product information 2013 fast and easy metal change

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Product Information 2013 Fast and easy metal change

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Page 1: Product Information 2013 Fast and easy metal change

Product Information 2013

Fast and easy metal change

Page 2: Product Information 2013 Fast and easy metal change

Full range of shares from 80 to 320mm, and wing shares equipment of 360 and 470mm, matching with the C-Mix leg only

Will match with tine spacing from 200 up to 420mm

Available for the full range of 2-3-4 rows cultivator models Polymag 2, Tinetiller mounted, and trailed Tinetiller

For working depth from 3 to 35 cm deep

Large variants of deflectors and tine protection to make more or less boiling and match with various depth to optimise fuel consumption

Knock-on, easy and fast

Page 3: Product Information 2013 Fast and easy metal change

Only one tine with full range of shares

• With the development of the Knock-on system, one of the objective was to standardise the tines and offer a full range based on the C-Mix tine model

• On this C leg, standard bolted plough shares will be available as one of the option

Page 4: Product Information 2013 Fast and easy metal change

Lock system

• The system is based on a holder and a share locking together after having been pressed by a hammer shock.

• By using the property of good steel it is possible to create a high friction zone on a very limited surface, thus providing a very high pressure locking the share to the holder thanks to the conical shape arranged on both parts

Strong - Safe - Reliable

Page 5: Product Information 2013 Fast and easy metal change

Fast and easy metal change

Page 6: Product Information 2013 Fast and easy metal change

Knock-on Tools

A good hammer and the special tool delivered with the Knock-on shares to knock-on and unlock the parts is only what is needed to work in a safe and easy way

EasyEasyFast Fast SolidSolid

Page 7: Product Information 2013 Fast and easy metal change

90% Down Time Saving

When minutes become 10’’10’’ per share

• To engage a share or disengage it from the holder, it takes only few hammer knock and few seconds.

•to change 10 shares on a Tinetiller 3,00 will be taking less than 1.30 minutes while 20 minutes are necessary with bolted reversible shares.

Page 8: Product Information 2013 Fast and easy metal change

Bulb and role

• All shares are shaped with a high bulb in the centre• This zone is making the soil pressure lower onto the holder, so that the groove locking the share is protected from abnormal and fast wear.• Therefore it is possible to be using several shares for one holder during the season and operate quick change anywhere in the field

Page 9: Product Information 2013 Fast and easy metal change

Bulb and role

• when dry or wet soils, the metal is not wearing the same way.

Dry soil: the bulb is playing its protecting role to the end

Wet soil: the surface being worn more rapidly than in the length of the part, a slot will appear through the bulb telling the user to change it before it is not protecting the

holder.

• in both cases the shares will keep their ability to penetrate easily in all kind of soils to the end of their life time

Page 10: Product Information 2013 Fast and easy metal change

Range of shares

8080150150250250320320

3-153-15

10-35

3-18

All All370to

420

270to

300

360360470470

3-18

8-25

Polymag 2Tinetiller

Polymag 2Tinetiller Tinetiller All All

270to

330

200to

270

Width (mm)

Depth (cm)

Spacing (mm)

Models

From full cut or true depth, using the right share at the right depth will contribute to save a lot of fuel and money

FCSFCS Full Cut System

Page 11: Product Information 2013 Fast and easy metal change

Range of Deflectors

hp requirement

Clod’s sizes

Mixing effect

65658080100100Width (mm)

Models available Twist RH/Straight/Twist LH Twist RH/Straight/Twist LH Protection

Depth (cm) 3-30 10-353-15

+++ ++ +

The upper part of a share system is playing a big role in the work done in terms of incorporation, power requirement and top layer profile. Humidity of the soil can also be determinant.

1 bolt = quick

change

Page 12: Product Information 2013 Fast and easy metal change

Point KO 80

thicknessthickness: 12mmweightweight: 1000.g

Page 13: Product Information 2013 Fast and easy metal change

Point KO 150

thicknessthickness: 10mmweightweight: 1200.g

Page 14: Product Information 2013 Fast and easy metal change

A-blade KO 250 & 320

thicknessthickness: 10mmweightweight: 2200.g

thicknessthickness: 10mmweightweight: 2500.g

FCSFCS : : Full Cut System

Page 15: Product Information 2013 Fast and easy metal change

Wing shares KO 360 & 470

470 360

• In combination with 150mm point only, 2 skimmer shares fitted to the side of the tine will ensure full cut and good mixing effect

• Only 2 bolts to fit the wing share holders in order to take the me away quickly to make deeper operation

Wide deflectors of 100mm as an obligation to protect bolts heads

Wing’s thicknessWing’s thickness: 8mm

FCSFCS : : Full Cut System

Page 16: Product Information 2013 Fast and easy metal change

• To test the Knock-on system efficiency in work, the concourse of the renown DLG in Germany was requested

• This partnership allowed to test a Tinetiller L equipped with various Knock-on shares and a Discpacker as rear roller.

• The test protocol was including:

– Mixing and levelling efficiency

– Crumbling effect

– Power requirement and fuel consumption

Agronomic & economic performances

Page 17: Product Information 2013 Fast and easy metal change

Tinetiller L-sweep KO320mm-deflector 80 twist-levelling tines-Discpacker

Shallow cultivation – stubbling at 3cm deep

Even very shallow top layer is very flat and levelled. Incorporation is also very good with the twisted deflectors in spite the small depth

Even at such a very shallow depth, the share system is ensuring a full cut of the entire working width and a perfect soil mix and crumbling remaining very flat.

Page 18: Product Information 2013 Fast and easy metal change

Tinetiler L-point KO80mm-deflector 80 twist-levelling tines-Discpacker

Deep cultivation – at 15cm deep

Perfect top layer after one pass. Deeper cultivation with smaller share still ensuring a complete loose profile.

Very regular profile at bottom and a very small difference between before and after

Page 19: Product Information 2013 Fast and easy metal change

Tinetiller L-point 80mm-deflector 80 twist-levelling tines-Discpacker

Second pass – at 15cm deep

Few weeks after stubbling, second pass is leaving a nice and ready seedbed with no pan! The straw incorporation is very good and well

dispersed over the full width and working depth.

The bottom soil profile is regular at 15cm average, and the small difference between before and after (green) is remarkable. It does also mean that the Actipack is doing the job!

Page 20: Product Information 2013 Fast and easy metal change

Technical performances

• The pulling requirement of the Knock-on system is very low

• Average power requirement:

– per tine is 6,4 kW or 8,7 Hp

– per m is 21,3 kW or 29 Hp

• Fuel consumption for this 3,00m CLC pro Classic is in a good average of 10.l/ha

Page 21: Product Information 2013 Fast and easy metal change

Low pulling requirement

• The pulling requirement of the Knock-on system is also very positive• We compared with various equipment and the plough point as well as some competitors• Knock-on is the easiest to pull when equipped with a protection, proving that this

equipment is well adapted to deeper soil preparation

1,2392

1,0427

0,8582

0,8363

0,5860

0,8705

0,0000 0,2000 0,4000 0,6000 0,8000 1,0000 1,2000 1,4000

Competitor C - 80mm point + deflector

Competitor B - 75mm point + deflector

Competitor A - 80mm point + deflector

80mm + protection 65

Standard plough point + protection 65mm

80mm + deflector

kN

Page 22: Product Information 2013 Fast and easy metal change

=

Eco-friendly

To produce 1 ton of steel, 5600.kWh* are necessary

*source Siemens

There are 2 possible ways for saving energy when using steel:

Save power when producing steel, manufacturers are developing heating systems using less energy

Using less steel, as been the Vicon philosophy for many years and Knock-on is an innovation using less steel

5600.kWh* is the average power consumption of a household for 18 month.

Page 23: Product Information 2013 Fast and easy metal change

• Due to better design and higher heat treatment (55 HRC), the new point 80mm will do about the same number of hectares as the standard bolted plough point, this using average 200g less steel.

• 75% of the original part is used against average 60% on the standard point

Therefore Kverneland and its customers can be proud of contributing saving energy by reducing the use of steel for the same performance.

250.g

450.g

Eco-friendly

Knock-on point

Standard point

Page 24: Product Information 2013 Fast and easy metal change

Knock-on – Main arguments

• 10” quick change system per share = 90% down time savings• Easy, fast and solid design using only basic tools like a hammer• User-friendly weight of parts between 1 and 2,5kg easy to handle• Change of wearing metals can be made in the field in few minutes• Adaptation to desired working depth can be done in the field in few minutes• Fuel consumption will be optimised• Breaks up soil compaction and plough pans to depths of 35cm• Points designed to guarantee penetration and effective work to the end of

their life time• Eco-friendly, over 75% of the material will be consumed and about 200g of

steel saved compared to bolted design for same performance• Effective incorporation of organic matter can be fine tuned with a large choice

of deflectors depending on depth, soil type, soil humidity and residues• Low running costs wearing parts system• Low power requirement