product line: transmission systems for full electric and

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CUSTOMER Bolloré Oerlikon Graziano SpA via Cumiana 14 - 10098 Rivoli (Turin - Italy) T +39 011 95701 - F +39 011 9570240 [email protected] www.oerlikon.com/graziano Vehicle Bluecar Driveline layout front wheel drive, front transversal electric motor coupled with gearbox Product 1 speed transaxle Motor features 50 kW, max. speed 12000 rpm, max. torque 140 Nm Gearbox features double stage reduction total reduction ratio 1:9.995 Product line: transmission systems for full electric and hybrid vehicles

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Page 1: Product line: transmission systems for full electric and

CUSTOMER

Bolloré

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle Bluecar

Driveline layout front wheel drive, front transversal electric motor coupled with gearbox

Product 1 speed transaxle

Motor features 50 kW, max. speed 12000 rpm, max. torque 140 Nm

Gearbox featuresdouble stage reductiontotal reduction ratio 1:9.995

Product line: transmission systems for full electric and hybrid vehicles

Page 2: Product line: transmission systems for full electric and

CUSTOMER

Club Car

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle electric golf cart and light utility vehicle

Driveline layout rear wheel drive, rear transversal electric motor coupled with transaxle

Product transaxle

Motor features 3 kW continuous and 15 kW peak, 105 Nm @ 2000 rpm, max. speed 3800 rpm

Gearbox features

two step reductiontotal reduction ratio 1:12.315 (other ratios available on demand)gross axle weight 950 kggross vehicle weight 1280 kg

Product line: transmission systems for full electric and hybrid vehicles

Page 3: Product line: transmission systems for full electric and

CUSTOMER

Taylor Dunn

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle electric heavy utility vehicle

Driveline layout rear wheel drive, rear longitudinal electric motor coupled with transaxle

Product 1 speed transaxle

Motor features 12 kW, 48 volt DC, max. speed 6250 rpm

Gearbox features

spur gear drop box coupled with hypoid bevel set on differentialtotal reduction ratios 1:12.05 - 1:15.04 - 1:18.29 - 1:24.49 - 1:29.85gross axle weight 2365 kggross vehicle weight 3100 kg

Product line: transmission systems for full electric and hybrid vehicles

Page 4: Product line: transmission systems for full electric and

Hybrid Powershifting AMT

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle hybrid supercars and extended range electric vehicles

Driveline layoutfront or mid-engined longitudinal engine, rear mounted transaxle hybrid transmission, rear wheel drive or four wheel drive

Productpowershifting automated manual transmission with an integrated hybrid module and electric motor

Motor features ICE: V8, 570 Hp, 650 Nm - EM: 120 KW, 200 Nm, 14000 rpm

Gearbox features

6-speed hybrid AMT with a fully integrated two speed epicyclic hybrid module

and a gearchange actuation system which integrates each shift valve into its

corresponding shift rod

gearset torque rating 900 Nm

140 kg including dry clutch, hybrid module and electric motor

full hybrid functionalities: torque infill, electric boost, regeneration, electric drive, engine cranking

Product line: transmission systems for full electric and hybrid vehicles

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 5: Product line: transmission systems for full electric and

lnline epicyclic transmission

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle electric light commercial vehicle

Driveline layout rear wheel drive, longitudinal electric motor coupled with gearbox

Product inline epicyclic transmission

Motor features 70 kW, max. speed 8000 rpm, max. torque 300 Nm

Gearbox featurescompact planetary gearsetintegral motor / transmission water coolingtotal reduction ratio 1:3.1

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Product line: transmission systems for full electric and hybrid vehicles

Page 6: Product line: transmission systems for full electric and

Transaxle or inline transmission

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Product line: transmission systems for full electric and hybrid vehicles

Vehicle high performance electric GT

Driveline layout rear wheel drive, 2 rear transversal electric motors coupled with gearboxes

Product transaxle or inline transmission

Motor features 2 x 140 kW, max. speed 12000 rpm, max. torque 410 Nm

Gearbox featurescompact planetary gearsetintegral motor / transmission water coolingtotal reduction ratio 1:6

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 7: Product line: transmission systems for full electric and

1 speed transmission

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Product line: transmission systems for full electric and hybrid vehicles

Vehicle battery electric vehicles (BEVs)

Technicalfeatures

maximum input torque 270 Nm

peak power 120 kW

very compact package and optimized weight

max input speed 14.000 rpm

lubrication concept developed to guarantee maximum flexibility in terms of installation angle,

in order to allow the highest level of compatibility with different vehicle layouts

new Oerlikon Graziano electrically actuated parking lock system, with or without auxiliary

actuation (upon customer request)

Page 8: Product line: transmission systems for full electric and

1 speed transaxle

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Product line: transmission systems for full electric and hybrid vehicles

Vehicle electric passenger vehicle

Driveline layout rear wheel drive, rear transversal electric motor coupled with gearbox

Product 1 speed transaxle

Motor features Zytek 25 kW, max. speed 14000 rpm, max. torque 65 Nm

Gearbox featuresdouble stage reductiontotal reduction ratio 1:14.103

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 9: Product line: transmission systems for full electric and

1 speed transaxle

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle electric light commerciai vehicle

Driveline layout front wheel drive, front transversal electric motor coupled with gearbox

Product 1 speed transaxle

Motor features 70 kW, max. speed 8000 rpm, max. torque 300 Nm

Gearbox featuresdouble stage reductiontotal reduction ratio 1:8.29

Product line: transmission systems for full electric and hybrid vehicles

Page 10: Product line: transmission systems for full electric and

2 speed automated manual transmission

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vehicle A/B Class, Quadricycle

Driveline layoutfront or rear wheel drive (2WD or through the road parallel hybrid vehicle) or AWD pure EV (2 independent electric axles)

Product 2 speed automated manual transaxle

Motor features max input torque 100 Nm, peak power 25 kW

Ratios I=12.19:1; II=6.77:1

Product line: transmission systems for full electric and hybrid vehicles

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 11: Product line: transmission systems for full electric and

2 speed electric drive (2SED)

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Product line: transmission systems for full electric and hybrid vehicles

Vehicle scalable size from passenger car to light commercial vehicle

Driveline layout transversal electric motor coupled with gearbox, for front or rear full electric axle

Product 2 speed seamless shift transaxle

Motor featuresmax. power from 70 to 110 kW, max. torque from 250 to 300 Nm, max. speed from 8000 to 12000 rpm

Ratiosfirst total reduction ratio 1:10.1 to 1:11.36second total reduction ratio 1:4.46 to 1:5.51

Gearbox featuresdouble stage reduction2 speed with seamless gearshiftpark lock function available

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 12: Product line: transmission systems for full electric and

2 speed electric drive (2SED)

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Product line: transmission systems for full electric and hybrid vehicles

Vehicle high performance GT

Driveline layout rear wheel drive, rear transversal electric motor coupled with gearbox

Product 2 speed seamless shift transaxle

Motor features 140 kW, max speed 15000 rpm, max torque 270 Nm

Ratios I=15.003, II=9.485

Gearbox features

seamless shiftsingle BLDC actuatordry clutch & sprag clutch combinationintegrated park brake functionalitydouble stage reduction

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 13: Product line: transmission systems for full electric and

4 speed electric drive (4SED)

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Vehicle high performance electric GT

Driveline layout rear wheel drive, 2 rear transversal electric motors coupled with gearbox

Product 4 speed seamless shift transaxle

Motor features 2 x 125 kW, max. speed 10000 rpm, max. torque 480 Nm (total 2 x 240 Nm)

Ratios I=2.483, II=1.659, III=1.178, IV=0.894, FDR=4.000

Gearbox features clutch and synchroniser-less with seamless shift

Product line: transmission systems for full electric and hybrid vehicles

Page 14: Product line: transmission systems for full electric and

Twin-Drive 4 speed electric drive (4SED)

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Product line: transmission systems for full electric and hybrid vehicles

Vehicle electric passenger vehicle / light commercial / high performance hybrid 4WD

Driveline layout front or rear wheel drive, transversal electric motors coupled with gearbox

Product4 speed seamless shift transaxle(ratios, torque and power ranges flexibly matching various applications)

Motor features2 x 35 kW max. speed 15000 rpm, max. torque 150 Nm (total 2 x 75 Nm)or2 x 25 kW max. speed 15000 rpm, max. torque 128 Nm (total 2 x 64 Nm)

Ratios I=4.130, II=2.806, III=2.026, IV=1.408, FDR=4.913

Gearbox featureselegant power-shifting design without clutches or synchronisers 2 small motors and 4 ratios to provide a wider range of operation at higher efficiencygear engagement using low-cost contactless electro-magnetic actuation

Future developments integrated 48V solution in development

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 15: Product line: transmission systems for full electric and

VMCVocis Modular Controller

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Environmental

• Designed for use in vehicles or test rigs

• Power supply designed for 6V to 32V input voltages

• -40°C to 120°C ambient temperature

• Enclosure is IP6K9 capable

• Flexibility for 0, 1 or 2 BLDC motor driveso BLDC devices are on separate modules, known as wingso Wings need not be on the same plane as the main PCBo Each wing has a high current power and ground connection

• Production intent design, suitable for safety critical applications

o NXP SafeAssureTM system core consisting of MPC5744P microprocessor and MC33908 System-Basis Chip

Digital Inputs• 3 Speed inputs suitable for ‘current input’ speed sensor type

o With voltage monitoring

• 4 High speed digital inputs, per wing, to support sensored motors

o for the BLDC driveo additional speed or PWM position inputs

• 1 Ignition input

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Automotive Communications• 3 x CAN bus up to 1Mbit/s, 1 channel has wake-on-CAN capability• 1 x LIN Transceiver • 1 x Flexray Transceiver (wake-on-FR capable)

Analogue Inputs

• 4 Analogue inputs with standard 0..5V o Pull-up or pull-downo Monitored 300mA sensor power supply available for powering external devices

Outputs

• 2 x high current digital (on/off) valve drive outputs o 3A maximumo Suitable for hydraulic solenoids

• 2 x high current PWM valve drives with current feedbacko 0…3A maximumo Suitable for hydraulic solenoids

• High current 3-phase BLDC motor drives (Wings)o Modular design, supporting 0, 1 or 2 BLDC drives depending on requirementso Designed to be capable of supplying 50A per phase o Wing options include drive for high power BLDC

Page 16: Product line: transmission systems for full electric and

TMS 6 Brushless DC Motor drive

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Electrical • Supply Voltage 5 to 24 V

Mechanical

• Rugged hard anodised aluminium case• Ambient operating temp -30 to 110 C• Sealed IP6K6• Weight < 0.9 Kg• Dimensions 155 * 135 * 37 mm

Connection

• Signal IO• Industry standard UTS Hi Seal connector • 1 x 19 way• Power IO • Hardwired

Other Features

• KL_15 wake up• BLDC motor drive with phase sensors – for actuation• BLDC motor drive sensor-less – for pump application• Control input via CAN – speed, position, duty control • Feedback via CAN, bridge voltage, current, motor speed • Full source code developed in house • allowing feature development during prototype phase

Communications1 CAN (up to 1Mbit/s))

lnputs2 Analogue channels3 digital, for phase sensors (hall)1 PWM input for absolute position / angle sensor

Outputs3 half bridge 1 switched ‘12V’ supply1 switched 5V supply

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 17: Product line: transmission systems for full electric and

TMS 20Transmission and Driveline Controller

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Electrical• Supply Voltage 6.5V to 24VDC• Modular, Expandable, and Future-proof hardware architecture

Mechanical

• Rugged hard anodised aluminium case• Ambient operating temp -30C to +105C• Sealing IP6K6• Weight 1150g

Connection • lndustry standard 121-way connector

Other Features

• Supports rapid-prototyping software tools• Resident O/S kernel boot-loader• Support for CCP/XCP CAN-based calibration and data-logging tools• Full access to all hardware features for your control methods• High-Level algorithms can be developed using MATLAB/SIMULINKTM or ETAS ASCET

16 analogue inputs

13 switch/speed inputs8 Hall Effect/Current Source lnput2 Hall Effect/Switch/Power-up lnput2 VR/Hall Effect/Switch lnput1 lgnition switch input

Outputs6 x low current low-side drives8 x high current high-side drives12 x high current high-side PWM drives6 x high current low-side PWM drives1 x Bipolar Stepper Motor Drive1 x H-Bridge DC Motor Drive

Communications2 x CAN bus (up to 1 Mbit/s)1 x Serial Communication- ISO14230- LIN- J1708- J1850

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk

Page 18: Product line: transmission systems for full electric and

VDS 24 High Speed Data Logger

Oerlikon Graziano SpAvia Cumiana 14 - 10098 Rivoli (Turin - Italy)T +39 011 95701 - F +39 011 [email protected]/graziano

Electrical• Supply Voltage 4V to 30V DC• Modular, Expandable, and Future-proof hardware architecture

Mechanical

• Rugged hard anodised aluminium case• Ambient operating temp -30C to +110C• Sealing IP6K6• Weight 1446g

Connection

• lndustry standard UTS Hi Seal connector • 2 x 19 Way • 2 x 4 Way • 1 x 7 Way

Other Features

• Configuration via Windows GUI or CANape• Power down timer configurable up to 2 hrs• Logger resume for Immediate restart on power up• Trigger Mode with Rolling Data Buffer• Internal expandable SD card for Data storage• Multiple products may be connected to the same CAN bus

Communications2 x CAN bus (up to 1 Mbit/s)

lnputs24 x Analogue 0V to 5V DC16 x Mixed Signal- 4 Speed- 12 Analogue channels16 x Thermocouple

Outputs2 x 5V at 200mA

Vocis Ltd.Unit 1, Technology Centre NW03, MIRA Technology Park

Lindley, Warwickshire, CV10 0TU, UKT +44 (0) 1926 650308 - F +44 (0) 1926 652829

www.vocis.co.uk