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TRANSMISSION LINE AN M. J. ELECTRIC PUBLICATION Fall 2017 INTEGRITY INSPIRED INVESTED

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Page 1: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

TRANSMISSION LINEAN M. J. ELECTRIC PUBLICATION

Fall 2017

I N T E G R I T Y ● I N S P I R E D ● I N V E S T E D

Page 2: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

MJE NEWS2 TRANSMISSION LINE | 2017 | ISSUE 3

The QMS team is currently conducting internal assessments to ensure MJE is conforming to our, and our customer’s, requirements for MJE’s Quality Management System. The assessment (audit) process purpose is to assess compliance to MJE procedures and processes, to drive continuous improvement, and to enhance the ability of the organization to meet customer requirements and MJE quality objectives. This allows MJE to better analyze our procedures and identify areas that need support, paving the road for continued

improvement. “Plan your work and work your Plan.” With feedback from the field and all supporting departments, we can streamline the way we conduct all aspects of our business and deliver better service to our customers. The key is to make our existing resources more effective, allowing us to become not only more competitive in the market, but allowing us to continue to grow and improve our business. In addition, MJE has set a goal to comply with the International Standard by the end of 2017.

Quality Management System (QMS)Update Internal Assessments

New Eastern Region OfficeM. J. Electric’s Eastern Region Office has moved from Shoemakersville to Leesport, PA. The new office address is 5479 Pottsville Pike Suite 110, Leesport, PA 19533. MJE Leasing and Tool Control for the Eastern Region remained in Shoemakersville and are sharing the building with MJE Drilling Eastern Operations.

MJE Drilling Eastern OperationsMJE Drilling, a division of M. J. Electric (MJE), has grown exponentially since its inception in 2013. To meet the increasing demand for foundation construction in MJE’s Eastern Region, MJE has opened the MJE Drilling Eastern Operations office. This office provides a local presence to better serve our customers in that region. MJE Drilling welcomes the opportunity to work with regional owners, engineers, and construction managers on utility and electrical construction projects utilizing our new Eastern Operations location.

El Valor Golf OutingOn September 20, 2017, MJE participated in the ComEd Transmission & Substation Golf Outing. This annual event raises money for El Valor. El Valor is a non-profit organization whose mission is to support and challenge urban families to achieve excellence and participate fully in community life. Its programs exist to enrich and empower people with disabilities, the disenfranchised, and the underserved. This year 312 golfers golfed on two golf courses.

Page 3: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

FOUNDATIONS3 TRANSMISSION LINE | 2017 | ISSUE 3

Kossuth to Ledyard Transmission Line and FoundationsITC Midwest contracted MJE to build the 24-mile Kossuth to Ledyard 345 kV Transmission Line in Kossuth County, Iowa. The majority of the right-of-way is greenfield except approximately 3.5 miles that is within an existing 69 kV line corridor. The greenfield line segment will be 345 kV using bundled T2-795 mcm (Drake) conductor, with potential for the segment to be upgraded to double-circuit 345/161 kV. The existing 69 kV line will be converted to double-circuit 345/69 kV with the 69 kV line using 477 mcm (Hen) conductor. In addition, one 3/8 EHS shield wire and one OPGW DNO-6071 will be installed. The static wire will contain fiber for communication between substations. Core-Ten steel monopole structures will be mounted on 125 drilled pier foundations that were installed by MJE Drilling. The project began in late July of this year and will be completed in May 2018.

Toll Road Substation FoundationsMJE Drilling has completed the foundation construction for ITC Michigan’s Toll Road 120 kV Substation located in Monroe County, Michigan. The project included 151 drilled piers ranging in size from 36” to 66” inch diameter along with nine breaker pads and two AC distribution pads. The soil contained dolomitic limestone which made drilling techniques a key factor in the project’s outcome.

Page 4: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

The underground collection system for the 142 2.1 MW Gamesa turbines at the El Cabo 298 MW Wind Farm in Torrance County, New Mexico is complete. More than 243,000 feet of underground collection was installed through rocky terrain resulting in the Renewable Energy group redefining methods of trenching while ensuring both quality and safe production methods. Trencor 1360 trenchers tore through the terrain, followed by Ozzie’s Padders, which screen and backfill native material into the trench. Through GPS guidance, MJE cable plows made the final passes while installing collection cable into the existing trench. The project was overseen by Project Manager Skyler Phillips. M. J. Electric was contracted by White

Construction to engineer, procure, and construct an expansion of the existing 345/34.5 kV substation and 34.5 kV collection system at Cross Winds II Wind Farm located in Tuscola County, Michigan. MJE will perform turbine wiring on nineteen GE 2.3 MW turbines, construct the substation expansion, and complete directional drilling and trenching for the 34.5 kV URD cable. The project began in June and is scheduled to be energized early November 2017.

Cross Winds II EPC

RENEWABLEENERGY

RENEWABLE ENERGY5 TRANSMISSION LINE | 2017 | ISSUE 3

El Cabo Wind Farm

Page 5: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

NAPA True Value AdditionMJE’s Service Department, located at MJE’s Corporate Office, installed all electrical and lighting for the new addition at NAPA True Value in Kingsford, Michigan for MBM Construction. This new addition will house John Deere tractors and implements, as well as increase their sales floor for more hardware. The project, managed by Service Manager Gary Gardipee, was completed in August.

Although MJE is a nationwide contractor, we are proud to work with local businesses to maintain our local presence.

INDUSTRIAL, POWERAND CONTROLS

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PCI has joined MJE at the Towantic Energy Generating Station in New Haven County, Connecticut. PCI is installing instruments along with air, impulse, sample, and chemical tubing. The 785 MW natural gas-fueled combined-cycle generating facility is comprised of two GE 7HA.01 combustion turbines, two heat recovery steam generators, and one steam turbine. Gemma Power Systems is the construction manager at Towantic. PCI mobilized to the Moxie Freedom Generation Plant in Columbia County, Pennsylvania and is completing the installation of instruments in addition to air, impulse, sample, and chemical tubing. The 1,040 MW combined-cycle plant features two identical single-shaft power trains using two GE 7HA.02 combustion turbines, heat recovery steam generators, steam turbines, and generators. MJE is also on site completing electrical construction with Gemma Power Systems as the construction manager. Gemma Power Systems awarded MJE & PCI contracts for the construction of the 475 MW Middletown Energy Center in Butler County, Ohio. The 1x1 combined-cycle facility features an advanced Mitsubishi Hitachi Power Systems combustion turbine generator, a VOGT supplementary-fired heat recovery steam generator, and a Toshiba steam turbine. PCI is providing the installation of instrumentsas well as air, impulse, sample, and chemical tubing.

PCI has been contracted by Parson’s Electric to perform the mechanical instrumentation at Rochester Public Utilities’ new 47 MW power plant located near Rochester, Minnesota. The plant utilizes five 34SG Wärtsilä natural gas engines. PCI is calibrating and installing instruments and air, impulse tubing. PCI will soon begin work for AZCO at the Black Dog Generating Facility in Dakota County, Minnesota. This simple-cycle facility requires installation of a FE 7F.05 combustion turbine. As part of the Atlantic Sunrise Project, PCI is managing work at Compressor Station 190 in Howard County, Maryland. The Atlantic Sunrise work scope is broken into two parts. The first is construction to enable bi-directional flow to allow Williams Transcontinental Pipeline to send gas from the Marcellus Shale Formation in New York and Pennsylvania to the Gulf Coast for processing at liquid natural gas facilities. The second involves the installation of a new Solar Titan 250 turbine/compressor package. This unit will provide an additional 30,000 horsepower of pumping capability to the existing facility using a single, cleaner running unit.

Process Controls & Instrumentation (PCI) Updates

PROCESS CONTROLS& INSTRUMENTATION

Page 6: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

Renewable Diesel Co-Processing Project MJE is performing an electrical and instrumentation construction project at Andeavor’s North Dakota Refinery. Construction includes the demolition of instruments, installation of instrumentation conduit, wiring, tubing, and loop checks, heat trace panels, two 75 kVA pad-mounted transformers, grounding, feeders to transformers, conduit and wire from heat trace panel to power connection kits, heat trace on piping and instrumentation, and testing of heat trace cable after insulation is installed. The project began late July with a scheduled completion date of October 2017.

At the North Dakota refinery, Andeavor (formerly Tesoro) plans to retrofit an 8,000-barrel-per-day diesel hydrotreater and associated equipment to co-process renewable feedstock (such as regionally sourced soybean oil and distillers corn oil from ethanol plants) along with regionally sourced Bakken crude oil to produce a 5% renewable diesel blend.

Salem Harbor StationMJE crews began installing the cable tray, conduit, and cable throughout the new Salem Harbor Station in Essex County (MA) for Kenny Construction. This 674 MW natural gas-fired 2 x 2 quick start combined-cycle plant using GE turbines is located on 23 acres of the original 65-acre Salem Harbor Generating Station site. The original Salem Harbor Generating Station is a retired coal- and oil-fired power plant which is being demolished.

Footprint Power’s Salem Harbor Station will provide efficient, low-emission power to New England and will support the introduction of new renewable resources to the energy grid.

7 TRANSMISSION LINE | 2017 | ISSUE 3

INDUSTRIAL, POWERAND CONTROLS

Barry Electric Generating Plant Ash ConversionAmes Construction contracted MJE to constructunderground duct bank and provide electrical grounding at Alabama Power Company’s Barry Electric Generating Plant during their Ash Conversion. Construction began in May 2017 and will take approximately one year to complete.

Page 7: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

Hurricane IrmaM. J. Electric (MJE) sent nearly 400 union employees from various regional offices down to Florida to assist in the restoration of power for residents affected by Hurricane Irma. MJE was contracted by multiple utilities to aid in the storm response efforts. The crews were overwhelmed at the kindness and generosity of the residents of Florida. Our union employees take a lot of pride in what they do, but the homemade meals, bottles of cold water, and the many thanks from the Floridians, made the work all the more pleasurable.

A special Storm edition will be published in the near future.

STORM RESPONSE9 TRANSMISSION LINE | 2017 | ISSUE 3

STORMRESPONSE

Page 8: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

10 TRANSMISSION LINE | 2017 | ISSUE 3

M. J. Electric is currently constructing a greenfield substation between the current Bunker Hill and Blackbrook Substations in Lincoln County, Wisconsin for American Transmission Company. The Ackley Substation is configured as a four-position ring bus, expandable to six, with a hardened control building. MJE Drilling will install the concrete drilled piers and breaker pads. The scheduled in-service date is December 2017 after which MJE will demolish the Bunker Hill and Blackbrook Substations.

Ackley Substationand Foundations

EDF Renewable Energy, via EPC Services, contracted MJE to construct the 345/34.5 kV Red Pine Substation in Lincoln County, Minnesota. Construction includes grounding, conduit, equipment, steel structures, bus work, cabling, and control building installation. Work began in August with a completion date in mid-October 2017.

Red Pine Substation

Grassmere Substation and FoundationsITC Michigan contracted MJE to expand the existing 345 kV Grassmere Substation to include a 120 kV yard in Huron County, Michigan. MJE installed a 345/120 kV transformer, 120 kV breaker, disconnect switches, above/below grade conduit and grounding, steel, bus work, control cable, and all necessary control house work to accommodate the 120 kV yard expansion. Additional site work included constructing a wall around the transformer, restoration site work/seeding, site work/grading, and expanding the fence. MJE Drilling installed the foundations. The project began in early summer and was completed in September 2017.

SCADA Upgrades at German SubstationMJE & MJE Drilling are completing Supervisory Control and Data Acquisition (SCADA) upgrades at German Substation in South Bend, Indiana. Construction includes drilled pier foundations along with the below and above grade construction for the 138/12 kV substation. SCADA upgrades allow utilities to automate monitoring and control of their substations and take advantages of newer technologies. A better SCADA system can also extend the life of substations by providing current data for troubleshooting and preventative maintenance.

Mercury Substation and FoundationsITC Michigan and DTE Energy have begun construction of a greenfield 120/13.5 kV Mercury Substation in Wayne County, Michigan. MJE will install the foundations, oil containment, below grade raceway, steel, equipment, above grade raceway, grounding, bus, control cable, terminations, and all associated materials/testing as requested. Project Manager Amanda Luther is overseeing the construction, which is scheduled to complete by the end of 2017.

DISTRIBUTION

Distribution AutomationMJE is currently in Rockville, Maryland to install distribution automation (DA) devices for Pepco. MJE’s successful installation ofDA devices for ComEd led Exelon to approach MJE to install the DA devices for Pepco as well. In early September 2017, crews successfully completed their first recloser installation for Pepco. Crews also began work on commissioning these devices so theycan provide improved reliability for customers in Pepco’s service territory.

SUBSTATION

Page 9: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

11 TRANSMISSION LINE | 2017 | ISSUE 3

MJE began the rebuild of ITC Midwest’s Hickory Creek to Lore 161 kV Transmission Line in Dubuque County, Iowa in June. Construction included replacement of nearly 7-miles of 161 kV transmission line. The existing wood H-frame and guyed 3-pole structures were replaced with self-supported steel H-frame and 3-pole structures. Nine of the new structures were set on drilled pier foundations, while the other 33 structures were set on steel caissons. New T2-477 ACSR, DNO-6071 OPGW, and 7/16” EHS wire will be installed. The project is scheduled to be completed in October.

Black & Veatch awarded M. J. Electric & MJE Drilling the transmission line and foundation construction for the 500 kV Westmoreland project in Westmoreland County, Pennsylvania. The project includes the construction of an approximately 1.5 mile long 500 kV transmission line with 27 steel structures and foundations. The conductor is horizontal 2-bundle 1780 ACSR with two OPGW wires, which connect the Rhodes Lane Switching Station to the Westmoreland Project Switchyard. The project is scheduled to take about one year to complete, with construction ending in March 2018.

Siegfried Relocation and Foundations MJE Eastern Region crews are performing work on the Siegfried Relocation project in Northhampton, Pennsylvania. MJE is now temporarily re-routing five circuits to facilitate the construction of the new 69 kV/230 kV Siegfried Substation. MJE Drilling already installed custom foundations and direct embed in July 2017. The entire project is scheduled to be complete by the end of 2018.

Hickory Creek to Lore Rebuild

Westmoreland 500 kVTransmission Lineand Foundations

TRANSMISSION

Page 10: TRANSMISSION LINE - M. J. Electric 3 TRANSMISSION LINE | 2017 | ISSUE 3 Kossuth to Ledyard Transmission Line and Foundations ITC Midwest contracted MJE to build the 24-mile Kossuth

SAFETY NEWS

For additional information about our company, or to change your contact information,please visit www.mjelectric.com or email us at [email protected].

Copyright © 2017 by M. J. Electric. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of M. J. Electric.

Occupational Excellence Achievement Award MJE has been honored with the National Safety Council’s 2017 Occupational Excellence Achievement Award. This award is received by companies who achieve an OSHA Total Lost Workday Incident Rate less than 50% of the national average based on the NAICS code for Utility System Construction.

The criteria used to determine award recipients include: • Lost workday case incident rate better than or equal to 50% of the BLS rating for your NAICS code in the past calendar year • Zero fatalities during previous calendar year • Based on self-reported data

Read more about the National Safety Council online at www.nsc.org.

Scan the code to sign up for the electronic version of the

Transmission Line Newsletter

Decreasing Slips, Trips, and FallsSlips, trips, and falls (STF) are the leading cause of construction fatalities and account for one-third of on-the-job injury deaths in the industry. In the U.S., more than 200 construction workers are killed and over 10,000 are seriously injured by falls each year.

In an effort to address STF injuries, M. J. Electric inaugurated a truck committee in 2017 to undertake STF possibilities with our mobile equipment. The committee, sponsored by John Holtz (Vice President, Central Region) and Bill Shaw (Vice President, Eastern Region), was established to mitigate and eliminate potential STF hazards from mobile equipment. A five-part solution was developed that included painting our equipment with high gloss paint, a hand rail system, bucket liner step, vehicle housekeeping, and awareness training.

High gloss, non-skid paint will be applied to key areas on the equipment to highlight visibility and increase foot traction. Step relocation and a collapsible hand rail system will be utilized to address access and egress themes. A new bucket liner with a pre-molded inner liner step will be employed to allow greater mobility when exiting the bucket. Vehicle housekeeping and awareness training will be incorporated to maintain cognizance to the STF safeguards.