product data 419 model specifications 423 fastener selection … · 2020-03-22 · ks600/900/1000...
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Product Data 419
Model Specifications 423
Fastener Selection 433
Construction Details 435
• Micro-Rib/Euro-Box Profiles 435• Flat Profile 436• Mini-Micro/Convex Profiles 437• Wave Profile 438• Horizontal Panel Joint 439• Fastener Locations 439• Typical Layout for
Horizontal Fixed Panels 440• Eaves 442• Verge 447• Lean-to-Roof 450• Drip 451• Corner 452• Abutments to Brickwork 455• Modified Panel Cover Width 456• Vertical Joint Options 457• Sealing of Panel Joints
to Vertical Features 461• Expansion Joint 462• Panel Soffit 463• Cover Strip for Site Cut Panels 465• Curtain Wall 466• Integral Windows 468• Porthole Windows 472• Windows 474• Personnel Doors 476• Up and Over Doors 478• Fixed Wall Louvre 480• Wall Extractor 481• Panel Bearer 482• Pre-Formed Units 483
Horizontally Laid InsulatedWall & Facade Systems
Architectural
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Wall and facade systems provide distinctive architectural statements through the use of horizontal or vertical geometry
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KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade SystemsArchitectural
ApplicationKS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall and Facadesystems are secret fixed and can be laid horizontally or vertically.Suitable for all building applications except where there are lowtemperature internal conditions.
Product Reference Application Description
KS600/900/1000 Standard architectural wall panel.MR/EB/FL-S/MM/CX/WV
KS600/900/1000 Architectural wall panel with FactoryMR/EB/FL-S-/MM/CX/WV-FM Mutual (FM) approval for wall
applications.
KS600/900/1000 Architectural wall panel with Loss MR/EB/FL-SMM/CX/WV-LPCB Prevention Certification Board (LPCB)
approval for wall applications.
Product Tolerance
Length -5mm +5mm
Width -2mm +2mm
Thickness -2mm +2mm
End Squareness -3mm +3mm
Flatness (per metre) -2mm +2mm
Available LengthsStandard lengths 1.8 to 12 metres. Panels less than 1.8m longcan be supplied and are subject to an extra charge. These panelscannot be end lapped.
*This panel thickness complies with Part L2 (England & Wales)**This panel thickness complies with Part J (Scotland)† Aluminium faced panels are not LPCB and FM certified.• These weights are based on 1000mm cover width.
Core Thickness (mm) 45 60 70* 80** 100
Weight kg/m2 0.63/0.4 steel • 11.5 12.1 12.5 12.9 13.7
Weight kg/m2 0.7/0.5 alum. •† 5.4 6.0 6.4 6.8 7.6
Dimensions & Weight
MR - Micro-Rib Panel
EB - Euro-Box Panel
FL-S/FL-FL - Stucco & Flat Panel
MM - Mini-Micro Panel
CX - Convex Panel
WV - Wave Panel600/900/1000mm cover width
600/900/1000mm cover width
600/900/1000mm cover width
600/900/1000mm cover width
600/900/1000mm cover width
600/900/1000mm cover width
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Ref. No. 260a/03 to LPS 1181
Insurer Approved System
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KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade SystemsArchitectural
Materials - SteelSubstrate• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminium
alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214 : 1995,Grade Fe E220G with a Z275 zinc coating.
• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN 10147: 1992. Grade Fe E220G with a Z275 zinc coating.
• Standard external sheet thickness 0.63mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.
Coatings - External Weather Sheet• HPS200 Plastisol: 200 micron thick high performance coating
applied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.
• PVDF: 27 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as120°C.
• Celestia: 120 micron thick Plastisol coating. 16 metalliccolours.
• Silicone Polyester: An economical coating with medium termlife for worldwide use.
• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.
Coatings - Internal Liner Sheet• Lining Enamel: 15 micron thick coating developed for use for
the internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.
• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosiveenvironment.
• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.
• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.
Materials - AluminiumSubstrate• Aluminium substrate, grades 3003/4/5 series.• Standard external sheet thickness 0.63mm, standard internal
sheet thickness 0.5mm.
Coatings - External Weather Sheet• PVDF: 25 micron thick stoved fluorocarbon coating which has
excellent colour stability even at temperatures as high as 120˚C.• ARS Abrasion Resistant: 28 micron thick polyester or
polyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.
• Silicone Polyester: An economical coating with medium termlife for worldwide use.
• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.
Coatings - Internal Liner Sheet• Standard internal facing is white polyester coated, plain or
stucco embossed.
Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).
Available in LPCB and FM insurer approved certified product range, please contact Kingspan TechnicalDesign Bureau.
SealsFactory Applied Side Joint SealAll side joints have a factory applied seal fitted into the groove toautomatically seal the joint between panels.
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KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade SystemsArchitectural
Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.
Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.
PackingStandard PackingKingspan wall panels are stacked horizontally (with weather sheetupward). Removable hot melt adhesive is laid between each panel.The top, bottom, sides and ends are protected with polystyreneand timber packing and the entire pack is wrapped in polythene.The number of panels in each pack depends on panel thickness,as shown in the table. Typical pack height is 1100mm.
Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.
DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.
Site Installation Procedure Site assembly instructions are available from the KingspanTechnical Design Bureau.
BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.
FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations.KS600/900/1000 MR/EB/FL-S/MM/CX/WV are available with LPCBcertification and KS900/1000 MR/EB/FL-S insurer approved
panels are available with FM certification, with steelfacings. Firewall specifications to provide fire resistance ratings toBS 476: Part 22: 1987 are available on request from KingspanTechnical Design Bureau or visit our web site atwww.kingspanpanels.com
AcousticsKS600/900/1000 MR/EB/FL-S/MM/CX/WV panels comply withBuilding Regulations Part E for non-domestic buildings.For residential, domestic, education and healthcare buildingapplications, BB93 and HTM 2045 solutions, consultKingspan Technical Design Bureau.
All KS600/900/1000 MR/EB/FL-S/MM/CX/WV panels have a singlefigure weighted sound reduction Rw = 25dB.
Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):
i) Approved Document A: Structure (England & Wales)
ii) Approved Document B: Fire (England & Wales)
iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)
iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)
v) Building Standard Part D: Structural Fire Precautions (Scotland)
vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)
vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)
viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)
PerformanceThermal Insulation
Panel Thickness (mm) U value W/m2K
45 0.44
60 0.33
70 0.35*
80 0.30*
100 0.23*
U -Thermal transmittance W/m2K* U-Value calculated in accordance with the method required by the Building
Regulations Part L2 (England & Wales) and Building Standards Part J(Scotland) (0.35 U Value not suitable for Scotland)
Panel Core Thickness 45 60 70 80 100
No. panel/pack (max.) 18 14 12 11 10
Sound Reduction Index (SRI) Tested
Frequency Hz 125 250 500 1k 2k 4k
SRI dB 20.1 21.1 24.6 24.9 29.6 38.0
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KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade SystemsArchitectural
SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres
(mm) 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
SINGLE SPAN 45 Pressure 2.32 1.96 1.66 1.42 1.22 1.05 0.92 0.80 0.70 0.62 0.55
Suction 2.32 1.96 1.66 1.42 1.22 1.05 0.92 0.80 0.70 0.62 0.55
Outer Sheet 60 Pressure 3.20 2.91 2.51 2.17 1.88 1.64 1.43 1.27 1.12 0.99 0.89
0.63mm steel Suction 3.11 2.57 2.16 1.84 1.59 1.38 1.22 1.08 0.96 0.86 0.78
Inner Sheet 70 Pressure 3.73 3.39 3.10 2.69 2.35 2.06 1.82 1.61 1.43 1.27 1.14
0.4mm steel Suction 3.36 2.78 2.33 2.00 1.71 1.49 1.31 1.16 1.04 0.93 0.84
80 Pressure 4.27 3.88 3.56 3.24 2.84 2.50 2.22 1.97 1.75 1.57 1.41
Suction 3.46 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86
L 100 Pressure 5.44 4.99 4.61 4.35 3.86 3.39 3.04 2.73 2.45 2.22 2.00
Suction 3.57 2.94 2.47 2.13 1.84 1.58 1.39 1.23 1.10 0.99 0.89
DOUBLE SPAN 45 Pressure 1.90 1.71 1.57 1.44 1.33 1.24 1.16 1.10 1.03 0.96 0.87
Suction 1.76 1.60 1.46 1.35 1.25 1.14 1.00 0.89 0.79 0.71 0.64
Outer Sheet 60 Pressure 2.59 2.34 2.13 1.95 1.81 1.68 1.57 1.48 1.39 1.32 1.25
0.63mm steel Suction 2.42 2.19 2.00 1.84 1.59 1.38 1.22 1.08 0.96 0.86 0.78
Inner Sheet 70 Pressure 3.06 2.76 2.51 2.30 2.13 1.96 1.85 1.74 1.64 1.45 1.29
0.4mm steel Suction 2.88 2.60 2.33 1.99 1.71 1.49 1.31 1.16 1.04 0.93 0.84
80 Pressure 3.54 3.19 2.90 2.66 2.45 2.28 2.13 2.00 1.88 1.78 1.69
Suction 3.34 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86
L L 100 Pressure 3.34 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86
Suction 3.50 3.02 2.54 2.18 1.88 1.65 1.46 1.28 1.15 1.06 0.94
Notes:1. Values have been calculated using the limit state method described in the
“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.
2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailedunder “Structural Performance”in the Building Design Section.
3. The Table is for dark coloured panels.
4. The following deflection limits have been used:
Downward loading L/150
Suction loading L/150
5. For intermediate values linear interpolation may be used.
6. The standard fastener pattern is shown in the construction details. Whenthe micro-rib panels are fixed with single fasteners to 1.6mm thick coldrolled steel sheeting rails at 2m centres the allowable suction load is0.72kN/m2. For other fastener and rail arrangements the allowablesuction load can be calculated using the procedure shown in the designexample under “Structural Performance” in the Building Design Section.
7. The allowable steelwork tolerance between bearing planes of adjacentsheeting rails is L/600, where L is the purlin spacing.
8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.
Unfactored Load/Span Table (use calculated design windload values unfactored)
Structural
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Wall and facade systems allow the designer creative
freedom and visual flexibility
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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade A
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-A
ApplicationThe following specification is for the KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB Insulated Wall and Facadesystems laid horizontally or vertically on buildings with internalhumidity class environments 1-4 inclusive.
For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.
KS600/900/1000 MR/EB/FL-S/MM/CX/WV panels are LossPrevention Certification Board (LPCB) certified to LPS 1181 Grade A,available with a 90 minute firewall when one metre or more from aboundary condition.
Materials & CoatingsExternal Weather SheetSubstrate to be 0.63mm thick Z275 Galvatite hot-dip zinc coatedsteel to BS EN10147: 1992. External coating to be Corus UKLimited Colorcoat PVDF, 27 microns thick. Colour – Standard.
Reverse to have a light grey polyester coating.
Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.
The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.
Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated steel toBS EN10147: 1992. Internal coating to be lining enamel,15 microns thick. Colour - White.
Reverse to have a light grey polyester coating.
PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.30 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building Standards Part J (Scotland).
FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Part 6: 1989 and Part 7: 1987.
The product has been tested in accordance with BS 476: Part 22:1987 Fire Resistance and achieved.
60 Minutes Integrity.28 Minutes Insulation.
Aycliffe Fire Report No. A200802.
The product has passed all the requirements of LPS 1181: Issue 3wall lining test.
AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
SealsHorizontal Panel JointsTo be a tongue (male) and groove (female) type of joint with afactory applied weather seal located within the groove (female)section.
In addition the panel joint to be stitched internally throughhe female external sheet at 250mm centres using SFS IntecIT2 - 4.8 x 70 or similar.
Also a 0.63mm thick x 100mm wide lining enamel coated steelflashing is to fixed internally at 250mm centres.
JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.
Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter bead of gun-grade sealant.
FastenersPrimaryAll primary fasteners must be self tapping, self drilling screws,manufactured from carbon steel, anti corrosion coated, and fittedwith a 16mm diameter bonded stainless washer.
All fasteners to be located through the tongue (male) section of thepanel.
To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings through the malesection, in areas of high local suction.
Through FixWhere panels have their male sections removed on site, they mustbe face fixed with a similar type of fastener. The fasteners must becovered by a flashing to maintain the concealed fix appearance.
Panel BearersPanel bearers must be located at a maximum of 1500mm centres,ensuring that one is fixed at either end of the panel. All panelbearers must be fixed to the structural support member, with twonumber fixings located in the pre-drilled holes. The above relatesto the start of the panel laying i.e. drip level and must be repeatedwherever there is a break in panel laying (i.e. above window, doorsetc.).
SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel stitching screws, complete with washers andcoloured low profiled heads.
Construction DetailsVertical Panel JointsVertical panel joint to be an Option A top hat with insert flashing,to the same specification as the external weather sheet, weathersealed along the full length using two runs of Scapa Tapes 4mmdiameter butyl rubber sealant tape, Ref: 0311*. PIR boardinsulation with any gaps between board and panels filled withAlfasbond FR fire rated gun applied canister urethane insulation.
* Contact Kingspan Technical Design Bureau for WV joint sealant specification.
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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade A
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-A
AWP fillers to be installed and bedded on silicone sealant at thehorizontal joint location with bridging silicone seal applied betweenAWP filler and supporting structure. Rear of panel to have EPDM95mm x 10mm self adhesive air seal bubble gasket Ref: VJ2applied to vertical supporting steelwork and lapped over flashing.
FlashingsAll external flashings to be made from 0.63mm thick coated to thesame specification as the outer sheet of the panel. Colour – Standard.
All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311*.
All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.
AWP fillers to be installed and bedded on silicone sealant at thehorizontal joint location with bridging silicone seal applied betweenAWP filler and supporting structure.
All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the inner sheet, Colour - White. Allinternal flashings to be air sealed at laps and along the full length byan unbroken bead of Scapa Tape 6mm diameter butyl runnersealant tape, Ref: 0311. End laps to be air sealed with Vapourflex orgun-grade sealant.
Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.
Secondary SupportsThe panel must be limited to a maximum of 2m span. The secondary support system must be a ’Fire Wall’ system,which contains slotted connections and nylon washers to relievestresses induced by thermal expansion.
Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.
InstallationAll fasteners and seals to be of correct specification and installedas indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion,panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.
Remove all swarf and any foreign matter immediately from theexternal surface of panels.
Panels must be assembled so that joint widths are consistent andparallel.
SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.
* Contact Kingspan Technical Design Bureau for WV joint sealant specification.
NBS Format SpecificationH43 - Metal Composite Panel
Cladding/CoveringTo be read with Preliminaries/General conditions.
127A - Metal Composite Panel WallCladding to Walls
• Drawing reference(s): _________• Supports: Cold rolled rail system.
Bearing width: Min 60mm intermediate, Min 130mm verticaljoint.
• Manufacturer and reference: Kingspan horizontally or verticallylaid wall and facade systems for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade A.
• Test results:• LPC 1181, Issue 3, wall lining tests: Passed all requirements.• BS 476: Part 22: 1987 Fire Resistance test:
Passed 60 minutes integrity 28 minutes insulation.• Panels:
Profile reference: KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB -Insulated Wall Panel.External facings:• Material: Galvatite hot-dip zinc coated steel to BS EN 10147,
grade Fe E220G with Z275 zinc coating.• Thickness: 0.63mm• Finish/Colour: Colorcoat PVDF, colour standard.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining enamel, colour White.Core insulation: Zero ODP and free LPCB certified.Panel thickness: 80mm.• Male/female panel joint sealant:• Factory applied weather seal set in rebate.• Kingspan AWP filler and Scapa Tapes, Ref: 0004 silicone
sealant, site applied at the end of each panel whereflashings pass over the joint.
• Scapa Tapes, Ref: 0004 neutral cure silicone seal to malejoints.
• Fasteners: As determined by clause 220E.Number and location:• For panels: As determined by Clause 197A,but with each
panel fixed to each support using not less than onefastener located through tongue section, as recommendedby cladding manufacturer.
• For panel bearers: Fix each one using two fasteners.• For flashings/trims at vertical joints: Fix to each support
using one fastener.
NBS
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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade A
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* Contact Kingspan Technical Design Bureau for WV joint sealant specification.
• Vertical joints:Type: Option A with recessed top-hat flashing and insert with4mm diameter Scapa Tapes, Ref: 0311 butyl rubber sealant.*Finish/colour: Finish as external face of panels.• PIR insulation board with any gaps between board and
panels, fill with Alfasbond FR fire rated gun applied canisterurethane insulation.
• Vertical panel joint to have VJ2 EPDM 95mm x 10mm selfadhesive air seal bubble gasket applied to verticalsupporting steelwork and lapped over drip flashing.
• Accessories:• Panel bearers, located in positions recommended by
cladding manufacturer to support the bottom row ofhorizontally laid panels.
• Thermal Transmittance (U Value): 0.30 W/m2K.• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:
• Internal face of panel to be air sealed along the full lengthby an unbroken 6mm diameter bead of gun-grade sealant.
• Stitch the male/female joints on internal face using SFSIntec IT2 – 4.8 x 70 or similar screws at 250mm centres.
• Cover joint with flat flashing as clause 312A and fix to faceof panels along each edge using stitching screws at250mm centres.
• The panel must be limited to a maximum span of 2000mm.The secondary support system must be a ‘Fire Wall’system, which contains slotted connections and nylonwashers to relieve stresses induced by thermal expansion.
197A - Attachment• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2Standard Method and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriateto location, exposure, roof height, building shape and sizein accordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, clause 2.6.Dominant opening: _________
220G - Fasteners• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:Self drilling, self tapping screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured.
• Fasteners for vertical joint flashings/trims: As flashing fasteners.• Fasteners for panel bearers: As panel fasteners but with
15mm diameter washers.• Flashing fasteners: Stitching screws with bonded washers.
Screw/washer material: As panel fasteners.Washer size: 14mm diameter.Heads: With low profiled heads to match colour of the flashing.
275A - Continuity Thermal Insulation• Junctions between the roof panel system and walls/penetrations
insulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.
• Placement: Secure and continuous with cladding/coveringinsulation.
310A - Purpose Made Cold Formed Metal AccessoriesExternal
• Drawing reference(s): _________• Material/finish: As external face of cladding.
Thickness: 0..63mmColour: To match external face of cladding.Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 4mm diameter Scapa Tapes, Ref: 0311*,site applied between flashing and panel.
311A - Purpose Made Cold Formed Metal Accessories -Internal
• Drawing reference(s): _________• Material/finish: As internal face of cladding.
Thickness: 0.4mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311,site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
312A - Purpose Made Cold Formed Metal Accessories -Internal
• Material/finish: As internal face of cladding.Thickness: 0.4mmWidth: 100mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at 250mm centres usingsecondary fasteners as specified for the cladding system.
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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade A
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-A
Stitching screws at250mm max. centres
0.63mm thick steel flashing,colour white
Internal panel fixing at250mm max. centresSFS IntecRef: IT2 - 4.8 x 70mm
Factory applied weather seal
Detail 1 - Horizontal Panel Joint
Detail 4 - Vertical Joint Detail
95 x 10mm wide bubble gasket Ref: VJ2Air seal - gun-grade sealant to male joint
AWP joint filler and gun-grade sealant “Snap on” cover flashing
“Snap on” receiver flashing (30mm deep) 4mm Ø butyl rubber sealant site applied
Drip flashing
Panel bearer at 1500mm centres
Detail 3 - Drip Detail
Optional internal closure flashingto mask insulation from view
Air seal - 6mm bead ofgun-grade sealant
Air seal - continuous bead ofgun-grade sealant
PIR board insulation
Note: Number of fasteners depends on theactual design suction loads. Panel maximum span 2m.
Detail 2 - Fastener Locations
PIR board insulation with Alfasbond(FR) canister insulation to fill gaps
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
428
Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade B
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-B
ApplicationThe following specification is for the KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB Insulated Wall and Facadesystems laid horizontally or vertically on buildings with internalhumidity class environments 1-4 inclusive.
For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.
KS600/900/1000 MR/EB/FL-S/MM/CX/WV panels are LossPrevention Certification Board (LPCB) certified to LPS 1181Grade B.
Materials & CoatingsExternal Weather SheetSubstrate to be 0.63mm thick steel S220GD+ZA eutecticGalvalloy hot-dip zinc coated steel to BS EN10214: 1992. Externalcoating to be Corus UK Limited Colorcoat HPS200 Plastisol, 200microns thick.Colour – standard SC.
Reverse to have a light grey polyester coating.
Insulation CoreTo consist of 70mm (England & Wales) or 80mm (Scotland) thick,closed cell, with zero ozone depletion (Zero ODP) and LPCBcertified polyisocyanurate (PIR) insulation.
The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.
Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated steel to BS EN10147: 1992.
Internal coating to be Lining Enamel, 15 microns thick. Colour - White.
Reverse to have a light grey polyester coating.
PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.35 W/m2K (England & Wales) and 0.30 W/m2K (Scotland),calculated using the method required by the Building RegulationsPart L2 (England & Wales) and Building Standards Part J(Scotland).
FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Part 6: 1989 and Part 7: 1987.
The product has passed all the requirements of LPS 1181: Issue 3wall lining test.
AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
SealsHorizontal Panel JointsTo be a tongue (male) and groove (female) type of joint with afactory applied weather seal located within the groove (female)section.
JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.
Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter bead of gun-grade sealant.
FastenersPrimaryAll primary fasteners must be self tapping, self drilling screws,manufactured from carbon steel, anti corrosion coated, and fittedwith a 16mm diameter bonded stainless washer.
All fasteners to be located through the tongue (male) section ofthe panel.
To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings through the malesection, in areas of high local suction.
Through FixWhere panels have their male sections removed on site, they mustbe face fixed with a similar type of fastener. The fasteners must becovered by a flashing to maintain the concealed fix appearance.
Panel BearersPanel bearers must be located at a maximum of 1500mm centres,ensuring that one is fixed at either end of the panel. All panelbearers must be fixed to the structural support member, with twonumber fixings located in the pre-drilled holes. The above relatesto the start of the panel laying i.e. drip level and must be repeatedwherever there is a break in panel laying (i.e. above window,doors etc.).
SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel stitching screws, complete with 14mm diameterbonded stainless washers and colour matched low profiled heads.
Construction DetailsVertical Panel JointsVertical panel joint to be an Option A top hat with insert flashing,to the same specification as the external weather sheet, weathersealed along the full length using two runs of Scapa Tapes 4mmdiameter butyl rubber sealant, Ref: 0311*.
PIR approved board insulation with any gaps between board andpanels filled with Alfasbond FR fire rated gun applied canisterurethane insulation.
* Contact Kingspan Technical Design Bureau for WV joint sealant specification.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade B
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-B
AWP fillers to be installed and bedded on silicone sealant at thehorizontal joint location with bridging silicone seal applied betweenAWP filler and supporting structure.
Rear of panel to have EPDM 95mm x 10mm self adhesive air sealbubble gasket, Ref: VJ2 applied to vertical supporting steelworkand lapped over flashing.
FlashingsAll external flashings to be made from 0.63mm thick coated to thesame specification as the outer sheet of the panel. Colour –Standard.
All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tapes 4mm diameter butyl rubbersealant, Ref: 0311*.
All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.
AWP fillers to be installed and bedded on silicone sealant at thehorizontal joint location with bridging silicone seal applied betweenAWP filler and supporting structure.
All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the inner sheet, Colour - White.
All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrunner sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.
Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.
Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.
InstallationAll fasteners and seals to be of correct specification and installedas indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion,panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.
Remove all swarf and any foreign matter immediately from theexternal surface of panels.
Panels must be assembled so that joint widths are consistentand parallel.
SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.
NBS Format SpecificationH43 - Metal Composite Panel
Cladding/CoveringTo be read with Preliminaries/General conditions.
127A - Metal Composite Panel WallCladding to Walls
• Drawing reference(s): _________• Supports: Cold rolled rail system.
Bearing width: Min 50mm intermediate, Min 130mmvertical joint.
• Manufacturer and reference: Kingspan horizontally or verticallylaid wall and facade systems for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade B.
• Test results:• LPC 1181, Issue 3, wall lining tests: Passed all requirements.
• Panels:Profile reference: KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB -Insulated Wall Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN
10212, grade S220GD+ZA.• Thickness: 0.63mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, colour standard.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero and LPCB certified.Panel thickness: 70mm (England & Wales) or 80mm(Scotland).• Male/female panel joint sealant:• Factory applied weather seal set in rebate.• Kingspan AWP filler and Scapa Tapes, Ref: 0004 silicone
sealant, site applied at the end of each panel whereflashings pass over the joint.
• Scapa Tapes, Ref: 0004 neutral cure silicone seal to malejoints.
• Fasteners: As determined by clause 220E.Number and location:• For panels: As determined by clause 197A, but with each
panel fixed to each support using not less than onefastener located through tongue section, as recommendedby cladding manufacturer.
• For panel bearers: Fix each one using two fasteners.• For flashings/trims at vertical joints: Fix to each support
using one fastener.
NBS
P
L U
SP
LU
S
* Contact Kingspan Technical Design Bureau for WV joint sealant specification.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade B
430
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-B
• Vertical joints:Type: Option A with recessed top-hat flashing and insert with4mm diameter Scapa Tapes, Ref: 0311 butyl rubber sealant*.Finish/colour: Finish as external face of panels.• Vertical panel joint to have VJ2 EPDM 95mm x 10mm self
adhesive air seal bubble gasket applied to verticalsupporting steelwork and lapped over drip flashing.
• Accessories:• Panel bearers, located in positions recommended by
cladding manufacturer to support the bottom row ofhorizontally laid panels.
• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.35 W/m2K(England & Wales) or 0.30 W/m2K (Scotland).
• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:
• Junctions between the roof panel system andwalls/penetrations insulated with PIR insulation board, anygaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.
• Internal face of panel to be air sealed along the full lengthby an unbroken 6mm diameter bead of gun-grade sealant.
197A - Attachment• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2Standard Method and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriateto location, exposure, roof height, building shape and sizein accordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399:Part 2, clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399:Part 2, clause 2.6.Dominant opening: _________
220E - Fasteners• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:Self drilling, self tapping screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured.
• Fasteners for vertical joint flashings/trims: As flashing fasteners.• Fasteners for panel bearers: As panel fasteners but with
15mm diameter washers.• Flashing fasteners: Stitching screws with bonded washers.
Screw/washer material: As panel fasteners.Washer size: 14mm diameter.Heads: With low profiled heads to match colour of the flashing.
275A - Continuity Thermal Insulation• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any gapsfilled with Alfasbond FR fire rated gun applied canister urethaneinsulation.
• Placement: Secure and continuous with cladding/coveringinsulation.
310A - Purpose Made Cold formed Metal Accessories -External
• Drawing reference(s): _________• Material/finish: As external face of cladding.
Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 4mm diameter Scapa Tapes, Ref: 0311*,site applied between flashing and panel.
311A - Purpose Made Cold Formed Metal Accessories - Internal
• Drawing reference(s): _________• Material/finish: As internal face of cladding.
Thickness: 0.4mmColour: White.Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311,site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
* Contact Kingspan Technical Design Bureau for WV joint sealant specification.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade B
Concealed panel fixing
Factory applied weather seal
Detail 1 - Horizontal Panel Joint
95x10mm wide bubble gasket Ref: VJ2
PIR board insulation with Alfasbond (FR) canister insulation to fill gaps
Air seal - gun-grade sealant to male joint
AWP joint filler and gun-grade sealant “Snap on” cover flashing
“Snap on” receiver flashing (30mm deep) 4mm Ø butyl rubber sealant site applied
Drip flashing
Panel bearer at1500mm centres
Detail 3 - Drip Detail
Optional internal closure flashingto mask insulation from view
Air seal - 6mm bead ofgun-grade sealant
Air seal - continuous bead ofgun-grade sealant
PIR board insulation
Note: Number of fasteners depends on the actual design suction loads.
Detail 2 - Fastener Locations
KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-B
Detail 4 - Vertical Joint Detail
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Wall and facade systems can be used to focus attention on specific
architectural features of the building
“”
432
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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SFS Intec Fastener Selector Guide
Product: Steel & Aluminium KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade Systems - (16mm diameter sealing washer)
RailType &Thickness
CoreCarbon Steel Fasteners Austenitic Stainless Steel Fasteners
Thickness(Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)
(mm) Plain Hex Head Plain Irius Head (uno) Plain Hex Head
Cold Rolled 45 SD3-S16-5,5x45 SD3-S16-5,5x45 (Hex) SX3/20-34-S16-5,5x521.2-5mm 60 SD3-S16-5,5x60 SDT5-L12-A16-5,5x67 SX3/20-44-S16-5,5x65
70 SD3-S16-5,5x70 SDT5-L12-A16-5,5x77 SX3/20-55-S16-5,5x75
80 SD3-S16-5,5x80 SDT5-L12-A16-5,5x97 SXC5-S16-5,5x87
100 SD3-S16-5,5x100 SDT5-L12-A16-5,5x112 SXC5-S16-5,5x112
Hot Rolled 45 SD14-S16-5,5x56 SX14/38-S16-5,5x615-12mm 60 SD14-S16-5,5x76 SD14-L12-A16-5,5x74 SXC14/58-S16-5,5x76(14)
70 SD14-S16-5,5x86 SD14-L12-A16-5,5x93 SXC14/75-S16-5,5x95
80 SDT14-S16-5,5x93 SD14-L12-A16-5,5x113 SXC14/75-S16-5,5x95
100 SDT14-S16-5,5x93 SD14-L12-A16-5,5x113 SXC14-S16-5,5x114
Timber 45 SDT5-A16-5,5x97 SXCW-S16-6,5x90
60 SDT5-A16-5,5x97 SDT5-L12-A16-5,5x97 SXCW-S16-6,5x105
70 SDT5-A16-5,5x112 SDT5-L12-A16-5,5x112 SXCW-S16-6,5x105
80 SDT5-A16-5,5x137 SDT5-L12-A16-5,5x137 SXCW-S16-6,5x115
100 SDT5-A16-5,5x137 SDT5-L12-A16-5,5x137 SXCW-S16-6,5x135
Panel bearer to rail
1.2-3mm SD3-T15-5,5x25 SDL3-L12-T15-5,5x25 SX3/10-S16-5,5x285-12mm (14) SD14-T15-5,5x32 SD14-L12-T15-5,5x32 SX14/12-S16-5,5x38
Stitching fasteners for general fixing of flashings
Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head
SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-S14-5,5x22xcolour
Coloured rivet option 1661/0619xcolour
Extruded top hat at vertical joint
All above primary fasteners are suitable for fixing the extruded top hat
Through fix behind flashings
Carbon Steel Stainless Steel
All Rails Use the Irius head fastener as listed for the KS1000 RW wall panel Use the hex head as listed for the KS1000 RW wall panel, but omit e.g. SDT5-L12-5,5xlength the S16 washer and use an additional flat washer (IRD82x40) through
a 30mm diameter hole in the outer skin of panel for flush finishe.g. SXC5-5,5xlength + IRD82x40
Visible through fix where necessary
All Rails Use colour headed fasteners as listed for the KS1000 RW wall panel
Note: Use only stainless steel fixings for aluminium facings.
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
434
Wall and facade systems are availablein a wide range of external profiles,
widths, colours and finishes
“”
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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KS600/900/1000Micro-Rib/Euro-Box Profiles
Fact
ory
appl
ied
wea
ther
sea
l
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
33.3
315
33.3
333
.33
2020
1010
Pane
l th
ickn
ess
Exte
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wea
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she
etIn
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heet
Fixi
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0.75 1.0
46
17
20
Pane
l th
ickn
ess
Fact
ory
appl
ied
wea
ther
sea
l
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule 33
.33
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.33
33.3
3
5050
50
Pane
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Fixi
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0.75 1.
046
17
20
Pane
l th
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Micro-Rib Panel Dimensions Euro-Box Panel Dimensions
Not
e:
Abov
e di
men
sion
s ar
eth
eore
tical
, act
ual
dim
ensi
ons
will
vary
due
to m
anuf
actu
ring
tole
ranc
es.
Exac
tly p
reci
sedi
men
sion
s m
ust a
lway
sbe
mea
sure
d fro
mac
tual
sam
ples
All d
imen
sion
s in
milli
met
res.
Avai
labl
e P
anel
Thic
knes
ses
Insu
latio
n C
ore
45 60 70 80 100
Note: Two sets of construction details have been produced to givethe building designer flexibility within the Part L2 calculation for thetotal building heat loss Alpha (a). The decision on the choice of
or details is taken by the buildingdesigner and is determined from the Part L2 total heat lossmethodology. A mixture of both standard and enhanced detailsmay be required for some projects.
STANDARD ENHANCED
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
436
KS600/900/1000Flat Profile
66
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Mic
ro-r
ibEu
ro-b
oxFl
at
6
Fact
ory
appl
ied
wea
ther
sea
l
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
33.3
315
33.3
333
.33
Pane
l th
ickn
ess
Exte
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wea
ther
she
etIn
tern
al li
ner s
heet
Fixi
ng li
ne
1.0
46
17
20
Pane
l th
ickn
ess
Flat Panel Dimensions Panel Joints
Not
e:Ab
ove
dim
ensi
ons
are
theo
retic
al, a
ctua
l dim
ensi
ons
will
vary
due
to m
anuf
actu
ring
tole
ranc
es.
Exac
tly p
reci
se d
imen
sion
s m
ust a
lway
s be
mea
sure
d fro
m
actu
al s
ampl
esAl
l dim
ensi
ons
in m
illim
etre
s.
Avai
labl
e P
anel
Thic
knes
ses
Insu
latio
n C
ore
45 60 70 80 100
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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KS600/900/1000Mini-Micro/Convex Profiles
Fact
ory
appl
ied
wea
ther
sea
l
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
33.3
315
33.3
333
.33
8.33
8.33
Pane
l th
ickn
ess
Exte
rnal
wea
ther
she
etIn
tern
al li
ner s
heet
Fixi
ng li
ne
2.0
1.0
46
17
20
Pane
l th
ickn
ess
Fact
ory
appl
ied
wea
ther
sea
l
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
33.3
315
33.3
333
.33
33.3
333
.33
Pane
l th
ickn
ess
Exte
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she
etIn
tern
al li
ner s
heet
Fixi
ng li
ne
2.0
1.0
46
17
20
Pane
l th
ickn
ess
Mini-Micro Panel Dimensions Convex Panel Dimensions
Not
e:Ab
ove
dim
ensi
ons
are
theo
retic
al, a
ctua
l dim
ensi
ons
will
vary
due
to m
anuf
actu
ring
tole
ranc
es.
Exac
tly p
reci
se d
imen
sion
s m
ust a
lway
s be
mea
sure
d fro
m
actu
al s
ampl
esAl
l dim
ensi
ons
in m
illim
etre
s.
Avai
labl
e P
anel
Thic
knes
ses
Insu
latio
n C
ore
45 60 70 80 100
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
438
KS600/900/1000Wave Profile
66
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Pane
l Mod
ule
Min
i-Mic
roC
onve
xW
ave
6
Fact
ory
appl
ied
wea
ther
sea
l
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
596m
m fo
r 600
mm
Mod
ule
- 89
6mm
for 9
00m
m M
odul
e -
996m
m fo
r 100
0mm
Mod
ule
33.3
315
33.3
3
5050
33.3
3
Pane
l th
ickn
ess
Exte
rnal
wea
ther
she
etIn
tern
al li
ner s
heet
Fixi
ng li
ne
1.0
3.0
46
17
20
Pane
l th
ickn
ess
Flat Panel Dimensions Panel Joints
Not
e:Ab
ove
dim
ensi
ons
are
theo
retic
al, a
ctua
l dim
ensi
ons
will
vary
due
to m
anuf
actu
ring
tole
ranc
es.
Exac
tly p
reci
se d
imen
sion
s m
ust a
lway
s be
mea
sure
d fro
m
actu
al s
ampl
esAl
l dim
ensi
ons
in m
illim
etre
s.
Avai
labl
e P
anel
Thic
knes
ses
Insu
latio
n C
ore
45 60 70 80 100
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439
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Horizontal Panel Joint & Fastener Locations
Concealed panel fixing
Position of vapourseal when required
(Site applied)
Factory appliedweather seal
Pane
l Mod
ule
Pane
l Mod
ule
Dire
ctio
n of
lay
Horizontal Panel Joint
Recommended Fastener Locations
Pattern A (Single Fasteners)
Pattern B (Single/Double Fasteners)
Note: Fastener locations depend on the actual design suction loads see page 422.
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440
Typical Layout for Horizontally Fixed Panels
Horizontal Sheeting Rails
Mai
n st
anch
ion
Insu
late
dpa
nels
Verti
cal p
ost c
old
rolle
d ch
anne
l or s
imila
rVe
rtica
l pos
t col
d ro
lled
chan
nel o
r sim
ilar
Hor
izon
tal s
heet
ing
rail
Hor
izon
tal s
heet
ing
rail
Con
tinuo
us g
alva
nise
d an
gle
or s
imila
r
Mai
n st
anch
ion
(beh
ind)
E/B
eam
(UB
or s
imila
r)
She
etin
g ra
il su
ppor
t sys
tem
(if
requ
ired)
Typi
cal 3
000m
m (d
epen
dant
on
desi
gn w
indl
oads
)Ty
pica
l 300
0mm
(dep
enda
nt o
n de
sign
win
dloa
ds)
Mai
n fra
me
cent
res
Ste
elw
ork
bear
ing
wid
th to
sui
t pan
el
Ste
elw
ork
bear
ing
wid
th to
sui
t pan
el
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441
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Typical Layout for Horizontally Fixed Panels
Intermediate Post
Con
tinuo
us g
alva
nise
d an
gle
or s
imila
rC
ontin
uous
RS
A o
r sim
ilar
Ste
elw
ork
bear
ing
wid
th to
sui
t pan
el
Ste
elw
ork
bear
ing
wid
th to
sui
t pan
el
Mai
n st
anch
ion
Insu
late
dpa
nels
Verti
cal p
ost R
HS
/Zed
or s
imila
rVe
rtica
l pos
t RH
S/Z
ed o
r sim
ilar
Mai
n st
anch
ion
(beh
ind)
E/B
eam
(UB
or s
imila
r)
Typi
cal 3
000m
m (d
epen
dant
on
desi
gn w
indl
oads
)Ty
pica
l 300
0mm
(dep
enda
nt o
n de
sign
win
dloa
ds)
Mai
n fra
me
cent
res
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442
Eaves Detail
60mm
Parapet flashing with 150mm sealed butt straps
Air seal - 6mm Ø bead of gun-grade sealant
Mineral fibre insulation site applied
Butyl rubber sealant
Profiled filler sealed top and bottom with gun-grade sealant
Sheeting rail
Purlin
Air seal - 6mm Ø bead of gun-grade sealant
Gutter outlet
Eaves beam gutter support
Mineral fibre insulation site applied
KS1000 LP/LPCBinsulated roof panel
Boundary Wall Gutter (Parapet)
STANDARD
STANDARD
ENHANCED
KS1000 RW/ LPCBinsulated wall panelvertically laid
Site applied Alfasbond fire rated (FR) canister insulation
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.48 Y = 1.63 W/mK0.35 W/m2K gutter fmin = 0.48 Y = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.90 Y = 0.13 W/mK0.35 W/m2K gutter fmin = 0.90 Y = 0.21 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
ENHANCED
Direction of laywall panels
Parapet rail with air seal, Vapourflex tape to rail joints
Air seal - 8mm Øbutyl rubber sealant
Site applied Alfasbond fire rated (FR)canister insulation as panel is placed
Factory made thermally broken membrane linedgutter with PIR board insulation 0.25 or 0.35
KS1000 MR/LPCB insulated wallpanel horizontally laid
35m
m
Min
35m
m
Min
2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25or 0.35 W/m2K U-value
60mm
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443
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Eaves Detail
Boundary Wall Gutter
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.89 Y = 0.12 W/mK0.35 W/m2K gutter fmin = 0.89 Y = 0.19 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Direction of laywall panels
Air seal - 6mm Øbutyl rubber sealant
6mm Ø butylrubber sealant
Top sheet turneddown on sitewith roof pitchesbelow 4°
4mm Ø butyl rubber sealant
KS1000 LP/LPCBinsulated roof panel
Gun-grade seal at paneljoints inline with 8mm butyl
Factory made membrane linedgutter with LPC approvedinsulation to 0.25 or 0.35W/m2K U-value
Eaves beam gutter support
KS1000 MR/LPCB insulatedwall panel horizontally laid
Parapet flashingwith 150mm sealedbutt straps
PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if requiredto maintain continuity of insulation
75mm
Air seal - 8mm Ø butylrubber sealant
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444
Curved Eaves
Boundary Wall Gutter
Through fix fasteners at 500mm centres
Eaves flashing
PIR board insulation with site appliedAlfasbond fire rated (FR) canister
insulation to fill any gaps if requiredto maintain continuity of insulation
9mm x 3mm butyl rubber sealant
Required angle
Gutter outlet
Purlin
Curved KS1000 MR/LPCBinsulated wall panelhorizontally laid
150mm Max.
9mm x 3mm butyl rubber sealant
2mm external factory madenon-thermally broken gutter
with PIR insulation to 0.25or 0.35W/m2K U value
Vertical Joint
50 x 50 Curved steel panel supportsto suit wind suction loads
Curved panel singlespanning betweencurved support.Panel spandependant uponloadings
KS1000 LP/LPCBinsulated roof panel
Air seal -8mm Ø
butyl rubbersealant
Building Regulations Part L2 Thermal Data
0.25 W/m2K gutter fmin = 0.74 Y = 1.55 W/mK0.35 W/m2K gutter fmin = 0.71 Y = 1.70 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
Feature flashing4mm Ø butyl rubber sealant
50x50mm angle curved steel supports
3.0m Max. vertical joint 3.0m Max. vertical joint
Flat headed fasteners
10
Air seal - EPDM bubble gasket 95x10mm. Kingspan (Ref: VJ2)
Alfasbond fire rated (FR) canister insulation
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445
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Eaves Detail
Building Regulations Part L2 Thermal Data
fmin = 0.91 Y = 0.31 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.92 Y = 0.27 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
ENHANCED
STANDARD ENHANCED
Eaves beam
20mm
35mm
20mm
Gutter support 0.63mm thick doubled sided plastisol coated
Top sheet turned down on site with roof pitches below 40
9mm x 3mm butylrubber sealant
Stitching screw fixingsfor gutter brackets
75mm Approx
200mm fixing centres200mm fixing centres
External Gutter
KS1000 LP/LPCBinsulated roof panel
Gun-grade seal at panel joints inline with 8mm butyl
Air seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø butyl rubber sealant
*
* Air seal - Vapourflex sealant is tobe applied over any breaks insupporting secondary steelwork togive a continuous bearing face.
Mineral fibre insulation site applied
Site applied Alfasbond firerated (FR) canister insulation
Site applied Alfasbond fire rated (FR) canister insulation
KS1000 MR/ LPCB wallpanel horizontally laid
Double sidedPlastisol “Highline”type gutter
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446
Eaves Detail
Overhanging Gutter
Double sidedplastisol “High line”type gutter
Gutter support
75mm Approx
200mm
Fixing centres
Variable overhang
R/W pipe returned back to vertical sheeting & suspended fromrafter if necessary dependent on variable overhang
Gutter outlet
Directionof lay
Note: Underside of panel to overhang to have plastisolcoated liner
Purlin
9mm x 3mmbutyl rubber sealant
Alfasbond FRcanisterapplied
insulation
Support beam
Flashing (internal & external) site cutaround profile of rafter as necessary
Sheeting rail
200mm
Fixing centres
Note: For thermal data on this detail please consult our Technical Design Bureau.
Two part flashingto match panel and
cut to suit aroundpenetrating steel
Silicone seal betweensteel and flashing
Line of lap
Line of silicone to lap
Typical Flashing Detail
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447
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Verge Detail
Overhanging
Variable overhang
Direction of lay
Flashing
Flashing
Flashing
PIR insulation board
Vertical sheeting rail
Flashing
AlfasBond FR Canisterapplied insulation
Note: For thermal data on this detail please consult our Technical Design Bureau.
Air seal - 6mm Ø beadof gun-grade sealant
Air seal - 8mm Øbutyl rubber sealant
Flashing to suitliner material site
cut around purlinsas necessary
Horizontal panelssite cut as required
Cleader angle
Zed support with 20mm x3mm butyl rubber sealants
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448
Verge Detail
Parapet Cladding
Direction of laywall panels
Coping flashing
Purlin
9mm x 3mm butyl rubber sealant
Air seal - 6mm Ø beadof gun-grade sealant
Flashing
Through fixings at 500mm centres
Through fixings at 500mm centres
Through fixings at500mm centres
Galvanised angle
4mm Ø butyl rubber sealant
9mm x 3mm butyl rubber sealant
Roof panel site cut to suitoverall length of building
Parapet rail with air seal,Vapourflex tape to rail joints
Internal flashing
Air seal - 6mm Ø bead ofgun-grade sealant
Air seal - 6mm Ø bead ofgun-grade sealant
Edge protection lacquer appliedto panels cut on site
STANDARD
ENHANCED
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Building Regulations Part L2 Thermal Data
fmin = 0.37 Y = 1.14 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.44 Y = 0.89 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
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449
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Verge Detail
Verge Detail - Wall Cladding (Start of Roof Sheeting)
Direction of layVerge flashing with 150mm sealed butt straps
20mm x 3mm butyl rubber sealant
PurlinAir seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø bead of gun-grade sealantGable rafter
4mm Ø butyl rubber sealant
Mineral fibre insulation site applied
Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints
KS1000 LP/LPCB insulated roof panel
KS1000 MR/LPCB insulated wallpanel horizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.18 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
STANDARD
ENHANCED
ENHANCED
Site applied Alfasbond firerated (FR) canister insulation
Verge Detail - Wall Cladding (End of Roof Sheeting)
Direction of lay
Verge flashing with 150mm sealed butt straps
20mm x 3mm butyl rubber sealant
PurlinAir seal - 8mm Ø butyl rubber sealant
Air seal - 6mm Ø bead of gun-grade sealantGable rafter
Mineral fibre insulation site applied
Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints
KS1000 LP/LPCB insulated roof panel
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.18 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
STANDARD
ENHANCED
ENHANCED
PIR Board insulation with fire rated Alfasbondcanister insulation to fill any gaps if requiredto maintain continuity of insulation
4mm Ø butyl rubber sealant
KS1000 MR/LPCB insulated wallpanel horizontally laid
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450
Lean-to-Roof Detail
KS1000 MR/LPCB horizontally laid
Panel bearer at 1500mm centres
Air seal - 6mm Ø bead of gun-grade sealant
Outer sheet turned up with roof slopes below 40
Cover cap
Bead of non-curing gun-grade sealant
Profiled filler set back 80 to100mm to prevent bird attack
Building Regulations Part L2 Thermal Data
fmin = 0.42 Y = 1.16 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Vertical Cladding
2 No. runs of non-curinggun-grade sealant
Air seal - 8mm Ø butyl rubber sealant
Purlin
Rafter
KS1000 LP/LPCB insulated roof panel
PIR insulation board with Alfasbond (FR)canister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Internal ridge flashing with 150mmoverlap sealed with air seal -
Vapourflex or gun-grade sealant
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451
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Drip Detail
Drip Detail - Above Floor Level
Drip Detail - Below Floor Level
STANDARD
Column face
Vertical rail
KS1000 MR/LPCB insulatedwall panel horizontally laid
Optional internal closure flashingto mask insulation from view
Galvanised drip support angle
Mineral fibre insulation site applied
Air seal - 6mm bead of gun-grade sealant
Panel bearer at ends of panel &max. 1500mm centres between
Drip flashing
Air seal - continuous bead of gun-grade sealant
STANDARD
Column face
Vertical rail
KS1000 MR/LPCB insulatedwall panel horizontally laid
Optional internal closure flashingto mask insulation from view
Galvanised drip support angle
Mineral fibre insulation site applied
Galvanised drip support angle
Air seal - 6mm bead of gun-grade sealant
Panel bearer at ends of panel &max. 1500mm centres between
Drip flashing
Alfas C foam seal
Air seal - continuous bead of gun-grade sealant
Both support angles fixedtogether prior to placing
PIR Board insulation with fire rated Alfasbondcanister insulation to fill any gaps if required
to maintain continuity of insulation
ENHANCED
ENHANCED
ENHANCED
STANDARD
Building Regulations Part L2 Thermal Data
fmin = 0.58 Y = 1.12 W/mKThe appropriate Y value for the brickwork, blockwork or concrete must beadded to the above Y value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.33 Y = 0.60 W/mKThe appropriate Y value for the brickwork, blockwork or concrete must beadded to the above Y value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.60 Y = 0.35 W/mKThe appropriate Y value for the brickwork, blockwork or concrete must beadded to the above Y value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.50 Y = 0.86 W/mKThe appropriate Y value for the brickwork, blockwork or concrete must beadded to the above Y value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.
80mm thick PIR board insulation with AlfasbondFR canister applied insulation to fill gap, if required
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452
Corner Detail
Corner column
Vertical sheeting rail
External Corner Detail
External Pre-formed Corner Detail
Air seal - 4mm Ø bead of gun-grade sealant
Air seal - 4mm Ø bead of gun-grade sealant
Air seal - gun-gradesealant to male joint
KS1000 MR/LPCB horizontally laidExternal corner flashing with 100mm overlaps
4mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.91 Y = 0.18 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
AWP joint filler andsilicone sealant
KS1000 MR/LPCBhorizontally Laid
Mineral fibre insulationsite applied
Internal cleader angle bysteel sub-contractorwith air seal - Vapourflexsealant applied at joints
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
STANDARD
STANDARD
PIR board insulation with Alfasbond FR canister applied insulation tofill any gaps if required to maintain continuity of insulation
For vertical joint details see pages 457-460
Pre-formed panel maximumunsupported length 1000mm. For longer panels additionalsteelwork is required.
KS1000 MR/LPCBhorizontally laid pre-formedinsulated corner panel
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Corner Detail
External Curved
Flat headed fastenerat 500mm centres
4mm Ø butyl rubber sealant
Feature flashing
Curved wall panel maximumlength of 7500mm
4mm Ø butyl rubber sealant
4mm Ø butyl rubber sealant
Air seal - gun-grade sealant to male joint
Air seal - gun-gradesealant to male joint
Min. 150mm
Radius
R
Min
. 150
mm
AWP filler sealed top and bottom with gun-grade
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Horizontal curved steelwork positionedto resist design suction loads
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
AWP filler sealedtop and bottomwith gun-grade
Air seal EPDM bubblegasket 95x10mmKingspan (Ref: VJ2)
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454
Corner Detail
Internal corner flashing
Vertical Sheeting Rail
KS1000 MR/LPCHorizontally laid
Air seal - 6mm bead ofgun-grade sealant
AWP sealed top &bottom with gun-
grade sealant
External cornerflashing
4mm diameterbutyl rubber
sealant
AWP sealed top& bottom with
gun-gradesealant
Air seal - 6mm bead ofgun-grade sealant
PIR board insulation with Alfasbond FR canister applied insulationto fill any gaps if required to maintain continuity of insulation
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.00 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
455
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Abutment Details
Air seal - continuous bead ofgun-grade sealant
Air seal - gun-grade sealant tomale joint
Polyethylene backing rod withsilicone sealant by others
AWP joint filler andgun-grade sealant
Sheeting rail
Closure flashing with 100mm air sealedoverlapped joints
Air seal - 4mm Ø bead of gun-grade sealant
KS1000 MR/LPCB vertically laid
4mm Ø butyl rubber sealant
Trim flashing
Alfasbond FR canister applied insulation to fill anygaps if required to maintain continuity of insulation
Abutment to Brickwork
Air seal - continuous bead ofgun-grade sealant
Polyethylene backing rod withsilicone sealant by others
Sheeting rail
Closure flashing with 100mm air sealedoverlapped joints
Air seal - 4mm Ø bead of gun-grade sealant
KS1000 MR/LPCB vertically laid
4mm Ø butyl rubber sealant
Alfasbond FR canister appliedinsulation to fill any gaps if requiredto maintain continuity of insulation
Trim flashing
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.86 Y = 0.29 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Abutment to Brickwork
AWP joint filler and gun-grade sealant
Air seal - gun-gradesealant to male joint
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456
Modified Panel Cover Width Detail
Horizontal to Vertical Break
Panel
Directionof lay
Packing shim to beplaced on modified panel.Packing shim thickness to
suit standard panel joint(nominal 4mm)
Factory appliedweather seal
Air seal - 6mm diameter beadof gun-grade sealant
Modified panel width
Panel bearer at1500mm max centres
PIR insulation board
Concealed panel fixing
Rivet head
Angle 2° ±1°
‘X’ gap
Note: 1. Modified panel 6000mm maximum length2. Due to manufacturing tolerances
it is important to adjust modified panel horizontal joint gap to match the standard panel joint gap
Panel Thickness Dimension ‘X’
45mm +1˚ 2.4mm2˚ 1.6mm
-1˚ 0.8mm
60mm +1˚ 3.1mm2˚ 2.0mm
-1˚ 1.0mm
70mm +1˚ 3.7mm2˚ 2.4mm
-1˚ 1.2mm
80mm +1˚ 4.0mm2˚ 2.8mm
-1˚ 1.4mm
Tolerance Dimension ‘X’
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
KS1000 MR/LPCBHorizontally laid
Air seal - 6mm diameter beadof gun-grade sealant
KS1000 MR/LPCBhorizontally laid
cover width panel
KS1000 MR/LPCBHorizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.41 Y = 1.15W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
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457
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Vertical Joint Details
Vertical Joint Option B
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
30mm
35mm 40mm 35mm
35mm 35mm
Min. Steel bearing face 130mm
Option A Recessed
Mineral fibre insulation site applied
Air seal - gun-grade sealant to male joint
AWP joint filler andgun-grade sealant
KS1000 MR/LPCB insulated wall panel horizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
“Snap on” cover flashing
“Snap on” receiver flashing (30mm deep)
4mm Ø butyl rubber sealant site applied
Vertical Joint Option A
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
4mm Ø butyl rubber sealant site applied
Min. Steel bearing face 130mm
35mm 35mm 35mm
30mm
35mm 30mm 35mm
Mineral fibre insulation site applied
Air seal - gun-grade sealant to male joint
Air seal - gun-grade sealant to male joint
AWP joint filler andgun-grade sealant
AWP joint filler andgun-grade sealant
Mineral fibre insulation site applied
“Shadow line” feature flashing
Min. steel bearing face 100mm
10mm
22.5mm
80mm 35mm
15mm
35mm
22.5mm
4mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
“Snap on” receiver flashing (30mm deep)
KS1000 MR/LPCB insulated wall panel horizontally laid
STANDARD
15mm
15mm
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
30mm
Vertical Joint Option C
15mm recess to“Snap on” cover flashing
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
458
Vertical Joint Details
Kingspan aluminium insertsection Ref: IN. 11
Kingspan aluminium insertsection Ref: IN. 23
AWP joint filler and gun-grade sealant
EPDM integral seal
Kingspan aluminium “Top hat” sectionRef: TH 30 (30mm deep)
AWP joint filler and gun-grade sealant
Air seal - gun-grade sealant to male joint
Mineral fibre insulation site applied
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
EPDM integral seal Kingspan aluminium “Top Hat” section Ref: TH 30 (30mm deep)35mm
5mm
5mm
30mm
35mm34mm
35mm 35mm34mm
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Vertical Joint Option F
Mineral fibre insulation site applied
KS1000 MR/LPCB insulatedwall panel horizontally laid
35mm 35mm35mm
28mm 28mm19mm
25mm
Optional push in MG02 or snap in MXS02
AWP joint filler and gun-grade sealant
Min. Steel bearing face 130mm
TH25 extruded aluminium tophat section (25mm deep)
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Air seal - gun-grade sealant to male joint
Air seal - gun-grade sealant to male joint
9mm x 4mm PVC sealant (site applied)
STANDARD
Vertical Joint Option D
Vertical Joint Option E
Mineral fibre insulation site applied
Min. steel bearing face 140mm
35mm 50mm 35mm
Min. steel bearing face 140mm
35mm 50mm 35mm
30mm
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Vertical Joint Details
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
ENHANCED
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
30mm
35mm 40mm 35mm
35mm
30mm
35mm
Min. Steel bearing face 130mm
Option A Recessed
15mm recess to“Snapon” cover flashing
Air seal - gun-grade sealant to male joint
AWP joint filler andgun-grade sealant
KS1000 MR/LPCB insulated wall panel horizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
“Snap on” cover flashing
“Snap on” receiver flashing (30mm deep)
4mm Ø butyl rubber sealant site applied
15mm
15mm
Vertical Joint Option A
Vertical Joint Option B
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
4mm Ø butyl rubber sealant site applied
Min. Steel bearing face 130mm
35mm 35mm 35mm
30mm
35mm 30mm 35mm
Air seal - gun-grade sealant to male jointAWP joint filler and gun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
“Snap on” receiver flashing (30mm deep)
KS1000 MR/LPCB insulated wall panel horizontally laid
Vertical Joint Option C
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Air seal - gun-grade sealant to male jointAWP joint filler and gun-grade sealant
“Shadow line” feature flashing
Min. steel bearing face 100mm
10mm
22.5mm
80mm 35mm
15mm
35mm
22.5mm
4mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.003 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
PIR board insulation with Alfasbond FR canister applied insulationto fill any gaps if required to maintain continuity of insulation
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
460
Vertical Joint Details
Kingspan aluminiuminsert section Ref: IN. 11
Kingspan aluminiuminsert section Ref: IN. 23
AWP joint filler and gun-grade sealant
EPDM integral seal
Kingspan aluminium “Top hat” sectionRef: TH 30 (30mm deep)
AWP joint filler andgun-grade sealant
Air seal - gun-grade sealant to male joint
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
EPDM integral seal Kingspan aluminium “Top Hat” section Ref: TH 30 (30mm deep)35mm
5mm
5mm
30mm
35mm34mm
35mm 35mm34mm
Building Regulations Part L2 Thermal Data
fmin = 0.97 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.03 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.
Vertical Joint Option F
KS1000 MR/LPCB insulatedwall panel horizontally laid
35mm 35mm35mm
28mm 28mm19mm
25mm
Optional push in MG02 or snap in MXS02
AWP joint filler and gun-grade sealant
Min. Steel bearing face 130mm
TH25 extruded aluminium top hat section (25mm deep)
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Air seal - gun-grade sealant to male joint
Air seal - gun-grade sealant to male joint
9mm x 4mm PVC sealant (site applied)
Vertical Joint Option D
Vertical Joint Option E
Min. steel bearing face 140mm
35mm 50mm 35mm
Min. steel bearing face 140mm
35mm 50mm 35mm
30mm
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
ENHANCED
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Sealing of Panel Joints to Vertical Features
Plan
AWP joint filler andgun-grade sealant
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
SealedAWP filler
Recessed feature flashing (Typical)
AWP joint filler and silicone sealant
Air seal - gun-gradesealant to male joint
4mm Ø butyl rubber sealant
Front Elevation
Side Elevation
AWP filler beaded on siliconesealant at every horizontal paneljoint junction with vertical feature
AWP filler beaded onsilicone sealant at everyhorizontal panel joint
Scapa Tapes neutral curesilicone sealant Ref: 0004
Gun-gradesealant
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
462
Expansion Joint Detail
Vertical Expansion Joint
Internal expansion joint flashing with 100mm lapswith air seal - Vapourflex or gun-grade sealant
Air seal - gun-grade sealant to male joint
Sliding joint flashing30mm
Site applied mineral fibre insulation by others
KS1000 MR/LPCBhorizontally laid
AWP joint filler andgun-grade sealant
4mm diameter butyl rubbersealant (site applied)
Air seal - 6mm bead ofgun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.04 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
Building Regulations Part L2 Thermal Data
fmin = 0.41 Y = 1.15 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
AWP Horizontal to Vertical Joint
Panel bearer at 1500mm maximum centres
Alfasbond FR canister applied insulation
Drip flashing
4mm Ø butyl rubber sealant
AWP joint filler and gun-grade sealant
Air seal - 6mm Ø beadof gun-grade sealant
PIR insulation board
Air seal - 6mm Ø beadof gun-grade sealant
KS1000 MR/LPCBvertically laid
KS1000 MR/LPCBhorizontally laid
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Panel Soffit Detail
Soffit Laid Vertically
Variable dimension
Variable dimension
Soffit vertically laid
4mm Ø butyl rubber sealant
Vertical sheeting rail
Internal flashing
Galvanised rail
Soffit flashing
Galvanised channel
Mineral fibre insulation site applied
Optional internal head flashing
Main structural support
Main structural columnVertical sheeting rail
Directionof lay
Directionof lay
Head flashing
Panel bearerat 1500mmcentres
Air seal - 6mmØ butyl rubbersealant
Air seal - 6mm Ø butyl rubber sealant
4mm Ø butylrubber sealant
Directionof lay
Directionof lay
Air seal - 6mm Ø butyl rubber sealant
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
464
Panel Soffit Detail
Dimension to suit panel module
Dimension to suit panel module
Soffit horizontally laid
Panel bearerat 1500mmcentres
4mm Ø butylrubber sealant
Air seal - 6mm Øbutyl rubber sealant
Air seal - 6mm Øbutyl rubber sealant
Vertical sheeting rail
Panel bearer at1500mm centres
Galvanised angle
4mm Ø butylrubber sealant
Internal flashing with 100mm sealed lap joints
Head flashing
Soffit flashing
Galvanised channel
Main structural support
LPC approvedinsulation board
Main structural columnVertical sheetingrail
Directionof lay
Directionof lay
Directionof lay
4mm Ø butylrubber sealant
Directionof lay
Air seal - 6mmØ butyl rubbersealant
Soffit Laid Horizontally
Optional internal head flashing
Alfasbond FR canisterapplied insulation
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Cover Strip for Site Cut Panels
Drip flashing
Site cut panel
Flat head fastener at 500mm centres
Cover strip to conceal site cutpanel edge if required (Cut backto show flat head fastener)
Dim
ensi
on a
s re
quire
d
Rivet fix
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
466
Curtain Wall Detail
Extru
ded
alum
iniu
m to
fo
rm tr
anso
ms
Extru
ded
alum
iniu
mto
form
tran
som
s
Drip
flas
hing
Dad
o w
all
KS90
0/10
00
MR
/EB
wal
l pa
nel l
aid
horiz
onta
lly
A A
A A
CC
BB
BB
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Curtain Wall Feature Detail
Section A - A Horizontal Panel Joints
Section B - B Vertical Panel Joints
Extruded aluminium snap-on transom
Line of mullion beyond
Extruded aluminium pressureplate transom receiver
Typi
cal 6
5mm
Typical19mm
Line of transom beyond
Extruded aluminiumsnap-on mullion
Extruded aluminium pressureplate mullion receiver
Typical 64mm
Typical 28mm
Section C - C Intermediate Positions
Extruded aluminium pressureplate mullion receiver
Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)
Typical 64mm
Typical 28mm
AWP joint filler and gun-grade sealant
4mm Ø butyl rubber sealant (site applied)
Air seal - gun-grade sealant to male joint
Extruded aluminiumsnap-on mullion
Line of transom below
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
468
Integral Window Details
Typical Building Elevation
Typical Building Elevation
1
1
5 5 6 6
2
2
1
1
3 3 4 4
2
2
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Integral Window Details
Schuco Head and Sill Detail
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
KS1000 MR/LPCBhorizontally laid
KS1000 MR/LPCBhorizontally laid
Integral window systemby others
Panel fastener
Air seal - 6mm bead of gun-grade sealant
Air seal - 6mm bead of gun-grade sealant
Air seal - 6mm bead of gun-grade sealant
PIR insulation board with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
PIR insulation board
Kingspan Option B “top-hat”AWP filler with gun-grade sealant
Air seal - gun-grade sealant to male joint
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470
Integral Window Details
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Air seal - gun-gradesealant to male joint
EPDM seal
PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation
Kingspan insert Ref: IN 23
Kingspan aluminium “top hat” section Ref: TH 30
EPDM seal
Kingspan insert Ref: IN 23
Kingspan aluminium “top hat”section Ref: TH 30
Window Jamb Detail Section 4-4
Air seal - 6mm bead of gun-grade sealant
Air seal - 6mm bead of gun-grade sealant
Window Jamb Detail Section 3-3
AWP filler withgun-grade sealant
Air seal - gun-gradesealant to male joint
AWP filler withgun-grade sealant
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Integral Window Details
Window clamping plate
Air seal - gun-grade sealant to male joint
EPDM seal
6mm Ø butyl rubber sealant
Window clamping plate
Air seal - gun-grade sealant to male joint
6mm Ø butyl rubber sealant
Window Jamb Detail Section 5-5
Window Jamb Detail Section 5-5
AWP filler with gun-grade sealant
EPDM seal
AWP filler with gun-grade sealant
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
472
Porthole Window Details
Window Positions
Windows may be positioned in adjacent panels if required
Variable width 700mm Min.
100mm
800m
m M
ax.
300mm fromcorner orpanel joint
100mm
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Porthole Window Details
Standard Range
Typical Sections
Types of window available.a – Horizontal pivotb – Top hungc – Fixed
abc
ac
abc
abcac
ac
750
750
750
1500
1500
1200
1200
750750
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474
Window Details
Window Head and Sill Detail
Window opening
Jamb steelwork
Window unit by others
Polyethylene backing rod withsilicone sealant by window installer
Mineral fibre insulation site applied
4mm Ø butyl rubber sealant
Site cut panel
Air seal - Gun-grade sealant to male joint
Panel bearer at 1500mm centres
Win
dow
dep
th to
sui
t pan
el m
odul
e
Window support rail
Mineral fibre insulation site applied
Mineral fibre insulationsite applied
Air seal - 6mm bead ofgun-grade sealant
Optional internal head flashing
Internal sill flashing
Air seal - 6mm bead of gun-grade sealant
AWP joint filler and gun-grade sealant
Air seal - 6mm bead of gun-grade sealant
External jamb flashing with no connection to internal flashing
4mm Ø butyl rubber sealant
External soffit flashing with noconnection to internal flashing
Head flashing
Window unit by others
4mm Ø butyl rubber sealant
Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)
Building Regulations Part L2 Thermal Data
fmin = 0.49 Y = 0.97 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.67 Y = 0.48 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.62 Y = 0.67 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Window Jamb Detail
Polyethylene backing rod withsilicone sealant by window installer
STANDARD
Note: Where flashings cross the WV (Wave) profile use 9 x 6mmthick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Window Details
ENHANCED
Window Head and Sill Detail
Window opening
Jamb steelwork
Window unit by others
Internal jamb flashing with no connection to external flashing
Polyethylene backing rod withsilicone sealant by window installer
Site applied 25mm thick PIR board insulation with Alfasbondfire rated (FR) canister insulation filling gapsto maintain insulation prior to placing board
4mm Ø butyl rubber sealant
Site cut panel
Air seal - gun-grade sealant to male joint
Panel bearer at 1500mm centres
Win
dow
dep
th to
sui
t pan
el m
odul
e
Window support rail
Internal head flashing(optional) with no connection
to external soffit flashing
Ferrules used tofix window
Air seal - 6mm bead ofgun-grade sealant
Optional internal head flashing
Air seal - 6mm bead of gun-grade sealant
PIR insulation board
AWP joint filler and gun-grade sealant
Air seal - 6mm bead of gun-grade sealant
External jamb flashing with no connection to internal flashing
4mm Ø butyl rubber sealant
External soffit flashing with noconnection to internal flashing
Site applied Alfasbond firerated (FR) canister insulation
Head flashing
Window unit by others
4mm Ø butyl rubber sealant
Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)
25mm thick PIR insulation board
Building Regulations Part L2 Thermal Data
fmin = 0.34 Y = 0.83 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.93 Y = 0.10 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Window Jamb Detail
Polyethylene backing rod withsilicone sealant by window installer
Note: Where flashings cross the WV (Wave) profile use 9 x 6mmthick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
476
Personnel Door Details
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.62 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Personnel Door Detail - (Door Head Panel Site Cut) Door Jamb Detail - A-A
Door head Detail B-B
STANDARD
STANDARD
+2100mm
F.F.L.0.00mm
900mm
AA
B
B
Door frame by others
Pressed metalbase channel orRSA by others
Expanding type anchor fixing
4mm Ø butylrubber sealant
Polyethylene backing rod withsilicone sealant by door installer
AWP joint filler andgun-grade sealant
External jamb flashing with noconnection to internal
Air seal - 6mm Ø bead ofgun-grade sealant
Galvanised door post by steelsub-contractor with Vapourflexsealant applied to joints
Mineral fibre insulationsite applied
STANDARD
Note: For openingoutward door ensure door head flashing issufficiently high enoughto clear top of door
External soffitflashing with no
connection to internal
Door head flashing
Galvaniseddoor head
Optional internalhead flashing
4mm Ø butylrubber sealant
Mineral fibreinsulation
site applied
Air seal - 6mm beadof gun-grade sealant
Door & frame by othersfixed to steel support
frame
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
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Personnel Door Details
ENHANCED
Personnel Door Detail - (Door Head Panel Site Cut)
+2100mm
F.F.L.0.00mm
900mm
AA
B
B
Door frame by others
Pressed metalbase channel orRSA by others
Expanding type anchor fixing
4mm Ø butylrubber sealant
Ferrules used to fix doors
Polyethylene backing rod withsilicone sealant by door installer
AWP joint filler andgun-grade sealant
External jamb flashing with noconnection to internal flashing
Air seal - 6mm Ø beadof gun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Galvanised door post by steelsub-contractor with Vapourflexsealant applied to joints
Internal jamb flashing with noconnection to external flashing
25mm thick PIR boardinsulation with site applied
Alfasbond fire rated (FR)canister insulation filling gapsto maintain insulation prior to
placing board
Door Jamb Detail - A-A
Note: For openingoutward door ensure door head flashing issufficiently high enoughto clear top of door
External soffit flashingwith no connection to
internal flashing
Door head flashing
Galvanised door head
Optional internalhead flashing
4mm Ø butylrubber sealant
25mm thick PIRboard insulation
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.62 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
PIR board insulation
Air seal - 6mm beadof gun-grade sealant
Optional internal headflashing with no
connection to externalsoffit flashing
Door & frame byothers fixed to steel
support frame
Door head Detail B-B
ENHANCED
ENHANCED
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
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478
Up and Over Door Details
Up and Over Door Head Detail
Door Jamb Detail
Drum
See
door
man
ufac
ture
rs d
etai
ls fo
r hei
ght r
equi
red
Cle
ar d
oor h
eigh
t
RSC door post
Roller guide supportedfrom main structure
Variable slope
External soffit flashing
4mm Ø butyl rubber sealant
Head flashing
Mineral fibre insulation site applied
Air seal - 6mm Ø beadof gun-grade sealant
Optional internal closure flashing
Building Regulations Part L2 Thermal Data
fmin = 0.30 Y = 0.68 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
STANDARD
STANDARD
Clear door width9mm x 3mm butylrubber sealant
AWP joint filler andgun-grade sealant
Door by others
Site cut panel
Air seal - 6mm Ø butyl rubber sealant
Internal cleader angle by steel sub-contractorwith Vapourflex seal applied to joints
Mineral fibre insulation site applied
Sheeting rail
RSC door post
Air seal
Door guide by others
Door jamb flashing
Building Regulations Part L2 Thermal Data
fmin = 0.37 Y = 1.70 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
Notes: Roller shutter doors to be well insulated and have sealed joints, head, jamb and at floor.Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
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479
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Up and Over Door Details
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
Up and Over Door Head Detail
Door Jamb Detail
DrumSe
e do
or m
anuf
actu
rers
det
ails
for h
eigh
t req
uire
dC
lear
doo
r hei
ght
External soffit flashing
RSC door post
Door guide with air seal
Roller guide supportedfrom main structure
60mm return to soffit flashing.
Internal door headflashing - optional
70mm thick PIRboard insulation
4mm Ø butyl sealant
Head flashing
Variable slope
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.63 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
PIR board insulation
ENHANCED
Note: Roller shutter doors to be well insulated and have sealed joints, head, jamb and at floor.
Clear door width4mm Ø butylrubber sealant
Site cut panel
AWP joint filler and gun-grade sealant
70mm thick PIR board insulation withAlfasbond fire rated (FR) canisterinsulation filling gaps to maintaininsulation prior to placing board
RSC door posts by steelsub-contractor with Vapourflex
sealant applied at joints
Door guide with air seals
Door jamb flashing
Air seal - 6mm beadof gun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.74 Y = 0.71 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.
ENHANCED
Bridging seal tomale joint
Air seal - 6mm beadof gun-grade sealant
Air seal - 6mm beadof gun-grade sealant
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480
Fixed Wall Louvre Detail
Section Through Head and Sill
Vertical Joint
Louvre by others insertedas a unit from the inside
Bird mesh screen/insectscreen/ backing plate
AWP joint filler and gun-grade sealant
Bridging seal to male joint
Air seal - 6mm bead of gun-grade sealant
4mm Ø butyl rubber sealant
Outside face of integral louvre
Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm
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Wall Extractor Details
Standard Temperature
Pipe/ducting by others
Hole site cut to accommodate pipe/ducting etc.
Internal cover stripto match liner material
“Dektite” (E.P.D.M.) flexible pipe flashing or similar by others
“Dektite” (Silicone) flexible pipeflashing or similar to suit hightemperature conditions by others
Air seal - 6mm Ø butyl rubber sealant
Hole site cut to accommodate pipe/ducting etc.
Insulated panel
Pipe/ducting by others
Galvanised soaker
Internal cover strip to match liner material
Site applied insulation/noncombustible material by others
Note: Maximum hole size to be 300mm square or diameter, penetrations greater will require additional supporting steel
Pipe/ducting by others
Hole site cut to accommodatepipe/ducting etc.
Insulated panel
Moulded GRP pipe outlet(factory produced)
Air seal - 6mm Ø butyl rubber sealant
GRP insitu weathering system bonded to panelsexternal sheet, colour to match external panel
High Temperature
Alternative Standard Temperature
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482
Panel Bearer Details
Panel Bearer
Section A-A
44.5
10
17
100°
9.5mm Ø bar
2 Holes 6mmdiameter
“X”
“X”
12.5175
2515025
A
A
12.5
200
17
1
Panel thickness
Panel Thickness Dimension “X”
45mm 24mm
50mm 29mm
60mm 39mm
70mm 49mm
80mm 59mm
100mm 79mm
Note: All dimensions in millimetres.Panel bearer fixing centres 1500mm maximum.
One number panel bearer located at each end of each panel
Material: 2.5mm thick mild steel
Finish: BZP and clearBS 1706: 1990 Ff Zn 51A
Location of Bearer withinFemale Section of Panel
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Pre-Formed Units
External Corner (Riveted Construction Liner Sheet)
Internal Corner
Dim. A x Dim. B 1500mm x 4500mm
Maximum Unit Size
Dim. A x Dim. B 200mm x 200mm
Minimum Unit Size
179° - Max
70° - Min
Internal Angle q
Dim. A x Dim. B 1200mm x 1200mm
Maximum Unit Size
Dim. A x Dim. B 200mm x 200mm
Minimum Unit Size
179° - Max
70° - Min
Internal Angle q
Q
Dim. A Dim. B
600/
900/
1000
Q
Dim. A Dim. B
600/
900/
1000
All dimensions in millimetres (mm)
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484
Pre-Formed Units
Door - Door
Chamfered Corner
Q
Q
Dim. A
Dim. C
Dim. B
600/
900/
1000
Dim. A Dim. C
Dim. B
600/
900/
1000
Dim. A x Dim. B x Dim. C 2000 x 4000 x 2000
Maximum Unit Size
Dim. A x Dim. B x Dim. C 200 x 350 x 200
Minimum Unit Size
179° - Max
70° - Min
Internal Angle q
Dim. A x Dim. B x Dim. C 2000 x 4000 x 2000
Maximum Unit Size
Dim. A x Dim. B x Dim. C 200 x 350 x 200
Minimum Unit Size
Dim B Minimum Size 350
Dim B Minimum Size 350
179° - Max
70° - Min
Internal Angle q
All dimensions in millimetres (mm)
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Pre-Formed Units
Mansard Detail (Riveted Construction Liner Sheet)
Soffit Detail
Q
Q
Dim. L
Dim. L Dim. B
Dim
. A
Dim
. A
Dim
. B
Dim. C
Dim. A x Dim. B x Dim. C 325 x 350 x 325 (1000 Module)
Dim. A x Dim. B x Dim. C 275 x 350 x 275 (900 Module)
Dim. A x Dim. B x Dim. C 125 x 350 x 125 (600 Module)
Maximum Leg Length
135° - Max
60° - Min
Internal Angle q
All dimensions in millimetres (mm)
Dim. A x Dim. B x Dim. C 150 x 700 x 150 (1000 Module)
Dim. A x Dim. B x Dim. C 100 x 700 x 100 (900 Module)
Dim. A x Dim. B x Dim. C 150 x 600 x 150 (600 Module)
Minimum Leg Length
7000 - Max
150 - Min
Panel Length (L)
Dim. A x Dim. B 500 x 500 (1000 Module)
Dim. A x Dim. B 450 x 450 (900 Module)
Dim. A x Dim. B 300 x 300 (600 Module)
Maximum Equal Leg
135° - Max
60° - Min
Internal Angle q
Dim. A x Dim. B 850 x 150 (1000 Module)
Dim. A x Dim. B 750 x 150 (900 Module)
Dim. A x Dim. B 450 x 150 (600 Module)
Minimum Equal Leg
7000 - Max
150 - Min
Panel Length (L)
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486
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info