fast and easy metal change product information 2016

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Fast and easy metal change Product information 2016

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Page 1: Fast and easy metal change Product information 2016

Fast and easy metal change

Product information 2016

Page 2: Fast and easy metal change Product information 2016

Full range of shares from 80 to 320mm, and wing shares equipment, matching with the CLC leg only

Available for the full range of 2-3 rows cultivator models CLC Evo & CLC pro mounted, and trailed CTC

For working depth from 3 to 35 cm deep

Large variants of deflectors and tine protection to make more or less boiling and match with various depth to optimise fuel consumption

Knock-on, easy and fast

Page 3: Fast and easy metal change Product information 2016

Only one tine with full range of shares

• With the development of the Knock-on system, one of the objective was to standardise the tines and offer a full range based on the CLC tine model

• On this CLC leg, standard bolted plough shares will still be available as one of the option

• Using CLC leg does also mean that all machines sold from the last 20 years with that leg will be retrofit able with this very new Knock-on system. This is adding value to your older machines

Page 4: Fast and easy metal change Product information 2016

Lock system

• The system is based on a holder and a share locking together after having been pressed by a hammer shock.

• By using the property of good steel it is possible to create a high friction zone on a very limited surface, thus providing a very high pressure locking the share to the holder thanks to the conical shape arranged on both parts

Strong - Safe - Reliable

Page 5: Fast and easy metal change Product information 2016

Knock-on, safe, easy and fast

Page 6: Fast and easy metal change Product information 2016

Knock-on Tools

A good hammer and the special tool delivered with the Knock-on shares to knock-on and unlock the parts is only what is needed to work in a safe and easy way

EasyFast Solid

Page 7: Fast and easy metal change Product information 2016

90% Down Time Saving

When minutes become 10’’ per share

• To engage a share or disengage it from the holder, it takes only few hammer knock and few seconds.

• to change 10 shares on a CLC pro 3,00 will be taking less than 1.30 minutes while 20 minutes are necessary with bolted reversible shares.

Page 8: Fast and easy metal change Product information 2016

Bulb and role

• All shares are shaped with a high bulb in the centre

• This zone is making the soil pressure lower onto the holder, so that the groove locking the share is protected from abnormal and fast wear.

• Therefore it is possible to be using several shares for one holder during the season and operate quick change anywhere in the field

Page 9: Fast and easy metal change Product information 2016

Bulb and role

• when dry or wet soils, the metal is not wearing the same way.

Dry soil: the bulb is playing its protecting role to the end

Wet soil: the surface being worn more rapidly than in the length of the part, a slot will appear through the bulb telling the user to change it before it is not protecting the holder.

• in both cases the shares will keep their ability to penetrate easily in all kind of soils to the end of their life time

Page 10: Fast and easy metal change Product information 2016

Range of shares

80150250320

3-153-15

10-35

All All270to

300

8-25

CLC pro/EvoCTC

CLC pro/EvoCTC All All

200to

270

Width (mm)

Depth (cm)

Spacing (mm)

Models

From full cut or true depth, using the right share at the right depth will contribute to save a lot of fuel and money

FCS Full Cut System

Page 11: Fast and easy metal change Product information 2016

Range of Deflectors

hp requirement

Clod’s sizes

Mixing effect

6580100Width (mm)

Models available Twist RH/Straight/Twist LH Twist RH/Straight/Twist LH Protection

Depth (cm) 3-30 10-353-15

+++ ++ +

The upper part of a share system is playing a big role in the work done in terms of incorporation, power requirement and top layer profile. Humidity of the soil can also be determinant.

1 bolt = quick

change

Page 12: Fast and easy metal change Product information 2016

Point KO 80

thickness: 12mmweight: 1000 g

Page 13: Fast and easy metal change Product information 2016

Point KO 150

thickness: 10mmweight: 1400 g

Page 14: Fast and easy metal change Product information 2016

A-blade KO 250 & 320

thickness: 10mmweight: 2200 g

thickness: 10mmweight: 2900 g

FCS : Full Cut System

Page 15: Fast and easy metal change Product information 2016

• To test the Knock-on system efficiency in work, the concourse of the renown DLG in Germany was requested

• This partnership allowed to test a CLC pro Classic equipped with various Knock-on shares and an Actipack as rear roller.

• The test protocol was including:– Mixing and levelling efficiency– Crumbling effect– Power requirement and fuel

consumption• There after some general info about the

test you can find the full report from the DLG under N°6029F which was published for Agritechnica 2011

Agronomic & economic performances

Page 16: Fast and easy metal change Product information 2016

CLC pro Classic-sweep KO320mm-deflector 80 twist-levelling tines-Actipack

Shallow cultivation – stubbling at 3cm deep

Even very shallow top layer is very flat and levelled. Incorporation is also very good with the twisted deflectors in spite the small depth

Even at such a very shallow depth, the share system is ensuring a full cut of the entire working width and a perfect soil mix and crumbling remaining very flat.

Page 17: Fast and easy metal change Product information 2016

CLC pro Classic-point KO80mm-deflector 80 twist-levelling tines-Actipack

Deep cultivation – at 15cm deep

Perfect top layer after one pass. Deeper cultivation with smaller share still ensuring a complete loose profile.

Very regular profile at bottom and a very small difference between before and after

Page 18: Fast and easy metal change Product information 2016

CLC pro Classic-point 80mm-deflector 80 twist-levelling tines-Actipack

Second pass – at 15cm deep

Few weeks after stubbling, second pass is leaving a nice and ready seedbed with no pan! The straw incorporation is very good and well

dispersed over the full width and working depth.

The bottom soil profile is regular at 15cm average, and the small difference between before and after (green) is remarkable. It does also mean that the Actipack is doing the job!

Page 19: Fast and easy metal change Product information 2016

Technical performances

• The pulling requirement of the Knock-on system is very low

• Average power requirement:– per tine is 6,4 kW or 8,7 Hp– per m is 21,3 kW or 29 Hp

• Fuel consumption for this 3,00m CLC pro Classic is in a good average of 10.l/ha

Page 20: Fast and easy metal change Product information 2016

Low pulling requirement

• The pulling requirement of the Knock-on system is also very positive• We compared with various equipment and the plough point as well as some competitors• Knock-on is the easiest to pull when equipped with a protection, proving that this

equipment is well adapted to deeper soil preparation

1,2392

1,0427

0,8582

0,8363

0,5860

0,8705

0,0000 0,2000 0,4000 0,6000 0,8000 1,0000 1,2000 1,4000

Competitor C - 80mm point + deflector

Competitor B - 75mm point + deflector

Competitor A - 80mm point + deflector

80mm + protection 65

Standard plough point + protection 65mm

80mm + deflector

kN

Page 21: Fast and easy metal change Product information 2016

This is the original DLG Fokus Test certificate of the CLC pro Classic which was tested with the Knock-on shares, and here below the front page of the report N°6029F

DLG Certificate and report

Page 22: Fast and easy metal change Product information 2016

=

Eco-friendly

To produce 1 ton of steel, 5600.kWh* are necessary

*source Siemens

There are 2 possible ways for saving energy when using steel:

Save power when producing steel, manufacturers are developing heating systems using less energy

Using less steel, as been the Kverneland philosophy for many years and Knock-on is an innovation using less steel

5600.kWh* is the average power consumption of a household for 18 month.

Page 23: Fast and easy metal change Product information 2016

• Due to better design and higher heat treatment (55 HRC), the new point 80mm will do about the same number of hectares as the standard bolted plough point, this using average 200g less steel.

• 75% of the original part is used against average 60% on the standard point

Therefore Kverneland and its customers can be proud of contributing saving energy by reducing the use of steel for the same performance.

250.g

450.g

Eco-friendly

Knock-on point

Standard point

Page 24: Fast and easy metal change Product information 2016

Knock-on – Main arguments

• 10” quick change system per share = 90% down time savings• Easy, fast and solid design using only basic tools like a hammer• User-friendly weight of parts between 1 and 2,5kg easy to handle• Change of wearing metals can be made in the field in few minutes• Adaptation to desired working depth can be done in the field in few minutes• Fuel consumption will be optimised• Breaks up soil compaction and plough pans to depths of 35cm• Points designed to guarantee penetration and effective work to the end of

their life time• Eco-friendly, over 75% of the material will be consumed and about 200g of

steel saved compared to bolted design for same performance• Effective incorporation of organic matter can be fine tuned with a large choice

of deflectors depending on depth, soil type, soil humidity and residues• Low running costs wearing parts system• Low power requirement

Page 25: Fast and easy metal change Product information 2016

Kverneland CLC pro Classic

Power optimistic!

CLC pro Classic - 300/Levelling tines /Actiring

Page 26: Fast and easy metal change Product information 2016

CLC pro Classic - 400F/Levelling tines /Actiring

Page 27: Fast and easy metal change Product information 2016

 

 

 

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