diameterin. (mm)


Feet Meters

0.5 (13) up to 2.50 up to 0.76 40656-A

0.5 (13) 2.51 to 4.50 0.76 to 1.37 40656-B

0.5 (13) 4.51 to 6.50 1.38 to 1.98 40656-C

0.5 (13) 6.51 to 8.50 1.99 to 2.59 40656-D

0.5 (13) 8.51 to 10.50 2.60 to 3.20 40656-E

0.5 (13) 10.51 to 12.50 3.21 to 3.81 40656-F

0.5 (13) 12.51 to 14.50 3.82 to 4.42 40656-G

0.5 (13) 14.51 to 16.50 4.43 to 5.03 40656-H

0.5 (13) 16.51 to 18.50 5.04 to 5.64 40656-J

0.5 (13) 18.51 to 20.50 5.65 to 6.25 40656-K

0.5 (13) 20.51 to 22.50 6.26 to 6.85 40656-L

0.5 (13) 22.51 to 24.50 6.86 to 7.47 40656-M

Cord Diameterin. (mm)


Feet Meters

0.62 (15.7) Up to 2.50 Up to 0.76 40657-A

0.62 (15.7) 2.51 to 4.50 0.76 to 1.37 40657-B

0.62 (15.7) 4.51 to 6.50 1.38 to 1.98 40657-C

0.62 (15.7) 6.51 to 8.50 1.99 to 2.59 40657-D

0.62 (15.7) 8.51 to 10.50 2.60 to 3.20 40657-E

0.62 (15.7) 10.51 to 12.50 3.21 to 3.81 40657-F

0.62 (15.7) 12.51 to 14.50 3.82 to 4.42 40657-G

0.62 (15.7) 14.51 to 16.50 4.43 to 5.03 40657-H

0.62 (15.7) 16.51 to 18.50 5.04 to 5.64 40657-J

0.62 (15.7) 18.51 to 20.50 5.65 to 6.25 40657-K

0.62 (15.7) 20.51 to 22.50 6.26 to 6.85 40657-L

0.62 (15.7) 22.51 to 24.50 6.86 to 7.47 40657-M


Round Cable Organizers and Separators

Round Cable Organizers

Cable Separators

Recommended for systems in order to prevent the cables within the loops from becoming tangled or caught during operation. Depending on the application, either one or two per loop may be required. Consult factory for further information.

Organizers have zinc-plated steel clamps and stainless steel rods and hardware

Cable Separators are plastic plates used with the round cable organizers listed above.

If the sum of the diameters of two adjacent cables within the loop is equal to or less than the dimension “W”, a cable separator must be installed to prevent cables from becoming tangled within the loop.

D Cable separator(Please see below.)

W

L1

L2

“D” Cable Dia. RangePart No.

L1 L2 W Wt

Inches mm Inches mm Inches mm Inches mm lb kg

Up to .75 Up to 20 40600A 15.2 385 13.1 332 1.3 34 4.1 1.9

Up to .75 Up to 20 40600B 28.5 725 26.5 672 1.3 34 5.6 2.6

.75 - 1.00 20 - 26 40600C 15.5 394 12.8 324 1.7 42 4.3 1.9

.75 - 1.00 20 - 26 40600D 28.9 734 26.1 664 1.7 42 5.8 2.6

1.00 - 1.22 26 - 31 40600E 15.8 402 12.4 315 2.0 51 4.4 2.0

1.00 - 1.22 26 - 31 40600F 29.2 742 25.8 655 2.0 51 5.9 2.7

1.22 - 1.42 31 - 36 40600G 16.1 409 12.1 308 2.1 53 4.5 2.1

1.22 - 1.42 31 - 36 40600H 29.5 749 25.5 648 2.1 53 6.0 2.7

1.42 - 1.65 36 - 42 40600J 16.4 416 11.9 301 2.4 60 4.6 2.1

1.42 - 1.65 36 - 42 40600K 29.8 756 25.2 641 2.4 60 6.2 2.8

1.65 - 1.89 42 - 48 40600L 16.7 425 11.5 292 2.7 69 4.8 2.2

1.65 - 1.89 42 - 48 40600M 30.1 765 24.9 632 2.7 69 6.3 2.9

Uses with Cable OrganizerNumber:

SeparatorPart No.

40600 A & B 40608 A

40600 C & D 40608 B

40600 E & F 40608 C

40600 G & H 40608 D

40600 J & K 40608 E

40600 L & M 40608 F


The technical data and images which appear in this catalog are for informational purposes only. NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE CREATED BY THE DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS CATALOG. Conductix-Wampfler (“seller”) makes no warranty and assumes no liability as to the function of equipment or the operation of systems built according to customer design or of the ability of any of its products to interface, operate or function with any portions of customer systems not provided by Conductix-Wampfler.

Seller agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship, and material discovered and reported to Seller within one year after shipment of such goods to Buyer. Except where the nature of the defect is such that it is appropriate in Seller’s judgement to effect repairs on site, the seller’s obligation hereunder to remedy defects shall be limited to repairing or replacing (at Seller’s option), FOB point of original shipment by Seller, any part returned to Seller at the risk and cost of Buyer. Defective parts replaced by Seller shall become the property of Seller.

Seller shall only be obligated to make such repair or replacement of the goods which have been used by Buyer in service recommended by Seller and altered only as authorized by Seller. Seller is not responsible for defects which arise from improper installation, neglect, or improper use or from normal wear and tear.

Additionally, Seller’s obligation shall be limited by the manufacturer’s warranty (and shall not be further warranted by Seller) for all parts procured from others according to published data, specifications, or performance information not designed by or for Seller.

Seller further agrees to replace, or at Seller’s option to provide a refund of the sales price of any goods that did not conform to applicable specifications or which differ from that agreed to be supplied which non-conformity is discovered and forthwith reported to Seller within thirty (30) days after shipment to Buyer. Seller’s obligation to replace or refund the purchase price for non-conforming goods shall arise once Buyer returns such good FOB point of original shipment by Seller at the risk and cost of Buyer. Goods replaced by Seller shall be come property of Seller.

There is no guarantee or warranty as to anything made or sold by Seller, or any service performed, except as to title and freedom from encumbrances, and except as herein expressly stated and particularly without limiting the foregoing. There is no guarantee or warranty, express or implied, of merchantability or of fitness for any particular purpose or against claim of infringement or the like.

Seller makes no warranty (and assumes no liability) as to function of equipment or operation of systems built to Buyer’s design or of the ability of any goods to interface, operate or function with any portions of Buyer’s system not provided by Seller.

Seller’s liability on any claim; whether in contract (including negligence) or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery, resale, repair, replacement or use of any products or, services shall in no case exceed the price paid for the product or services or any part thereof which give rise to the claim. In no event shall Seller be liable for consequential, special, incidental or other damages, nor shall Seller be liable in respect to personal injury or damage to property on the subject matter hereof unless attributable to gross misconduct of Seller, which shall mean an act of omission by Seller demonstrating reckless disregard of the foreseeable consequences thereof.

Seller is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended capacities and design functions or under abnormal conditions. Seller assumes no liability for loss of time, damage or injuries to property or persons resulting from the use of Seller’s products. Buyer shall hold Seller harmless from all liability, claims, suits and expenses in connection with loss or damage resulting from operation of products or utilization of services, respectively, of Seller and shall defend any suit or action which might arise there from Buyer’s name - provided that Seller shall have the right to elect to defend any such suit or action for the account of Buyer. The foregoing shall be the exclusive remedies of the buyer and all persons and entitles claiming through the Buyer.

Terms, Conditions, and Warranty


Field Service

Our customers can count on us to meet their specific service needs and requirements. With Conductix-Wampfler everything is possible, from initial design and development to long term service contracts. The more complicated your system is, the greater your expectations are in terms of service life and operational reliability and the more sense it makes to take advantage of our after-sales service. When it comes to service, you can count on Conductix-Wampfler to perform!

Push Button Pendants and Radio Controls

Our ergonomic pendants and radios controls are ideally suited for industrial control applications. These are available in a wide range of configurations for overhead crane control and other types of machinery.

Motorized Cable reels

Motorized Cable Reels by Conductix-Wampfler are proven solutions wherever energy and data cables have to cover a range of distances within a short amount of time in all directions, fast and safe.

Contact your Conductix-Wampfler Sales Representative to discuss your installation, supervision, and service needs.

Other Quality Products from Conductix-Wampfler

Conductor Bar from Conductix-Wampfler represents only one of the many products available from the broad spectrum of Conductix-Wampfler products for the transmission of energy and data. In every case, the solutions we deliver for your applications are based upon your specific requirements.

Often, a combination of several different Conductix-Wampfler systems will be required, which is why you want to work with a full-line electrification company.

You can count on all of Conductix-Wampfler‘s divisions for hands-on engineering support coupled with the perfect solution to meet your energy management and control needs.

Bumpers

Conductix-Wampfler offers a complete range of bumpers (buffers) for the auto industry, cranes, and heavy machinery. These include rubber, rubber/metal, and cellular models, as well as special versions for vehicles, baggage conveyors and other purposes.

Inductive Power Transfer IPT®

The contact-less system for transferring energy and data. For all tasks that depend on high speeds and absolute resistance to wear, IPT is the ideal solution.

Conductor Bar

Whether enclosed conductor rails or expandable single-pole systems, the proven Conductor Bar systems by Conductix-Wampfler reliably move people and material.

www.conductix.com

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Omaha, NE 68127

Customer Support

Phone: 800 521 4888

Fax: 800 780 8329

Phone: 402 339 9300

Fax: 402 339 9627

[email protected]

CANADA (1)

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Customer Support

Phone: 800 667 2487

Fax: 800 442 9817

Phone: 450 565 9900

Fax: 450 432 6985

[email protected]

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Apodaca, NL Mèxico 66600

Customer Support

Phone: 81 1090 9519

81 1090 9025

81 1090 9013

Fax: 81 1090 9014

[email protected]

Contact us for our Global Sales Offices

CAT1

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catalogo festoon

Documents

tow cable

cable connectors

cable separators

cable arrangement

cable festooninsul

particular cable

pvc flat cable

round cable organizers