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Product innovations automation technology

NEWSBOOK 2019/2020

33

Inductive sensors

Encoders

Position sensors

One for every application: Kplus inductive sensor in flat pack designNothing escapes its attention: smart sensor in flat pack design with IO-LinkExtremely robust from head to cable: compact full-metal sensorsLong range in miniature format: inductive sensor in M8 design

(11.2019)

(04.2019)

(11.2019)

(11.2019)

6 - 7 8 - 9 10 - 11 12 - 13

Laser sensors / distance sensors

2 in 1: distance and reflectivity measurement with the OGD ReflectivityMillimetre perfect. The new OGD Precision from the PMDLineFarsighted: the OGD Long Range – new compact PMDLine sensorThe PMD profiler: accurate contour detection for inline quality checks

(11.2019)

(11.2018)

(11.2018)

(11.2019)

KQ10 for continuous range monitoring of point levels

Capacitive sensors

(09.2019) 14 - 15

It can take a beating! Robust position sensor for welding applicationsEarly detection of plant maintenance requirements thanks to IO-Link set

Magnetic sensors

(04.2019)

(04.2019)

16 - 17 18 - 19

30 - 31 32 - 33 34 - 35 36 - 37

Ultrasonic sensors

Continuous level measurement and object detection to up to 8 m (11.2018) 20 - 21

Never lose orientation: IO-Link multiturn encoders (11.2019)

Sensors for motion control

44 - 45

Precise inclination measurement in dynamic applications

Inclination sensors

(04.2019) 46- 47

Photoelectric sensors

The measure of things: measuring photoelectric sensor O8 in compact designOG Cube: photoelectric sensor in rectangular design with M18 threadMeasuring photoelectric sensor for the food industry

(04.2019)

(04.2019)

(11.2019)

22 - 23 24 - 25 26 - 27

Optical fork sensors / optical angle sensors

Accurate detection of tiny objects using laser fork sensors (11.2019) 28 - 29

TOP

TOP

TOP

TOP

TOP

TOP

TOP

Feedback systems for valves and valve actuators

No detours: Valve sensor directly connected to control valveContinuous position feedback and diagnostics

(11.2019)

(11.2018)

40 - 41 42 - 43

Touch sensors

Show your colours! Multi-colour touch sensors with IO-Link (04.2019) 38 - 39

Industrial imaging

3D volume control for segmented containers3D sensors for flexible automation of robot grippers

3D sensors

(04.2019)

(11.2018)

48 - 49 50 - 51

44

Pressure sensors

Process sensors

First G 1/2 pressure sensor with hygienic approval for small pipesSmall transmitter with integrated DIN valve plugNew pressure sensors with robust pressure measuring cell for homogenisers

(09.2019)

(11.2019)

(04.2019)

54 - 55 56 - 57 58 - 59

4 in 1: flow meter determines the consumption of four industrial gasesThermal compressed air meter of the highest levelExceeding limits: the best flow meter in its classMechatronic flow sensors – especially for oils

Flow sensors / flow meters

(11.2019)

(04.2019)

(11.2019)

(11.2018)

60 - 61 62 - 63 64 - 65 66 - 67

Temperature sensors

Calibration check technology: the temperature sensor that checks itselfFast hygienic temperature transmitter up to 200 °C

(11.2019)

(04.2019)

68 - 69 70 - 71

Industrial communication

AS-i CompactM8 modules: large variety, little space required

AS-Interface I/O modules

(11.2019) 76 - 77

Analytical sensors

Conductivity sensor LDL100 for interface detection – a new approachConductivity sensor LDL200 for CIP monitoring – a new approach

(09.2019)

(09.2019)

72 - 73 74 - 75

TOP

TOP

TOP

TOP

TOP

IO-Link masters for the automotive industryInternet of Things starter kitStarter kit IO-Link master: fieldbus systems

IO-Link masters

(11.2019)

(04.2019)

(04.2019)

78 - 79 80 - 81 82 - 83

IO-Link

Safety technology

Safety light grids

All in one unit: light grid with integrated muting unit (04.2019) 52 - 53

IO-Link device for extension of master modules by digital inputs and outputs (04.2019) 84 - 85

IO-Link modules

Converter between analogue signals and IO-Link (11.2019) 86 - 87

IO-Link devices

Increased IO-Link range with new repeatersEffective digital retrofit with the new IO-Link data splitterEasy monitoring of process values directly on the smartphoneThe key to the industrial IoT

(04.2019)

(11.2019)

(11.2019)

(11.2019)

88 - 89 90 - 91 92 - 93 94 - 95

IO-Link accessories

55

Identification systems

New antenna versions, perfect for the DTE10x RFID systemLarge selection of RFID antennas with IO-LinkComplete HF RFID system in a compact housing

RFID 13,56 MHz

(04.2019)

(04.2019)

(04.2019)

96 - 97 98 - 99 100 - 101

Connection technology

Use in wet areas and in the food and beverage industry

ecolink M12, A coded – now wirable for hygienic and wet areasecolink M8, für Hygiene- und Nassbereicheecolink M8 and M12 – T splitters for demanding applications

(04.2018)

(11.2019)

(04.2019)

120 - 121 122 - 123 124 - 127

TOP

Industrial applications / factory automation

ecolink M12, A coded – now wireable for industrial applicationsL-coded M12 power cable

(11.2019)

(11.2019)

116 - 117 118 - 119

TOP

TOP

ifm system sales – solutions for your installation from a single source 130 - 131

The ifm sales platform 132 - 133

Powerful multicode reader – simple like a sensor

1D / 2D code readers

(04.2019) 104 - 105

Far-sighted: UHF RFID system with integrated antenna

RFID UHF

(04.2019) 102 - 103

TOP

Always a reliable connection. ecolink M12 – even for special applications

M12 sockets with LEDs

(04.2019) 128 - 129

Simple to implement industrial condition monitoring

Systems for vibration monitoring and diagnostics

(11.2019) 106 - 107

Very compact, but versatile signal lamp

Systems for signalling and indication

(07.2019) 108 - 109

Condition monitoring systems

Controllers

Twice as powerful: TÜV certified safety and standard PLC in one unitecomatController starter kit: the easy way to start programming

(04.2018)

(11.2019)

Systems for mobile machines

110 - 111 112 - 113

Devices for operation and monitoring tasks

ecomatDisplay: Powerful dialogue modules for mobile machines (11.2019) 114 - 115

6

Position sensors

One for every application: Kplus inductive sensor inflat pack designInductive sensors

Uniform correction factor (K=1) for reliable detection ofall metals

Compact design increases application range and reducesstock-keeping

Noise immunity thanks to highmagnetic field immunity up to300 mT

Non-stick coating to preventsticking of weld slag

Requires little space and allows versatile use The compact Kplus sensor in rectangular IQ design is used for metal objectposition determination in industrial applications with limited space conditions. Due to its constant sensing range for all metals and the PUR cable, suitablefor use in drag chains, the sensor is suited, without any extra effort, formultiple application scenarios within an installation.

Robust and weld-field immuneThanks to its very high magnetic field immunity, reinforced cable sheathand non-stick coating, this sensor is perfectly equipped for welding applications.

7

(11.2019)

Dimensions

[mm]

Output function Order no.

Type Sensing range

[mm]

Operating voltage [V DC] 10...30

Current consumption [mA] < 20

Ambient temperature [°C] -40...85

Reverse polarity protection •

Short-circuit protection •

Voltage drop [V] < 2.5

Current rating [mA] 100

Protection rating IP 65...IP 68

Protection class III

Switching status indication LED yellow

Operating status indication LED yellow, in cable end part

Common technical data

Dimensions

Electrical design DC PNP

8 flush20 x 8 x 32 NO IQ2010

8 flush20 x 8 x 32 NC IQ2011

Connection

2 m, PUR cable

2 m, PUR cable

8 flush20 x 8 x 32 NO IQ20120.3 m PUR cable / M12 connector

8 flush20 x 8 x 32 NC IQ2013

8 flush20 x 8 x 32 NC IQ2014

0.3 m PUR cable / M12 connector

2 m, PUR cable

8 flush20 x 8 x 32 NO IQ20152 m, PUR cable

8 flush20 x 8 x 32 NC IQ20160.3 m PUR cable / M12 connector

8 flush20 x 8 x 32 NO IQ20170.3 m PUR cable / M12 connector

For further technical details please visit: ifm.com

Electrical design DC NPN

8 flush20 x 8 x 32 NO IQW2002 m, PUR cable

8 flush20 x 8 x 32 NO IQW2010.3 m PUR cable / M12 connector

Electrical design DC PNP · Resistant to weld spatter due to non-stick coating

Housing materials

diecast zinc with special coating;

Sensing face: LCP natural;

LED window: TPU; Potting: PUR

Angle bracket, stainless steel E12605

Type Description Order no.

Accessories

Installation

Socket, M12,2 m black, PUR cable EVC001



Socket, M12,2 m grey, PUR cable EVW001






Correction factors

Steel: 1;Stainless steel: 1;

Brass: 1;Aluminium: 1;

Copper: 1

20

13

3

5,9

3,3 9

16

,1

1

2

4,5

3

32

8

1) LED green2) LED yellow

8

Position sensors

Nothing escapes itsattention: smart sensor in flat packdesign with IO-LinkInductive sensors

Setting options PNP/NPN orNO/NC help to reduce storagecosts

Long life and robustness thanksto flush installation and a hightemperature range

Compact rectangular housingfor installation in restricted spaces

Continuous position feedbackvia IO-Link

Switch points can be easily adapted via IO-Link at any time

Space-saving and robustThe new compact IQ rectangular housing is ideal for the limited spacefound in conveyor technology and factory automation. The flush installation of the sensor facilitates mounting and prevents mechanical damage. Together with a high impact and vibration resistance and a wide temperature range, this ensures long life.

Versatile thanks to IO-LinkIn order to solve demanding position detection tasks, the distance value iscontinuously provided via IO-Link. Two switch points can be set to the nearest millimetre via IO-Link. Besides, the sensor provides various configurationoptions, such as NO/NC or PNP/NPN, which reduces storage costs for different sensor types.

9

(04.2019)

Dimensions

[mm]

Output function Orderno.

Type Sensing range

[mm]


Switching frequency [Hz] 400




Protection rating IP 65...IP 68


Operating status indication LED green

Further technical data

Dimensions

Electrical design DC PNP

8 flush normally open IQ2000

8 flush normally closed IQ2001

Connection

2 m, PUR cable

2 m, PUR cable

8 flush normally open IQ20020.3 m PUR cable / M12 connector




2 m, PUR cable

8 flush normally open IQ20052 m, PUR cable

8 flush normally closed IQ20060.3 m PUR cable / M12 connector

8 flush normally open IQ20070.3 m PUR cable / M12 connector


Electrical design DC NPN

8 flush NO / NC programmable IQ20082 m, PUR cable

8 flush NO / NC programmable IQ20090.3 m PUR cable / M12 connector

Electrical design DC PNP/NPN programmable · IO-Link

Housing material metal,sensing face PBT

USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols: IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

LR DEVICE (supplied on USB flash drive)Software for online and offlineparameter setting of IO-Link sensors andactuators

QA0011

IO-Link


Type Description Orderno.

Accessories

Installation

Socket, M12,2 m, black, PUR cable EVC001



20

13

3

5,9

3,3 9

16

,1

1

2

4,5

3

32

8


20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

20 x 8 x 32

10

Position sensors

Extremely robustfrom head to cable:compact full-metalsensorsInductive sensors

Short and compact also in cable version: ideal for tight spaces

Sealed: protection ratings IP 65 to IP 69K

Anti-spatter coating for welding applications

Sensing face resistance to impacts of up to 1 joule

Reliable at temperature range from -40...85 °C

High reliability even under extreme conditionsFull-metal sensors are used wherever an application requires special resistance, e.g. when it comes to coping with important stress factors in industrial applications such as lathes or milling machines. Here, the sensorhousing has to reliably withstand rapid changes of temperature and aggressive media such as lubricants and coolants. Moreover, the robusthigh-grade stainless steel design offers optimum protection against abrasiveparts in metal-cutting machining.In the steel industry or in automotive industry, however, it is weld spatter,that presents a strain on the sensor housing. Here, the design with non-stick coating combined with the impact resistant sensing face is the idealsolution to ensure safe operation. The compact and short design permitsuse even in the smallest of spaces.

11

(11.2019)

Sensing range

[mm]

Electrical design Order no.

Type Total length

[mm]




1

M1

2x1

34

4

17

40

Dimensions

Type M12

1

M1

8x1

40

4

24

32

Type M18

M30x1,5

45

36

5

1

37

Type M30

Suitable for industrial, mobile, cooling and lubricating applications

40 4 flush PNP, NO IFC278M12 x 1

M18 x 1 40 8 flush PNP, NO IGC261

Housing material / sensing face

Stainless steel (316L / 1.4404)

Stainless steel (316L / 1.4404)

M30 x 1.5 45 15 flush PNP, NO IIC237Stainless steel (316L / 1.4404)

40 4 flush PNP, NO IFR212M12 x 1

M18 x 1 40 8 flush PNP, NO IGR212

Stainless steel (316L / 1.4404), anti-spatter

Stainless steel (316L / 1.4404), anti-spatter

M30 x 1.5 45 15 flush PNP, NO

Connection

2m PUR cable

2m PUR cable

2m PUR cable

2m PUR cable

2m PUR cable

2m PUR cable IIR212Stainless steel (316L / 1.4404), anti-spatter


Accessories

Angle bracket for type M30, stainless steel E10737

Angle bracket for type M12,stainless steel E10735



Suitable for welding applications








Protection rating IP 67...IP 69k



Operating status indication LED yellow, in cable end part

Housing materials

diecast zinc with specialcoating;

Sensing face: LCP natural;

LED window: TPU; Potting: PUR

M12 washers, anti-spatter, 2 pcs E12412



1) LED yellow

Correction factors

Steel: 1;Stainless steel: 0.7;

Brass: 0.6;Aluminium: 0.5;

Copper: 0.2

Cable plug, M12, 4-pole, wirable EVC812

Cable plug, M12, 4-pole, wirable EVC813

Socket, M12, 4-pole, wirable EVC810

Socket, M12, 4-pole, wirable EVC811

12

Position sensors

Long range in miniature format: inductive sensor inM8 designInductive sensors

30 mm sensor for restrictedspace

Long range of 6 mm for nonflush mounting

Sealed: protection ratings IP 65 to IP 69K

Screw-through thread for flexible mounting

Light, small and toughThe extremely compact housing has its strength wherever there is restrictedspace for sensors or where the additional mass is to be kept low: In factoryautomation, on machine tools or on fast moving robot arms the miniaturesensor scores with a range that is almost as long as that of larger designs.Thanks to its stainless steel housing it is extremely resistant. With a temperature range from -40 to 85 °C it is also suited for use in thefood industry.The threads are precisely matched to each other to simplify installation inrestricted spaces. The sensor can be screwed into the provided bore holefrom the front or from the back. Four LEDs arranged in 90° steps allow visual inspection of the switching state in any position.

13

(11.2019)

Sensing range

[mm]

Output functionOutput Order no.

M8 connector· 2-wire DC

InstallationType Total length

[mm]









Protection rating IP 65...IP 69K

Housing materials

high-grade stainless steel(316L/1.4404)

sensing face LCP,LED window PEI

Switching status indication LED yellow (4 x 90°)




18,3

30

M8

x1

4

13

M8

x1

22,7

LED 4 x 90°

Dimensions

10,4

M8

x1

LED 4 x 90°

M8

x1

8

22,8

4

13

30

M8 connector· 3-wire DC

30 3 normally openPNP IES215M8

M8 30 6 normally openPNP IES216

flush

non flush

Socket, M8, 3 poles2 m, black, PUR cable EVC141




30 3 normally closedPNP IES217M8

M8 30 6 normally closedPNP IES218

flush

non flush

30 3 normally openNPN IES219M8

M8 30 6 normally openNPN IES220

flush

non flush

30 3 normally closedNPN IES221M8

M8 30 6 normally closedNPN IES222

flush

non flush

30 3 normally openPNP / NPN IES223M8

M8 30 6 normally openPNP / NPN IES224

flush

non flush

30 3 normally closedPNP / NPN IES225M8

M8 30 6 normally closedPNP / NPN IES226

flush

non flush


Mounting clip for type M8 E11521

Mounting clamp for M8 design E10221


Fixing nuts (2 pieces), brass plated with white bronze E10021

Accessories

flush non flush


Correction factors

Steel: 1;Stainless steel: 0.7;

Brass: 0.4;Aluminium: 0.4;

Copper: 0.3

14

Position sensors

KQ10 for continuousrange monitoring ofpoint levels

Capacitive sensors

Continuous level monitoringfrom outside the process

No stress caused by the medium thanks to non-contactdetection

Three point level positions inone sensor

Deposits can be detected andsignalled to improve quality ofthe process

Several KQ10 units can be linked via IO-Link

Continuous monitoring of empty and overflow conditionThe KQ10 for range monitoring can “see” through all non-metallic walls,to detect granulates or liquids without contact. Therefore, no maintenanceis required. Process values of 0...100 % can continuously be transferred viaIO-Link over the entire length of 250 mm without dead band. 20 LEDs display the real level inside the vessel directly at the sensor. If several KQ10 unitsare combined, the detection zone can be increased accordingly.

Three switch points with just one sensorUp to three point levels can be monitored with just one sensor where normally three sensors would be needed – and this at the same time withcontinuous range monitoring. Switch points and other functions such asNC / NO, hysteresis or orientation and detection zone of the sensor can be set.

15

(09.2019)

Type Ub

[V DC]

Ambient temperature

[°C]

Protection rating /

protection class

Order no.

10...30 / 18...30 IO-Link -20...80 IP 65, IP 67

Iload

[mA]

200

Current consumption

[mA]

< 50

10...30 / 18...30 IO-Link -20...80 IP 65, IP 67

Connection

2 m cable

0.1 m cable, M12 connector, 5 pins200 < 50

For further technical details, please visit: ifm.com

Protected against reverse polarity •



Switching outputs

3, NO/NC

programmable Deposit diagnostics

Switching status indication LED orange

Operating status indication LED green

Level indication LED 20 x green

Type, rectangular [mm] 250 x 28 x 16.7


Operating principle capacitive, without contact

KQ1000

KQ1001

Surface mount tape for KQ10 E12677

Cable tie, PA, 760 mm long,pack quantity 5 pieces E10880

Adapter for flat mounting E12675

Adapter for pipes E12676


Accessories


E30390

IO-Link master with PROFINET interface AL1100

Installation

IO-Link

Point level and continuous level monitoringAs opposed to the conventional solution with twopoint level sensors each at the lower (empty) and upperend (overflow) of the tank, one single KQ10 comeswith three switch points to indicate empty, full andoverflow condition. This reduces the number of sensorsand installation complexity. Moreover, it continuouslymeasures levels in ranges of 250 mm and provides these, in addition to the switching states, as a percentagevalue via IO-Link.Slight deposits on the inner walls of the tank do notimpair the level detection, and they can be signalled via the switching output or IO-Link if the threshold isexceeded. This permanent condition monitoring prevents unplanned production downtime.

SSC1 SSC2 SSC3

active inactive inactive

OFF OFFON

100

038%

100%

0%0%0%0%

Connection cable, M12, 5-pole, 2 m black, PUR cable EVC058

Connection cable, M12, 5-pole, 5 m black, PUR cable EVC059


16

Position sensors

It can take a beating!Robust position sensor for weldingapplicationsMagnetic and cylinder sensors

Non-stick coating to preventsticking of weld slag

Robust and impact resistantthanks to active face made ofmetal

Space-saving design for limitedspace

Signals switching area deviations due to dirt and wear

Fast application-specific switchpoint setting

Made for demanding environmentsThe new compact power pack from ifm is predestined for the rough environments in welding applications. Its non-stick coating prevents thesticking of weld slag, which simply rolls off the robust metal housing. The position sensor detects even tiny changes in the switching area as mayoccur due to dirt or wear, providing the user with additional information forcondition-based maintenance of his installation. The user thus gets additional information for condition-based maintenance of his installation. Even incases of heavy soiling and impact the sensor functions reliably and alwaysguarantees safe operation.

Non-contact sensing through coversThe sensor can detect objects through non-ferromagnetic covers, an additional protection. The low-cost cover can be exchanged easily withoutany technical staff.

17

(04.2019)

20

13

3

5,9

3,3 9

16,1

1

2

4,5

3

32

8

Type Connection Protectivecoating

Orderno.

Operating principle: magnetically biased, detects steel

2 m, PUR cable

Output

PNP, NO – MQ2000

0.3 m, PUR cable, M8 connector PNP, NO – MQ2001

2 m, PUR cable

PNP/ NPN programmable, NO / NC programmable • MQ2003

0.3 m, PUR cable, M12 connector

PNP/ NPN programmable, NO / NC programmable • MQ2004

0.3 m, PUR cable, M12 connector

PNP/ NPN programmable, NO / NC programmable – MQ2005


Weld field resistant

–

–

adjustable

adjustable

–

IO-Link

–

–

•

•

•




Sensing range [mm] 5 flush

Reverse polarity protection / short-circuit protection • / •

Protection rating IP 65 / IP 67


Housing material full metal

Indication switching status LED operating status LED

yellowgreen

Dimensions

example MQ 2000


E30390

LR DEVICE (supplied on USB flash drive)Software for online and offline parameter setting of IO-Link sensors andactuators

QA0011

IO-Link



Accessories

Installation

Socket, M12,2 m grey, PUR cable, weld-field immune EVW001

Socket, M12,5 m grey, PUR cable, weld-field immune EVW002


Wiring diagram

L+

L

1

4

3

BN

BK

BU

L+

L

L

L+BN

BK

BUL

L+BN

BK

BU

L+

L

1

4

3

L+

L

1

4

3

MQ2000

MQ2003

MQ2004, MQ2005

MQ2001


Correction factor mild steel (St37) = 1

18

Position sensors

Early detection ofplant maintenance requirements thanksto IO-Link setMagnetic and cylinder sensors

Magnetic position sensor and condition monitoring in one housingThe new smart ifm sensor signals what would only become obvious whenit’s too late. Its high resolution allows the sensor to detect even tiny changes in the switching area. In addition to its position sensor functions, it alsoprovides additional information for condition-based maintenance in theuser’s installation. The MQ2 continuously detects ferromagnetic objects infront of its active face. It signals soiling via IO-Link when the current valueexceeds the set threshold so that cleaning can be arranged. The same applies to changes in the switching area, e.g. caused by mechanical wear. The integrated operating hours and switching cycles counter allows theprovision of a signal if the selected number of switching operations hasbeen reached, enabling targeted maintenance of tools.

Enables preventive maintenancefor more plant uptime

Signals switching area deviations due to dirt and wear

Monitors the life of tools: integrated operating hours andswitching cycles counter

Fast application-specific switchpoint setting

19

(04.2019)


MQ2004

AL1300

PLC

E30443

E12490

EVC013EVW025

Mounting accessories

Angle bracket type MQ2 / IQ2, stainless steel E12605

IO-Link accessories

Memory plug, parameter memory for IO-Link sensors E30398


E30390

Sensor, 0.3 m, PUR cable, M12 connector MQ2004

IO-Link master DataLine Profinet interface, 4 ports AL1300

IO-Link master display, connection to master E30443

Connection cable, M12, 2 m, black, PUR cable EVC013

Connection cable, M12, 2 m grey, PUR cable, weld-field immune EVW025

Ethernet cable M12 / RJ45 0.5 m E12490


Integration of smart sensors into a machine as a package

Package accessories (individual components)

The benefits of IO-Link– set two different switch points to detect drifts,

e.g. caused by wear or soiling, in the plant– switch-on delay to distinguish between soiling and

an approaching object– integrated operating hours and switching cycles

counter for targeted tool exchange– easy configuration via laptop without having to go

into the installation– plant and location identification for easy localisation

of the sensor in inaccessible areas– the display allows easy reading of the ”health status“

outside the machine

”Too close“ function

500 300 100

500 300 100

SSC1

SSC2

OFF

OFF ON

OFF

ON

ON100

300

500

600

00 0003 1005

0

0

0

0

300

Two IO-Link switch points can be easily set via the LRDevice software. The first switch point of the sensor becomes active and the orange LED lights when theworkpiece is at the selected distance (e.g. 300 digits). If the distance is smaller (e.g. 100 digits), that is theworkpiece comes unusually close, this implies wear inthe plant, e.g. bending of the spanner. In this case thesecond switch point becomes active and a signal is provided via IO-Link. This makes maintenance whenneeded possible for the user.


QA0011

Plug-in power supply, 230 V/24 V E30080

Package set ZZ0588

Package components (complete set)

In addition to the connection to the machine control there is the option to evaluate secondary data for preventive maintenance in parallel.

20

Position sensors

Continuous levelmeasurement andobject detection toup to 8 mUltrasonic sensors

Sensing range up to 8 m in M30 design

The vibrating sound transducerreduces the deposit of dirt

Robust stainless steel housing

Width of the sound beam adjustable via IO-Link

Easy setting via teach button or IO-Link

Long rangesThe new ifm ultrasonic sensors in M30 design are distinguished by theirlong range of up to 8 m. This makes them particularly suited for the detection of objects far away or for continuous level monitoring, e.g. of bulk materials or liquids. As opposed to photoelectric sensors colour, transparency or theobject’s or medium’s surface shine do not affect sensing.

Adjustable sound beamDue to limited space unwanted reflections at the inside of the tank mayoccur in level applications. This can lead to faulty measurement results.Thanks to IO-Link, the sound beam can be set individually according to theapplication. With IO-Link, the user is well prepared for Industry 4.0.

21

(11.2018)

Ultrasonic diffuse-reflection sensor · 3-wire DC, 4-pole

SettingType

pushbutton, IO-Link

Operating voltageaccording to cULus

[V DC]

10...30; “supply class 2”

Orderno.

UIT500

3500 mm

Orderno.

UIT503

6000 mm

Output

2 x PNP

pushbutton 10...30; “supply class 2” UIT509 UIT5122 x NPN

pushbutton 10...30; “supply class 2” UIT510

10...30; “supply class 2” UIT511

UIT513NPN + 4…20 mA

pushbutton UIT514NPN + 0…10 V

M30 x 1.5

M30 x 1.5

M30 x 1.5

M30 x 1.5

Orderno.

UIT506

pushbutton, IO-Link 10...30; “supply class 2” UIT501 UIT504PNP + 4…20 mAM30 x 1.5 UIT507

pushbutton, IO-Link 10...30; “supply class 2” UIT502 UIT505PNP + 0…10 VM30 x 1.5 UIT508

8000 mm

UIT515

UIT516

UIT517

Accessories



Temperature compensation •


Current rating [mA]Switching output 100

Protection rating IP 67

Echo LED 1 x green

Status indications LED 2 x yellow

Connection M12 connector



Socket, M12, 4-pole 2 m, black, PUR cable EVC001

Socket, M12, 4-pole5 m, black, PUR cable EVC002



Wiring diagram

Angle bracket for M30 design, stainless steel E10737


LR DEVICE (supplied on USB flash drive)Software for online and offline parameter setting of IO-Link sensors and actuators

QA0011

USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols: IO-Link (4.8, 38.4 and 230 kBit/s)

E30390

Dimensions

Example UIT500

Example UIT503

Example UIT506

1) Teach button

Example UIT501

L+

L3

4

2

1

M1

2x1

M3

0x1

103

69,533

1

M3

0x1

,5

M1

2x1

M3

0x1

,5

103,8

36,5 13 2133,3

1

38

,8

34

M1

2x1

118,8

36,5 13 3633,3

1

61

M3

0x1

,5

34

22

Position sensors

The measure ofthings: measuringphotoelectric sensorO8 in compact designPhotoelectric sensors

Colour-independent distancemeasurement even of very flator reflective objects

Compact light spot for precise detection even at longer distances

Extremely reliable backgroundsuppression

Installation within seconds,space-saving design

Easy parameter setting andmeasured value output to thenearest millimetre via IO-Link

Compact photoelectric sensor with maximum precisionThe new powerful O8 is an optimum choice for applications where space is at a premium, for example handling technology and robotics. With the quick mounting set the sensor can be mounted with just one M3 screw within seconds. The new O8 guarantees a reliable distance measurement thanks to its colour-independent operating principle and reliable background suppression. This allows correct detection of small, flat or reflective objects.

Reliable and efficient thanks to IO-LinkThe range can easily be set via IO-Link. As an alternative, the distance value can be provided continuously to the nearest millimetre similar to analogue sensors. So a binary diffuse reflection sensor turns into a precisedistance sensor, for example, for height and linear measurement of objects.

23

(04.2019)


Diffuse reflection sensor with background suppression, 3 wires DC PNP

Range

[mm]

Spot Ø at max. range

[mm]

80

Type

[H, W, D]

4

Connection

Rectangular28.1 x 8.1 x

14.4 mm

Orderno.

O8H270

80 4

2 m, PVC cable

0.3 m PVC cable / M8 connector, 3 poles O8H271

80 4 O8H272

80 4

0.3 m PVC cable / M8 connector, 4 poles

0.3 m PVC cable / M12 connector, 4 poles O8H273




Protection rating, protection class

IP65 / IP67,III

Type of light / wave length red light, 633 nm

Outputlight-on / dark-on mode

light-on / dark-on selectable



Short-circuit protection, pulsed •

Reverse polarity / overload protection • / •


HousingMaterials Lens

ABS; 316L / 1.4404

PMMA


Operation LED green

AL1300

PLC

E30443

E12490

EVC013EVT215

O8H272

Package accessories

Accessories


Installation

Angle bracket for free-standing mounting, quick mounting, stainless steel E21289

Angle bracket for free-standing mounting, stainless steel E21291

Mounting set for clamp mounting, stainless steel, Ø 12 mm E21297

Mounting set for clamp mounting, stainless steel, Ø 10 mm E21298

Rod, 120 mm, Ø 10 mm, M8 thread, stainless steel E21081

IO-Link



E30390

Sensor, 0.3 m, PUR cable, M8 connector O8H272

IO-Link master DataLine PROFINET interface, 4 ports AL1300

IO-Link master display, connection to master E30443

Connection cable, M12, 2 m, black, PUR EVC013

Ethernet connection cable M12 / RJ45, 0.5 m E12490

Package accessories, system components

LR DEVICE (supplied on USB stick)Software for online and offline parameter setting of IO-Link sensors andactuators

QA0011

Connection cable, M12 / M8, 2 m orange, PVC EVT215

24

Position sensors

OG Cube: photoelectric sensorin rectangular designwith M18 threadPhotoelectric sensors

Compact design with standardM18 thread for easy installation

High protection ratings and robust metal housing for harshindustrial environments

Long ranges for universal use

Quick and easy setting ofswitch points via IO-Link

Continuous measurement andmonitoring of distances in therunning process

Photoelectric compact sensor for limited spaceThe compact rectangular housing is designed for use in applications with limited installation space. Thanks to the lateral M18 thread and the connector facing downwards, this type is ideally suited for use in conveying applications. The sensor achieves long ranges when detecting light or dark objects.

Continuous distance measurement via IO-Linkifm offers the new OG Cubes as diffuse reflection, retro-reflective andthrough-beam sensors. For the diffuse reflection sensors with backgroundsuppression, the ranges can be set via IO-Link and, similar to analogue sensors, the distance value is provided to the nearest millimetre. Besides, all versions feature varied setting options, such as light-on/dark-on mode or switch-on and switch-off delay for a fast set-up.

25

(04.2019)





Accessories


Mounting set for clamp mounting, M10 thread, diecast zinc E20718

Mounting set for clamp mounting, M10 thread, stainless steel E20870

Mounting set for clamp mounting, Ø 12 mm, diecast zinc E20836

Mounting set for clamp mounting, Ø 12 mm, stainless steel E21207

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

Installation

Memory plug, parameter memoryfor IO-Link sensors E30398



E30390


QA0011




* white paper 200 x 200 mm 90 % remission / ** referred to prismatic reflector Ø 80 mm E20005 / *** adjustable via IO-Link




Type of light / wave length red light, 624 nm



Reverse polarity protection / overload protection • / •

Max. voltage drop [V] 2.5

Operation LED green

IO-Link accessories


Diffuse reflection sensor with background suppression, 3-wire DC

Range

[mm]

Spot Ø at max. range*

[mm]

100*

Type

[H, W, D mm]

7

Protection rating/protection class

53 x 20 x 36200* 13

IP 67 / III

IP 67 / III

OutputH = light-on mode /

D = dark-on mode***

H

H

OGH280

PNP

OGH281

Diffuse reflection sensor with background suppression, 3-wire DC, programming button

15...200* 1353 x 20 x 36 IP 67 / IIIH / D selectable OGH580

Retro-reflective sensor with polarisation filter, 3-wire DC

100...4000** 16053 x 20 x 36

IP 67 / IIID OGP280

PNP

100...4000** 160 IP 67 / IIIH OGP281

Through-beam sensor transmitter, DC

<15,000 80053 x 20 x 36 IP 67 / III– OGS280

Orderno.

Through-beam sensor receiver, 3-wire DC

<15,000 –53 x 20 x 36

IP 67 / IIID OGE280

PNP

<15,000 – IP 67 / IIIH OGE281

PNP

OGH282

NPN

OGH283

OGH581

OGP282

NPN

OGP283

OGE282

NPN

–

NPN

26

Position sensors

Measuring photoelectric sensorfor the food industry

Photoelectric sensors

Stainless steel housing withhigh protection rating for hygienic and wet areas (IP 69K)

Shatter-proof lens for high process reliability

Compact design with standardM18 thread for easy installation

Quick and easy setting ofswitch points via IO-Link

Continuous measurement andmonitoring of distances in therunning process

Compact design for limited space in the food industryThe space-saving design with lateral M18 thread and connector pointingdown is the perfect solution for all requirements in hygienic and wet areas.The sensor has a high-grade stainless steel housing with food-grade sealingmaterial, shatter-proof plastic lens and high protection rating of IP 68 / 69K.It easily withstands aggressive cleaning agents and high-pressure cleaning.

Continuous distance measurement via IO-Linkifm offers the new OG Cubes as diffuse reflection and through-beam sensors. For the diffuse reflection sensors with background suppression, the rangescan be set via IO-Link and, similar to analogue sensors, the distance value is provided to the nearest millimetre. In addition, all versions feature manysetting options, such as light-on/dark-on mode or switch-on and switch-offdelay for a fast set-up.

27

(11.2019)


Socket, M12,5 m, black, PUR EVC002

Socket, M12,5 m, grey, MPPE cable EVF001

Socket, M12,10 m, grey, MPPE cable EVF002

Accessories







Installation




E30390


QA0011




Diffuse reflection sensor with background suppression, 3 wires DC

Range

[mm]

Spot Ø at max. RW / TW*

[mm]

Type Protection rating/protection class

Cube M18

OutputH = light-on mode / D = dark-on mode**

PNP

Through-beam sensor transmitter, DC

Cube M18

Orderno.

Through-beam sensor receiver, 3-wire DC

Cube M18

PNP NPN

* white paper 200 x 200 mm 90 % remission / ** adjustable via IO-Link




Type of light / wave length Red light, 624 nm




Max. voltage drop [V] 2.5

Operation LED green

IO-Link accessories


NPN

100* 7

200* 13

IP 67; IP 68; IP 69K / III

IP 67; IP 68; IP 69K / III

H

H

OGH380

OGH381

OGH382

OGH383

<15,000 800 IP 67; IP 68; IP 69K / III– OGS380

<15,000 – IP 67; IP 68; IP 69K / IIID OGE380

<15,000 – IP 67; IP 68; IP 69K / IIIH OGE381

OGE382

–

28

Position sensors

Accurate detectionof tiny objects usinglaser fork sensors

Photoelectric fork and angle sensors

The accurate laser guaranteesreliable detection of tiny objects from Ø 30 μm

Quick set-up: no need to aligntransmitter and receiver

Soiling is signalled by permanent monitoring of the quantity oflight

Sensor modes (power, speed,high resolution) can be set inaccordance with the specific application

Highest accuracy in the micrometre rangeifm’s new units are designed for part monitoring of precision engineering,medical or other tiny components. Thanks to the precise laser, the photo-electric fork sensor even detects objects with a diameter of only 30 μm.

Settings and diagnostics with IO-LinkThanks to IO-Link, adaptation of the senor settings to suit individual process or environmental requirements is also possible. In the power mode, highlight intensity ensures that objects are reliably detected even under difficultconditions. In the speed mode, switching frequencies of up to 10,000 Hzare possible. Moreover, the sensor detects it if its own lens is soiled, so thatit can be cleaned in time to guarantee process reliability.

29

(11.2019)



IP 67,III

ExitH = light-on mode / D = dark-on mode




Reverse polarity protection / Overload protection • / •


Housing materialdiecast zinc,

black, powder coated

Fork width(w)

[mm]

Fork depth(d)

[mm]

Type Smallest detectable object Ø

[mm]

Switching frequency

[Hz]

Optical fork sensor type OPU · IO-Link 1.1 · M8 connector · 3-pole · red light

30 35 0.05 (0.03)* 5,000 (8,000)** 1

50 55 0.05 (0.03)* 5,000 (10,000)** 1

80 55 0.1 (0.05)* 5,000 (10,000)** 1

PNP/NPN

OPU700

OPU701

OPU702

Laser protection class

Orderno.




Sensor mode: * high-resolution / ** speed

Socket, M8, 3 poles2 m black, PUR cable EVC141

Socket, M8, 3 poles5 m, black, PUR EVC142

Adapter cable for connection between USB IO-Link master E30390 and sensor with connector M8, 3 poles / M12, 4 poles

EVC215



IO-Link accessories



E30390


QA0011

12 2

0 30

M8x1

10

LED

4,34,5

4,5

4,5

12,5

10

10

10

W=

30

5

D = 35

60

Dimensions

OPU7001

2 20 3

0

10

M8

x1

10

LED

4,34,5

4,5

4,5

12,5

10

10

W=

50

5

D = 55

80

OPU701

12 2

0 30

M8x1

10

LED

4,34,5

4,5

4,5

12,5

10

10

10

W=

80

5

D = 55

80

OPU702

1) Potentiometer sensitivity2) Output function switch

IO-Link


30

Position sensors

2 in 1: distance and reflectivity measurement withthe OGD ReflectivityLaser sensors / distance sensors

Simultaneous output of distance value and reflectivityfor increased process reliability

Identification and sorting bydifferentiating between colour/contrast and distance/heightof objects

Flexible installation optionsthanks to a range of up to 1.5 m

Process values shown on 2-colour display and sent via IO-Link

Reflectivity to differentiate between objectsThe OGD Reflectivity determines the reflectivity of objects in addition to providing distance information in order to increase the reliability of theprocess control. The reflectivity indicates how much of the emitted light isreflected by a body and varies according to the colour and the properties ofthe surface. This is why the sensor can, for example, distinguish betweenbeverage crates of different colours and detect the absence of print labelson packages to be shipped. Since the sensor provides the reflectivity in addition to the distance via a second switching output, automated sortingapplications can be easily implemented.With the OGD Reflectivity, all parameters can be set as usual using threepushbuttons and are clearly indicated on the two-colour display.

31

(11.2019)






Photoelectric distance sensor · M12 connector

80...1500 ...20 OGD582PNP 5 cm, refl (selectable)

Accessories







Measuringrange[mm]

Background suppression

[m]

Output Spot Ø at max. range

[mm]

Orderno.

Unit of measurement

Laser protectionclass

1

Installation


IO-Link masters with PROFINET interface AL1100


E30390


QA0011


IO-Link


Extraneous light immunity [klx] 10


IP 65 / IP 67III

OutputH = light-on mode / D = dark-on mode

H / D switchable

Switching status indication LED 2 x yellow

Current consumption [mA] 75




Materials Housing

Lens

Stainless steel (1.4404 / 316L);

ABS; PPSU;PMMAglass

Current rating [mA] 2 x 100



Type of light / wave length laser light 650 nm

Laser protection class 1

24,1

45,2

14,24,2 14,2

3,3

LEDs

M1

8x

1

22,5

M12x1

61,7

1

2

Dimensions

Wiring diagram

L+

L

5

1

4

3

2IN


1) Alphanumeric display, 3 digits2) Programming buttons

32

Position sensors

Millimetre perfect.The new OGDPrecision from thePMDLineLaser sensors / distance sensors

Small compact design withstandard M18 thread and timeof flight technology

Precise distance measurementto the nearest millimetre

Distance value shown on 2-co-lour display and sent via IO-Link

Easy setting with 3-buttons orIO-Link

Precise ToF distance sensor for demanding applicationsThanks to the innovative on-chip time-of-flight principle with PMD technology (photonic mixer device), this sensor offers all the capability of a very precisemeasurement system. The distance information can determine the presenceof parts or their correct installation, e.g. if an O-ring has or has not beenmounted. The excellent reflection resistance and background suppression,together with a high excess gain, enable reliable operation. The PMD technology of the OGD is vastly superior to conventional diffusereflection laser sensors. The OGD Precision is available with an extremelysmall light spot at a 300 mm range to detect very small parts.

Easy handlingThe switch point is easily set to the nearest millimetre via the three operating keys or alternatively via IO-Link, which also allows read-out of the currentdistance value.

33

(11.2018)







Photoelectric distance sensor · M12 connector, complementary

25...300 OGD592PNP 3* mm, inch (selectable)

Accessories







Measuringrange[mm]

Backgroundsuppression

[m]

Output Spot Ø atmax. range

[mm]

Orderno.

Unit of measurement

Laserprotection class

1

* spot Ø focussed (at 150 mm): 1 mm

Installation


IO-Link master with Profinet interface AL1100


E30390


QA0011


IO-Link




IP 65 / IP 67III

OutputH = light-on mode / D = dark-on mode







Materials Housing

Lens

stainless steel (1.4404/316L);

ABS; PPSU;PMMAglass






24,1

45,2

14,24,2 14,2

3,3

LEDs

M1

8x

1

22,5

M12x1

61,7

1

2

Dimensions

Wiring diagram

L+

L

5

1

4

3

2IN

1) alphanumeric display, 3-digit2) programming buttons

...19,2

25...300 ...19,2 OGD593NPN 3* mm, inch (selectable)1

34

Position sensors

Farsighted: theOGD Long Range –new compactPMDLine sensorLaser sensors / distance sensors

Small compact design withstandard M18 thread and timeof flight technology

Excellent range of 1.5 m – independent of the colour

Sensors with laser protectionclass 1 – perfectly suited for theautomotive industry

Visualisation and setting of thedistance value via IO-Link and2-colour display on the unit

Long-range time of flight sensor for demanding applicationsThe new PMDLine sensor with a compact stainless steel housing is distinguished by a very long range. It uses the innovative on-chip time-of-flight measurement system with PMD (photonic mixer device) technology.The class 1 laser sensor performs better than conventional red light sensorseven in very demanding circumstances e.g. in detecting shiny metallic surfaces. The excellent reflection resistance and background suppression,together with a high excess gain, enable reliable operation. Typical applications are found in the automotive industry, conveying andmaterials handling.

Easy handlingThe switch point is easily set using the three buttons on the unit or alternatively via IO-Link, which also allows read-out of the current distancevalue.

35

(11.2018)







Photoelectric distance sensor · M12 connector, complementary

25...1500 ....20 OGD580PNP 5 mm, inch (selectable)

Accessories

Design Description Orderno.






Measuringrange[mm]

Backgroundsuppression

[m]

Output Spot Ø atmax. range

[mm]

Orderno.

Unit of measurement


1

Installation


IO-Link-master with PROFINET interface AL1100


E30390


QA0011


IO-Link




IP 65 / IP 67III

OutputH = light-on / D = dark-on mode

H / D selectable






Materials Housing

Lens

stainless steel(1.4404/316L)

ABS; PPSU; PMMAglass






24,1

45,2

14,24,2 14,2

3,3

LEDs

M1

8x

1

22,5

M12x1

61,7

1

2

Dimensions

Wiring diagram

L+

L

5

1

4

3

2IN

1) alphanumeric display, 3-digit2) programming buttons

25...1500 ...20 OGD581NPN 5 mm, inch (selectable)1

36

Position sensors

The PMD profiler: accurate contour detection for inlinequality checksPhotoelectric sensors

Inline quality control checks to ensure correct assembly ofparts

Quick set-up without software

Distance-independent measurement for high tolerance on object positioning

Immunity to extraneous light – no screening or externalillumination required

Optional contour visualisationvia software to simplify the failure analysis

Precise object scan for quality controlIn assembly and handling applications, the profiler does not only verify thepresence of an object, but it checks whether the correct component hasbeen used and properly installed. A push of a button is all that is requiredto compare the contour of an object with the taught target contour storedin the profiler. The photoelectronic line scanner reliably detects tiny differences between nearly identical components. Since the distance is notrelevant, the PMD profiler does not require complicated positioning as isthe case with 1D sensors. Thanks to the insensitivity to extraneous light, no screening or external illumination is required as is the case with camerasystems performing to this high level of accuracy. With its user-friendly colour display and intuitive setting with only 3 pushbuttons, the sensor isready for use within a few minutes without requiring any software. It ispossible to either transmit information on the reject rate or the detectedobject profiles via IO-Link.

37

(11.2019)


PMD profiler · M12 connector

88 x 65 x 28.5 150...300 OPD100100 (at a maximum distance of 300 mm) PNP/NPN 1

Type

[H, W, D mm]

Measuring distance(z direction)

[mm]

Width of the measuring range(X direction)

[mm]

Output Orderno.




IP 65,III

Current consumption [mA] < 200, 10 V DC




MaterialsDiecast zinc,

PPSU, ABS, PMMA,PBT+PC, EPDM

User interface

TFT display, 3 operatingkeys, operation status indication, switching

status indication




Resolution [μm] Z direction: 200 μmX direction: 500 μm

Accuracy [μm] ± 500 μm (x, z dimension)

Output

2x PNP/NPN programmable

OUT1: Switching output(good/bad) / IO-Link

OUT2: Switching output(good/bad or

“ready signal“ output)



Region of Interest: high degree of accuracyTo make the determination of differences between nearly identical components even more reliable, theprofile evaluation can be narrowed down to the relevant object area with two markings by using the Region ofInterest function. The function can be used in the fixed mode to verifywhether the object is accurately positioned. In the floating mode, the contour comparison is variablealong the laser line. It is not necessary to position theparts to be tested in exactly the same way.

Quality assurance: definition of tolerancesThe similarity between the reference and the target object is provided as a value between 0 and 100 %.The threshold function can be used to define the valuefrom which the reference object is no longer acceptable. Hence, a low tolerance value will guarantee the qualityof assemblies that require great accuracy.

Accessories


Mounting set OPD, 12 mm E2D118

Installation



E30390


QA0011

Rod, 100 mm, Ø 12 mm, M10 thread,stainless steel E20938

IO-Link

38

Position sensors

Show your colours! Multi-colour touchsensors with IO-Link

Touch sensors

Ergonomic working by softlytouching the sensor

Start-up delay prevents unintentional switching

Adjustable brightness and sensitivity in wet environmentsor when operators wear gloves

Plant condition indicated viaRGB LEDs

Various setting options such as colour, NO/NC or triggeringvia IO-Link

Versatile sensor for all applicationsThe new multi-colour touch sensors from ifm allow flexible adaptation toyour application. Where many different sensors were required before, oneindividually adjustable sensor is sufficient today. The NO/NC function or thecolours for different operating states can be set within seconds. In addition,dynamic, static or bistable switching of the sensor can be selected.

Adaptable to the environmentThe adjustable sensitivity allows use in very wet environments or actuationwith gloves.The implemented delay time prevents unintentional switchingof a sensor. All settings remain stored even if the sensor is used without IO-Link. The sensor also counts the switching cycles for demand-orientedmaintenance of the machine.

39

(04.2019)

ConnectionTotal length / thread[mm]

Orderno.

Type

Operating voltage [V DC] 24, (10...30)



Illumination circular on the upper side

LED states can be configured

Communication via IO-Link

illumination colour,illumination intensity,

switching characteristics,output function,electrical design,

sensitivity


29

22 5,3

39

48,4

M22x1,5

7,5

Dimensions

example KT6100, KT6300

Multi-colour touch sensor · IO-Link

2 m, PUR cable

39 M22 x 1.5 KT6100

Protection

IP 65 / IP 67front: IP 69K

Housing material

plastic PA


39 M22 x 1.5 KT6101IP 65, IP 67

front: IP 69K plastic PA


Accessories

Symbol disc, transparent, 2 pcs E12386

Symbol disc, lettering: START, 2 pcs E12377

Symbol disc, symbol: Start / Stop, 2 pcs E12468

Symbol disc, lettering: STOP, 2 pcs E12378

Symbol disc, symbol: Up / Down, 2 pcs E12469

Symbol disc, symbol: ON, 2 pcs E12379

Symbol disc, symbol: OFF, 2 pcs E12380


Wiring diagram

BU

+BN

BK

WH (LED)+

-L

L+1

4

2 (LED)

3

+

Ambienttemperature

[°C]

-40...85

-40...85

2 m, PUR cable

39 M22 x 1.5 KT6300IP 65, IP 67

front: IP 69Kstainless steel

1.4305 (303 S 22)


39 M22 x 1.5 KT6301IP 65, IP 67

front: IP 69Kstainless steel

1.4305 (303 S 22)

-40...85

-40...85




IO-Link master with EtherNet/IP interface AL1120


E30390


QA0011

IO-Link

Touch sensor

KT6100, KT6300 KT6101, KT6301

Insertable symbol discsDifferent symbol discs can be inserted into the front togive the operator an easy explanation of the functionof the touch sensors.

40

Position sensors

No detours: Valve sensor directlyconnected to controlvalveFeedback systems for valves and valve actuators

Less networking complexitydue to direct control of the control valve

Self-diagnostics regarding wear, blockages or deposits, for maintenance tailored toyour needs

LED flash mode for quick visual sensor localisation

End position setting with just one click for even quickerset-up

Direct connection reduces wiring The MVQ201 continuously monitors the position of the valve to the nearest degree. Via the “Auto teach“ function, the end positions are automatically approached and taught. The control valve can be easily connected via the separate M12 connection and be controlled via IO-Link.This reduces wiring and installation complexity – reducing possible sourcesof error.

User-friendly status query, maintenance information in good time The defined valve positions are signalled via two switching outputs as wellas via the clearly visible status LED. The sensor also detects altered closingdurations, which suggest wear, deposits or blockages due to foreign bodies, and signals them via IO-Link. This allows for demand-orientedmaintenance planning or immediate troubleshooting, which help avoid longer and costly plant downtimes. To simplify localisation, the selected device flashes green in flash mode.

41

(11.2019)


QA0011


Input function / output function

Shaft diameter

[mm]

Orderno.

Shaft height

[mm]

Smart valve sensor · M12 connector · control valve output

± 1 / 0.12 x NC / NO (selectable), 2 x NO for valve control< 38 MVQ20180 x 30 20

Mounting dimensions

[VDI/VDE 3845]

Accuracy / resolution

[°]


Current rating [mA]2 x 100, 2 x 200

(valve control)

Detection range [°] 360





Tolerance [°] ± 0.1...15

Repeatability [°] 0.1

Type of transmission COM2 (38.4 kBaud)

IO-Link revision 1.1

Min. process cycle time [ms] 4

Required master port class A

SIO mode •

Profiles

Smart sensor: Device identification;

Device diagnosis; Device teach channel; Binary data channel; Process data variable;

Measurement data channel


Housing materials PA; stainless steel plug


95 x 50 x 57

Installation

IO-Link

Accessories


Directly connected to the control valveThe MVQ201 has a separate M12 connection for direct connection to the control valve, which can thenbe easily controlled via IO-Link. The short cable pathsimplifies installation and reduces data transmission’ssusceptibility to failure.Moreover, additional information, e.g. altered closingand opening durations of the valve, due to deposits or wear, is provided via IO-Link and can then be furtherprocessed either in the SMART OBSERVER or in thecontroller.This allows for condition-based maintenance andcleaning of the plant as well as for prevention of unplanned and costly downtime.

Mounting adapter, 80 x 30 mm (VDI/VDE 3845)Shaft height: 30 mm, Ø < 38 mm

E12569


E12573

Mounting bridge 80 x 30 / 130 x 30 mm (VDI/VDE 3845)Shaft height: 20...40 mm, Ø > 38 mm

E12674

Mounting bridge80 x 30 / 130 x 30 mm (VDI/VDE 3845)Shaft height: 30...50 mm, Ø > 38 mm

E12628

Dimensions [mm]

SMARTOBSERVER

Daisy chainethernet connection

Ethernet fieldbus

Power supply

Control valve

42

Position sensors

Continuous position feedbackand diagnostics

Valve feedback systems

Great all-round position visibility from a distance

Easy setting via teach button or IO-Link

Continuous position feedback

Diagnostic functions: cycle time and count, seal monitoring

Flexible configurationThe smart valve sensor matches settings to the application software (LR Device) or inductive teach button. Any end position of the valve and thesize of the sensing range can be set. A third switch point can be selected,for example for three-way valves or for switching off the pump to avoidpressure peaks.

Diagnostic functionsThe IO-Link communication interface allows the identification of differentwear conditions. On the one hand, the sensor features seal monitoring indicating a change of the closed position, which can point to deposits orwear of the seal, for example. On the other hand, the different positionscan be counted and the time taken can be measured.

43

(11.2018)

Accessories



Socket, M12,2 m black, PUR cable





QA0011


Detection range [°] 360




Tolerance [°] ± 0.1...15

Repeatability [°] 0.1

Type of transmission COM2 (38.4 kbaud)


Min. process cycle time [ms] 4

Required master port class A

SIO mode •

Profiles

Smart sensor: Device Identification;

Device Diagnosis; Device Teach Channel; Binary Data Channel; Process Data Variable;

Measurement Data Channel

EVC070

EVC071

EVC073

EVC074


Protection IP 65 / IP 67

Housing materials PA; stainless steel plug


Dimensions [mm] 95 x 50 x 57

Outputfunction

Shaft diameter

[mm]

Orderno.

Shaft height

[mm]

Smart valve sensor · M12 connector

± 1 / 0.13 x NO / NC(selectable)< 38 MVQ10180 x 30 20

Mounting dimensions

[VDI/VDE 3845]

Accuracy / resolution

[°]


IO-Link

Installation

Starter kit


MVQ starter kit IO-Link ZZ0619

Open

ClosedSet leak warning rangeIn addition to the flexible switch point setting, activation of a leak warning range (red) is possible. This range signals if the valve leaves or approaches the completelyclosed position (deposits). As compared to the previoussolutions with two dual inductive sensors, the user getsthe additional information that there is an error, such as a blockage, even if the valve is indicated as closed. This allows immediate error correction or demand-oriented maintenance planning which helps increaseplant uptime and quality of the medium and thus theoverall equipment effectiveness (OEE).


E12569


E12573

Mounting bridge 80 x 30 / 130 x 30 mm (VDI/VDE 3845)Shaft height: 20...40 mm, Ø > 38 mm

E12674

Mounting bridge80 x 30 / 130 x 30 mm (VDI/VDE 3845)Shaft height: 30...50 mm, Ø > 38 mm

E12628

44


Never lose orientation: IO-Linkmultiturn encoders

Encoder

Absolute position traceabilityeven when unpowered

Values can be set directly, without detouring via the PLC, for precise positioningoperations

Flexible installation thanks torotatable M12 connector withintegrated status LED

Bearing operating time measurement for efficientmaintenance planning

Resolution freely configurablefor fast set-up

Process communication in real time The new multiturn encoder, with a total resolution of 31 bits, offers abroad range of position and speed capacities. Thanks to the robust andbattery-free magnetic measurement technology, the sensor also detectsmovement even if the machine is deactivated. The digital input and outputallow for process communication in real time: The position sensors can signal end positions directly to the encoder – without any need for the PLCto interfere. This avoids time delays and mechanical displacements.

Always keeps your system in control for maintenance tailored toyour needsIn order to allow for requirement-oriented maintenance, the sensor alsoprovides information on temperature, switch-on and off activity, total operating hours and bearing operating time. In addition, the integratedspeed monitor permanently monitors the shaft speed, thus ensuring highplant uptime.

45

(11.2019)

Accessories


Stator coupling for RO design Stainless steel (301 / 1.4310) E60205

Fastening clamp E60041

Bellows coupling with adjusting screws,Ø 6 mm / 10 mm E60215

Bellows coupling with adjusting screws,Ø 10 mm / 10 mm E60216

Reducing bush for designs RO3, ROP 15...10 mm E60211



Flange ProtectionResolution[resolution / revolution]

Orderno.

Solid shaft

clamp IP 6515 / 16 bits RMV30010

Connection

M12, 5-pole

synchro IP 6515 / 16 bits RMU3006 M12, 5-pole

Shaft Ø

[mm]

58

58

Hollow shaft with 2 integrated stator couplings

direct IP 6515 / 16 bits RMO30015 M12, 5-pole58

universal IP 6515 / 16 bits RMB3006 M12, 5-pole36.5

direct IP 6515 / 16 bits RMA30012 M12, 5-pole36.5

Housing Ø

[mm]

Switching frequency [kHz] 1000



LR DEVICE (supplied on USB flash drive)software for online and offline parametersetting of IO-Link sensors and actuators

QA0011


E30390

Socket, M12, shielded,5 m, orange, PVC cable, 5-pole EVT406

Socket, M12, shielded,2 m, orange, PVC cable, 5-pole EVT405

IO-Link masterProfinet 4-port AL1100

IO-Link masterEtherNet/IP 4-port AL1120

COM3 (230.4 kBaud)1.1

2.3 msOperating hours and

shaft movement counter;Switch-on counter;

Internal temperature

Communication interfaceIO-Link deviceType of transmissionIO-Link revisionInterface cycle timeIO-Link functions (acyclical)

AluminiumStainless steel (444 / 1.4521)

High-grade stainless steel (320S17 / 1.4571)

Stainless steel (316 S 13 / 1.4401)

Flange HousingMaterials Shaft Plug


The target object is detected via a position sensor, andthe end position is transmitted in real time via the directinput on the encoder. This allows for the encoder to beset to a predefined value (e.g. zero) for precise targetobject measurement without encountering any timedelays and resulting mechanical displacements causedby a detour via the PLC. Subsequent tasks such as sawing or other machining processes can be triggered.Cabling costs and wiring complexity are reduced.

IO-Link

•

•

•

•

•


IO-Link

Installation

EVC847Y splitter,adapter cable for RMx300, trigger sensor, 0.4 m PUR cable

46


Precise inclinationmeasurement in dynamic applications

Inclination sensors

Inclination sensors with 1 and 2axes and 6 degrees of freedom

Fast response time and high signal quality thanks to innova-tive sensor fusion algorithm

The raw data of the accelera-tion and gyro sensor provideextended functionality

High protection rating IP 68 / IP 69K for use under extreme conditions

Noise-immune inclination measurementThe dynamic inclination sensors of the JD series set new standards with regard to signal quality and response characteristics. They use a 3D gyrosensor as well as a 3D acceleration sensor. A 6-axes IMU (Inertial Measurement Unit) with intelligent sensor fusion filters determines the precise inclination values on this basis. Interference,as may for example occur in mobile applications due to vibrations, impactor starting and braking behaviour, do not falsify the measured values.

Flexible interfaceThe inclination sensor features a CANopen interface for the transmission of the measured values and for parameter setting. If required, an integratedterminating resistor can be activated via software.

47

(04.2019)

Dimensions

Switched-mode power supply,24 V DC; 10 A DN4013

Plug-in power supply,connection cable with connector E30080

Accessories


Type Measurementaxes

Angular range Precision

static

Orderno.

Inclination sensors with 1 or 2 axes

2 (X/Y) ± 90° 0.3° JD2110

2 (X/Y) ± 90° 0.3° JD2120

1 (Z) 0...360° 0.3° JD1111

1 (Z) 0...360° 0.3°

Precision

dynamic

0.5°

0.5°

0.5°

0.5° JD1121

Connection

1 x M12, 5-pole (female)

1 x M12, 5-pole (female),1x M12, 5-pole (male)

1 x M12, 5-pole (female)

1 x M12, 5-pole (female),1x M12, 5-pole (male)




Socket, M12, 5 poles2 m, black, PUR cable EVM036

Socket, M12, 5 poles2 m, black, PUR cable EVM039

Wirable socket, M12 connector E11511

Wirable socket, M12 connector E11512Wiring diagram

4

2 1

3

5

3

1 2

4

5

M12 connector CAN-In1: CAN_GND2: Supply voltage 24 V DC (+UB)3: GND4: CAN_H H bus cable5: CAN_L L bus cable

M12 socket CAN-Out1: CAN_GND2: Supply voltage 24 V DC (+UB)3: GND4: CAN_H H bus cable5: CAN_L L bus cable

115,7 59

27

6,468

49

83

68

49

83

M1

2 x

1

M1

2 x

1

44

JD2120, JD1121

105,3 59

27

6,468

49

83

68

49

83

M1

2 x

1

44

JD2110, JD1111

48

Industrial imaging

3D volume controlfor segmented containers

3D sensors

Reduced waste and downtime

Independent of soiling, colourand coating

Intuitive teaching and selectionof different shapes, sets and formats

Easy step-by-step parametersetting

Empty state and overfill can be detected separately

Quality control independent of extraneous light

Advantages of 3D volume control The system is used to check the homogeneous filling of containers with viscous media, such as dough or pastes. An example is the detection ofdouble dough. Automated bread production is prone to errors during thesimultaneous filling of several baking tins (tin sets). Tins that remain unfilledcompromise efficiency. Overfilled tins on the other hand lead to reducedquality and increased soiling of the installation and may even elevate therisk of fire.

Versatile useThe application is an optimum choice for many different manufacturingprocesses. It can be used in food processing (production of bread, cheese,pasta and meat products), but also for the manufacture of consumer goodsbased on rubber, creams or waxes. The 3D volume control helps to reducewaste and downtime and to save costs.

49

(04.2019)

Technical data volume control

Operating distance [m] 0.3...5

Max. handling unit size 64 objects

Sampling rate / [Hz]switching frequencyThe image repetition frequency is reduced by using the position trackingfunction

10

Minimum size of objects [mm]Object speed: 0...0.2 m/sObject speed: > 0.2 m/s

2545



Operating voltage [V DC] 20.4...28.8

Current consumption [mA]

< 2400 peak current pulsed;

typ. mean value 420

Current rating [mA](per switching output) 100

Real chip resolution 25,000 / 100,000

Resulting resolution 176 x 132 pixels

Function display LED 2 x yellow,2 x green

Illumination 850 nm,infrared



Overload protection •

Immunity to extraneous light [klx]

8 (up to 100 klx possible

with reduced measuring accuracy and

repeatability)

Trigger

external; 24 V PNP/NPN according to

IEC 61131-2 type 3

Switching inputs

2 (configurable), 24 V PNP/NPNaccording to

IEC 61131-2 type 3

Switching outputsdigital

3 (configurable), 24 V PNP/NPN, according to IEC 61131-2

Switching outputsanalogue

1 (can be configured as

current output 4...20 mAor voltage

output 0...10 V)

Parameter setting interface Ethernet 10 Base-T /100 Base-TX

Parameter setting options via PC / notebook

Dimensions (H, W, D) [mm] 72 x 67.1 x 95

Type of sensor Materialfront pane / LED window

Angle of aperture

[°]

Protection rating / protection class

Orderno.

PMD 3D sensors · Type O3D · M12 connector · Housing material: Aluminium

PMD 3D ToF chip Gorilla glass / polyamide 40 x 30IP 65, IP 67 / III O3D300

Max.field of view size

[m]

2.61 x 3.47

PMD 3D ToF chip Gorilla glass / polyamide 60 x 45IP 65, IP 67 / III O3D3023.75 x 5.00

PMD 3D ToF chip Gorilla glass / polyamide 70 x 51IP 65, IP 67 / III 4.00 x 5.50 O3D304

PMD 3D sensors · Type O3D · M12 connector · Housing material: Stainless steel

PMD 3D ToF chip PMMA / polyamide 40 x 30IP 65, IP 67, IP 69K / III O3D3102.61 x 3.47


PMD 3D ToF chip PMMA / polyamide 70 x 51IP 65, IP 67, IP 69K / III 4.00 x 5.50 O3D314

Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45 E11898

Ethernet, jumper cable,2 m, PVC cable, M12 / M12 E21138

Socket, M12,2 m black, PUR cable, 8-pole E11950




Mounting set for O3D E3D301

Accessories

Dissipators E3D302

Double cooling element E3D304

Heat conductor E3D303

50

Industrial imaging

3D sensors for flexible automation of robot grippers

3D sensors

Position indication of stationary or moving objects

Various shapes can be detected

Several object positions can beread simultaneously

For industrial robots and lightweight collaborative robots such as UR

Suitable for hydraulic, pneumatic and electrical grippers

Gripper navigationThe 3D sensor detects the object position, even when objects are moving,and transmits it to the robot control. The system can detect rectangular,round and irregular shapes and transmit not only the position of their centre of gravity, but also their number and dimensions to the controller. Typicalobjects are cardboard packages, buckets, kegs, cans, bags or luggage. Automated gripper systems increase productivity, as they are able to quicklyand evenly carry out monotonous manufacturing steps.

Plugin for easy integration into UR systemsThe newly developed software plugin “URCap” allows direct communication between the sensor and the controller of lightweight robots from UniversalRobots (UR). The special benefit is its simple usability: The user can conveniently set parameters via the UR operator terminal thanks to consistent software integration.

51

(11.2018)



Operating voltage [V DC] 20.4...28.8

Current consumption [mA]

< 2400 peak current pulsed;

typ. mean value 420

Current rating [mA](per switching output) 100

Real chip resolution 25,000 / 100,000

Resulting resolution 176 x 132 pixels

Function display LED 2 x yellow,2 x green

Illumination 850 nm,infrared



Overload protection •

Technical data gripper systems

Operating distance [m] 0.2...6

Object types any

Min. object size [mm]20 x 20 x 20 (dependingon the operating distanceand the object reflectivity)

Typical accuracy [mm]object position

± 10 (rectangular objects)

Typical accuracy [°]for angle of rotation

± 1(rectangular objects)

Sampling rate / switching frequency [Hz] 2 (for one object to be measured)

Maximum number of objects 20

Object speed [m/s] < 0.2

Immunity to extraneous light [klx]

8 (up to 100 klx possible

with reduced measuring accuracy and

repeatability)

Trigger

external; 24 V PNP/NPN according to

IEC 61131-2 type 3

Switching inputs

2 (configurable), 24 V PNP/NPNaccording to

IEC 61131-2 type 3

Switching outputsdigital

3 (configurable), 24 V PNP/NPN, according to IEC 61131-2

Switching outputsanalogue

1 (can be configured as

current output 4...20 mAor voltage

output 0...10 V)

Parameter setting interface Ethernet 10 Base-T /100 Base-TX

Parameter setting options via PC / notebook

Dimensions (H, W, D) [mm] 72 x 67.1 x 95

Type of sensor Materialfront pane / LED window

Angle of aperture

[°]

Protection rating / protection class

Orderno.

PMD 3D sensors · Type O3D · M12 connector · Housing material: Aluminium

PMD 3D ToF chip Gorilla glass / polyamide 40 x 30IP 65, IP 67 / III O3D300

Max.field of view size

[m]

2.61 x 3.47

PMD 3D ToF chip Gorilla glass / polyamide 60 x 45IP 65, IP 67 / III O3D3023.75 x 5.00

PMD 3D ToF chip Gorilla glass / polyamide 70 x 51IP 65, IP 67 / III 4.00 x 5.50 O3D304

PMD 3D sensors · Type O3D · M12 connector · Housing material: Stainless steel



PMD 3D ToF chip PMMA / polyamide 70 x 51IP 65, IP 67, IP 69K / III 4.00 x 5.50 O3D314

Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45 E11898

Ethernet, jumper cable,2 m, PVC cable, M12 / M12 E21138

Socket, M12,2 m black, PUR cable, 8-pole E11950




Mounting set for O3D E3D301

Accessories

Dissipators E3D302

Double cooling element E3D304

Heat conductor E3D303

52

Safety technology

All in one unit: light grid with integrated muting unitSafety light grids

Easy connection of the mutingsensors directly to the safetylight grid

Muting arms with pre-mountedsensors for rapid set-up

Parallel or crossbeam mutingversion for detection of variableobject sizes

Integrated status light

User-friendly configuration viahardware wiring

Safety light grid with integrated muting functionThe new generation of light grids allows for the muting mode without anexternal junction box or a muting relay being required as they are alreadyintegrated into the receiving element. The supported muting versions are available as either crossbeam or parallelmuting. Both versions allow transported material to be safely passed in orout, via the protected area. A status light, integrated into the receiver, allows for indication of the operating status. The muting arms can easily be directly installed on the light grid and are available in two versions: either as muting arms with multi-beam sensors, similar to a miniature light grid,or as pre-mounted mounting set with single-beam sensors. No complex installation and adjustments are necessary anymore. In conclusion, a complete package for increased safety, configured for yourapplication, quick and easy to mount.

53

(04.2019)


Protected area width 0...4 m / 3...12 m

OY511S2 510

Number of beams

Orderno.

Protected area height

[mm]

OY512S3 810

OY513S4 910

Connection transmitter receiver

M12, 5-poleM12, 12-pole


IP 65 / IP 67III

Safety categoryIEC 61496-1: 2012 / IEC 61496-2: 2013IEC 62061: 2005/A2: 2015EN ISO 13849-1: 2015IEC 61508: 2010

Type 4SILCL 3

Category 4, PLeSIL 3

Max. connection length [m] 100

Operating voltage [V DC] 19.2...28.8 (SELV)


Current consumption transmitter [mA] receiver [mA]

4284

Outputs (OSSDs) 2 x PNP


Accessories


Safety relay with potential-free output contacts G1501S

Safety relay with semiconductor outputs G1503S

Safety relay

5 m, 12-pole E12502

10 m, 12-pole E12503

15 m, 12-pole E12504

Connection technology, receiver connection cable

5 m, 5-pole EVC071

10 m, 5-pole EVC072

15 m, 5-pole EVC197

Connection technology, transmitter connection cable

programmable AS-i safety monitor AC041S

AS-i safety monitor


Crossbeam muting with 2 through-beam sensors EY5010

Crossbeam muting with 2 crossbeammulti-beam light barriers EY5020

Sequential muting with 4 parallel retro-reflective sensors EY5011

Sequential muting with 4 parallel multi-beam light barriers EY5021

Muting arm sets

2-beam unit (510 mm), 1 pcs. EY5050



Base, suitable for floor mounting with vibration damping EY2005

Bases


Products

Type

T muting for goods to be passed in or out

2 photoelectric sensors positioned crosswise Both sensors must be interrupted simultaneously. Thegoods should therefore have an appropriate width andbe positioned in the centre.

4 photoelectric sensors positioned in parallelThe sensors must be interrupted according to a predeter-mined sequence. The goods should be of a sufficientlength to ensure that all 4 sensors are temporarily inter-rupted. Their width and position do not matter.

54

Process sensors

First G 1/2 pressuresensor with hygienic approval for small pipesPressure sensors

Ideal solution for hygienic production plantsThe new PM15 pressure sensor has a unique flush sealing concept. Thisconcept allows hygienic integration of small ceramic-capacitive measuringcells in small pipes, for example, in dosing and filling systems, which wasnot possible before. Thanks to the G 1/2 thread, it can be installed withoutrequiring expensive adapters. Flush fitting makes it possible to use viscousmedia and guarantees optimum results for CIP processes. For each sensor, a factory certificate is available for free download.

Maintenance-free and robustOn the process side, the sensor is maintenance-free because it has no elastomer seal. The flush and robust ceramic measuring cell is resistant topressure and vacuum shocks and to impact by abrasive substances. Thesensor is resistant to medium temperatures of up to 150 °C (max. 1h).

Maintenance-free PEEK sealingconcept for G 1/2 fitting

A robust, tried-and-tested ceramic measuring cell free frompressure transducer liquids

Approved to industry-wide hygienic standards

Integrated temperature measure-ment removes need for multipleinstruments

Digital communication withoutA/D or EMC losses

55

(09.2019)

Accessories




Medium temperature [°C] -25...125 (150 max. 1h)

Materials in contact with the medium

Ceramics (99.9 %, PTFE, stainless steel

(1.4435 / 316L)

Protection rating IP 67 / IP 68 / IP 69K

Communication interfaceIO-Link 1.1

COM2 slave;38.4 kbaud

Temperature monitoring(Via IO-Link)Accuracy [K]Dynamic response T05 / T09 [s]

± 2.5< 10 / < 25

Zero point teach button, stainless steel (1.4404 / 316L); PA; FFKM;PBT

E30425

Factory settingMeasuring range

[bar]

Measuringrange Relativepressure [bar]

Pressurerating[bar]

Orderno.

G 1/2 sealing cone, 4...20 mA, IO-Link

0...40 PM1543

0...10 PM1504

0...2.5 PM1506

Pressure monitoringAccuracy / deviation(in % of the span)Deviation of the characteristics [%](DIN EN 61298-2)Step response time [ms]Analogue output

Dimensions

Example PM1504

-1...40

-1...10

-0.124...2.5

200

75

30

Welding adapter D29; pressure resistance50 bar; stainless steel (1.4435 / 316L) E43310

T-piece; pressure resistance 40 bar; stainless steel (1.4404 / 316L) E43316


QA0011


E30390

Socket, M12, 4 poles5 m, grey, MPPE cable EVF001




< ± 0.5

30 (2L) / 7 (3L)

For further technical details, please visit: inifm.com

Installation

IO-Link


16

,7

13,3

G 1/2

13

2

27

34

,5

24

,7

94

,830,2

M12 x 1

26,8

1) FKM sealing ring (for sealing between housing and process connection – not pressure resistant) / removable

2) Pre-mounted PEEK sealing ring (removable) / metal sealing area3) Slot for sealing ring DIN 3869-21

56

Process sensors

Small transmitterwith integrated DINvalve plug

Pressure sensors

Fast and easy exchangeDespite numerous alternatives valve plugs are still used for the connectionof sensors in many plants. ifm’s PT50xx series now also includes compactpressure sensors with an integrated valve plug. This makes it easy to integrate the sensors into existing plants and to use the existing wiring, which savestime and money.

Tried-and-tested technology and high IP protection ratingThe PT50xx is based on the PT5 family which is perfectly tried and tested on the market. It features a robust thin-film measuring cell without a sealing ring in compact design with 19 mm across flats. With a suitable socket (e.g. E30447) the valve plug used here reaches IP 67 protection rating. Incontrast to the IP 65 sensors with valve plug which are common on themarket the operational reliability is higher.

Robust welded stainless steel housing with high IP 67protection rating

Measurement accuracy < ±0.5 %, repeatability < ±0.05 %

Extremely fast response: step response time of only 2 ms

Compact design (SW19) withprocess connection

57

(11.2019)

Accessories

Operating voltage [V DC] 8.0...36




FKM, high-grade stainless steel

(17-4 PH/1.4542)

Step response time [ms] 2


Medium temperature [°C] -40...125

Accuracy / deviation(in % of the span)Linearity errorLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficient (TEMPCO) inthe temperature range -40...125 °C (in % of the span per 10 K)TEMPCO of zero + span



Socket, valve plug DIN 43650 A, IP 67 E30447

Socket, valve plug DIN 43650 A, IP65 E10058

Dimensions

28,5

19

12

19

G¼

48 5

9

71

1

example

1) Sealing

< ± 0.5< ± 0.1 (BFSL) / < ± 0.2 (LS)

< ± 0.2< ± 0.05< ± 0.1

< ± 0.1 (0...80 °C)< ± 0.2 (-40...0 °C;

80...125 °C)


Adapter PX M16 – G 1/4 male E30460

Adapter PX M16 – R 1/4 E30461

Adapter PX M16 – 1/4 NPT E30462

Adapter G 1/4 female – taper seal L8 E30463

Adapter G 1/4 female – taper seal S8 E30464

Adapter G 1/4 – G 1/2, stainless steel (320S17) E30135


Measuring rangerelative pressure

[bar]

Poverloadmax.[bar]

Pburstmin.[bar]

Orderno.

Output function 4…20 mA

0...600 2500 PT5060

0...400 1700 PT5000

0...250 1200 PT5001

0...160 1100 PT5012

1500

1000

625

400

0...100 1000 PT5002

0...60 900 PT5023

0...40 800 PT5043

0...25 600 PT5003

250

150

100

65

0...16 450 PT5014

0...10 300 PT5004

0...6 200 PT5015

40

25

15

58

Process sensors

New pressure sensorswith robust pressuremeasuring cell forhomogenisersPressure sensors

Highest functionalityThe pressure sensors for homogenisers have been updated and now feature IO-Link, switching output, scalable analogue output, an additional pressurerange and better performance in addition to the new housing. They alsofeature setting via 3 push-buttons, 2-colour display as well as clearly visibleswitch point LEDs. In homogenisers you can often find very high pressurepeaks which can damage the pressure sensors. The new sensors are equipped with extremely robust diaphragm seals and have been tested successfully at1.2 times the nominal pressure and 60 million cycles.

Process connections especiallyfor homogenisers

Latest diaphragm seal technology

High pressure resistance andhigh bursting pressure

Measuring range of 250, 400and 600 bar

Compact design for limitedspace

59

(04.2019)

M1

2x

1

34

3

2

1

30

21

62

15

1

40

49,4

31

37,5

34

26

4

10

11

Accessories





high-grade stainless steel (1.4435)

Step response time [ms] 3


Medium temperature [°C] 5...90 (<1h: 145)

Ambient temperature [°C] 5...80


Accuracy / deviation(in % of the span)Linearity errorLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficient (TEMPCO) inthe temperature range -40...90 °C (in % of the span per 10 K)TEMPCO of zeroTEMPCO of the span



Socket, M12, 2 m, grey, MPPE cable EVF067



Dimensions

PY9060, PY9001

< ± 1.0< ± 0.4< ± 0.1< ± 0.1< ± 0.05

< ± 0.2< ± 0.2


Protective cover E30420

Tag clip E30422


Measuring rangerelative pressure

[bar]

Poverloadmax.[bar]

Pburstmin.[bar]

Orderno.

0...600 1200 PY9060

0...400 1000 PY9070

0...250 1000 PY9001

800

600

500

4

L

L+

2

1

3Out 1Out 2

4:2:

4

L

L+

2

1

3Out 1Out 2

4:2:

4

1

3

2

L+

LOut 1Out 2

4:2:

2

1

3

4

L+

LOut 1Out 2

4:2:

Wiring diagram

1) LEDs (display unit / switching status)2) 4-digit alphanumeric display / alternating indication

(red and green)3) programming button4) upper part of the housing can be rotated by 345°

34

19

7

10

7

2

1

3

4

75

95

60,5

43

17,5

30

28

12

,5 20

23,5

33,5

48

10

94

0

49,4

M1

2x

1

21

PY9070

60

Process sensors

4 in 1: flow meter determines the consumption of fourindustrial gasesFlow sensors / flow meters

”All-in-one sensor“ reduces costsThe new flow meter of the SD series detects four important industrialgases: argon, carbon dioxide, nitrogen and air. This makes it the idealchoice for bottling and packaging machines in the food industry as well asfor welding, cutting or soldering processes in which protective gases areused. Besides the current flow, the sensor also detects temperature, pres-sure and the total volumetric flow quantity. The values can be read on thecolour display and are available as digital data via IO-Link.

User-friendly handling via IO-LinkVia IO-Link, the sensor offers various useful features that simplify the handling: In the simulation mode, customised display and switch point settings can be checked before set-up and by means of the flash mode, the user can visually determine the exact position of the triggered sensor.

High versatility reduces sensorvariety and stock-keeping

Precise measured data enablesefficient energy management

Different process values beingindicated simultaneously removes the need for multiple instruments

Simulation mode simplifies set-up and handling

61

(11.2019)

FlowMeasuring range [Nm3/h]Accuracy [%]Repeatability [%]Response time [s]

0.05...225± (2.0 MV + 0.5 VMR)(0.8 MV + 0.2 VMR)

0.1

TemperatureMeasuring range [°C]Accuracy [K]Response time T09 [s]

-10...60± 0.50.5

PressureMeasuring range [bar]Linearity error [%]Repeatability [%]Response time [s]

-1...16< ± 0.5 (BFSL)

± 0.20.05

Output signalswitching output, analogue output,

pulse output, IO-Link (configurable)

Common technical dataType SD


Measuringrange

[Nm3/h]

Medium Process connection

Orderno.

0.05...15 G 1/4 (DN8) SD5600Argon (Ar), nitrogen (N2),

carbon dioxide (CO2), air

0.25...75 R 1/2 (DN15) SD6600

0.8...225 R 1 (DN25) SD8600

Assure quality, reduce costsThanks to the flow meter, the user can keep an eye on the precise consumption of expensive industrialgases. Very small quantities are detected as reliably as large flows. The high measuring accuracy ensuresproduct and process quality wherever the precise dosing of gases is important. While excessive consumption unnecessarily increasescosts, too low a supply will compromise the final quality of the product.

The basis for a comprehensive energy manage-ment according to DIN EN ISO 50001The EU directive on energy efficiency DIN EN ISO 50001requires companies to keep records on measurementequipment calibration to ensure correctness and repeatability of the measured data. Combining the new SD compressed air meter with regular DAkkS calibrations provides the optimum basis for a reliableenergy management system.

High versatility reduces sensor variety and stock-keepingThe integration of four gas characteristics, high measurement dynamics as well as several measuringparameters in just one sensor significantly reduceshardware costs. Being suitable for a wide range of deployment scenarios, the SD reduces sensor varietyand stock-keeping. As the sensor also detects pressure,temperature and the total volumetric flow quantity ofthe medium, fewer additional sensors including wiringand input cards are required – this reduces installationand maintenance costs.

ISO calibration, only for air(6 calibration points)

ZC0020

DAkkS calibration, only for air(6 calibration points)

ZC0075

Calibration certificate for flow sensors (SD)*

* Applies to the specified article(s) and must be requested when ordering the sensor. Subsequent orders are only possibleif the device is returned.

Four gas characteristics and four measuring parameters(current and total volumetric flow quantity, pressure,temperature) turn the SD into an all-in-one solution.

62

Process sensors

Thermal compressed air meter of the highest level


Exact allocation of energy costsdue to precise consumptionmeasurement

Improvement of energy effi-ciency via leakage monitoring

The basis for a comprehensiveenergy management system according to DIN EN ISO 50001

Pressure monitoring thanks tothe integrated pressure sensor

Different process values being indicated simultaneouslyremoves need for multiple instruments

”All-in-one sensor“ reduces costsThis new thermal compressed air meter for compressed air in industrial usedistinguishes itself as a real all-rounder. It does not only have an integratedtemperature sensor but it also features a pressure sensor, allowing the userto read four process values at once (volumetric flow, pressure, temperature,totaliser = total quantity meter) and optimise the production.

Compressed air monitoring at a glance Integration of the SD compressed air meter into the maintenance unit ofexisting or new installations provides additional advantages. Now the process values of compressed air in industrial use can be effectively monitored incommon compressed-air networks via the integrated TFT display, which allows for selection between four different and individually adjustable graphic layouts. The process values can also be transmitted via IO-Link.

63

(04.2019)

FlowMeasuring range [m3/h]Accuracy [%]Repeatability [%]Response time [s]

0.05...700± (2.0 MV + 0.5 VMR)(0.8 MV + 0.2 VMR)

0.1

TemperatureMeasuring range [°C]Accuracy [K]Response time T09 [s]

-10...60± 0.50.5

PressureMeasuring range [bar]Deviation of the characteristics [%]Repeatability [%]Response time [s]

-1...16< ± 0.5 (BFSL)

± 0.20.05

Output signal

switching output, analogue output,

pulse output, IO-Link (configurable)

Common technical dataType SD

Leakage monitoring

Loss o

f air in [m

3 / h

]

Leakage diameter [Ø]6 bar

1 mm

4.3 5

3 mm 5 mm0

50

100

150

200

250

74.9

111.2

210.6

40

12 bar


Measuring range

[Nm3/h]

Medium Processconnection

Orderno.

SD5500

SD6500

SD8500

The SD’s precise flow monitoring allows for leakage detection and energy cost savings. In addition, theunit’s high repeatability enables exact allocation of thecosts of compressed air to the respective productionline as well as optimised product cost calculation.

The basis for a comprehensive energy managementsystem according to DIN EN ISO 50001Following the EU directive on energy efficiency DIN EN ISO 50001, all Member States have undertakento achieve energy savings. The requirement for obtaining energy tax reductions is the implementation of an energy management system. The standard requires records on measurement equipment calibration to ensure correctness and repeatability of the measured data.Combining the new SD compressed air meter with regular DAkkS calibrations provides the optimum basisfor a reliable energy management system.

Added value of pressure measurement

Waste of energy Productivity decrease

Air c

on

su

mp

tio

n [%

]

Pressure [bar]

8 7 6.3 6 5 4

20

40

60

80

100

120

140

0

op

tim

um

Efficient monitoring of the operating pressure

Reduction of installation, maintenance and hardware costsIntegration of several measuring parameters in just onesensor does not only save considerable hardware costs(pressure sensor, temperature sensor, wiring and inputcards) but also installation and maintenance costs.

For further interesting information go to: ifm.com/gb/compressed-air-meter

Improvement of energy efficiency due to the integrated leakage monitoring in the installation

Thanks to the integrated pressure measurement, boththe pressure drop on the polluted filter systems and thecompressed air system’s general operating pressure canbe optimally monitored which is quite important because if the installation comprises actuators that are operatedat 5 bar instead of the ideal 6.3 bar, load speed is already reduced by 25%, with productivity decreasing. On the other hand, an excessive operating pressure does not increase the performance but generates increasedconsumption of compressed air and increased wear ofthe unit.

ISO calibration(6 calibration points) ZC0020

DAkkS calibration (6 calibration points) ZC0075

Calibration certificate for flow sensors (SD)*

* Applies to the specified article(s) and must be requested when ordering the sensor. Subsequent orders are only possible if the device is returned.

0.05...15 G 1/4 (DN8)Air

0.25...75 R 1/2 (DN15)Air

0.8...225 R 1 (DN25)Air

1.4...410 R 1 1/2 (DN40) SD9500Air

2.5...700 R 2 (DN50) SD2500Air

64

Process sensors

Exceeding limits: the best flow meterin its class


High accuracy for constant process reliability

New measuring pipe design reduces pressure losses

Optimised design allows parallel installation in standardsplitter boxes and the omissionof inlet and outlet pipe lengths

Ideal for high process tempera-tures of up to 90 °C

Reduction of set-up and hardware costs thanks to IO-Link

Precise monitoring of processesThanks to its optimised measuring pipe, the new magnetic-inductive flowmeter of the SM series now covers measuring ranges of up to 150 l/min.Besides the flow, the temperature and the total quantity are measured. High temperature resistance despite compact dimensionsThe high temperature resistance of up 90 °C allows operation in difficultapplications such as ovens, where the cooling water reaches very high temperatures.Quick set-up and easy handlingThe TFT display shows several process values simultaneously, the two separate switch point LEDs and the optional colour change provide an ideal overview. In combination with the intuitive operation via 3 buttons,the self-explanatory menu items considerably reduce the set-up time of the sensor.

65

(11.2019)

FlowAccuracy [%]Repeatability [%]Medium temperature [°C]Minimum conductivity [μS/cm]

± (0.8 MV + 0.2 VMR)± 0.2

-20...90≥ 20

TemperatureMeasuring range [°C]Response time [s]

-20...90± 0.5

Pressure resistance [bar] 16

OUT1

Output function

OUT2

frequency output (V/T), switching output (V/T),

pulse output (V), IO-Link

switching output (V/T),analogue output 4...20 mA (V/T/p)

Common technical dataType SM


Measuringrange[l/min]

Sealingmaterial

Processconnection

Orderno.

0.05...35 G 1/2 SM6020FKM

0.1...75 G 3/4 SM7020FKM

0.2...150 G 1 SM8020FKM

0.05...35 G 1/2 SM6120EPDM

0.1...75 G 3/4 SM7120EPDM

0.2...150 G 1 SM8120EPDM

Application examples

Injection moulding machineThe cooling water quantity and the temperature arekey factors when it comes to the quality of the finalproduct. Clogging must be detected without delay. Thisis ensured by the SM flow sensor.

Hardening systemThe cooling curves of workpieces must be adhered toduring hardening processes. This is done by applying a defined quantity of cooling water to the previouslyheated workpiece. The SM detects potential clogging,ensuring a continuously high product quality.

Machine toolsPermanent cooling water supply ensures consistentquality and extends the lifetime of the tool. Swarf canclog cooling water pipes. The SM detects this in timeand prevents overheating of the tools.

Oven constructionLack of cooling water can lead to dangerous excessivetemperatures in the oven. The SM monitors the coolingwater quantity and temperature up to 90 °C. Expensivedowntime due to excess temperature is a thing of thepast.

Advantages and customer benefits

Process reliability and energy monitoringThe overheating of tools, welding guns or ovens leads to increased wear and eventually to productiondowntime. Continuous monitoring of the water coolingensures the process reliability of applications requiringintensive cooling. For this, the SM type flow meter features high accuracy and integrated temperaturemeasurement. In combination with the total quantitymeter (totaliser function) it is also possible to implement reliable energy monitoring.

Pump output can be reduced thanks to the mini-misation of pressure lossThe optimised design of the measuring pipe with an increased internal diameter reduces pressure drops. Advantage: Pump outputs can be reduced. This savesenergy costs.

Reduction of set-up and hardware costs thanks toIO-LinkSeveral measuring parameters (flow, temperature, totalquantity) can be evaluated in the controller via only oneinput. Measuring points, wiring and PLC input cards arereduced, which saves costs.The integrated simulation function simplifies the set-up.The sensors can be integrated into the controller andbe checked without the plant being in operation.

To separately monitor individual cooling lines, severalflow meters are used simultaneously. Their slim designfeaturing an ideal installation position and a connectorposition optimised for practical use renders complex piping and the displacement of sensors unnecessary.This allows use in standard water distributors with aninternal diameter of 50 mm. Another characteristic: No inlet and outlet pipe lengthsupstream and downstream of the sensor are required.This enables maximum flexibility for the layout and installation of the plant.

Slim design optimised for standard splitter boxes

66

Process sensors

Mechatronic flowsensors – especiallyfor oils


Specifically adjusted to oil foroptimum measurement results

Volumetric flow quantities up to200 l/min

Integrated temperature measurement and compensation

Pressure resistance up to 100 bar

No inlet and outlet pipe lengthsrequired

Measured value transfer without conversion losses andeasy setting via IO-Link

Multiple applicationsDifferent media require different sensor characteristics. With the new mechatronic flow sensor, designed especially for oils, ifm provides the perfect combination of accuracy, speed and adaptability to the application.This also increases economic efficiency.

High performanceDue to a complex adjustment carried out during production and the use ofoil-specific mechanical parts, the new sensor does not only provide precisemeasured values for the selected oil curve. It is also distinguished by an integrated temperature compensation. ifm also offers individually designedspecial units for particular oil viscosities.

67

(11.2018)

Output 2

switching output, analogue output

4...20 mA flow / temperature

Accessories


Mounting plate for mechatronic flowsensors EM0012

Label tag,PA E30422

Protective cover,PP E30420



E30390





Accuracy flow measurement ± 5 % of the final value*

Accuracy temperature measurement 3 K (25 °C; Q > 1 l/min)

Medium temperature [°C] up to 100

Output 1

IO-Link, switching output, frequency output

flow / temperature



IP 65 / IP 67, III

Installation


* Q > 1 l/min; 20...70 °C medium temperature

Further viscosities and flow ranges on request!

Max. flow in l/min

Process connection and pressure rating

ISO VG – 10 cSt

ISO VG – 46 cSt

–

ISO VG – 32 cSt –

100 200

–

SB1246

–

100

SB2246

–

–

5015

–

SB1234

–

50

SB2234

SB1233

SB9233

25

SB2233

Order no. Order no. Order no.

G 1 1/2 – PN 63G 1 – PN 100G 3/4 – PN 100

SB1232

SB9232

15

SB2232

ISO VG – 68 cSt –

ISO VG – 150 cSt SB5256

SB1257

–

SB2257

SB3257

–

SB3246

–

SB3244

SB5244

–

–

SB3233

–

SB3232

–

–

–

50

–

–

–

–

–

–

–

SB5242

Hydraulic application

3 4

5

2 1

3

Sensors for installation on the power pack1) Level sensor + probe2) Level sensor for point level detection3) Mechatronic flow meter4) Pressure sensor5) Temperature sensor

SMARTOBSERVER

68

Calibration checktechnology: the temperature sensorthat checks itself

Immediate notification of deviations in accuracy

Improved quality assurance inbetween calibration intervals

Robust design for permanentlyprecise measurements even indemanding environments

Transparent sensor monitoring thanks to loggingof the diagnostic values

Simulation function simplifiesinstallation

Maximum reliability for temperature-sensitive processesThanks to the improved inline calibration process, the TCC achieves an accuracy of ± 0.2 K across the entire measuring range. This makes it perfectly suited for use in temperature-sensitive processes such as food,rubber or carbon processing. Besides, the TCC ensures a smooth processand a high product quality by permanently monitoring its own reliability. Ifthe sensor deviates from the individually defined tolerance values or in theevent of a sensor malfunction, it provides a corresponding signal via theclearly visible LED and the diagnostic output.

Robust design for long-time use Thanks to its fully welded and sealed housing and a new measuring probedesign, the TCC is permanently resistant to external influences such as moisture, thermal and mechanical shocks and vibrations.

Process sensors

Temperature sensors

69

(11.2019)

Permanent status checkingThanks to the calibration check technology, the TCCpermanently checks its own drift behaviour. The sensorcompares the temperature value to the simultaneouslymeasured reference value. If the deviation is outside the tolerance range, which can be set between 0.5 and3 K, the TCC provides an optical signal and sends amessage to the central controller via IO-Link and thediagnostic output. The same applies to cases of seriousmalfunctions.

Quality assurance thanks to event-related measuresParticularly in production processes where exact temperature values are decisive for the product quality, it is important that the measured values are absolutely precise. The TCC allows plant operators totake event-related measures in case of drifts – insteadof waiting for the next planned calibration interval. This reduces the risk of losing entire production batches due to faulty production temperatures.

Transparent sensor communicationVisual and digital indication: The TCC provides the current status in a simple and clear way. If the LED on the sensor is green, the unit operates reliably. Blueindicates a temperature deviation outside the tolerancerange. Red indicates a serious malfunction, such as a failure of the main measuring element.Besides, the TCC automatically stores all the data required for consistent documentation via IO-Link:installation date, operating hours, temperature histogram as well as logbooks on event messages (operating hours and event number) and on the calibration check status(operating hours, temperature value, drift value, limitand status).

Simulation mode: guaranteed reliability even before installationThe value from which the TCC provides a message canbe defined via software. In the simulation mode, theprocess temperature and the reference temperature,among others, can be freely selected to verify whetherthe sensor has been correctly integrated into the controller. This process simulation completes the highlevel of reliability offered by the TCC.

Installation depth [mm]

Process connection

G 1/2 sealing cone

2" clamp

1 – 1.5" clamp

Order no.

Ø 6 mm



high-grade stainless steel (1.4404 / 316L)



Output function [mA]Diagnostic output 4...20

Accuracy [K] ± 0.2

Measuring range [°C] -25...160

Response time T05 / T09 [s] 1,5 / 4



Protection rating,protection class

IP 68, IP 69K,III

Accessories



QA0011


E30390





Installation

IO-Link



–

–

450 550

–

–

–

250

–

TCC541

–

150100

–

TCC511

TCC811

50

TCC911

TCC501

–

30

–

TCC281

–

–

–

TCC201TCC261TCC241––

–

–

350

–

TCC291

TCC531

TCC831

TCC931

TCC231

Welding adapter for temperature sensors Ø 6 mm, stainless steel 1.4404 / 316L

E30407

70

Process sensors

Fast hygienic temperature transmitter up to 200 °CTemperature sensors

Also suitable for small nominal pipe diameters andconfined spaces

Very fast response time< 0,25 / < 1 s

Free 3-point factory certificateavailable online

Different hygienic process connections and probe diameters selectable

Different installation lengths up to 350 mm

Analogue and IO-LinkThe temperature transmitter has an analogue output with 4...20 mA. The parameters are set via the integrated IO-Link interface which can alsobe used as a communication interface.Precise and quickThe TA temperature sensors achieve a high accuracy. The user candownload the 3-point factory certificate for his sensor for free at factory-certificate.ifm.The innovation besides the maximum temperaturerange is the excellent response time. Therefore the sensor is suitable for all highly-precise and fast processes in hygienic environments.Transparent and flexibleAn LED clearly signals the readiness for operation. Compact design, integrated process connections, different probe lengths and diameters(Ø 3 mm, Ø 6 mm) enable easy and flexible installation.

71

(04.2019)


Installation length[mm]

Factory setting

[°C]

Orderno.

Process connection Clamp 3/4“

25

60

Process connection Clamp 1.5“

30

50

100

150


Protection rating,protection class


high-grade stainless steel(1.4404 /316L)



Output function [mA] 4...20

Accuracy [K] ± 0.3 + (± 0.1 % MS)

Measuring range [°C] -50...200



Accessories


TA2002

TA2012

TA2802

TA2812

TA2832

TA2842

Process connection G 1/2 with sealing cone

30

50

100

150

0...200

0...200

0...200

0...200

TA2502

TA2512

50 0...100 TA2517

50 -10...150 TA2511

TA2532

100 0...100 TA2537

100 -10...150 TA2531

TA2542

Process connection Ø 6 mm

50

100

150

0...200

0...200

0...200

TA2212

TA2232

TA2242

Process connection G 3/8 with coupling nut Ø 3 mm

83

83

83

0...200

0...200

0...200

0...200

0...200

0...200

0...200

0...100

-10...150

TA1322

TA1327

TA1321

Type


QA0011


E30390

150 0...100 TA2247

150 -10...150 TA2241

250 0...200 TA2262

350 0...200 TA2292

Process connection M12 x 1,5 with sealing cone

17

17

17

0...200

0...100

-10...150

TA1102

TA1107

TA1101

Installation length[mm]

Factory setting

[°C]

Orderno.

Probe diameter 3 mm

Type

Probe diameter 6 mm

IP 67, IP 68, IP 69K,III

Welding adapter for type TA11

M12 x 1.5 / Ø 19 mm, high-grade stainless steel (316L) E30151

M12 x 1,5 / Ø 19 mm, with leakage port,high-grade stainless steel (316L) E30152



IO-Link

E38505

E38515

E38425

E38395

E38825

E38795

G 1/2, installation length 20 mm

G 1/2, installation length 30 mm

Welding thermowell, ball

Welding thermowell, straight

Clamp 1.5", installation length 50 mm

Clamp 3/4", installation length 38 mm

Thermowells for type TA13

72

Conductivity sensorLDL100 for interfacedetection – a new approach

Reduce inaccuracies associatedwith a time-based cleaning process

Improve process performancewith flexible measurementpoints

Compact, high-quality sensordesign prevents failures andunplanned downtime

Simplify your installation andcommissioning processes

Loss-free signal transmission of measurement values

ApplicationsThe differentiation between media plays an important role, especially in thefood industry. Cleaning agents, rinsing water and food products located inprocess pipes have different conductivity values and can therefore be easilyand reliably detected.

BenefitsProduct validation is possible at all times. Quick and reliable differentiationbetween the media leads to a reduction in wasted product and rinsingwater.

HandlingThe ability to differentiate between products is an out-of-the-box solution.During installation it is not necessary to make adjustments to the sensor.Enhanced functions are available such as simulation.

Process sensors

Analytical sensors

73

(09.2019)

Process connection Insertion depth

[mm]

Order no.

Application: Media differentiation between product /rinsing water / cleaning agent

G 1/2 22 LDL100

Measurement range conductivity [μS/cm] 100...15,000

Measurement range [°C]medium temperature

-25...100; (< 1 h: 150)

Pressure rating [bar] 16

Accuracy conductivity 10 % MW ± 25 μS/cm

Repeatability conductivity 5 % MW ± 25 μS/cm

Further technical details


QA0011


E30390

Advantages of LDL at a glance:Much shorter commissioning time– No need for additional evaluation electronics– Simple wiring using M12Robust and compact design– The fully welded stainless steel housing prevents

water ingressAttractive offer– High availability and fast delivery times

Flexible adapter concept reduces / simplifies warehousing

Accessories


Mounting adapter

Mounting

O-ring 18.72 x 2.62; FKM, 5 pieces E43326

G 1/2 I – G 3/4 A E43302

G 1/2 I – G 1 A E43303

G 1/2 I – Clamp 1"-1.5" with leakage port E43311

G 1/2 I – Clamp 2"-1.5" with leakage port E43312

G 1/2 I – Clamp 1" E33401

G 1/2 I – Clamp 1" E33402

G 1/2 – Varivent Form N 1.5" (DN40-125); D = 68 E43307

G 1/2 – SMS DN25 E33430

G 1/2 – SMS DN50 E43344

G 1/2 – ASEPTOFLEX Vario E43458

G 1/2 – UPJ adaption (Ø 42mm) E43329

G 1/2 – M30X1.5 E43325

G 1/2 – process adapter pipe fitting 1.5"(DN40) E43305

G 1/2 – Varivent Form F 1" (DN25); D = 50 E43306

G 1/2 – D30 for tanks E43300

G 1/2 – D29 for pipes E43301

G 1/2 – D30 with leakage port for tanks E43309

G 1/2 – D45 with leakage port E43315

G 1/2 with leakage port for pipes E43310

G 1/2 – D45 collar E30056

G 1/2 – D35 ball E30055

G 1/2 – D50 long design for deeper insertion E43319

Accessories


Welding adapter

G 1/2 I – DN25 E43316

G 1/2 I – DN40 E43317

G 1/2 I – DN50 E43318

T-pieces

IO-Link

Materials1.4404

(stainless steel / 316L); PEEK; PEI; FKM




74

Process sensors

Conductivity sensorLDL200 for CIP monitoring – a newapproachAnalytical sensors

ApplicationsThe sensors are used in cleaning processes (CIP) in the food industry. Theydetect the concentration of cleaning agents, check the rinsing water for residues and for product validation.PotentialPrecise, fast and reliable measurements during the process help to improveplant availability and optimize cleaning cycles. Reduced amount of cleaning agents, lower energy consumption during rinsing and lower water consumption result in considerable cost savings.

Benefits when using ifmSimple order process, extremely short delivery times, user-friendly integration into the application – Are you now interested?

Reduce inaccuracies associatedwith a time-based cleaning process

Improve process performancewith flexible measurementpoints

Compact, high-quality sensordesign prevents failures andunplanned downtime

Simplify your installation andcommissioning processes

Loss-free signal transmission of measurement values

75

(09.2019)

Advantages of LDL at a glance:Much shorter commissioning time– No need for additional evaluation electronics– Simple wiring using M12Robust and compact design– The fully welded stainless steel housing prevents

water ingressAttractive offer– High availability and fast delivery times– Flexible adapter concept reduces / simplifies

warehousing

Accessories


Process adapter Varivent

G 1 external thread, Aseptoflex Vario –Varivent Form N, DN40...DN150, D = 68 E33222

G 1 external thread, Aseptoflex Vario –Varivent Form N, DN40...DN150, D = 68 E33229

G 1 external thread, Aseptoflex Vario –Varivent Form F, DN25, D = 50 E33221

G 1 external thread, Aseptoflex Vario –Varivent Form F, DN25, D = 50 E33228

D60 – G 1 external thread Aseptoflex Vario with leakage port E30149

D60 – G 1 external thread Aseptoflex Vario E30150

D50 – G 1 external thread Aseptoflex Vario E30122

D50 – G 1 external thread Aseptoflex Vario with leakage port E30130

Weld mandrel adapter G 1 E30435

Welding adapter


QA0011


E30390

IO-Link

Socket, M12, 4-pole5 m, grey, MPPE cable EVF001





Process connection Insertion depth

[mm]

Order no.

Application: compact design, mounting in small pipe diameters (DN25)

G 1 Aseptoflex Vario 35 LDL200

Measurement range conductivity [μS/cm] 100...1.000.000

Measurement range [°C]medium temperature

-25...100; (< 1 h: 150)

Materials1.4404

(stainless steel / 316L); PEEK; PEI; FKM

Pressure rating [bar] 16

Accuracy conductivity 2 % MW ± 25 μS/cm

Repeatability conductivity 1 % MW ± 25 μS/cm



Further technical details

1

2

Mounting in pipes

– Sensor measurement element (1) must completely reach into the pipe (2).

– Reset installation e.g. on T connection piece is not allowed.


76


AS-i CompactM8 modules: large variety, little spacerequiredAS-Interface I/O modules

A safe ecolink connection protects the O-ring against destruction

Compact and flat design for limited space

Power supply of the outputs via AS-i or AUX

Resistant to shocks and vibrations due to full potting

Extremely small, many installation optionsThe CompactM8 product family convinces by its flat and slim design. Themodules are therefore ideal for robotics, handling and assembly technology.They are available with AS-i technology, with additional AUX outputs andas passive version. The modules are installed via two fixing holes from thefront or from the side. Optional accessories allow installation on a DIN rail.

Mechanical end stop for easy mountingThe ecolink technology prevents incorrect mounting: An integrated mecha-nical end stop protects the O-ring of the M8 sockets against destruction.Fast and safe mounting is thus possible without expensive tightening torque tools without jeopardising the functioning and the ingress resistanceof the module.

77

(11.2019)


High protection rating for use in the fieldWith their high protection rating of IP 65, 67 and 68the modules meet all requirements for use in harsh industrial environments. They can thus be mounted directly in the field, near the process. There are no longdistances between sensors/actuators and the controlcabinet.

Light and robustThe CompactM8 modules are particularly space-savingthanks to their small width of only 30 mm and a heightof 17 mm in the M8 socket area. Therefore they are thefirst choice when it comes to installation in handling and assembly areas or on robot arms. Another advantage:The full potting ensures that they are extremely shockand vibration resistant.

Many application possibilitiesThe AS-i modules are addressed via the front M12 plug.The modules can be connected to the addressing unitusing the standard connection cable.The M8 modules are available as passive splitter boxeswith round cable connection, M12 (8 poles), M16 (14poles) and as AS-i version.

Easy identification of faultsThe FAULT LED on the module ensures easy fault localisation by the user. A red-flashing LED signals a peripheral fault and, for example, indicates a short-circuit of the sensor supply. A permanently lit red LEDhowever indicates a communication fault.

Products

Orderno.

AS-i CompactM82DI 2DO A/B node AC2482

AS-i CompactM88 DI A/B node (1 slave address) AC2488

Operating voltage (AS-i) [V DC] 26.5...31.6

Input circuit PNP

Protection rating IP 65, IP 67, IP 68


Extended addressing mode •


Type Description

AS-i CompactM84 DI A/B node AC2484

AS-i CompactM84 DI 4 DO, A/B node AC2490

AS-i CompactM82 x 4 DI, A/B node AC2489

Accessories




FC insulation displacement connector,0.6 m, AS-i E70583AS-i flat cable,

EPDM yellow E74000

AS-i flat cable, EPDM black E74010 FC insulation displacement connector,

0.6 m, AS-i / AUX E70582

Connection cable, M8, 1 m, orange, PVC cable EVT162

Connection cable, M8, 1 m, black, PUR cable EVC267

DIN rail adapter, short E73006

DIN rail adapter, long E73007

78

IO-Link

IO-Link masters for the automotiveindustry

IO-Link mastersPerformanceLine Coolant

4-port and 8-port IO-Link masters developed according to AIDA specifications

Daisy-chain power with standardised L-coded M12 connection technology, max. 2 x 16 A

Connection of actuators up to 2 A

Current measurement and configurable current limitationfor each port

Master and devices configurable via the LR DEVICE software

Robust field bus modules with fail-safe connectionThe decentralised IO-Link masters are used as gateways between intelligentIO-Link sensors and the fieldbus. They are the perfect choice, even in themost difficult environments: The materials and production methods areidentical to the ifm jumper cables of the tried-and-tested EVC product series. The ecolink technology guarantees reliable, permanently ingress-resistantM12 connections of the connection cables.

IO-Link masters for the automotive industryThe AIDA (automation initiative of German automobile manufacturers) has defined a standard for IO-Link masters in the automotive industry. The L-coded power connection with functional earth is to be used for all futurefield modules. Moreover, this master complies with the AIDA labelling specifications and the most recent Profinet connection.

79

(11.2019)

IO-Link master PerformanceLine Coolant


16 amps on an M12 connectorThe IO-Link master is supplied via the standardised L-coded M12 connector. This connection technologywith 5 x 2.5 mm2 can be used to supply sensors andactuators with up to 16 A. The energy can be loopedthrough the master (daisy chain).

Connection of 2A actuators requiring high voltageOptionally, a digital output mode can be set for pin 2 ofa B port. This makes it possible to switch large solenoidvalves and actuators with up to 2 A.

Energy monitoringThe current for each port can be limited, which can be set in the PLC. Moreover, voltage and current valuesof each port can be measured. This makes it easy to determine the energy required by an installation and to transfer it to ERP systems for analysis.

Sensor configuration with LR DEVICEThe intuitive software finds all IO-Link masters in thenetwork and creates an overview of the whole plant.Besides, all sensors connected are indicated with the respective parameters. This means that parameter setting of all sensors in the system is possible from one central point.


Accessories

Orderno.

LR DEVICE (supplied on USB flash drive)software for online and offline parametersetting of IO-Link sensors and actuators

QA0011

Type Description

Coolant, Protective caps M12 (10 pcs)

E73004

0.5 m E12422

2 m E21138

5 m E21139

10 m E21137

Type Description

Ethernet cable (fieldbus)

M12 socket, connection cable 2.5 mm2, L-coded (power)

1 m

2 m

5 m

10 m

E12490

E12090

E12491

E12492

M12 connector L-coded (power) E12673

M12 socket L-coded (power) E12672

–

–

M12 connection cable 0.34 mm2 (sensor)

wirable

Order no.


Total current consumption US [A] 0.3...3.9

Actuator supply UATotal current rating [A]Current rating per port [A]

82

(configurable: 0...2; factory setting: 2)

Sensor supply USTotal current rating [A]Current rating per port [A]

3.62

(configurable: 0...2; factory setting: 0.45)

IO-Link version 1.1

Number of IO-Link ports 4 B ports 4 A ports4 B ports

Number of binary inputs(IO-Link in SIO mode) 4

Number of binary inputs(IO-Link in SIO mode) 4 + 4

4 + 8

4 + 8

Protection rating IP 65, IP 66, IP 67


Housing materialspolyamide;

socket: nickel-plated brass

IO-Link Masters PerformanceLine

Coolant

Technical data


Order no.

AL1402AL1422

AL1400AL1420

Products

Description Order no.

Profinet, 4-port AL1400

EtherNet/IP, 4-port AL1420

Profinet, 8-port AL1402

EtherNet/IP, 8-port AL1422

RJ45 - M12 M12 - M12

Type

M12 -open M12 - M12

EVC042

EVC043

EVC044

EVC493

–

–

–

–

2 m E12654

5 m E12655

10 m E12656

20 m E12657

E12641

E12642

E12643

E12644

80

IO-Link

Internet of Thingsstarter kit

IO-Link mastersDataLine Coolant

4-port IO-Link master with IoT core and MQTT interface

Start-up package for IoT applications for download

IO-Link parameter setting software ”LR DEVICE“ on USB stick

Including IO-Link temperaturesensor, plug-in power supplywith interchangeable adapter,Ethernet and sensor cable

Starter kit IO-Link masterWith this starter kit you can immediately try out the IoT core interface ofthe IO-Link master on your desk.Connect the IO-Link temperature sensor to the IO-Link master and transmit the value of the sensor to different IoTsoftware environments via TCP/IP JSON or MQTT. This is how you easilyconnect robust components from automation technology to the IT world.

Start-up package for IoT applications for downloadIn this IoT start-up package, you will find practical examples on how to simply read and process temperature values with an internet browser, Excel,Postman or NodeRed.You can find the free ”start-up package | IO-Link | IoT - JSON“ on our website: ifm.com at Service / Downloads / IO-Link Setup Guide & Software.

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(04.2019)


• IoT core interface for the IT worldThe IoT core allows access to all data ranges of theIO-Link master and sensors. Established HTTP callsand JSON commands allow reading or writing of information. Connection to the IT world is made viathe IoT core interface. In addition, ifm offers furtherIO-Link masters with different fieldbus interfaces forthe automation level.

• Display measured values in the internet browser or in Excel

The quickest and simplest HTTP call can be madeusing an internet browser or Excel. The start-up package contains a small example of how you candisplay the temperature value in every internetbrowser. You can also record temperature values inExcel for subsequent analysis and optimisation ofyour installation. You can find more practical examples with other toolsin the IoT start-up package at ifm.com.

• Sensor configuration with LR DEVICEThe intuitive software finds all IO-Link masters in thenetwork and creates an overview of the whole plant.In addition, all sensors connected are indicated withthe respective parameters. This means that parametersetting of all sensors in the system is possible fromone central point.

• Easy sensor connectionThe sensors and actuators are connected via standardM12 connection cables without screening. Up to 4IO-Link sensors can be connected and supplied with atotal of up to 3.6 A. The cable can be up to 20 mlong.

• Secure digital dataThe sensor data is transferred digitally. Unlike analogue signals, contact resistance and EMCinterference cannot corrupt the signals.


Products

Orderno.

Description

4-port IO-Link master with IoT interface AL1350

Starter kit IO-Link master ZZ1350

Plug-in power supply with interchangeable adapter, 230 V / 24 V E80121

Starter kit (complete set)

LR DEVICE (USB stick), IO-Link parameter setting software QA0011

IO-Link temperature sensor TV7105

Ethernet cable M12 / RJ45, 0.5 m E12490

Sensor cable M12 / M12, 0.6 m EVC041

Starter kit (individual components)

IoT + PROFINET 4 ports

IoT + EtherNet/IP 4 ports

IoT + EtherCat 4 ports

IO-Link master DataLine


FoodCoolant

AL1301

AL1321

AL1331

AL1300

AL1320

AL1330

IoT + PROFINET 8 ports

IoT + EtherNet/IP 8 ports

IoT + EtherCat 8 ports

AL1303

AL1323

AL1333

AL1302

AL1322

AL1332

IoT + Modbus TCP 4 ports AL1341AL1340

IoT + MQTT 4 ports AL1351AL1350

IoT + Modbus TCP 8 ports AL1343AL1342

IoT + MQTT 8 ports AL1353AL1352

IoT + PROFINET 8 ports AL1900

IoT + EtherNet/IP 8 ports AL1920

IO-Link master CabinetLine

Orderno.

Type Description

IoT + EtherCat 8 ports AL1930

IoT + Modbus TCP 8 ports AL1940

IoT + MQTT 8 ports AL1950

82

IO-Link

Starter kit IO-Link master: fieldbus systems

IO-Link mastersStandardLine Coolant

4-port IO-Link master with PROFINET or EtherNet/IP interface

230V/24V plug-in power supply

LR DEVICE (USB stick) IO-Linkparameter setting software

Photoelectric IO-Link distancesensor

Ethernet cable M12/RJ45, 0.5 m

Sensor cable M12/M12, 0.6 m

Starter kit IO-Link masterWith this starter kit you can basically give the advantages of our IO-Linksensors a try directly on your desk. Transform a binary photoelectric distance sensor that only delivers a switch point 1 or 0 on a digital inputcard into an intelligent sensor and even measure the distance to the object.Besides the IO-Link master and the IO-Link sensor can be configured bymeans of the intuitive IO-Link parameter setting software. Complicated parameter setting on the display of the sensor is no longer necessary.The decentralised IO-Link master serves as a gateway between intelligentIO-Link sensors and the PROFINET or EtherNet/IP fieldbus. This means that itis also possible to set up a simple PROFINET or EtherNet/IP connection e.g.to a Siemens or Rockwell controller.To do this, please download the PROFINET “startup package” for theAL1100 or the EtherNet/IP “startup package” for the AL1120 from ourwebsite: ifm.com

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(04.2019)



• Sensor configuration with LR DEVICEThe intuitive software finds all IO-Link masters in thenetwork and creates an overview of the whole plant.In addition, all connected sensors are displayed withthe respective parameters. This makes it possible toset the parameters of all sensors in the system fromone central point.

• Easy sensor connectionThe sensors and actuators are connected via standardM12 connection cables without screening. Depending on the device type, up to 4 or 8 IO-Link sensors canbe connected and supplied with up to 3.6 A. Withthe EVC693 accessories, additional auxiliary powerfor the connection of IO-Link actuators can be supplied. The cable can be up to 20 m long.

• Reliable digital dataThe sensor data is transferred digitally. Unlike analogue signals, contact resistance and EMC interference cannot corrupt the signals.

• Direct connection to the ITIoT-Core is capable of transmitting the process valuesdirectly to ERP systems, without detour via the PLC. This second communication path is available in parallel to the fieldbus via the bus wiring.

Total current consumption [A] ≤ 3.9

IO-Link version 1.1

Number of IO-Link ports 4 A ports 8 A ports

Number of binary inputs(IO-Link in SIO mode) 4 + 4

Number of binary inputs(IO-Link in SIO mode) 4

8 + 8

8

Parameter memory •

Current for all ports [A](device supply) ≤ 3.6

Protection IP 65, IP 67


Housing materialsPolyamide;

socket: nickel-plated brass

IO-Link Master StandardLine Coolant



The products

Profinet 4-port AL1100

EtherNet/IP 4-port AL1120

IO-Link master StandardLine Coolant

Profinet 8-port AL1102

EtherNet/IP 8-port AL1122

Order no.

AL1102AL1122

AL1100AL1120

Description

4-port IO-Link master AL1120

Starter kit IO-Link master ZZ1120

Plug-in power supply, 230V/24V –

Plug-in power supply with interchangeable adapter, 230 V / 24 V E80121

Starter kit (complete set)

LR DEVICE (USB stick), IO-Link parameter setting software

Photoelectric IO-Link distance sensor

Ethernet cable M12 / RJ45 0.5 m

Sensor cable M12 / M12, 0.6 m

AL1100

ZZ1100

E30080

–

QA0011

O5D150

E12490

EVC041

Starter kit (individual components)

Order no.

EtherNet/IPPROFINET

84

IO-Link

IO-Link device for extension of mastermodules by digitalinputs and outputsIO-Link modules

Decentralised switching of digital outputs via IO-Link andbinary signal collection

Adds up to 20 digital inputs and outputs to an IO-Link mastermodule

For use in industrial applications plus new variant for hygienicareas

Output current up to 1.8 A a supply channel

Pre-processing of the input signals by digital input filters

Switching of decentralised inputs and outputs via IO-LinkThe new IO-Link input /output modules provide an easy and cost-effectiveway to add powerful digital inputs and outputs to ifm’s IO-Link master module for field use. Typical tasks include decentralised switching of loadsand actuators or collecting and processing of digital signals.

ApplicationsThe modules are available in two designs: The orange field module of thecoolant series is resistant to oils and coolants and suited for general industrial applications.The grey module is ideally suited for hygienic and food applications due to the material used for the housing. It has the high protection rating IP 68 / IP 69K.

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(04.2019)


Powerful inputs/outputsThe unit features six or ten M12 ports with two digitalinputs or outputs each.

Output modulesThey are supplied from two independent, electricallyisolated voltage sources. The left-hand M12 sockets are supplied via pins 1 and 3 of the supply connectorand the right-hand M12 sockets via pins 2 and 4.Both voltage supplies can be loaded with max. 1.8 A.The output current is distributed to the outputs according to the connected loads and is limited to 1.8 A total current per channel.

Input modulesA special feature of the modules is the pre-processingof the input signals via different filters before passingthem on to IO-Link.The following filters are available: debouncing (suppressnoise signals), stretching (longer signals), inverting.This allows reliable detection of signals with a minimumlength of 1.5 ms.

Output modules

IO-Link device V1.1, separate voltage supply 2 x Uaux, 6 x 2 outputs; M12 connector, O-ring, stainless steel thread, IP 68 / IP 69K

AL2230

Active IO-Link output module,Hygienic and food applications

Orderno.

IO-Link device V1.1, separate voltage supply 2 x Uaux, 6 x 2 outputs; M12 connector, O-ring, nickel-plated brass thread, IP 67

AL2330

Active IO-Link output module,Oils and coolants

Type Description

IO-Link device V1.1, separate voltage supply 2 x Uaux, 10 x 2 outputs; M12 connector, O-ring, stainless steel thread, IP 68 / IP 69K

AL2231

IO-Link device V1.1, separate voltage supply 2 x Uaux, 10 x 2 outputs; M12 connector, O-ring, nickel-plated brass thread, IP 67

AL2331

Y connection cable, M12, 1 m PUR cable, halogen-free EVC431

Y connection cable, M12, 1 m MPPE cable, halogen-free EVF329

Y splitter, Coolant1 x M12 connector, 2 x M12 socket,PA, brass

EBC115

Y splitter, Food1 x M12 connector, 2 x M12 socket,PP, stainless steel (1.4404 / 316L)

EBF008


Accessories

Orderno.


Design Description


QA0011

USB IO-Link master for parameter settingand analysis of unitsSupported communication protocols: IO-Link (4.8, 38.4 and 230 kbits/s)

E30390

IO-Link

Input modules

Orderno.

Design Description

IO-Link device V1.1; 6 x 2 inputs;M12 connector; O-ring; stainless steel thread; IP 68, IP 69K

AL2240

IO-Link device V1.1; 10 x 2 inputs;M12 connector; O-ring; stainless steel thread; IP 67

AL2341

Active IO-Link input module,hygienic and food applications

IO-Link device V1.1; 6 x 2 inputs;M12 connector; O-ring; stainless steel thread; IP 67

AL2340

Active IO-Link input module,oils and coolants

IO-Link device V1.1; 10 x 2 inputs;M12 connector; O-ring; stainless steel thread; IP 68, IP 69K

AL2241

86

IO-Link

Converter betweenanalogue signalsand IO-Link

IO-Link devices

Conversion of analogue signalsinto IO-Link or vice versa (depending on the version)

Supports analogue values as current or voltage signals(4...20mA or 0...10V)

Industry 4.0 integration for conventional analogue sensors

Easy parameter setting via IO-Link

Digital transmission eliminatesthe risk of EMC interference

Conversion of analogue signals into IO-LinkThe converters DP2200 and DP1222 can translate analogue sensor signals4...20 mA or 0...10 V into digital IO-Link communication. Advantages: Digital process transmission is immune to EMC interference. Moreover, withthese converters, it is possible to use older analogue sensors in modern Industry 4.0 applications.

Conversion of IO-Link into analogue signalsThe converters DP1213 and DP1223 convert measured digital IO-Link values into two independent analogue output signals, depending on theversion, either 4...20 mA or 0...10V. Analogue signals are, for example,needed as target values for proportional valves or for frequency invertersfor motor control.

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(11.2019)

31

24

30

M12 x 1

M12 x 1

63

1


Dimensions

Example DP1213

1) LEDs

DP1213 wiring diagram

43

2 1

3

1 2

4

5

M12: ConnectorPin 1: L+Pin 2: Not connectedPin 3: L-Pin 4: C/Q IO-Link

M12: SocketPin 1: L+Pin 2: 4...20 mA analogue output 2Pin 3: L-Pin 4: 4...20 mA analogue output 1Pin 5: Not connected

Mounting clip E89208

Accessories


LR DEVICE (supplied on USB flash drive)Software for online and offlineparameter setting of IO-Link sensors and actuators

QA0011


E30390

Ub

[V DC]

InputsType Outputs Display

Converter · M12 connector

18...30 1 x 4...20 mA 1 x digital / IO-Link • IP 67

18...30 IO-Link 2 x 4...20 mA – IP 67

18...30 2 x 0...10 V IO-Link – IP 67

DP2200

DP1213

DP1222

18...30 IO-Link 2 x 0...10 V – IP 67

-25...70

-25...70

-25...70

-25...70 DP1223

Protection rating

Orderno.

Ambienttemperature

[°C]

Typical system configurations

sensor parameter setting

LINERECORDERsensor 4.0

IO-Link

ThresholddisplaywithIO-Link

USBadapter

IO-Link masterIP67

PLC

industrial fieldbus

IO-Linksensors

withoutIO-Link

DP22001x 4...20 mA

DP12222x 0...10 V

DP12132x 4...20 mA

DP12232x 0...10 V

IO-Link masterIP67

PLC

industrial fieldbus

IO-Linksensors

withoutIO-Link

Y-splitter, coolant1 x M12 connector, 2 x M12 socket,PA, brass

EBC117

Installation

IO-Link


88

IO-Link

Increased IO-Linkrange with new repeaters!

IO-Link accessories

IO-Link range increased up to 240 m*

Series connection of max. 3repeaters possible

Perfectly suited for use in thefood industry

Easy set-up thanks to plug & play, no configurationnecessary

Transparent to all certified IO-Link masters

IO-Link sensors in the fieldIn many installations, sensors have to be installed far away from their connection point. Since IO-Link has only a guaranteed range of 20 m, highadditional costs can incur if longer ranges are required. Using the IO-Linkrepeater E30444, this distance can be increased*, which reduces costs significantly. To do so, the IO-Link repeaters are simply installed in seriesinto the cable, depending on the application and the requested range.The maximum range* depends on the type of transmission, the cable cross-section and the current consumption of the connected device. The IO-Linkrepeater is transparent to masters and functions manufacturer-independently on all certified IO-Link masters. SIO operation is not possible with the IO-Link repeater. The process data are delayed by up to one cycle, acyclic data aredelayed by up to two cycles per repeater.

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(04.2019)

Accessories


IO-Link master StandardLine, Profinet, 4 ports AL1100


IO-Link master StandardLine, EtherNet/IP, 4 ports AL1120



IO-Link deviceTransmission typeIO-Link revisionSDCI standardSIO modeRequires master port class

COM1, COM2, COM3compatible with 1.0 and 1.1

IEC 61131-9–

A /B


Protection IP 68, IP 69K

Materials

high-grade stainless steel(316L/1.4404),

PEI, PA fibre-reinforced, FKM


Reverse polarity protection on the master side •

IO-Link repeater Orderno.

E30444


Technical data

Connection cable, M12,20 m, black, PUR cable EVC118





Dimensions

M12

15

84

116

14

M1

2

10

7 7 30

Wiring diagram

1

2

4

5

3

BN

GY

WH

BK

BU

E30444

1

2

4

5

3

BN

GY

WH

BK

BU

* Details regarding the maximum range, compatibility and necessary cable cross sections can be found in the operating instructions or the data sheet of the repeater.

90

Effective digital retrofit with the newIO-Link data splitter

IO-Link accessories

Plug & play allows subsequentintegration without changingthe installation

Quick provision of sensor data to higher-level IoT/cloudsystems

Perfect support for service andmaintenance personnel

Easy decoupling of relevant IO-Link data for efficient diagnosis or process monitoring

Current status in the fieldIn older installations, analogue or digital output signals from sensors aremostly sent directly to standard input cards of controllers and processedfurther there. Also, today’s sensors are normally equipped with IO-Link. This means they also transmit relevant data that would be lost with conventional use.

Use the advantages of the future todayWith the IO-Link data splitter it is now possible to enable plant-independent monitoring in a conventional system previously operated in the SIO mode.The controller-related output signals are still sent in the SIO mode to the inputs of the controller. In addition, the process value and other sensor dataare measured and transmitted via IO-Link to higher-level systems (SmartObserver, cloud). Parameter setting of the sensor is possible e.g. with the LR device software and an appropriate IO-Link master.

IO-Link

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(11.2019)

Accessories








IO-Link deviceTransmission typeIO-Link revisionSDCI standardSIO modeRequires master port class


IEC 61131-9–

A /B


Protection IP 67

Materials


CW614N, PA, PBT, FKM; seal FKM


Reverse polarity protection on the master •

IO-Link data splitter Orderno.

E43406

Orderno.

E43410


Technical data

Y-splitter, M122 m, black, PUR cable EVC843



Conventional sensor system before the integration of the IO-Link data splitter

SIO

21

PNP NPN

Example of a system integration

1) Sensor / IO-Link device2) PLC / installation3) Y splitter4) IO-Link data splitter5) IO-Link master


SIO

1

3

4

2

5Cloud etc.

92

Easy monitoring ofprocess values directlyon the smartphone

IO-Link accessories

New IO-Link inline Bluetoothplug*

ifm QuickLook app available forsmartphones as well as tablets

Transparent to the master

Extensive history memory

Transmission of all process values and events from a sensor

Process values can be viewed quickly and conveniently on the smart phoneWith the new plug and the corresponding ifm QuickLook app users cannow directly monitor the measurement values and events transmitted viaIO-Link. To do so, the plug is simply installed into the cable between the IO-Link sensor and the master and a Bluetooth connection is set up between the smartphone and the IO-Link Bluetooth plug. This system is perfect tomonitor process values from sensors that cannot be accessed or have nodisplay. Moreover, the plug features a history memory for data recordingwhich simplifies plant diagnosis.

System requirementsThe app is available in Apple’s App Store and in the Google Play Store. It requires an iOS operating system as from version 8.0 or an Android operating system as from version 4.3. The smartphone must support Bluetooth 4.0.

IO-Link

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(11.2019)


Accessories







Communication interface IO-Link, Bluetooth

IO-Link deviceTransmission typeIO-Link revisionSDCI standardRequires master port class


IEC 61131-9A


Protection IP 67

Materials


CW614N, PA, PBT, FKM; seal FKM



IO-Link inline Bluetooth plug Order no.E30446


Technical data





Example of a system integration

1

3

4

2

1) IO-Link device2) E304463) IO-Link master4) Mobile device

* The list of countries, which can use this plug, can be found in the Bluetooth plug's data sheet.

94


The key to the industrial IoT

IO-Link

Pre-configured, no SIM card required

Web-based dashboard for visualisation and analysis ofcloud data

Email or text message whenlimit values are exceeded

IO-Link sensor data is sent directly via mobile network tothe cloud

Two IO-Link sensors can be connected

Cloud connection for all IO-Link sensorsThe IoT gateway recognises up to two connected IO-Link sensors and sends their process values automatically via GSM mobile network to the cloudwhere the data is stored. The user can visualise and analyse the data via a web-based dashboard.

Alarms are sent as a text message or emailA few mouse clicks suffice to set limit values in the dashboard, so that the plant operator will be warned by email or text message when valuesare exceeded or not reached.

ExportThe data from all sensors can be summarised and exported automatically as a report at any time.

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(11.2019)


From sensor to IoTSensor information can be collected directly and sent to the cloud without requiring any connection to a controller, PC or company network.Apart from voltage supply and GSM network availability, the gateway requires no infrastructure.As all ifm products, it is a sturdy unit and has a highprotection rating of IP 65. Hence, it can be used inharsh industrial environments.

Application examplesThe gateway is suited for all applications that do not primarily require permanent transmission of measuredvalues in real-time.The gateway can even be used to monitor and evaluateremote parts of the plant that are not connected to the company infrastructure.For example:– Tank monitoring using a capacitive continuous level sensor type KQ10xx– Measurement of compressed air consumption and leakage monitoring using an compressed air meter type SDxxxx– Fan monitoring using a vibration diagnostics sensor type VVBxxx– Valve monitoring using a valve sensor type MVQxxx

Products

Orderno.

EU versionIoT gateway for 2 IO-Link sensors AIK001

Transmission interval XS1 x per day AIS910

Transmission interval S1 x per hour AIS911

Transmission interval M1 x per minute AIS912

Transmission interval Levery 10 seconds AIS913

Description

Plug-in power supply, 230 V / 24 V E30080

Level sensor2 m cable, 5 pins KQ1000

Level sensor0.1 m cable, M12 connector, 5 pins KQ1001

Vibration diagnostics sensor for industrial machines VVB001

Smart valve sensorM12 connector MVQ101

Thermal compressed air meter, G 1/40.05...15 Nm3/h SD5500

Accessories


Connection cable, M12,1 m, black, PUR cable

Connection cable, M12,2 m, black, PUR cable

EVC042

EVC043


96


New antenna versions, perfect for the DTE10x RFIDsystemRFID 13.56 MHz

Diagnostic and display LEDs foreasy set-up

Communication to the PLC viaDTE10x evaluation unit

M12 connector for standard cables of up to 20 m

Extensive range of mountingaccessories

Perfect for applications where high data volumes are to be transmitted quickly

A multitude of applications with long rangesThe RFID antennas are ideal for long writing / reading distances.A typical application is product tracking in the production process. TheANT600 may be used for storing e.g. production data or quality parameterson the ID tags.In material logistics, the RFID system can easily determine whether the material and quantity of material match the production order.In plant control, product-specific machine parameters can be read from the ID tag attached to the product.

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(04.2019)


Advantages of ifm’s RFID solutions:

Connection to the RFID evaluation units of theDTE10x series.The RFID antennas are designed for connection to thecompact ifm evaluation unit DTE10x. This unit offersfour M12 sockets for connection of up to four RFID antennas. Optionally, unused RFID inputs can also beused for the control of outputs or the detection of digital input signals. Two digital sensors can be connected to each socket setas an input; and an actuator to each output.For communication to the higher-level controller, theDTE10x has an EtherCAT, Profibus, Ethernet TCP/IP,EtherNet/IP or PROFINET interface, depending on thedesign.The robust design with protection rating IP 67 permitsuse in harsh industrial environments.

DTE103RFID evaluation unit, EtherCAT interface

DTE102RFID evaluation unit, EtherNet/IP interface

DTE104RFID evaluation unit, Ethernet TCP/IP interface

Products

DTE100RFID evaluation unit, Profibus DP interface

DTE101RFID evaluation unit, PROFINET interface

RFID evaluation unit

ANT512RFID antenna 125 KHz

ANT513RFID antenna 13.56 MHz,ISO 15693

ANT515RFID antenna 13.56 MHz,1 m cable, M12 plug

ANT516RFID antenna 13.56 MHz,2 m cable, M12 plug

ANT410RFID antenna 13.56 MHz,M12 design, flush

ANT411RFID antenna 13.56 MHz,M12 design, non-flush





E80400ID tag/51x51/06 – 13.56 MHz, 10 pcs

E80401ID tag holder for ID tag E80400

E80347ID tag/M5x16.5/06 – 13.56 MHz, 10 pcs

E80348Tag fixture for workpiece carriers with ID tag E80345, 13.56 MHz, 896 bits

E80342ID tag/34X6.0/06 – 13.56 MHz, 1024 bits, 10 pcs

E80343ID tag/90X34x7/06 – 13.56 MHz, 896 bits, 5 pcs

E80344ID tag/16X3/06 – 13.56 MHz, 896 bits, 10 pcs

RFID transponders

E80335

E80336

E80337

Mounting accessories for: ANT600

Bracket fixture

Perforated sheet fixture

Bracket rod fixture

RFID antennas

RFID antenna adapters

E80390

Adapter to increase the ranges for RFID antenna type M18ANT420 / ANT424ANT421 / ANT425

E80391Adapter to increase the ranges for RFID antenna typeANT515 / ANT516

E80392Adapter to increase the travel speed for RFID antenna typeANT515 / ANT516

Accessories

Orderno.

Type Description

Orderno.

Type Description





ANT600RFID antenna 13.56 MHz,rectangular design 120 x 50 x 113 mmM12 plug

98


Large selection ofRFID antennas withIO-Link

RFID 13.56 MHz

Many unit versions for different applications

Perfect for identification taskswith small data volumes

Easy visualisation of the antenna parameters with LR DEVICE or IO-Link master via the IODD

Flexible parameter setting, diagnostics and data handlingthanks to IO-Link

ApplicationsThanks to the easy integration via IO-Link the new RFID antennas are suitable for a wide range of applications.They are perfect for use for the identification of workpiece carriers in conveyor technology, as only a small amount of data needs to be transmitted.In machine tools, magazines and moulded parts can be detected via RFIDand IO-Link. This reduces cycle times and increases the production quantity.In automotive production, body components or engines are compared toorder numbers via RFID in order to control processing steps or check thefinal assembly.

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(04.2019)


Advantages of the RFID solutions from ifm:ifm offers the largest product range of IO-Link sensorson the market. The new RFID antennas now completethe range.The RFID antennas are designed for the connection toIO-Link masters. These masters offer up to eight M12sockets for the connection of IO-Link RFID antennas.Depending on the version, the IO-Link masters have an EtherCAT, Profibus, Ethernet TCP/IP, EtherNet/IP orPROFINET interface for communication to the PLC.The robust design of the antennas with protection rating IP 67 and IP 69K permits use in harsh industrialenvironments.All RFID tags to HF standard ISO 15693 can be used.

Data widthThe process data width in the process image is 32 bytes. The user data width in the process image is 28 byteseach in the input and output.

IO-Link functions– Upload/download of parameters for device

replacement– Reading of transponder UIDs– Reading and writing of transponder user data

IO-Link additional functions:– Indication of the tag presence bit– Antenna on/off– Data hold time adjustable

E80400ID tag/51x51/06 – 13.56 MHz, 10 pcs

E80401Bracket for ID tag E80400

E80347ID tag/M5x16.5/06 – 13.56 MHz, 10 pcs

Products

E80348Tag fixture for workpiece carriers with ID tag E80345, 13.56 MHz, 896 bits




Selection RFID transponders

DTI513RFID antenna 13.56 MHz, rectangular design 40 x 40 mm

IO-Link RFID antennas

DTI515RFID antenna 13.56 MHz,rectangular design 20 x 7 x 48 mm1 m cable, M12 plug

DTI516RFID antenna 13.56 MHz,rectangular design 20 x 7 x 48 mm2 m cable, M12 plug

DTI410RFID antenna 13.56 MHz,M12 design, flush

DTI411RFID antenna 13.56 MHz,M12 design, non flush





IO-Link masters

Orderno.

Design Description

Profinet 4-port

EtherNet/IP 4-port

EtherCat 4-port

DataLine

AL1300

AL1320

AL1330

Profinet 8-port

EtherNet/IP 8-port

EtherCat 8-port

AL1302

AL1322

AL1332

Modbus TCP 4-port AL1340

Modbus TCP 8-port AL1342

Orderno.

Design Description

RFID antenna adapters

E80390

Adapter to increase the ranges for RFID antenna type M18DTI420 / DTI424DTI421 / DTI425

E80391Adapter to increase the ranges for RFID antenna typeDTI515 / DTI516

E80392Adapter to increase the travel speed for RFID antenna typeDTI515 / DTI516

Accessories

Orderno.

Type Description





DTI600RFID antenna 13.56 MHz,Bauform Quader 120 x 50 x 113 mmM12 plug

100


Complete HF RFID system in a compact housing

RFID 13.56 MHz

Integrated web server for configuration, diagnostics andmonitoring

Fieldbus interface for PROFINET,Ethernet/IP or TCP/IP

Diagnostic and status LEDs

Adjustable range/transmittingpower

RFID HF 13. 56 MHz system toISO 15693

Powerful RFID for the production processThe compact units of the DTE60x series are ideal for long writing / readingdistances.Thanks to the new optimised set-ups, large data volumes can be read andwritten in no time. This saves valuable time in typical applications such asproduct tracking in the production process or storage of production data orquality parameters.The new DTE60x compact units simplify installation, as the antenna, evaluation unit and fieldbus interface are integrated in one compact, industrially compatible housing.

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(04.2019)

Advantages of ifm’s HF RFID solution:

Easy integrationData access to the RFID device is fast and simple, viafunction blocks as well as directly via the process imageof the controller. Function blocks for standard controllers, e.g. from Siemens, Schneider, Allen Bradley or Omron,are supplied.

Integrated web serverThe read/write units feature an integrated web server.Users can log in via an HTTP address to fully access thedevice.

Industrially compatibleThe robust design with protection rating IP 67 permitsuse in harsh industrial environments.

Additional digital inputsThe unit has two additional digital inputs and outputs,e.g. for controlling a light tower.

Status LEDsA 5-digit LED bar graph display indicates the RSSI value(signal strength) to visualise the distance of the tag.

Versions with various interfaces

DTE604 with TCP/IPThe RFID compact unit is ideal for direct connection to PCs, industrial PCs or PLCs that have no standardisedfieldbus interface.

DTE601 with PROFINETThis unit is, in particular, intended for customers with a Siemens controller.

DTE602 with EtherNet/IPThis version is optimised for controllers from SchneiderElectric or Rockwell Automation.

All units have an integrated switch for direct connection of further devices.

Orderno.

Products

HF RFID system

DTE601Compact unit, PROFINET interface

DTE602Compact unit, EtherNet/IP interface

DTE604Compact unit, TCP/IP interface


Type Description

E80400ID tag/51x51/06 – 13.56 MHz, 10 pcs

E80401Bracket for ID tag E80400

E80410ID tag/30X65/06 – 13.56 MHz, 50 pcs






E11898Jumper cable,Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45

E12204Jumper cable,Ethernet, patch cable,10 m, PVC cable, M12 / RJ45

E21138Ethernet jumper,2 m, PVC cable, M12 / M12

Mounting accessories for DTE60x

E80335Mounting bracket,stainless steel (1.4301 / 304)

E80336Mounting plate,stainless steel (1.4301 / 304)

E80337Mounting rod,stainless steel (1.4301 / 304)

102


Far-sighted: UHF RFID systemwith integrated antennaRFID UHF

Integrated web server for configuration, diagnostics andmonitoring

Connection to IT systems andPLC systems

Adjustable range of up to 3 m for several transponders at once

Antenna not affected by installation in metallic environments

RFID UHF system EPC Global –Gen2, ISO/IEC 18000-63

Far-sighted RFID solutionThe compact UHF RFID system is suitable for applications requiring longranges. Convenient: Evaluation unit and antenna are integrated in onecompact housing. This saves space and simplifies installation. In material logistics, for example, the device can determine whether the right materialis available in the required quantity for the production order. The systemcan be used to check inflow and outflow in high rack storage areas. Thedevice can also be used in plant control. It reads product-specific machineparameters from the ID tag attached to the product. The individual settingof the machine helps to increase productivity and avoid downtime.

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(04.2019)

Advantages of ifm’s UHF RFID solution:

Robust and expandableAntenna, evaluation unit and process interface are integrated in one compact, robust housing with protection rating IP 67. This makes the system perfectlysuited for use in harsh industrial environments.

Powerful antennaThanks to the internal antenna with circular polarisation, the device can be installed in metallic housings withoutreception being affected.

Integrated web serverThe read/write units feature an integrated web server.Users can log in via an HTTP address to fully access thedevice.

Universal interfaceThe UHF RFID compact unit is ideal for direct connection to PCs, industrial PCs or PLCs that have no standardisedfieldbus interface.

Additional digital inputsThe unit has two additional digital inputs and outputs,e.g. for controlling a light tower.

Status LEDsA 5-digit LED bar graph display provides informationabout the tags detected.

ApplicationsThe DTE804 is ideal for track and trace and traceabilityapplications, e.g.:– product tracking– access control– asset management– tracking of material– assembly stations

Advantages:– increase in productivity– adherence to delivery dates– material movement management – avoidance of standstills– increase of uptime

Orderno.

Products

UHF RFID system


Type Description

E80353ID tag/R30X10/04 – 865...870 MHz, 96 bits

E80386ID tag/73.5X21.2/04 – 1000 pcs on reel

E80393ID tag/139 x 53 x 15/04

E80394ID tag/174 x 70 x 17.6/04



E11898Jumper cable,Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45

E12204Jumper cable,Ethernet, patch cable,10 m, PVC cable, M12 / RJ45

E21138Ethernet jumper,2 m, PVC cable, M12 / M12

Mounting accessories for DTE804

E80335Mounting bracket,stainless steel (1.4301 / 304)

E80336Mounting plate,stainless steel (1.4301 / 304)

E80337Mounting rod,stainless steel (1.4301 / 304)

DTE804Compact unit, TCP/IP interface

DTE801Compact unit, PROFINET interface

DTE802Compact unit, EtherNet/IP interface

104


Powerful multicodereader – simple like asensor

1D / 2D code readers

Robust, industrially compatiblediecast housing

Teaching via one button andconfiguration via smartphoneapp

Comprehensive features: integrated ifm memory stick,polarisation filter, automatic focusing

Integrated fieldbus interfaces

Award-winning Vision Assistant software for configuration

Powerful detectionThe new multicode reader reliably detects 1D and 2D codes. It ensures reliable identification even under difficult conditions, e.g. in case of changing extraneous light or shiny surfaces. Several different codes in one or moreimages can be evaluated in just a few milliseconds.Quick set-up via pushbuttonSimple applications with one code per image can be set quickly via teachbutton. This saves time and costs. The preset device configuration can bechanged by means of a user-friendly smartphone app.Vision Assistant software For complex identification tasks, the multicode reader can be configuredusing the award-winning Vision Assistant software. The intuitive navigationand the visualisation help you to keep track.

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(04.2019)

Powerful features

Teach buttonOne of the sensor’s highlights is the simple teaching viaone button. After pressing the teach button, the useraligns the multicode reader to the code by means of alaser marking. Focusing, exposure setting and detectionof the code type are automatically carried out by thesensor. A few seconds later, the sensor is ready for use.

Configuration via smartphone appA smartphone app (iOS, Android) is available for basicconfiguration of the device. The user can e.g. use it todefine the trigger or IP address. Based on these settings, a Data Matrix code is generated on the smart phone’sdisplay. When this code is held into the multicode reader’s field of view, the configuration is automaticallyadopted.

Vision AssistantFor complex identification tasks, the multicode reader can be configured using the award-winning Vision Assistantsoftware.For example, the auto-find function detects several different codes in one image. The user can easily assignthese codes in the Vision Assistant.Thanks to different logic functions, the sensor can be programmed for sequential control. An expensiveevaluation unit is not necessary.The live image and extensive visualisation of all settingsprovide an optimum overview.

ifm memory stickThe device has an exchangeable ifm memory stick. It can be used to save or load complete configurations of themulticode reader. This simplifies device replacementand the set-up of several units for the same application.

Polarisation filterThe integrated optional illumination with polarisationfilter ensures sufficient contrasts to reliably detect codeseven in case of shiny surfaces such as metal.

Orderno.

Products

Multicode reader

O2I500Standard lens, red light, Ethernet/IP, TCP/IP

O2I501Standard lens, infrared, Ethernet/IP, TCP/IP

O2I502Wide-angle lens, red light, Ethernet/IP, TCP/IP

O2I503Wide-angle lens, infrared, Ethernet/IP, TCP/IP

O2I504Telephoto lens, red light, Ethernet/IP, TCP/IP

O2I505Telephoto lens, infrared, Ethernet/IP, TCP/IP


Type Description


EVC847Y splitter,adapter cable for O2I5xx, trigger sensor,0.4 m PUR cable

EVC848Y splitter,adapter cable for external illumination,0.4 m PUR cable

Accessories

E2D500Mounting set

O2D931

Illumination unit, 193 x 136 x 75 mm, red light, cyan light, M12 connector

O2D933

Illumination unit, 256.8 x 197 x 106.7 mm, red light, cyan light, M12 connector

This QR code leads to the Android app“O2I Teach” in the Google Play Store:

This QR code leads to the iOS app“O2I Teach” in the Apple Store:

Looking for the smartphone app?

106

Simple to implement industrialcondition monitoring

Systems for vibration monitoring and diagnostics

Effective, on-line condition monitoring for simple machinery

Seamless integration directlyinto Industrial Ethernet systems

Simple real-time indicators for automated alerts

Raw signal capture for advanced analytics

No control cabinet or extensive wiring requiredthanks to IO-Link

Real-time maintenance for industrial machinesIndustrial grade machine protection integrates directly into your existingcontrol platform. Machine condition is continually monitored for commonfault conditions of impacts, component fatigue, and friction. This allowsthe timely and predictable scheduling of maintenance before major damage or failure and production downtime. Machines are continuouslyand permanently protected unlike intermittent monitoring systems.

Easy connection thanks to IO-LinkThe industrial proven IO-Link system simplifies integrating Industry 4.0 technology directly into your existing control platform. Expensive secondarynetworks, gateways, and IT support is not needed. IO-Link masters sendstatus signals to the controls and have as the ability to send calculated andraw vibration signals to higher level systems for advanced analytics.

Condition monitoring systems

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(11.2019)

Process valuesThe vibration sensor VVB001 internally acquires andanalyzes various process values that are used to detectmachine errors.

v-RMS (Machine looseness conditions)Effective value of the vibration velocity, identifies component fatigue.

a-RMS (Machine friction conditions)Effective value of the acceleration, identifies mechanicalrubbing.

a-Peak (Machine impact conditions)Maximum acceleration, identifies mechanical impacts.

Crest-Factora-Peak/a-RMS, is one of the important measures ofoverall machine condition.

TemperatureIdentifies a rising temperature caused by excessive friction or other effects (e.g. electrical causes).

Raw dataFor detailed analysis or cause analysis in case of damage, the sensor also provides raw data of the accelerationrecording. These are issued on request as a BLOB (Binary Large Object) and transmitted using IO-Link.The system can record the operating condition at 4 second intervals and transmit the data during severalminutes to higher level systems.


The products

Big machines, performance: > 300 kW,speed: 120 rpm to < 600 rpm VVB011

Big machines, performance: > 300 kW, speed: > 600 rpm VVB010

Small machines, performance: < 300 kW, speed: 120 rpm to < 600 rpm VVB021

Small machines, performance: < 300 kW, speed: > 600 rpm VVB020

Industrial machines VVB001



Accessories


Installation

Glue adapter, stainless steelM8 x 1.25 female thread E30473

Glue adapter, stainless steel1/4 - 28 UNF female threadl E30474

Connection cable, M12 / M12, LED,2 m black, PUR cable, 4 poles

Connection cable, M12 / M12, LED,5 m black, PUR cable, 4 poles EVC024




Communication interfaceIO-Link 1.1

COM2 slave;38.4 kbaud

Housing material Stainless steel1.4404 / 316L

Protection rating IP 67, IP 68, IP 69K


Measurement range [g] 0...50

Frequency range [Hz] 2...10000




QA0011

IO-Link Bluetooth plug E30446


E30390

IO-Link

EVC023

Accessories


108

Very compact, butversatile signal lamp

Systems for signalling and indication

Highly visible even in brightlighting conditions

Loud buzzer (90 dB) with selectable melodies

High protection rating, also with buzzer. Suitable for wet areas

Simple installation with M30 fixing nut

Control via IO-Link or digital inputs

Flexible indication of machine conditionsOn machines, installations or conveyor belts: different signal light coloursindicate operating states or technical problems in a clearly visible way.This innovative signal lamp is a powerful alternative to conventional lampsthat have more than one lighting segment. The single lighting segment can glow in up to seven different colours. In addition, permanent light ordifferent blinking modes can be set for each colour.The lamp can be controlled using IO-Link, but conventional triggering ofthree different colours via three digital inputs is also possible. This makes itpossible to easily replace conventional signal lamps with this signal lamp.Additionally, versions featuring a buzzer and / or a wear-free freely assignable pushbutton are available.

Systems for condition monitoring of machines

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(07.2019)

IO-Link interfaceDesign Buzzer Feedback button

Protection rating

Orderno.

1-segment signal lamp · M12 connectors

Inputs

Three operating modesThe highlight of this signal lamp are the three differentoperating modes offering maximum versatility. IO-Linkoffers the highest degree of flexibility for operation andconfiguration, but using the three digital inputs, the colours can also be selected without using IO-Link. Possible colours are red, green, blue, cyan, magenta,yellow and white.

IO-Link modeIn this mode, the seven colours, the buzzer and thepushbutton can be controlled and configured. The parameter setting (blinking modes, melody, etc.)can be adjusted via the controller at any time. This provides maximum flexibility.

SIO mode RGBThis mode works without IO-Link. The seven colourscan be controlled via three digital inputs (RGB) that canbe triggered individually or in combination. The buzzerand the pushbutton can be addressed and queried via a further pin of the 5-pole M12 socket.

SIO mode on / offIn this mode, three colours can each be selected via aseparate pin. This makes it possible to easily replaceconventional lamps that have more than one lightingsegment. The buzzer and the pushbutton can be addressed and queried via a further pin of the 5-poleM12 socket.

Parameter setting via IO-LinkIf the lamp is operated in the SIO mode, it is possible tooperate the lamp without IO-Link. IO-Link is necessary,for example, to configure the required light signal colours. Using ifm’s PC software, LR DEVICE, it is easyto configure IO-Link devices and to load and store parameter sets. Moreover, measured values can be clearly visualised and device settings can be conveniently tested.

IO-Link functions (selection):– Operating modes– 7 selectable colours– Permanent light, 3 blinking modes, 3 flashing modes – 7 different buzzer melodies


Current consumption [mA] ≤ 90 RMS (400 mA for 50 ms)

Connection M12 connector, 5 poles


Input current on the IO-Link pin [mA] typ. 6.6 (24 V DC, high signal)


Connection cable, M12,5 m black, PUR cable, 5 poles EVC059

Socket, M12,5 m black, PUR cable, 5 poles EVC071

Connection cable, M12, 5 m, orange , PVC cable, 5-pole EVT062

Socket, M12, 5 m, orange , PVC cable, 5-pole EVT010

Accessories





QA0011

Spacer pole 100 mm E89065



Adapter for pole mounting, 22 mm / Ø 22 mm E89080

Standard bracket for pole mounting E89060

Wall bracket for pole mounting E89061

IO-Link

Assembly


• – – IP 67 DV2120

• – • IP 67 DV2121

• max. 90 dB – IP 65 DV2130

•

3

3

3

3 max. 90 dB • IP 65 DV2131

110


Twice as powerful:TÜV certified safetyand standard PLC inone unitControllers

Powerful 32-bit triple-core controllers with large applica-tion memory in one unit

Certified as safety controller(SIL 2 / Pl d) with CANopenSafety support

Independent internal controllers with scalable I/O assignment for standardand safety applications

Two Ethernet ports with internal switch

Powerful standard and safety PLC in one unitModern vehicles and mobile machines need very powerful control electronics to process the high number of input and output signals. That is why the new TÜV certified ecomatController was developed. It has two independent, internal PLCs, one of which can be used as a safetycontroller.In addition to its multifunctional inputs and outputs with diagnostic capabilities, the unit features two Ethernet ports as well as four CAN inter-faces. The latter support all important bus protocols (CANopen, CANopenSafety and J1939) as well as the transparent and preprocessed data exchange. The control functions are easily integrated into the applicationprogram thanks to CODESYS programming (version 3.5).

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(04.2018)


Features and benefits

Sturdy mechanical designThe control electronics are integrated into a compactmetal housing with front-mounted, coded central plugsfor mobile use, providing all the necessary connectionsfor inputs, outputs, communication and programming.RGB status LEDs indicate the most important systemmessages.

• Powerful electronicsThe core of the controller, which has been designedaccording to the applicable standards for electronicsin mobile applications, is one of the most advancedmulti-core 32-bit processors with 300 MHz clock frequency. Its 6 MByte application memory includes a1 MByte file storage system. Two internal, independently programmable controllers allow for subdivision of the application software if required. Consequently, the safe program part can beexecuted without interference from the general program execution. This ensures reliable operationeven with complex control functions. The controller iscertified for applications up to ISO 13849 PL d andIEC 62061 SIL CL 2.

• inputs and outputsThe inputs and outputs can be configured as digital,frequency or analogue inputs with diagnostic function or as inputs for resistance measurement. The analogue inputs enable both current and voltage measurement. The outputs can be configured as digital or PWMoutputs with diagnostic capabilities, with or withoutcurrent control. All inputs and outputs can also be configured as safechannels if required. Thus, safe sensors and actuatorscan be directly connected and processed in the application software.

• Programmable to IEC 61131-3 with CODESYSProgramming is done by means of the standardisedIEC 61131-3 languages. Established and certified libraries are available for special functions and safeapplications.Maintenance, diagnosis and updates are performedusing TFTP via Ethernet and the maintenance tool.Additionally, these functions can be accessed via anapplication interface for ifm’s PDM displays and via asoftware development kit for customer applications.

• Interfaces with extended functionalityBesides an RS-232 interface and the Ethernet interface with internal switch, all controllers provide four CANinterfaces to ISO 11898. All CAN interfaces support the essential bus protocolsCANopen, CANopen Safety and J1939.

Indication 8 x status LED

Programming CODESYS V 3.5

Protocols CAN

Ethernet

CANopen, SAE J 1939 or free protocol TCP/IP, Modbus

Application memory [MB] 6

Safety-related characteristics IEC 62061 SIL CL 2ISO 13849-1 PL d

Standards and tests(extract)

CE, E1 (UN-ECE R10), EN 50 155

Common technical dataecomatController

Housing metal housing

Device connection

1 x 81-pole Tyco/AMP, 4 x M12 – CR071x

2 x 81-pole Tyco/AMP, 4 x M12 – CR072x

Protection IP 67


Temperature range [°C]operation/storage -40...85

CAN interface CAN

Ethernet RS232

ISO 11898, 20 kbits/s...1 Mbit/s

10/100 Mbits/s9.6...115.2 kbits/s

ecomatController Order no.

Number of inputs (can be configured)

Analogue Multifunctional/digital

Frequency/digital (pos./neg. signals)

Resistance/digital

Digital

Sensor supply

Number of outputs (can be configured)

PWMi/digital 4.0 A /H-bridge

PWMi/digital 4.0 A

PWMi/digital 2.5 A

Digital 2.5 A

Analogue output

AccessoriesDescription

Orderno.

Connection cable, 58-pole, 2.5 m, plug code A EC0710

Connection cable, 81-pole, 2.5 m, plug code A EC0711

Connection cable, 47-pole, 2.5 m, plug code B EC0720

Connection cable, 73-pole, 2.5 m, plug code B EC0721

Plug unwired incl. contacts, code A EC0701

Plug unwired incl. contacts, code B EC0702

Ethernet cable cross-link, 2 m, M12/RJ45, PVC E11898

CAN programming interface CANfox EC2112

Adapter set CAN/RS232 for CANfox EC2113

CR721SCR720SCR711S

16

8

4

4

•

24

16

4

16

•

24

16

4

24

•

6

3

9

9

1

CR710S

8

8

4

–

•

4

–

6

6

1

8

4

12

12

2

12

6

18

18

2

112


ecomatControllerstarter kit: the easy way to startprogrammingControllers

Including ecomatControllerCR711S

Pre-wired simulator box withswitches and potentiometers tosimulate binary and analoguesignals

Includes all necessary connection and interface cables

Programming software and documentation for CODESYS

The quick way to start programming mobile machinesThe new generation of ecomatControllers is the modern controller platformfor vehicles and machine tools of the future.This pre-wired starter kit includes the compact ecomatController CR711Swith all necessary cables to supply the controller and to wire the interfacesfor data exchange via CAN and Ethernet as well as the inputs and outputs.A simulator box offers switches, potentiometers and signal displays to simulate switching states and analogue input signals.The integrated CODESYS software package (version 3.5) makes it easy toget familiar with the controller and to create an application program.

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(11.2019)

Powerful electronicsThe heart of the starter kit is the ecomatControllerCR711S that is designed according to all applicablestandards for mobile electronics and equipped with astate-of-the-art multi-core 32 bit processor with a clockfrequency of 300 MHz. It offers all functions to createapplication programs and get familiar with the integrated hardware functions. RGB status LEDs indicate the mostimportant system messages.If required, the internal controllers that can be pro-grammed separately (1 x standard, 1 x safety) will giveyou your first experiences with the programming ofsafety controllers for applications up to EN 13849 PL dand EN 62061 SIL cl2.

Interfaces with extended functionalityVia the integrated M12 sockets, two CAN interfacesare available in addition to an RS232 and the Ethernetinterface with integrated switch. All CAN interfacessupport the essential bus protocols CANopen, CANopen Safety and J1939.

Configurable inputs and outputsEach simulator box has 6 pre-wired inputs and outputs.They can be configured as digital, frequency or analogue inputs with diagnostic function or as inputs for resistance measurement. The outputs can be configured as diagnostic digital or PWM outputs. All inputs and outputs can also beconfigured as fail-safe channels, if required.Special sensors and actuators can be connected in addition via wirable flat-pin connectors.

Programmable according to IEC 61131-3 with CODESYSProgramming is done by means of the standardised IEC 61131-3 languages. Program examples and librariesare available to get familiar with the software.


Products

Orderno.

Description

ecomatController starter kit EC2121

Starter kit (set)

Accessories (to be ordered separately)

More information

Items suppliedecomatController CR711SI/O simulator box incl. connection cable, pre-wired with:1 x 81-pole AMP connector, lock function and reverse-polarity protection1 x 2-pole connector (voltage supply)2 x 5-pole socket, M12 (CAN bus 1 and 2)1x 8-pole flat-pin connector (2x I, 2x O)1x Ethernet cable, 2 m, RJ45 / M12USB memory stick with software and documentation

I/O simulator box6 signalling LEDs, red {to simulate the outputs6 potentiometers, 10 kΩ linear to simulate an analogue input6 miniature toggle switches to simulate the digital inputs (on/off toggle/push up)

Supply voltage24 V DC, < 550 mA (without external load)

System requirementsWindows 7 (Service Pack 1 or higher) / 10 (32/64 bits), suitable PC hardware for the corresponding Windowsplatform

Plug-in power supply with interchangeable adapter, 230 V/24 V (suitable socket not included)

E80121

114


ecomatDisplay:Powerful dialoguemodules for mobilemachinesDevices for operation and monitoring tasks

LED displays 5", 7" and 12" with buttons or touch screen

Housing optimised for mobileuse

Optical bonding: prevents penetration of moisture, offers optimum readability

Software supports any orientation of the device (portrait/landscape)

Programmable via CODESYS,numerous interfaces such as CAN

Display and operation in a rough environmentThe new dialogue modules have been developed for use in cabins and outside vehicles. Thanks to a high protection rating and optical bondingthey are optimally protected against moisture. They withstand strong impacts and permanent vibrations as well as extremeambient temperatures. The high-resolution RGB LED panels offer optimum readability even in abright environment. For operation the displays have freely programmablebuttons (5" and 7" versions) or optionally a capacitive touch screen.The integrated powerful PLC can perform visualisation and operation tasks.It is freely programmable via CODESYS. Numerous interfaces at the back ofthe device, e.g. CAN, analogue video, USB 2.0 and Ethernet offer maximum connectivity.

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Power consumption [W] 18...32, depending on the device type

Programming CODESYS V 3.5 (IEC 61131-3)

CAN communication profile

CAN interface 2.0 A/B, ISO 11898

20 kbit/s...1 Mbit/sCANopen

or SAE J 1939 or free protocol

Standards and tests (extract)

CE, E1 (UN-ECE R10),

EN 50 155

Ethernet communication protocolsTCP/IP, UDP,

Modbus TCP OPC UA,EtherNet/IP

Common technical dataLED displays with optical bonding

Housing sealed metal housing

Installation

control cabinet with mounting frame

surface mounting withRAM® mount system

Device connection

1 x 40-pole Tyco / AMP, 2 x M12 – CR1058/59,

CR1074/752 x 40-pole Tyco / AMP, 4 x M12 – CR1076/77,

CR1203


Temperature range [°C]Storage -30...80


Display

LED displays with optical bonding

Aspect ratio 16:10

5.0“

16:10 16:10

7.0“

16:10 16:10 16:10 8:3

12.3“ (wide)

8:3

Resolution 800 x 480 800 x 480 800 x 480 800 x 480 800 x 480 800 x 480 1280 x 480 1280 x 480

Number of colours 262,144 262,144 262,144 262,144 262,144 262,144 16.7 million 16.7 million

Touch – • – – – • – •

Controller with GPU dual core,800 Mhz

dual core,800 Mhz

dual core,800 Mhz

dual core,800 Mhz

quad core,1.2 GHz

quad core,1.2 GHz

dual core,800 Mhz

quad core,1.2 GHz

Memory (RAM) [GByte] 1 1 1 1 1 1 1 1

Memory (flash) [GByte] 2 4 2 4 8 8 4 8

Buttons (RGB backlit) 4 4 6 6 6 6 – –

Navigation element cross cross cross cross cross cross – –

Communication interfaceEthernetCANUSB 2.0

121

141

121

141

242

242

141

242

Analogue video interfaces – 2 – 2 4 4 2 4

Audio interfacesStereo Out (amplified)Line InHeadphones Out

1––

1––

1––

1––

111

111

1––

111

Inputs / outputsDigital In BLDigital Out 2.5 A

––

22

––

22

22

22

22

22

CR1058 CR1059 CR1074 CR1075 CR1076 CR1077 CR1202 CR1203

Order no.

Mechanical designThe displays have a sealed diecast aluminium housingwith the protection rating IP 65, IP 67. For connectionsealed M12 connections and a 40-pole AMP connectorare used.The displays can be used as surface mount device using the tried-and-tested RAM mount system or canbe mounted in a wall.Depending on the requirement, the displays can be installed in any orientation.Powerful electronicsThe integrated 64-bit controller allows a powerful presentation of the high-resolution graphics, processingof the application program and the device functions.Furthermore, there are many opportunities with regardto communication and networking with other systemsand networks.With the integrated real-time clock it is possible to givelog data a time stamp for better traceability.AudioAll displays have extensive audio functions. They can be used to provide acoustic and voice messages.Programming to IEC 61131-3The CODESYS software enables a clear and easy creation of the application software. The graphic elements arecreated via the integrated visualisation editor and can,for example, be selected via the buttons or the optionaltouch function.

116


ecolink M12, A coded – now wireable for industrial applicationsIndustrial applications / factory automation

Innovative strain relief

Highly elastic seal

Tried-and-tested ecolink technology

Shock and vibration resistance

Protection rating: IP 65, IP 67, IP 68, IP 69K

Easy to assemble correctly

Halogen-free and silicone-free

Reliably sealed – even in case of intense cable movementA special challenge is the reliable and permanent sealing of the cable. With this innovative and patented technology, strain relief and cable sealare strictly separated from each other, the strain relief being guaranteed by means of an extremely strong three-way ball clamp that reliably clampsthe cable even in case of intense tensile strain. The highly elastic cable seal is positioned right at the cable entry so as toprevent any contamination due to penetration of dirt. The highly elasticmaterial prevents cable sheath deformation and reliably seals even in caseof intense cable movement.

Simple and safe mounting These connectors also feature the perfectly tried-and-tested ecolink technology that allows for reliable and manual M12 connection to the device without use of tools.

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(11.2019)


Technical data:Operating voltage:4-pole: 250 V AC / 300 V DC5-pole: 60 V AC / DCNominal current: 4 AProtection: IP 65, IP 67, IP 68, IP 69K In locked condition with the matching counterpart.Protection class: IITightening torque threaded sleeve: 0.6...1.2 Nm Note the maximum value of the counterpart.For cable diameter: 3.5...6 mmScrew terminals: 0.25 mm2...1 mm2

Ambient temperature: -25...80 °C

Materials:Housing / moulded body: PAContact carrier: PACoupling nut: nickel-plated brassThreaded ring: plasticContacts: gold-platedSealing ring: Viton

Approvals:UL approval in preparation

Applications:factory automation, machine tool industry

Products

M12 socket

4-pole

5-pole

4-pole

5-pole

4-pole

5-pole

4-pole

5-pole

M12 cable plug


Dimensions

Wiring diagram

EVC810

EVC814

EVC811

EVC815

EVC812

EVC816

EVC813

EVC817

EVC810, EVC814

EVC811, EVC815

EVC812, EVC816

EVC813, EVC817

1

2

3

4

1

2

3

4

5

EVC810, EVC811 EVC814, EVC815

1

2

3

4

1

2

3

4

5

EVC812, EVC813 EVC816, EVC817

21

35,1

62

M1

2x

1

M18 x119

19

47

42

M1

2x

1

M18 x1

21

21

37,1

64

M1

2x

1

M18 x119

19

M1

2x

1

47

44

M18 x1

21

118


L-coded M12 powercable

Industrial applications / factory automation

2.5 mm2 cross section for currents of up to 16 A

L-coded M12 cable according to EN 61076

Connect to Performance Line IO-Link masters

Halogen-free cable material

For general industrial applications, such as factory automation or machine tools

Transmission of high currents with low voltage dropUsed to supply higher power levels to the new ifm Performance Line IO-Link masters in demanding applications.The L-coded M12 power connector is becoming more and more establishedon the market and the perfect solution to supply these modules with power.ifm offers connection cables and jumpers that are perfectly adapted to this.A cross section of 2.5 mm2 reliably transmits currents of up to 16 A while aslight voltage drop has a positive effect on the operating range.

For factory automation and machine toolsThanks to the housing materials and halogen-free cable materials, these cables are perfectly suited for machine tools and all standard factory auto-mation applications.

119

(11.2019)

Products


2.0 m

5.0 m

10.0 m

20.0 m

50.0 m

0.25 m

0.5 m

1.0 m

2.0 m

5.0 m

10.0 m

20.0 m

Technical data:Operating voltage: 63 V DCNominal current: 16 A to 45 °C; 12 A to 60 °CProtection rating: IP 65, IP 67in locked condition with the matching counterpart.Tightening torque nut: 0.7...0.9 Nm Note the maximum value of the counterpart.

Materials:Housing / moulded body: PURCoupling nut: nickel-plated brassContacts: gold-platedSealing ring: VitonCable: 5 x 2.5 mm2

Applications:factory automation, machine tool industry

M12 sockets

E12641

E12642

E12643

E12644

E12645

2.0 m

5.0 m

10.0 m

20.0 m

50.0 m

E12646

E12647

E12648

E12649

E12650

Dimensions

L 4952

16

M1

2x1

M1

2x1

16

Example E12651

L 3952 M12x1

38

,1

16

16

M1

2x1

Example E12658

L 3939

41

M12x1M12x1

38

,1

1616

Example E12665

E12651

E12652

E12653

E12654

E12655

E12656

E12657

0.25 m

0.5 m

1.0 m

2.0 m

5.0 m

10.0 m

20.0 m

E12658

E12659

E12660

E12661

E12662

E12663

E12664

0.25 m

0.5 m

1.0 m

2.0 m

5.0 m

10.0 m

20.0 m

E12665

E12666

E12667

E12668

E12669

E12670

E12671

Connection cable M12/M12

Wiring diagram

Example E12641 Example E12651


Screw terminal E12672

M12 socket · wirable

Screw terminal E12673

M12 cable plug · wirable

1

2

3

4

5

BN

WH

BU

BK

GY

1

2

3

4

1

2

3

4

5 5

120


ecolink M12, A coded – now wireable for hygienicand wet areasFor use in wet areas and in the food industry

Innovative strain relief

Highly elastic seal

Tried-and-tested ecolink technology

Shock and vibration resistance


Easy to assemble correctly


Reliably sealed – even in case of intense cable movementA special challenge is the reliable and permanent sealing of the cable. With this innovative and patented technology, strain relief and cable sealare strictly separated from each other, the strain relief being guaranteed by means of an extremely strong three-way ball clamp that reliably clampsthe cable even in case of intense tensile strain. The highly elastic cable seal is positioned right at the cable entry so as toprevent any contamination due to penetration of dirt. The highly elasticmaterial prevents cable sheath deformation and reliably seals even in caseof intense cable movement.

Simple and safe mounting These connectors also feature the perfectly tried-and-tested ecolink technology that allows for reliable and manual M12 connection to the device without use of tools.

121

(04.2018)


Technical data:Operating voltage:4-pole: 250 V AC / 300 V DC5-pole: 60 V AC / DCNominal current: 4 AProtection: IP 65, IP 67, IP 68, IP 69K In locked condition with the matching counterpart.Protection class: IITightening torque threaded sleeve: 0.6...1.2 Nm Note the maximum value of the counterpart.For cable diameter: 3.5...6 mmScrew terminals: 0.25 mm2...1 mm2

Ambient temperature: -25...100 °C

Materials:Housing / moulded body: PAContact carrier: PACoupling nut: high-grade stainless steel(316L/1.4404)Contacts: gold-platedSealing ring: EPDM

Approvals:UL approval in preparation

Applications:Hygienic and wet areas in the food industry

Products

M12 socket

4-pole

5-pole

EVF565

EVF569

4-pole

5-pole

EVF566

EVF570

4-pole

5-pole

EVF567

EVF571

4-pole

5-pole

EVF568

EVF572

M12 cable plug


Dimensions

21

35,1

62

M1

2x

1

M18 x119

EVF565, EVF569

19

47

42

M1

2x

1

M18 x1

21

EVF566, EVF5702

1

37,1

64

M1

2x

1

M18 x119

EVF567, EVF571

19

M1

2x

1

47

44

M18 x1

21

EVF568, EVF572

1

2

3

4

Wiring diagram

1

2

3

4

5

EVF565, EVF566 EVF569, EVF570

1

2

3

4

1

2

3

4

5

EVF567, EVF568 EVF571, EVF572

122


ecolink M8 for hygienic and wet areas



Contoured nut with enhancedgrip makes for optimum sealingeven when hand tightened

The innovative profiled sealingring guarantees high protectionagainst moisture.

Permanent vibration protectionwith saw tooth contour


ecolink M8 for hygienic and wet areas in the food industryMost applications require special solutions. Only high-quality materials, safe production processes and faultless mounting lead to success in thelong run.The asymmetrically acting vibration protection holds the nut tight in its position, guaranteeing an optimum and permanent seal. Mounting and removal are carried out without tools.High-quality materials especially adapted to the application and intensivemonitoring during and after production guarantee maximum quality standards.

123

(11.2019)

For further technical details please visit: www.ifm.com

Technical data:Operating voltage: 50 V AC / 60 V DC,with LED 10...36 V DCNominal current: 3 AProtection: IP 65, IP 67, IP 68, IP 69K In locked condition with the matching counterpart.Tightening torque nut: 0.3...0.6 NmNote the maximum value of the counterpart.Ambient temperature: -25...80 °CVibration / shock: 750 g, 1 million cyclesDrag chain: > 1 million cycles

Materials:Housing / moulded body: PPContact carrier: PPCoupling nut: high-grade stainless steel (316L / (1.4404)Contacts: gold-platedSealing ring: EPDMCable: MPPE halogen-free, silicone-free, 0.34 mm2, Ø 4.9 mm

Approvals:cCSAus in preparation

Applications:Hygienic and wet areas in the food industry

The products


Dimensions

M8 sockets · 3-pole

2.0 m

5.0 m

10.0 m

25.0 m

EVF122

EVF123

EVF124

EVF125

0.3 m EVF142

0.6 m EVF143

1.0 m EVF144

2.0 m EVF145

5.0 m EVF146

10.0 m EVF147

0.3 m EVF148

0.6 m EVF149

1.0 m EVF150

2.0 m EVF151

5.0 m EVF152

10.0 m EVF153

0.3 m LED EVF154

0.6 m LED EVF155

1.0 m LED EVF156

2.0 m LED EVF157

5.0 m LED EVF158

10.0 m LED EVF159

Jumper · M8 · 3-pole

2.0 m

5.0 m

10.0 m

25.0 m

EVF126

EVF127

EVF128

EVF129

2.0 m LED

5.0 m LED

10.0 m LED

25.0 m LED

EVF130

EVF131

EVF132

EVF133

M8 sockets · 4-pole

2.0 m

5.0 m

10.0 m

25.0 m

EVF134

EVF135

EVF136

EVF137

2.0 m

5.0 m

10.0 m

25.0 m

EVF138

EVF139

EVF140

EVF141

M8x1M8x1

10

36 L

19

99M8x1

25,5

10

M8x1 9M8x1 9 M8x1

10

10

3136 L

Example EVF142

Example EVF148

M8x1M8x1

10

36 L

19

LED

99M8x1

25,5

10

Example EVF154

124


ecolink M12 –T splitters for difficult applicationsUse in wet areas and in the food and beverage industry

Halogen and silicone-free

Connection technology meetsthe standard EN 61076

Optimum sealing even whenmounted without tools

The mechanical end stop protects the O-ring against destruction

Visible and tactile marking of the ports

ecolink M8 and M12 for hygienic and wet areas in the food industryMost applications require special solutions. Only high-quality materials, safe production processes and faultless mounting lead to success in thelong run.The integrated end stop protects the O-ring against destruction caused by tightening the nut too much. Mounting and removal are carried out without tools.High-quality materials especially adapted to the application and intensivemonitoring during and after production guarantee maximum quality standards.

125

(04.2019)

For further technical data please go to: ifm.com

Technical dataOperating voltage:4-pole: 250 V AC / 300 V DC5-pole: 60 V AC / DCEBF012: 50 V AC / 60 V DCNominal current: 4 A; EBF012: 3 AProtection rating: IP 67, IP 68, IP 69Kin locked condition with the matching counterpart.Tightening torque: 0.6...1.5 Nm;M8 ports: 0.3...0.6 NmAmbient temperature: -25...100 °C

Materials:Housing / moulded body: PACoupling nut (non-rotatable):high-grade stainless steel (316L / 1.4404)Contacts: gold-platedSealing ring: EPDM

Approvals:cRUus in preparation

Applications:For hygienic and wet areas in the food industry

Products

Type Wiring diagramno.

Order no.LED

1 x M12 connector, 2 x M12 plug

1 –

2

3

4

–

–

–

5

6

–

–

Wiring diagram

4

1 1

3

4

3

2

B

A

1

3

4

C

1 1

33

55

B

A

2

4

2

1

3

5

4

2

4

C

1 1

3

5

3

5

44

B

A

1

3

5

4

2

C

1 1

2

3

2

3

4

B

A

1

2

3

4

5

5

4

5

C

1

2

3

4

1 1

3

5

3

5

22

B

A

1

3

5

2

4

C

5

1 1

3

5

4

3

4

B

A

1

3

4

5

C

5

6

EBF006

EBF007

EBF008

EBF009

EBF010

EBF011

Dimensions

M12x1

48,7163

8

9

21

M12x1

C

B

A

M12x1

14

EBF006...EBF011

M8x1

45,916

38

9

21

M8x1

C

B

A

M12x1

14

EBF012


1 EBF012–

126



ecolink M8 and M12 for demanding applicationsMost applications require special solutions. Only high-quality materials, safe production processes and faultless mounting lead to success in thelong run.The integrated end stop protects the O-ring against destruction caused by tightening the nut too much. Mounting and removal are carried out without tools.High-quality materials especially adapted to the application and intensivemonitoring during and after production guarantee maximum quality standards.

ecolink M12 –T splitters for difficult applications

Halogen and silicone-free

Connection technology meetsthe standard EN 61076

Optimum sealing even whenmounted without tools


Visible and tactile marking of the ports

127

(04.2019)

For further technical data please go to: ifm.com

Technical dataOperating voltage:4-pole: 250 V AC / 300 V DC5-pole: 60 V AC / DCEBT012: 50 V AC / 60 V DCNominal current: 4 A; EBT012: 3 AProtection rating: IP 67, IP 68, IP 69Kin locked condition with the matching counterpart.Tightening torque: 0.6...1.5 Nm;M8 ports: 0.3...0.6 NmAmbient temperature: -25...100 °C

Materials:Housing / moulded body: PACoupling nut (non-rotatable):high-grade stainless steel (316L / 1.4404)Contacts: gold-platedSealing ring: EPDM

Approvals:cRUus in preparation

Applications:For hygienic and wet areas in the food industry

Products

Type Wiring diagramno.

Order no.LED


Wiring diagram

4

1 1

3

4

3

2

B

A

1

3

4

C

1 1

33

55

B

A

2

4

2

1

3

5

4

2

4

C

1 1

3

5

3

5

44

B

A

1

3

5

4

2

C

1 1

2

3

2

3

4

B

A

1

2

3

4

5

5

4

5

C

1

2

3

4

1 1

3

5

3

5

22

B

A

1

3

5

2

4

C

5

1 1

3

5

4

3

4

B

A

1

3

4

5

C

5

6

Dimensions

M8x1

45,916

38

9

21

M8x1

C

B

A

M12x1

14

EBT012


M12x1

48,7163

8

9

21

M12x1

C

B

A

M12x1

14

EBT006...EBT011

1 EBT006–

2 EBT007

3 EBT008

4 EBT009

–

–

–

5 EBT010

6 EBT011

–

–

1 EBT012–

128


Always a reliableconnection. ecolinkM12 – even for special applicationsM12 sockets with LEDs

Connection technology meetsthe M12 standard (EN 61076)

Optimum sealing even when fastened by hand


Permanent vibration protectionwith saw tooth contour

LEDs clearly visible even inbright lighting conditions

ecolink M12 for demanding applicationsMost applications require special solutions. Only reliable production pro-cesses and faultless assembly lead to success in the long run.The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No tools needed for installation and removal.The asymmetrically acting vibration protection holds the nut tight in its position, guaranteeing an optimum and permanent seal.High-quality materials and intense monitoring during and after the pro-duction guarantee the highest quality standard.

129

(04.2019)


Technical data:Operating voltage: 10...36 V DCCurrent rating: 4 A (cURus 3 A)Protection rating: IP 67, IP 68, IP 69Kin locked condition with the matching counterpart.Tightening torque: 0.6...1.5 NmVibration / shock: 750 g, 1 million cyclesCable: 4 x 0.34 mm2

suitable for drag chains

Approvals:cRUus

Applications:EVC – factory automation, machine tool industryEVT – hygienic and wet areasEVF – hygienic and wet areas (halogen-free)EVM – mobile applicationsEVW – welding applications

Products


Factory automation and the machine tool industry

2.0 m, PUR cable, black EVC644



Mobile applications

2.0 m, PUR cable, black EVM068



Welding applications

2.0 m, PUR cable, grey EVW167



Hygienic and wet areas

2.0 m, PVC cable, orange EVT461




out

out

L+

L

1

3

4

YE GN

BN

BU

BK

2 WH

YE

YE GNYE

Wiring diagram

EVC, EVM, EVW, EVT, EVF

Dimensions

3 x LED

3 x LED

15,5

M12x1 45

14

EVC, EVW

3 x LED

3 x LED

45

14

15

,5

M12x1

EVM

3 x LED

3 x LED

45

14

15

,5

M12x1

EVT, EVF

Hygienic and wet areas, halogen-free

2.0 m, MPPE cable, grey EVF461




130

Customer

ifmSystems Sales

Engineer

IoT / I 4.0contacts

Connectivity /interfaces

Quotationfor simple

and complexinstallations

SAP PMconnection(first level)

Softwaresolutions

Applicationsupport

Competence:Trust our application know-how.We have been developing automa-tion solutions for our customersfor 50 years and know tomorrow’srequirements.

Automation froma single source:We do not only offer hardware,but also the matching softwareand IT connection.

Personal:You have a permanent contact whosupports your project on site.

Together:We support your project from adviceand quotation to set-up. Even afterproject completion, we will continueto support you as a reliable partner.

ifm system sales network.

Your personal ifm System Sales Engineer will provide you with the entire ifm know-howto realise and optimise your plant monitoring.

ifm system consulting.

You want to make your application

transparent? Fans, pumps, compressors

or cooling circuits: Our system consultant

helps you to find the ideal solution for

monitoring your installation. Our service

includes competent advice at your site,

a fair offer, personal project assistance

and support for set-up.

We offer sensors, evaluation systems

and software for connection to

ERP systems – all from a single source.

Together we will make your project

successful.

Do not hesitate to contact us:

[email protected]

ifm system sales –solutions for yourinstallation froma single source

131

Visualisation

Server

Reduce costs, prevent downtime,optimise processes – system solutions from ifm.Example: fan monitoring

Filter monitoring

With the AL1100 IO-Linkmaster and the PQ3809pressure sensor

Temperature monitoring on motors

With the VSE150 diagnosticelectronics and the TS2229 +TP3237 temperature sensors

Vibration monitoring on motors

With the VSE150 diagnosticelectronics and the VSA001vibration sensor

Detection ofunbalance on rotor blades

With the VSE150 diagnosticelectronics and theVSA001 vibration sensor

ERP systems, e.g.

TCP/IP

PLC PC

Process dataand messages

4-portIO-Link masterStandardLineAL1100

VSE150diagnostic electronics

Vibration monitoringon bearings

With the VSE150 diagnosticelectronics and theVSA001 vibration sensor

Speed monitoring

With the VSE150 diagnosticelectronics and an inductivesensor

VSE diagnostic electronics

Records process data from sensors,interprets and prepares it and transmitsthe results to the PLC, PC or higher-levelIT systems.

LR SMARTOBSERVER

The software visualises, logs and exportsprocess data. Maintenance tasks canbe planned by means of alarm andnotification functions and worldwideconnectivity.LR SMARTOBSERVER has an integrateddatabase and can be installed as astand-alone or server application.

SMARTOBSERVER

IO-Link master

The module records process data fromsensors and transmits it to the PLC, PCor higher-level IT systems. It offers alladvantages and possibilities of IO-Link.

Contact us: [email protected] visit our webshop:ifm.com

132

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A clear visual language and explanatorytexts give you a first impression of theproducts.

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Overview:The ifm product range is clearlystructured and the individual productplatforms ensure quick orientation.

Selectors:Choose between the most importanttechnical data and you will get theproduct selection suitable for yourrequirements.

Compare:You can compare the technical dataof up to 3 products. Differences aremarked in colour.

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Order:We provide a quick-order and csvimport function for the shoppingbasket on the product pages.

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133

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Try us.Click here to directly get to our homepage: ifm.com

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rtic

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8003

415

· We

rese

rve

the

right

to

mak

e te

chni

cal a

ltera

tions

with

out

prio

r no

tice.

· Pr

inte

d in

Ger

man

y on

non

-chl

orin

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each

ed p

aper

. 11/

19

Position sensors

Sensors formotion control

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Process sensors

Systems formobile machines

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Connectiontechnology

Software

Power supplies

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