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Product Costing & Material Ledger

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Page 1: Product Costing Material Ledger

Product Costing & Material Ledger

Page 2: Product Costing Material Ledger

Product Costing Overview

Acquire an overall perspective of Product Cost Planning within R/3.

Observe a product life cycle from the perspective of Product Cost Planning.

Acquire an overall perspective of product cost object controlling within R/3.

Understand the period oriented product cost controlling.

Obtain an understanding of the functions in the material ledger.

Analysis of product costs.

Page 3: Product Costing Material Ledger

Material Ledger Overview

Obtain an understanding of the actual costing function in the material ledger.

Know how to revaluate inventories of semi finished products, and finished products with calculated actual costs or accrue variances.

Analysis of actual product costs.

Page 4: Product Costing Material Ledger

SAP Modules - Overview

Sales &Distribution

SD

MM

PP

QM

PM

HR

FI

CO

AM

PS

OC

IS

MaterialsMgmt.

ProductPlanning

QualityMgmt.

Plant Maint.

HumanResources

FinancialAccounting

Controlling

Fixed AssetMgmt.

ProjectSystem

Office &Comm.

IndustrySolutions

SAP R/3

Page 5: Product Costing Material Ledger

CO Components

Profitability AnalysisProfitability Analysis

Profit Center A

ccounting

HumanResources

Financial Accounting

FI

S&DSales andMaterialsManagement

MaterialsManagement

COPA

COOM

EC -PCA

Distribution

Cost Element AccountingCOCEL

HR MM SD

Financial Accounting

Cost Element Accounting

Cost centers Internalorders

Profitabilitysegment

Asset RevenuesExpense

Activitytypes

Internal Orders

Company Code (9100 A Ltd, 9200 A1 Ltd)

Operating concern (9100 – A group)

Overhead Cost Controlling Product CostControlling

StandardCost Estimate

CO ProductionOrder

Controlling area (9100 – A group)

Page 6: Product Costing Material Ledger

Why utilize Product Costing?

•Product Costing is the backbone of a strong standard cost system. This is the process by which production activities are recorded at standard values and variances from actual costs are isolated.

•For planning purposes, the corporation wants a preliminary target of what they think it will cost to produce X units of a product.

•To set attainable standards by which efficiencies within the production operations can be measured.

•To provide feedback to management on the actual performance of the production process in relation to those targets. Identified variances may indicate inefficiencies that have to be investigated. Corrective action may have to be taken.

Page 7: Product Costing Material Ledger

Product Costing

Improve and ControlOperations

Disposition &Contain Product

PrepareProduction

Plan & CommitResources

MakeProduct

Manage Process andProduct Documentation

OPTIMIZED& FIRM

SCHEDULE

Process ends with initial containment (packout)

Optimized Production Operations

Page 8: Product Costing Material Ledger

Costing Methodology

Material MasterMaterial Master Price ControlPrice Control

Standard Price(S-Price)

- Constant- Recommended for all material types

Moving average price(V- Price)

- Adjusted with every receipt- If at all, only to be used for raw materials and materials procured externally

Page 9: Product Costing Material Ledger

Costing Methodology

The method of valuing inventory of a material is determined when extending/creating the material master.

Price that changes in consequence of usage and entry of invoices. Calculated by dividing the value of material by the quantity in stock. Automatically recalculated based on activity.

Constant price without considering usage or invoices. Material stock valued at the same price over an extended period. Price variances are posted to price difference accounts; not affecting the standard price.

Page 10: Product Costing Material Ledger

Posting Example: Moving average price 1

Stock GR/IR Account

Vendor

Procedure Stock Stock value V price

Begin. inventory: 100 PC at 2.00 100 200.- 2.00 Goods receipt: 100 PC at 3.00 200 500.- 2.50 Invoice receipt: 100 PC at 4.00 200 600.- 3.00 Goods issue: 150 PC at 3.00 50 150.- 3.00

123

300,- 2

400,-

300,-

4

31 200,-

300,-

100,-

2

4

3

450,-

Consumption

450,-4

If the invoice receipt is for 100 units, the stock

coverageis 200 units:

all differences stock

3

Stock Coverage

ok

Stock

Page 11: Product Costing Material Ledger

With a delayed invoice receiptOf 100 units:

a shortage of 50 units price differences despite MAP

Posting Example: Moving average price 2

Stock

Price difference

GR/IR account

Vendor

Procedure Stock Stock Value V Price

Begin. inventory: 100 200.- 2.00 Goods receipt: 100 PC at 3.00 200 500.- 2.50 Goods issue: 150 PC at 2.50 50 125.- 2.50 Invoice receipt: 100 PC at 4.00 50 175.- 3.50

123

1 200.-

300.-

50.-

2300.- 2

50.-

4

4400.-

300.-

4

Consumption

375.-3

3 375.-

4

4

Stock Shortage

Page 12: Product Costing Material Ledger

Posting Example: Moving average price 3

Procedure Stock Stock Value V Price

Begin. inventory: 100 200.- 2.00Goods receipt: 100 PC at 2.20 200 420.- 2.10Goods receipt: 100 PC at 2.40 300 660.- 2.20Goods issue: 200 PC at 2.20 100 220.- 2.20Invoice receipt: 100 PC at 3.00 100 300.- 3.00Invoice receipt: 100 PC at 3.00 100 360.- 3.60

With multiple delayed invoice receipts: Danger of Incorrect Valuation!

Even though all receipts between 2.- and 3.- were

valuated!

Δ 80.- in stock

Δ 60.- in stock

Stock Coverage

Page 13: Product Costing Material Ledger

Characteristics of Price Control V

+ The stock value is adjusted each time goods are received

+ Real-time price fluctations are posted to stock

+ Price difference postings only take place in exceptional cases

- Price fluctuations cannot be adjusted to the finished products of higher levels (S price)

- Only recommended for raw materials or goods procured externally (real-time price for goods receipt known)

- False entries with severe consequences (compounded errors)

- Danger of incorrect valuations with delayed invoice receipt

Moving average price

Page 14: Product Costing Material Ledger

Posting Example: Standard Price

Stock

Price difference

GR/IR account

Vendor

Procedure Stock Stock Value Standard Price

Initial situation: 100 200.- 2.00 Goods receipt: 100 at 2.40 200 400.- 2.00 Invoice receipt: 100 at 2.20200 400.- 2.00

123

1 200.-

200.-2240.- 2

2 40.-

3

3320.-

220.-

240.-

Page 15: Product Costing Material Ledger

Characteristics of Price Control S

+ All stock postings take place at the standard price

+ Prices remain constant throughout at least one period

+ Price fluctuations do not debit/credit the cost objects (e.g. orders) consistant controlling with the standard price as a bench mark

+ Calculation of the standard prices with cost component splits

+ Recommended for all material types

- Price differences cannot be subsequently adjusted to the ending inventories or the consumed products (sales, production withdrawals)

Standard Price

Page 16: Product Costing Material Ledger

Period-End Closing: Valuation Problems

Valuation Period

Distribution of Price Differences?

Actual Prices?

Finished Products

Ending Inventory: Raw MaterialsRaw Materials II

Raw Materials I

Page 17: Product Costing Material Ledger

Costing Methodology

Valuation Method by Material:

Finished Goods Standard w/ ML

Intermediates Standard w/ ML

Raw Material Moving Average Actual

Packaging Moving Average Actual

Page 18: Product Costing Material Ledger

Organizational unit dividing up a company for the purpose of valuating stocks in a standardized and consistent manner.

• Level at which material value is managed.

• The valuation area may is defined:- by plant

Valuation Area

Page 19: Product Costing Material Ledger

Cost

Object

CostCenter X

CostCenter 1

CostCenter2

F. Goods Inventory

BOM

Routing

Productionorders

CO-CCA

CO-PA

CO-PC

MAT Manufacturing Cost MM: RM

Act1Act1

CostCenter Y

CostCenter 3

ProductionCost Center

VAR.

VAR...

VAR...

Act2Act2

Product Cost Flow

Page 20: Product Costing Material Ledger

Product Cost Flow

Plant Cost View Sales & Mktg. View

Mfg. Cost Center

(Activity Types)

UtilitiesSalariesSuppliesMaintenanceDepreciationTraining Direct ConversionInsur. & TaxesLaboratory/QC Waste TreatmentShops & StoresGeneral Services Indirect ConversionTotal Product Cost

Mach. Hrs. orlbs.ProducedLab testsSetup Hrs.

P A(Profitability Analysis)

Raw Mat’l 1 & 2 Costs Pkg. Mat’l Costs

Costs to ProduceProduct testing costsChange Over costs (setup costs)

Routing

Product Unit Cost

Cost of Goods Mfg. Raw Mat’l 1 Costs Raw Mat’l 2 Costs Pkg. Mat’l Costs

Routing Mach. Hr. Costs Lab Tests Costs Mach. Setup Costs

Process Order

Raw Mat’l 1Raw Mat’l 2Pkg Mat’l

BOM(Cost Component View) (SAP Value Fields)

Three Views Available: 1. Cost Component 2. Cost Element 3. Cost Itemization

Cost of Goods Sold

Fixed & Variable Cost Fixed & Variable Cost

Page 21: Product Costing Material Ledger

Product Costing At A Grp

Product Cost Planning

Yes

Execute costingrun

AutomaticRelease

ofStandard Price

Mark StandardCost Estimate

Activitytype

planningcompleted

Quantitystructure

in PPcreated

Overheadcost

planningcompleted

Plan pricesof raw

materialswere

entered

StandardCost

Calculated

Review forApproval

Adjust costingmaster data/parameters

Standardprice hase

beenreleased

OK

Not OK

Page 22: Product Costing Material Ledger

Product Costing At Sabic

Product Cost Allocation - Simultaneous Costing

Yes

SimultaneousCosting

Costestimatehas beenreleased

Manufacturing orderhas beenreleased

Cost objecthas beencreated

Product costare

allocated

Page 23: Product Costing Material Ledger

Product Costing At Sabic

Period End Closing Product Costing

Yes

Revaluationactivity types at

actual prices

Productcost areallocated

PE ProductCosting hasbeen done

Calculation ofWIP

PeriodicVaraiancecalculation

Settle costobject

Page 24: Product Costing Material Ledger

Product Costing At Sabic

Material Ledger/Actual Costing

Allocation ofFollow up Coststo Finished/Semi

FinishedProducts

Price Update inActual Costing

Material PriceDetermination

GL Postings

MM GoodsMovementsRecorded

MaterialM,asterUpdates

GL Postings &Reversal

MaterialM,asterUpdates

RevaluateStock

Provisional Posting

Page 25: Product Costing Material Ledger

Product Cost Planning: Overview

Functions of Product Cost Planning: Product Cost Planning with reference to cost object

Product cost planning with quantity structure – with structures provided by PP (Production Planning) module

Determination of the cost of goods manufactured Product Cost Planning supplies information for other

modules: Update of prices in a material master Update of the cost of good sold with the detailed structure of

cost component (grouped cost elements) Standard (material) cost estimate as the base for calculation

of production variances

Page 26: Product Costing Material Ledger

Product Costing: Overview

Standard Cost Estimate(once a year)

Prepare Product Cost Collector

Production Costs

Receive Finished Stocks

Month End Closing

Post Materials Costs

Debit Secondary cost

Credit Production Output

WIP Calculation

Variance Calculation

Settlement

Preliminary Costing

Create Cost Object

Release cost estimate with quantity structure

Mark cost estimate with quantity structure

Create Cost estimate with quantity structure

Page 27: Product Costing Material Ledger

What is a Product Cost Estimate?

Cost Estimate With Quantity StructureUtilizes a Bill of Material (BOM) and routing, I.e. Master Recipe for costing purposes. Integrated with Production Planning (PP).

Additive You use additive costing to enable you to manually add costs that cannot be calculated by the system to a material cost estimate.

A tool for planning costs and establishing prices for materials. It is used to calculate the cost of goods sold for each product unit.

Cost Estimate WITHOUT Quantity StructureUtilizes a material master data and activity types entered manually into cost estimate.

Page 28: Product Costing Material Ledger

Product Cost Planning: Overview

Quantity structure

Valuation

Cost estimateCost estimate with quantitywith quantity structurestructure

Cost estimateCost estimate without qtywithout qty structurestructure

PricePrice updateupdate

CostingCosting variantvariant

Report

Material costs

Production costs

Overhead

Page 29: Product Costing Material Ledger

Product Cost Planning: Overview

Start ofYear 2

Ad hocNew product

Start ofYear 1

Technicalchange

Simulation Costing

Standard Cost Standard Cost EstimateEstimate

CurrentCurrentCost Est.Cost Est.

Modified Modified Std Cost Est.Std Cost Est.

Inventory CostInventory CostEstimateEstimate

Standard Cost Standard Cost EstimateEstimate

Inventory CostInventory CostEstimateEstimate

TimeTime

Page 30: Product Costing Material Ledger

Product Costing: Overview

Standard Cost Estimate(once a year)

Release cost estimate with quantity structure

Mark cost estimate with quantity structure

Create Cost estimate with quantity structure

Page 31: Product Costing Material Ledger

Material cost estimates with q. s.

Use

d fo

r:U

sed

for:

Standard CostStandard Cost Estimate Estimate

Stock ValuationStock Valuation

Profit & Loss Profit & Loss StatementStatement

BOM RoutingRouting

Quantity StructureQuantity Structure

Costing ResultsCosting ResultsItems

M MaterialE ActivityE ActivityG Overhead

Cost Elements

400000 Raw materials943201 Production hours943901 UT: Cooling Var.…

CostingCosting

Values

600 000 SAR610 000 SAR612 000 SAR… SAR

Purchase price

Activity Type PriceActivity Type Price

Overhead

ValuationValuation

Page 32: Product Costing Material Ledger

Material cost estimates with q. s.

InternalActivity OverheadsMaterial External

Activity

InternalActivity Overheads- External

Activity

InternalActivity OverheadsMaterial External

Activity

InternalActivity OverheadsMaterial External

Activity

- -Material -

Product WProduct W

Product ZProduct Z

Product SProduct S

WW

Z1Z1 Z 2Z 2

S1S1 S2S2 S3S3

Costing structure - TotalCosting structure - Total

Costing structure – Upper levelCosting structure – Upper level

Costing structure – Lower levelCosting structure – Lower level

Costing structure - TotalCosting structure - Total

Costing structure - TotalCosting structure - Total

Page 33: Product Costing Material Ledger

Costing Variant

Valuation Valuation VariantVariant

Quantity StructureQuantity StructureDeterminationDetermination

Costing Variant

PricesPricesQuantitiesQuantities

Cost of GoodsCost of GoodsManufacturedManufactured

Page 34: Product Costing Material Ledger

Costing Variant

COSTING COSTING VARIANTVARIANT

Strategy for Strategy for transfer of transfer of the existing the existing cost estimatescost estimates

Determination of :Determination of :- Bills of MaterialBills of Material- RoutingRouting

Defaulted dates for Defaulted dates for costingcosting

Costing SheetCosting Sheet

Determination of:Determination of:- prices update prices update in material master in material master

Valuation control for:Valuation control for:- materials- materials- internal activities- internal activities- external activities- external activities- subcontracting- subcontracting- overheads via - overheads via costing sheet costing sheet

Page 35: Product Costing Material Ledger

Quantity Structure for Product Cost Planning

-

-

Quantity Structure for Product Cost Planning

Master Data

+

+

+

+

+

Material Master

Bills of Material

Work Centers / Resources

Routings

Master Recipe

+ Production Version

+ Procurement Alternatives / Mix Ratios

Page 36: Product Costing Material Ledger

Quantity Structure for Product Cost Planning

Material master data Accounting views Costing views MRP views

BOM - Bill of Material BOM type & identification BOM header Material data

Routing - tasks list Routing type & identification Routing header Operation data

Master Recipe Recipe header Operations Materials list

Work Centers / Resources Basic data Costing …

Production Version Validity Period Production line

Page 37: Product Costing Material Ledger

Quantity Structure: Material Master Data

Material Master Data: Material Master Data is an object in SAP R/3 that

consists all relevant data for raw materials, semi-finished and finished products divided into views.

Views: Purchasing Storage Sales Accounting Costing MRP …

-Valuation class-Price control-Price determination-Price-Stock-Value of the stock-…

-Plan price-Cost estimate results-Periodic unit price-…

Page 38: Product Costing Material Ledger

Material cost estimates - quantity struc.

Product cost planning with quantity structure: Materials Cost Centers / Activity Types Primary Costs

Quantity * material price =cost of goods manufactured due to the consumption of raw materials.

Quantity * activity price =cost of goods manufactured due to the internal activities during the production process.

Cost of goods manufactured due to the manually entered cost elements or mathematical operation.

USE:- for the products (materials) in the system without PP module- in case of external MRP system - to update standard price

Page 39: Product Costing Material Ledger

Costing Variant

COSTING COSTING VARIANTVARIANT

Strategy for transfer of Strategy for transfer of the existing cost estimatesthe existing cost estimates

Defaulted dates for Defaulted dates for costingcosting

Costing SheetCosting Sheet

Determination of:Determination of:- prices update prices update in material master in material master

Valuation control for:Valuation control for:- materials- materials- internal activities- internal activities- external activities- external activities- subcontracting- subcontracting- overheads via - overheads via costing sheet costing sheet

Page 40: Product Costing Material Ledger

Quantity Structure: Production Version

Product <FERT or HALB >

Bill of Material • Usage• Alternative

Routing • Group• Group counter

Production Version• ID, • Production line, • Validity period.

Product Cost

Estimate

Quantity structure determination for cost estimate Validity period definition

Page 41: Product Costing Material Ledger

Quantity Structure: Procurement Alternatives

Quantity structure determination for mixed cost estimate.

Page 42: Product Costing Material Ledger

Quantity Structure: Mixing Ratios

Product <FERT or HALB >

Mixed Product

Cost Estimate

Quantity structure determination for mixed cost estimate Validity period for mixing structure

Page 43: Product Costing Material Ledger

Costing vs. Quantity Structure

Consumables

Maintenance

Labor

Depreciation

RAW MATERIALS

Electricity SERVICE COST CENTER

BILLS OF

MATERIAL

PRODUCTION COST

CENTER

Utilities OverheadACTIVITY TYPES

WORK CENTER /RESOURCE

ROUTING

PRODUCT COST

ESTIMATE

Page 44: Product Costing Material Ledger

Costing Structure

-

-

Costing Structure for Product Cost Planning

Master Data

+

+

Materials

Activity Types

+ Cost Elements

+ Cost Component Structure

+ Cost Centers

Page 45: Product Costing Material Ledger

Costing Structure for Product Cost Planning

Material master data Accounting views Costing views

Cost Centers Validity period Category Functional area

Activity Types Validity period Activity unit Allocation cost element

Cost Elements Validity period Category

Page 46: Product Costing Material Ledger

Costing Structure: Material Master Data

Material Master Data: Material Master Data is an object in SAP R/3 that

consists all relevant data for raw materials, semi-finished and finished products divided into views.

Views: Purchasing Storage Sales Accounting Costing MRP …

-Valuation class-Price control-Price determination-Price-Stock-Value of the stock-…

-Plan price-Cost estimate results-Periodic unit price-…

Page 47: Product Costing Material Ledger

Costing Structure

Cost Center

Cost Elements

A cost centers is an organizational unit within a controlling area that represents a clearly delimited area of responsibility where costs are monitored against a plan.

They represent a defined location of cost incurrence.

Items in a chart of accounts that are relevant to cost, are referred to as cost elements. They are used for entering all costs within the entire cost accounting system.

Secondary costs elements are used exclusively in CO to identify internal cost flows such as assessments or settlements. They do not have corresponding general ledger accounts in FI and are defined in CO only.  

Page 48: Product Costing Material Ledger

Planning Overview

Profitability Segment

CompanyGeneral

ServiceC. Center

Executive Management

Admin. C. Center

Maintenance

Prod. Support

Production C. Center

Product Cost

EstimateCOGS

Projects

Page 49: Product Costing Material Ledger

Costing Structure

Activity Type

Activity types define the type of activity that can be provided by a cost center (work activity, production hours, and so on).

Page 50: Product Costing Material Ledger

Cost center

h

Cost center: Machine

Planned costs:

430000 (salaries) 44,000

440000 (miscl.) 10,000473120 (telephone) 30,000

Plan activity qty: 100 h

Planned costs: 84,000

Calculated Price: 840

Activity Price Calculation:Apportionment of cost center costs to activity types according toparticular criteria

Activity Price Calculation

1PDH01

1

2100

Page 51: Product Costing Material Ledger

Costing Structure

Steam service 1203004

943954 UT: Steam fix

Product22000057 - TEG

Product 22000058 - LLDPE

1203000

…..

…..

…..

DistributionActi

vity

Alloca

tion

9439

54via

Routin

g

Cost SplittingPlanning1203000

Utilities (Common)Product

Cost Estimate

Activity Types Used:1UTSTF Steam - fixed

Original CE

1UTSTF Steam - fixed

1UTSTV Steam – var.

2

3

5

Primary costs planning on allCost Centers.

1Planned Price CalculationPrices for 1UTSTF arecalculated.

4

1. Assign CC 1203004 to SplittingStructure U4 Steam service2. Perform cost splitting

Page 52: Product Costing Material Ledger

Cost Component Structure

Use

d fo

r:U

sed

for:

Standard CostStandard Cost Estimate Estimate

Stock ValuationStock Valuation

Profit & Loss Profit & Loss StatementStatement

Costing ResultsCosting ResultsID

101110111

Cost Component

Raw MaterialsCatalystChemicals…

CostingCosting

ValuesFixed & Variable

600 000 SAR0 SAR0 SAR… SAR

Purchase price

Activity Type PriceActivity Type Price

Overhead

ValuationValuation

x QuantityQuantity

Page 53: Product Costing Material Ledger

Cost Component Structure

Raw Materials

Utilities

Personnel Exp.

Depreciation

Primary cost elements

Product Cost Planning

Cost Centers

Utilities

Personnel Exp.

Depreciation

Structure of primary costs

CO-PC

CO-OM

Raw Materials

InternalActivityAllocation

Structure of primary costs

Z9 A Grp-Primary

Page 54: Product Costing Material Ledger

Product Costing: Overview

Standard Cost Estimate(once a year)

Release cost estimate with quantity structure

Mark cost estimate with quantity structure

Create Cost estimate with quantity structure

Page 55: Product Costing Material Ledger

Price update

Standard price Only one validated standard price per product per period, The price represents most desired (or most likely) costs Only one price per product over the year (recommended) Determined during costing runs for Z9P1 costing variants - standard cost

estimate is populated in appropriate valuation views Includes variable and fix cost elements Base for variances calculation; which is then posted to FI and CO-PA Used for stock valuation of finished goods and semi-finished products Stored in material master data (accounting view) in Legal, Group and Profit

Center valuation views after releasing the cost estimate

Page 56: Product Costing Material Ledger

Price update

Future price Future standard price Stored in material master data (accounting & costing view) in Legal,

Group and Profit Center valuation views after marking the cost estimate.

Previous price Replaced standard price by current one due to releasing the cost

estimate Stored in material master data (accounting & costing view).

Page 57: Product Costing Material Ledger

Price updateMaterial Master DataMaterial Master Data

Standard Price

Future Current Previous

1010

Future Current PreviousMarking Standard Marking Standard Cost EstimateCost Estimate 1015

Future Current Previous101515

Stock RevaluationStock Revaluation

Releasing Standard Releasing Standard Cost EstimateCost Estimate

Analysis of Costing Results

Page 58: Product Costing Material Ledger

Price update procedures

MM & CO postings MM & CO postings - Various analysis available- Various analysis available

Product CostingProduct Costing- SPC1 – SPC3 cost estimates, verification, save- SPC1 – SPC3 cost estimates, verification, save- Organizational measures: marking and releasing- Organizational measures: marking and releasing- Cost estimate marking- Cost estimate marking- Cost estimate release- Cost estimate release

Master & control data definitionMaster & control data definition- Material Master Data- Material Master Data- CO Production Order incl. Unit Costing - CO Production Order incl. Unit Costing

Period-end closing tasksPeriod-end closing tasks- Work-in-process postingsWork-in-process postings- Inventory deviations postingsInventory deviations postings- Variances processing and analysis Variances processing and analysis - Settlement processing- Settlement processing

Page 59: Product Costing Material Ledger

Costing run Costing run

You can use the costing run to process mass data. It enables you to cost, mark, and release more than one material at the same time.

Every processing step involved in costing with quantity structure is performed by the costing run, from the same screen.

Costing run consists of: General data (organizational units, selection criteria) Selected materials Exploded BOMs Costing run results Price update results

Page 60: Product Costing Material Ledger

Costing run

Marking and releasing costing run results (price update)

Execute costing run

Selection of

all materials

Partial selection of materials

BOM explosion

Costing Run CreationCosting Run Creation

Company CodeCosting variant Dates

Costing Run

$

$ $

$

$$

$$ $

Materials

Page 61: Product Costing Material Ledger

Product Costing: Overview

Prepare Cost Object

Production Costs

Receive Finished Stocks

Month End Closing

Post Materials Costs

Debit Secondary cost

Credit Production Output

WIP Calculation

Variance Calculation

Settlement

Preliminary costing

Create cost object

Page 62: Product Costing Material Ledger

Cost Object Controlling: Overview

Functions of Cost Object Controlling:

Supporting make-or-buy decisions Determining price floors Performing complex cost analysis Determining inventory values

Page 63: Product Costing Material Ledger

Cost Object Controlling: Overview

Cost Object Controlling Scenarios:

Product Cost by Period Product Cost by Period is used for recurring periodic cost

control of products that are manufactured in the same way over a longer period of time.

Product Cost by Order Product Cost by Order is mainly used to control the costs of

individual production lots.

Page 64: Product Costing Material Ledger

Cost Object Controlling: Overview

Product Cost by Order or by Period Full settlement (by Order)

Periodic settlement ( by Period)

Actual costs =Work in process

Actual costs -Goods receipts = Work in process

Actual costs -Goods receipts =Variances

Releasing an order

Partial delivery Delivered /Technically completed

Actual costs -Goods receipts =Work in process +Variances

Period 1 Period 2 Period 3

Actual costs -Goods receipts =Work in process +Variances

Actual costs -Goods receipts =Work in process +Variances

TimeTime

TimeTime

Page 65: Product Costing Material Ledger

Cost Object Controlling: Overview

Product Cost by Order

Type of settlement rule

Work-in-Process

Variances

Settlement

Hierarchy ofCost Objects

FULL PERIODIC

WIP calculated on base of actual costs

Variance = Actual Costs -Goods Receipts

Variance = Actual Costs -Goods Receipts - WIP

Should be periodically

Impossible Possible

FunkcjeFunctions Product Cost by Period

WIP calculated on base of target costs

Must be periodically

Page 66: Product Costing Material Ledger

Cost Object Controlling: Overview

Functions of Product Costs by Period:

Create product cost collectors. Create a preliminary cost estimate for product cost

collectors. Calculate and analyze target costs and actual costs for

product cost collectors. Calculate or update the work-in-process inventory and

the finished goods inventory. Calculate and analyze variances for each period. Transfer data to: Financial Accounting, Profitability

Analysis, Profit Center Accounting and Material Ledger.

Page 67: Product Costing Material Ledger

Cost Object Controlling: Overview

Production postings (backflush)Production postings (backflush)- Various analysis available- Various analysis available

Product CostingProduct Costing- Z9P1, Z9P2, Z9P3 costing run, verification, save- Z9P1, Z9P2, Z9P3 costing run, verification, save- Organizational measures: marking and releasing- Organizational measures: marking and releasing- Cost estimate marking- Cost estimate marking- Cost estimate release- Cost estimate release

Master & control data definitionMaster & control data definition- Material Master Data, BOMs and Routings - Material Master Data, BOMs and Routings - Product Cost Collectors incl. PREM costing - Product Cost Collectors incl. PREM costing

Period-end closing tasksPeriod-end closing tasks- Inventory deviations postings- Inventory deviations postings- Variances processing and analysis - Variances processing and analysis - Settlement processing- Settlement processing

Page 68: Product Costing Material Ledger

Actual Overview

Profitability Segment

CompanyGeneral

CommonServices

Executive Management

SBU / Sales

C. Center

R&TC. Center

Maintenance

Production C. Center

Product Cost

CollectorVariances

ProjectsOverheadVariances

Page 69: Product Costing Material Ledger

Product Costing: Overview

Prepare Cost Object

Preliminary costing

Create Product Cost Collector

Page 70: Product Costing Material Ledger

Objects in Cost Object Controlling

Product cost collectors in the following production environments:

In order-related production (that is, when you are using production orders) when you want to analyze the costs by period rather than by lot

In process manufacturing (that is, when you are using process orders) when you want to analyze the costs by period rather than by lot

In repetitive manufacturing you always use product cost collectors as the cost objects.

Page 71: Product Costing Material Ledger

Objects in Cost Object Controlling

Product <FERT or HALB >

Bill of Material • Usage• Alternative

Routing • Group• Group counter

Production Version• ID, • Production line, • Validity period.

Product Cost

Collector

Product Cost Collector

Page 72: Product Costing Material Ledger

Objects in Cost Object Controlling

MasterRecipe

ProductionVersion

PROCESS ORDER 2

Operation List/Routing

MaterialsList/BOM

Resource Requirements

Operation 10

Operation 20

Phase A Material Y

Material X

Product Cost

Collector

PROCESS ORDER 1Product <FERT or HALB>

Page 73: Product Costing Material Ledger

Preliminary costing

Production postings (backflush)Production postings (backflush)- Various analysis available- Various analysis available

Product CostingProduct Costing- SPC1 – SPC3 costing run, verification, save- SPC1 – SPC3 costing run, verification, save- Organizational measures: marking and releasing- Organizational measures: marking and releasing- Cost estimate marking- Cost estimate marking- Cost estimate release- Cost estimate release

Master & control data definitionMaster & control data definition- Material Master Data, BOMs and Routings - Material Master Data, BOMs and Routings - Product Cost Collectors with Preliminary costing (PREM) - Product Cost Collectors with Preliminary costing (PREM)

Period-end closing tasksPeriod-end closing tasks- Inventory deviations postings- Inventory deviations postings- Variances processing and analysis - Variances processing and analysis - Settlement processing- Settlement processing

Page 74: Product Costing Material Ledger

Preliminary costing

Costing variant PREM - preliminary costing: Created during product cost collector creation Created per each production version Provides split and balanced information of cost items, quantities

and prices that are planned to occur during production of a product Variable costs coming from BOM and routing Result used mainly for actual activities postings May be used for further analysis up to cost management

requirements May be changed all the time in the way of changing (updating)

Product Cost Collector; i.e. different quantity structures allowed over the period

Changes in BOMs take effect immediately, i.e. cost estimate update not required

Changes in routings take effect after cost estimate update

Page 75: Product Costing Material Ledger

Preliminary costing

Product Cost Collector Item Plan Actual

Materials 4.000

Internal activities 2.500

Overheads 1.500

EDC 0.500

Ethylene 2.000

Caustic Soda 1.500

Total 8.000

Page 76: Product Costing Material Ledger

Simultaneous costing – actual costs

Production postings (backflush)Production postings (backflush)- Various analysis available- Various analysis available

Product CostingProduct Costing- Z9P1 – Z9P3 costing run, verification, save- Z9P1 – Z9P3 costing run, verification, save- Organizational measures: marking and releasing- Organizational measures: marking and releasing- Cost estimate marking- Cost estimate marking- Cost estimate release- Cost estimate release

Master & control data definitionMaster & control data definition- Material Master Data, BOMs and Routings - Material Master Data, BOMs and Routings - Product Cost Collectors with Preliminary costing (PREM) - Product Cost Collectors with Preliminary costing (PREM)

Period-end closing tasksPeriod-end closing tasks- Inventory deviations postings- Inventory deviations postings- Variances processing and analysis - Variances processing and analysis - Settlement processing- Settlement processing

Page 77: Product Costing Material Ledger

Simultaneous costing – actual costs

Product Cost Collector Item Plan Actual

Materials 4,000 4,600

Internal activities 2.500 2.800

Overheads 1.500

EDC 0.500 0.600

Ethylene 2.000 2.200

Caustic Soda 1.500 1.800

Total 8.000 7.400

Confirm order operation

Record consumption & output

Record process data & batch

characteristics

Final Confirmation & Back Flush

Production output & Back Flush

Deal with Back Flush & transaction errors

Adjust theoretical yield & consumption to actual

Page 78: Product Costing Material Ledger

Confirmation Types & Functions - Process Orders

Individual confirmation Collective confirmation Milestone confirmation Progress confirmation Order confirmation Confirmation with reference

Individual order confirmation Collective confirmation Milestone confirmation

Confirmation types

Partial confirmation Final confirmation Partial confirmation Final confirmation

Confirmation statusConfirmation status

Order headerOrder header

OperationsOperations

ComponentsComponents

Costs MaterialLabor...

Costs MaterialMachineUtility

2050

100

Confirm with goods movement Defaults for remaining time Check operation sequence Check delivery tolerances Plant data collection interface Backflushing Reduce capacity requirements Determine actual costs

Output goods receipt

Determine actual costs

Confirmation functions

Backflush components

Backflush utilitiesReduce capacity requirements

Page 79: Product Costing Material Ledger

Back Flushing (Repetitive Orders)

Warehouse

Order quantity = 10 PC

Required qty = 20 PC

Operation 30

Component XY

Back Flushing

Operation 30Yield = 5 PC

10 PC of Component XYto be back flushed

Goods issue

Component XY = 10 PC

Page 80: Product Costing Material Ledger

Final Confirmation & Technical Completion

Final confirmation

Settlement can be carried out

Technical completion

Production orderstatus: Delivered

Order status:Delivered

Order header

OperationsOperations

ComponentsComponents

PRTsPRTs

Costs Costs 2050100

Production orderstatus:Technically

completed

Order status:Technicallycompleted

Order header

OperationsOperations

ComponentsComponents

PRTsPRTs

Costs Costs 2050100

Page 81: Product Costing Material Ledger

Failed Transactions and Corrections

Incorrect or missing data for components and activities prevents processing of the back flush transaction

These errors must be corrected before postings can be made for materials and activities

When the errors have been eliminated, the theoretical yield and consumption may be adjusted and the results recorded

Page 82: Product Costing Material Ledger

Summary

Non-feedstock raw materials are staged daily to the production area for planned manufacture

As each production quantity is confirmed, a back flush of the proportional quantities of raw materials and utilities consumed is recorded

The results from the output receipts, plus material & resource consumptions, update the stock records and provide valuation of production according to standard cost approach.

Page 83: Product Costing Material Ledger

List of Transactions

Simultaneous costing transactions:

MF60 – Stage Materials MFBF – Back Flushes MF41 – Month-End Corrections COR6 – Confirm Orders & Back Flush COR2 – Reverse Confirmations

Page 84: Product Costing Material Ledger

Actual costs

Material is assigned to a CO Production Order

Material

STATUS – CREATEDThis status does not allow for any actual postings

CO Production OrderStep 1 – Order creation

- Maintenance of Master DataStatus - CREATED

Page 85: Product Costing Material Ledger

Actual costs

CO Production OrderStep 2 – Order release

- Maintenance of Master DataStatus - RELEASED

Material

STATUS - RELEASEDThis status allows for actual postings

Page 86: Product Costing Material Ledger

Actual costs

CO Production OrderStep 3 – FI postings

- Actual PostingsStatus - RELEASED

MaterialOrder

Outside Services430004

430004 + 5.000,-

5.000,-

FICO

Page 87: Product Costing Material Ledger

Actual costs

CO Production OrderStep 4 – Direct activity allocation

- Actual PostingsStatus - RELEASED

MaterialOrder

430004 + 5.000,-

Cost Center / Activity

943201 - 7.500,-

943201 + 7.500,-

150 * 50 = 7.500,-quantity * price = cost

Page 88: Product Costing Material Ledger

Actual costs

CO Production OrderStep 5 – Goods Issue to Order

- Actual PostingsStatus – GOODS MOVEMENT POSTED

MaterialOrder

430004 + 5.000,-943201 + 7.500,-

100 * 11 = 1.100,- quantity * price = cost

Raw Materials

Consumed400000

Inventory Raw

Materials

119400

1.100,-

1.100,-

400000 + 1.100,-

FI

CO

Page 89: Product Costing Material Ledger

Actual costs

CO Production OrderStep 6 – Goods Receipt from Order into Warehouse

- Actual PostingsStatus – PARTIALLY DELIVERED

MaterialOrder

430004 + 5.000,-943201 + 7.500,-

100 * 50 = 5.000,-quantity * price = value of the goods receipts from order

Production Output462001

Finished Products119430

5.000,-

5.000,-

400000 + 1.100,-

462001 - 5.000,-

FI

CO

Page 90: Product Costing Material Ledger

Actual costs - Summary

The results from the output receipts, plus material & resource consumptions, update the stock records and provide valuation of production according to standard cost approach.

Page 91: Product Costing Material Ledger

Product Costing: Overview

Month End Closing

Settlement

Variance Calculation

WIP Calculation

Page 92: Product Costing Material Ledger

Period and year-end closing

Period-end closing:

Product Cost Collectors are only included in the period-end closing process if the status of the order is not one of the following: LKD (Locked), CLSD (Closed), DLFL (Deletion flag), DLT (Deleted).

If you don’t enter a production process in the individual processing mode of the period-end closing transaction, but only enter the data for the material and plant, this period-end closing transaction will be performed for all production processes for that material.

Functions available in period-end closing: overhead calculation, WIP calculation, variance calculation, settlement.

Page 93: Product Costing Material Ledger

Period and year-end closing

Product Cost by Order

Type of settlement rule

Work-in-Process

Variances

Settlement

Hierarchy ofCost Objects

FULL PERIODIC

WIP calculated on base of actual costs

Variance = Actual Costs -Goods Receipts

Variance = Actual Costs -Goods Receipts - WIP

Should be periodically

Impossible Possible

FunkcjeFunctions Product Cost by Period

WIP calculated on base of target costs

Must be periodically

Page 94: Product Costing Material Ledger

Period and year-end closing

CO Production OrderStep 7 – Work-in-Process Calculation

- Period-end closingStatus – RESULTS ANALYSIS CARRIED OUT

MaterialOrder

430004 + 5.000,-943201 + 7.500,-400000 + 1.100,-

462001 - 5.000,-

WIP Report:

Work-in-Process 13.600 - 5.000 = 8.600

Page 95: Product Costing Material Ledger

Period and year-end closing

CO Production OrderStep 8 – Settlementof - Period-end closing

Status – RESULTS ANALYSIS CARRIED OUT

MaterialOrder

430004 + 5.000,-943201 + 7.500,-400000 + 1.100,-

462001 - 5.000,-

Work In Progress

(WIP)462201

Work In Progress

(WIP)119460

8.600,-

FI

8.600,-

CO

WIP is being updated on the order as statistical value for information purposes.

Page 96: Product Costing Material Ledger

Period and year-end closing

CO Production Order – new periodStep 9 – Repetition of the steps from 3 to 7

- Actual Postings Status – PARTIALLY DELIVERED or DELIVERED

Order

As a result of the actual postings in the new period there is a new balance on the order.

Material

430004 + 5.000,-943201 + 7.500,-400000 + 1.100,-

462001 - 5.000,-

400000 + 5.000,-

462001 - 7.000,-

Page 97: Product Costing Material Ledger

Period and year-end closing

CO Production Order – period 2Step 10 – Work-in-Process Calculation (variant 1)

- Period-end closingStatus – PARTIALLY DELIVERED

WIP Report (cumulated):Work-in-Process 18.600 - 12.000 = 6.600

Work-in-Process in previous period 13.600 - 5.000 = 8.600 Cumulative: 15.200

OrderMaterial

430004 + 5.000,-943201 + 7.500,-400000 + 1.100,-

462001 - 5.000,-

400000 + 5.000,-

462001 - 7.000,-

Page 98: Product Costing Material Ledger

Period and year-end closing

CO Production Order – Period 2Step 11 – Settlement (variant 1)

- Period-end closingStatus – RESULTS ANALYSIS CARRIED

MaterialOrderWork In

Progress (WIP)

119460

Work In Progress

(WIP)462201

FI

6.600,-

6.600,-

CO

430004 + 5.000,-943201 + 7.500,-400000 + 1.100,-

462001 - 5.000,-

400000 + 5.000,-

462001 - 7.000,-

As WIP is reported as cumulative value.

Page 99: Product Costing Material Ledger

Period and year-end closing

CO Production Order – period 2Step 12 – Calculation of Variances and Settlement (variant 2)

- Period-end closingStatus – TECHNICALLY COMPLETED

Price Difference - Production Difference

464018

Production Output462001

FI

6.600,-

6.600,-

MaterialOrder CO

430004 + 5.000,-943201 + 7.500,-400000 + 1.100,-

462001 - 5.000,-

400000 + 5.000,-

462001 - 7.000,-

Negative variance:

Actuals > Plan.

As a result of a posting the balance of the order was posted to production difference account and cumulated WIP was reversed.

WIP 462201

WIP119460

8.600 8.600

Page 100: Product Costing Material Ledger

Period and year-end closing Variance: Integration

MaterialsMaterialsLabourLabourDepreciationDepreciation

Goods Receipt Goods Receipt VarianceVariance

8008001.2001.200

4004002.4002.400

- 2.000- 2.000 400400

MaterialMaterial CATALYST CATALYSTQuantity prod.:Quantity prod.: 10 10 pcs pcs

Actual CostsActual Costs

Product Cost CollectorProduct Cost Collector

Material MasterMaterial MasterAccounting ViewAccounting ViewStandard PriceStandard Price

200 200

SettlementSettlement

Target Cost Ver. 0

Price 150Quantity 50Structure 200

Profitability Analysis

Variance 400

CO-CO-PAPA

AccountingStock Price difference

2.000 400

FIFI

StockMMMM

CO-CO-PCPC

MaterialsMaterials600 600

LabourLabour1.100 1.100

DepreciationDepreciation300 300

Standard Cost Estimate

10pcs * 200

Page 101: Product Costing Material Ledger

Period and year-end closing

VarianceCategory

PA Assignmentlines Value FieldCost Element Group

+

+

+

Page 102: Product Costing Material Ledger

Period and year-end closing

CO-CO-PCPC

Material: MEGQuantity: 10 pieces

Actual costs 2.400,-

Goods receipt -2.000,-

Variances/WIP 400,-

Actual costs

CO-PC

Product cost collector

Period accounting

Revenue

– Sales deductions

– Overheads plus Variances

+/- Change in Stock= Result of a periodResult of a period

Company Code

PrCtr 1PrCtr 1

Profit CenterFI

EC-PCA

Cost of goods sold

Revenue

– Sales deductions

– Manufacturing costs by standard price (Contribution margin I)

– Variances = Result of a periodResult of a period

Company Code ProfitabilitySegment

CO-PA

SettlementFI

Page 103: Product Costing Material Ledger

Period and year-end closing-

PRF

PRA

PRU

PRDCost (price)differences

-

PRF

PRA

PRU

PRYCost (price)differences(mater.ledg

er)

-

PRF

PRA

PRU

PRVMaterialledger

fr.low.levels price dif.

UMBGain/loss

fromrevaluation

LKWAccruals and

defer.acct(material ledger)

GL (PL) 464017Price Diff -Purchasing

GL (PL) 464018Production Variance

GL (PL) 464019Price Diff - Good

Issue

GL (PL) 4640020Price Diff -Transfer

Postings

GL (PL) 464021Gains/Loss on

Inventory Revaluation

GL (BS) 119610ML Provisions

Purchasing,Stock

Movement,Production

Material LedgerClosing - Single

Level

Material LedgerClosing - Multi

Level Level

Material LedgerClosing -

Release FuturePrice

Material LedgerClosing - Do notrevaluate Stock

FI PA

Revenue Revenue

COGS

Input pricevariance

Input quantityvariance

Resource-usagevariance

Remaining inputvariance

Mixed-pricevariance

Output pricevariance

Lot size-/fixed-cost varianceRemainingvariance

Scrap

Price Diff -Purchasing

Price Diff - GoodIssue

Price Diff -Transfer Postings

Gains/Loss onInventory

Revaluation

COGS

ProductionVariances

Adjustmentto COGS

fromcapitalisingVariances

Adjustment toCOGS from

InventoryRevaluation

Gross margin

*

*

*

*

Page 104: Product Costing Material Ledger

Period and year-end closing

Product Cost Collector Item Plan Actual

Materials 4,000 4,600

Internal activities 2.500 2.800

Overheads 1.500 1.600

EDC 0.500 0.600

Ethylene 2.000 2.200

Caustic Soda 1.500 1.800

Total 8.000 9.000 Revaluation

Process costs

Overheads

Periodic Costs

% %

Page 105: Product Costing Material Ledger

Period and year-end closing

Work-in-Process

Overheads

Process costs

RevaluationPeriodic

costs

Calculations and

analysis

Postings FI/CO

Settlement

ScrapVariances

Period-end closingPeriod-end closing

Page 106: Product Costing Material Ledger

Period and year-end closing

CO-CO-PCPC

Material: MEGQuantity: 10 pieces

Actual costs 2.400,-

Goods receipt -2.000,-

Variances/WIP 400,-

Actual costs

CO-PC

Product cost collector

Period accounting

Revenue

– Sales deductions

– Overheads plus Variances

+/- Change in Stock= Result of a periodResult of a period

Company Code

PrCtr 1PrCtr 1

Profit CenterFI

EC-PCA

Cost of goods sold

Revenue

– Sales deductions

– Manufacturing costs by standard price (Contribution margin I)

– Variances = Result of a periodResult of a period

Company Code ProfitabilitySegment

CO-PA

SettlementFI

Page 107: Product Costing Material Ledger

Period and year-end closing-

PRF

PRA

PRU

PRDCost (price)differences

-

PRF

PRA

PRU

PRYCost (price)differences(mater.ledg

er)

-

PRF

PRA

PRU

PRVMaterialledger

fr.low.levels price dif.

UMBGain/loss

fromrevaluation

LKWAccruals and

defer.acct(material ledger)

GL (PL) 464017Price Diff -Purchasing

GL (PL) 464018Production Variance

GL (PL) 464019Price Diff - Good

Issue

GL (PL) 4640020Price Diff -Transfer

Postings

GL (PL) 464021Gains/Loss on

Inventory Revaluation

GL (BS) 119610ML Provisions

Purchasing,Stock

Movement,Production

Material LedgerClosing - Single

Level

Material LedgerClosing - Multi

Level Level

Material LedgerClosing -

Release FuturePrice

Material LedgerClosing - Do notrevaluate Stock

FI PA

Revenue Revenue

COGS

Input pricevariance

Input quantityvariance

Resource-usagevariance

Remaining inputvariance

Mixed-pricevariance

Output pricevariance

Lot size-/fixed-cost varianceRemainingvariance

Scrap

Price Diff -Purchasing

Price Diff - GoodIssue

Price Diff -Transfer Postings

Gains/Loss onInventory

Revaluation

COGS

ProductionVariances

Adjustmentto COGS

fromcapitalisingVariances

Adjustment toCOGS from

InventoryRevaluation

Gross margin

*

*

*

*

Page 108: Product Costing Material Ledger

Period and year-end closing

VarianceCategory

PA Assignmentlines Value FieldCost Element Group

+

+

+

Page 109: Product Costing Material Ledger

Material Ledger: Overview

Functions of Material Ledger: Cost accounting using actual prices Storing values of stock in three different valuations

(legal valuation, valuation for reporting purposes, and profit center valuation) in multiple currencies.

Page 110: Product Costing Material Ledger

Material Ledger: Overview

Functions of Material Ledger: Cost accounting using actual prices Storing values of stock in three different valuations

(legal valuation, group valuation for reporting purposes, and profit center valuation) in multiple currencies.

Page 111: Product Costing Material Ledger

What is the Material Ledger/Actual Cost Concept?

The Material Ledger(ML) is a tool within the CO Module that collects all transactional data for materials whose master data is stored in the material master. It acts as a subledger for selected materials that captures all goods movements, invoice values, transfers and price changes. On the basis of this data, the material ledger calculates and maintains the actual cost for these materials. This actual cost can then be utilized to valuate the material stock accounts.

Page 112: Product Costing Material Ledger

Objectives of the Material Ledger

1. Actual Costing. During the period, valuation of all goods movements is done with the preliminary valuation price which is normally the standard price. All variances from the preliminary valuation are maintained in the ML. At period end, revaluation of ending inventory can be performed with the determined actual price. This is not mandatory. Actual prices can be calculated for statistical purposes only.

2. Parallel currencies and/or valuations of material stocks. All goods movements in the ledger can be maintained in 3 currencies. The values are translated into other currencies using the historical exchange rates. Prerequisite for usage of transfer pricing functionality.

Page 113: Product Costing Material Ledger

Benefits of the Material Ledger

►Variances of Finished Goods

Variances from external procurement (purchase orders) as well as from production activities are rolled up from raw and semi-finished materials to the finished goods level.

►To provide support for procurement related decisions.

Detailed reporting for procurement processes and sources possible. Make vs.. Buy, Vendor A vs.. Vendor B. Price History.

►Combines the benefits of Moving Average and Standard Price

Stable prices used for controlling purposes (standard) and actual prices used for valuation purposes (average).

►Easy to use display and error finding by consolidating the views.

Allows quick access to detailed views of material master, standard costs and documents

Page 114: Product Costing Material Ledger

Benefits of the Material Ledger

►Relatively simple configuration and set up

►True Cost of Sales Accounting

Purchasing and production variances for unsold stocks are inventoried.

►Contribution Margin with Actual Costs of Sales

By utilizing multi-level settlement, actual values for your cost component split can be attained. This can be transferred to PA as of release 4.6C

Page 115: Product Costing Material Ledger

Single Level Settlement

Production

Production

LevelLevel

LevelLevel

LevelLevelExternal Procurement

External Procurement

LevelLevel

Page 116: Product Costing Material Ledger

Multi - Level Settlement

Production

Production

LevelLevel

LevelLevel

LevelLevel

MultiMulti-Level-Level

External Procurement

External Procurement

LevelLevel

Page 117: Product Costing Material Ledger

Multi - Level Settlement

External Procurement External Procurement

Production

Production

Material Valuation with Material Valuation with Multi-Level Actual Multi-Level Actual CostingCosting Preliminary ValuationPreliminary Valuation During the Period During the Period

Revaluation at Period Revaluation at Period End with Actual Price End with Actual Price

Page 118: Product Costing Material Ledger

The ML updates the Material Master

Page 119: Product Costing Material Ledger

The Integrated Material Ledger Display

Page 120: Product Costing Material Ledger

Material Ledger Overview

Material LedgerMATERIAL STOCK

Parallel Currencies Translation at historic rates

(up to three)

Parallel Valuations(Transfer Prices) Group Legal Profit Center

Actual CostingRevaluation of stock at

actual prices or accrual of variances.

Page 121: Product Costing Material Ledger

ML Overview – Parallel Currencies

Material Ledger(Valuation Area / Plant)

• 10 Local currency

• 30 Group currency

Financial Accounting (Company Code) • 10 Local currency

• 30 Group currency

Controlling (Controlling Area)

• 10 Local currency

• 30 Group currency

Page 122: Product Costing Material Ledger

ML Overview – Parallel Curr. in A Grp (1)

Material LedgerValuation Area (Plant) 9100

Page 123: Product Costing Material Ledger

Price Control

Price control

Moving average price (V Price)

• Changed after every receipt

• Recommended for raw and externally procured

materials.

Standard Price (S Price)

• Stable for long period

• Recommended for finished and semi-finished

products.

MaterialMaster

Page 124: Product Costing Material Ledger

Price control

Moving average price

The stock value is adjusted each time are received Real-time price fluctuations are posted to stock Price difference postings only takes place in exceptional cases

Price fluctuations can not be adjusted to the finished products of higher levels (in case S price)

Only recommended for raw materials or goods procured externally (real-time price for goods receipt known)

False entries with severe consequences (compounded errors) Danger of incorrect valuations with delayed invoice receipt

 

Page 125: Product Costing Material Ledger

Price control

Standard Price

All stock postings takes place with the standard price Price remains constant by at least one period Price fluctuations do not debit / credit the cost object Consistent controlling with the standard price as a bench mark Estimations of the standard prices with cost component split Recommended for all materials types

Price differences can not be subsequently adjusted to the ending inventories or the consumed products (very important in the Cost of Goods Sold accounting)

 

Page 126: Product Costing Material Ledger

Price determination control

Multiple currencies/valuations

ML can record up to 3 different currencies / valuations. This is a requirement for transfer price

Actual Costing

Revaluation of stock at actual price

SS VV

Standard price

Moving price

2Transaction based

Price control

Price determination

3Single-/ multilevel

price determination

Standard Standard price

periodic Unit price

Cannot

beactivated

manually

Page 127: Product Costing Material Ledger

Price determination control

Cost centers Internalorders

Activitytypes

Orders

Cost centers Internalorders

Activitytypes

Orders

External Procurement

Level 3

Level 2

Level 1

‘V’

‘S’

‘S’‘3’

‘3’

‘2’

Page 128: Product Costing Material Ledger

Price ControlDetermination

Material Master - Price control

Moving average price (V Price / 2 Activity-related)

Standard Price (S Price / 3 Single-/multi-

level)

MaterialMaster

Material ledger is activated

Page 129: Product Costing Material Ledger

Material Master - Parallel Currencies

MaterialMaster

SABIC AMERICACompany Code: 5200Valuation Area / Plant: 5200

Legal valuationUSD

Group valuationSAR

Profit center valuation

SAR

Page 130: Product Costing Material Ledger

Material Master - Transparency

MaterialMaster

Page 131: Product Costing Material Ledger

Actual Values Overview

Actual data -> Actual Costing Overview Preliminary valuation price Actual Costing

Price differences Updating single-level variances Single-level price determination Multilevel price determination

Page 132: Product Costing Material Ledger

Overview of differences-

PRF

PRA

PRU

PRDCost (price)differences

-

PRF

PRA

PRU

PRYCost (price)differences(mater.ledg

er)

-

PRF

PRA

PRU

PRVMaterialledger

fr.low.levels price dif.

UMBGain/loss

fromrevaluation

LKWAccruals and

defer.acct(material ledger)

GL (PL) 464017Price Diff -Purchasing

GL (PL) 464018Production Variance

GL (PL) 464019Price Diff - Good

Issue

GL (PL) 4640020Price Diff -Transfer

Postings

GL (PL) 464021Gains/Loss on

Inventory Revaluation

GL (BS) 119610ML Provisions

Purchasing,Stock

Movement,Production

Material LedgerClosing - Single

Level

Material LedgerClosing - Multi

Level Level

Material LedgerClosing -

Release FuturePrice

Material LedgerClosing - Do notrevaluate Stock

FI PA

Revenue Revenue

COGS

Input pricevariance

Input quantityvariance

Resource-usagevariance

Remaining inputvariance

Mixed-pricevariance

Output pricevariance

Lot size-/fixed-cost varianceRemainingvariance

Scrap

Price Diff -Purchasing

Price Diff - GoodIssue

Price Diff -Transfer Postings

Gains/Loss onInventory

Revaluation

COGS

ProductionVariances

Adjustmentto COGS

fromcapitalisingVariances

Adjustment toCOGS from

InventoryRevaluation

Gross margin

*

*

*

*

Page 133: Product Costing Material Ledger

Actual Values Overview

Actual data -> Actual Costing Overview Preliminary valuation price Actual Costing

Price differences Updating single-level variances Single-level price determination Multilevel price determination

Page 134: Product Costing Material Ledger

Preliminary valuation price

Cost centers Internalorders

Activitytypes

Orders

Cost centers Internalorders

Activitytypes

Orders

External Procurement

Level 2

Level 1

Actual Costs Preliminary valuation

‘V’

‘S’

‘S’

Page 135: Product Costing Material Ledger

Actual Values Overview

Actual data -> Actual Costing Overview Preliminary valuation price Actual Costing

Price differences Updating single-level variances Single-level price determination Multilevel price determination

Page 136: Product Costing Material Ledger

Actual Costing

Price differences

...arise

through

Stock transfers(standard price in another plant)

External procurement(purchase order or invoice value)

Internal production(order settlement)

Page 137: Product Costing Material Ledger

Actual Values Overview

Actual data -> Actual Costing Overview Preliminary valuation price Actual Costing

Price differences Updating single-level variances Single-level price determination Multilevel price determination

Page 138: Product Costing Material Ledger

Updating Single-Level Variances

Cost centers Internalorders

Activitytypes

Orders

Cost centers Internalorders

Activitytypes

Orders

External Procurement

Actual Costs Preliminary valuation

‘V’

‘S’

‘S’Pr. . Inven.. Price diff..

Pr. . Inven.. Price diff..

462001 464018

464018462001

‘V’

Page 139: Product Costing Material Ledger

Actual Values Overview

Actual data -> Actual Costing Overview Preliminary valuation price Actual Costing

Price differences Updating single-level variances Single-level price determination Multilevel price determination

Page 140: Product Costing Material Ledger

Single-Level Price Determination

Cost centers Internalorders

Activitytypes

Orders

Cost centers Internalorders

Activitytypes

Orders

External Procurement

Actual Costs Preliminary valuation

‘V’

‘S’

‘S’End. Inven.. Price diff..

End. Inven.. Price diff..

119490 464017

464017119430

Price differences

are not applicable

Page 141: Product Costing Material Ledger

Actual Values Overview

Actual data -> Actual Costing Overview Preliminary valuation price Actual Costing

Price differences Updating single-level variances Single-level price determination Multilevel price determination

Page 142: Product Costing Material Ledger

Multilevel Price Determination

Cost centers Internalorders

Activitytypes

Orders

Cost centers Internalorders

Activitytypes

Orders

External Procurement

Actual Costs Preliminary valuation

‘V’

‘S’

‘S’End. Inven.. Price diff..

End Inven.. . Price diff..

119490 464017

464017119490

Price differences

are not applicable

Page 143: Product Costing Material Ledger

Period End Overview Actual Costing – Period End Closing Procedure

Collecting price differencesOn price difference accounts or in material ledger within categories

Period closing programOpen new period in MM (transaction MMPV)

Determining pricesSingle-level, later multilevelV price is calculated

Making closing entryMust be made for each periodPosting to prior period is no longer possibleReversal if required

With revaluationPrice differences are proportionally posted to the remaining stock -> Price indicator ‘V’

Without revaluationPrice differences are proportionally posted to the accruals account -> Price indicator ‘S’

Marking future price

Page 144: Product Costing Material Ledger

Period End Overview – Closing Entry (1)

Beginning inventory (BI): 1000 PC / 250 SARGoods receipt/purchase order : 1000 PC / 260 SARInvoice receipt : 1000 PC / 280 SARConsumption: 1300 PC / 325 SAREnding inventory: 700 PC

Material: ACT-LCD##

VB 325

Material stock (119400)325 250

250

GR/IR allocation 260 260

Vendor280

Price difference (464017)10

20

Status: Closing entry performedPrice control: V (only old periods)V price: 26.50 SAR / 100 units

ML accrual (119610)

10.5

Stock value :185.5 SAR

(700 PC * 26.50/100)

10.5CL

CL

locked

With Revaluation

Material consumption(400002)

Page 145: Product Costing Material Ledger

Period End Overview – Closing Entry (2)

Beginning inventory (BI): 1000 PC / 250 SARGoods receipt/purchase order: 1000 PC / 260 SARInvoice receipt: 1000 PC / 280 SAR Consumption: 1300 PC / 325 SAREnding inventory: 700 PC

Material: ACT-LCD##

325

Material stock (119400)325 250

250

GR/IR allocation 260 260

Vendor280

Price difference (464017)

10 20

ML accrual (119610)

Stock value:175 SAR

10.5CL CL

Status: Closing entry performedPrice control: SS price: 25.00 SAR / 100 units

locked

10.5

Without Revaluation

Material consumption(400002)

Page 146: Product Costing Material Ledger

Period End Overview – Periodic Unit Price

ReceiptsReceiptsPeriod openedPeriod opened(( beginningbeginning inventoryinventory

Single-Single- levellevelprice determinationprice determination

Variances

Cumulative inventory (prelim. valuation) + Cumulative variancesCumulative inventory

= Periodic unit price

Periodicunit

price

+

-

Page 147: Product Costing Material Ledger

DetailedReports

ObjectList

Object Comparisons

Materials to be costed

SummarizedAnalysis

Information System Overview

Product Cost PlanningReports

Page 148: Product Costing Material Ledger

Report Selection

The Report Tree can be used to select Reports in the Information System. The Report Tree is the central collection point and hierarchical outline of all Reports in an application component.

The standard Report Tree supplied by SAP should not be changed. A personalized Report tree can be created to which standard Reports as well as one's own creations can be

assigned.

Page 149: Product Costing Material Ledger

Report

The Report can be used to

Page 150: Product Costing Material Ledger

Report

The Report can be used to

Page 151: Product Costing Material Ledger

Report

The Report can be used to

Page 152: Product Costing Material Ledger

Report

The Report can be used to

Page 153: Product Costing Material Ledger

Report

The Report can be used to

Page 154: Product Costing Material Ledger

Report

The Report can be used to

Page 155: Product Costing Material Ledger

Report

The Report can be used to

Page 156: Product Costing Material Ledger

Information System Overview

Page 157: Product Costing Material Ledger

DisplayingDocuments

MaterialLedgerReports

ObjectList Reports

Detailed

Information System Overview

Page 158: Product Costing Material Ledger

DetailedReports

ObjectList

Object Comparisons

Materials to be costed

SummarizedAnalysis

Information System Overview

Product Cost PlanningReports

Page 159: Product Costing Material Ledger

Report Selection

The Report Tree can be used to select Reports in the Information System. The Report Tree is the central collection point and hierarchical outline of all Reports in an application component.

The standard Report Tree supplied by SAP should not be changed. A personalized Report tree can be created to which standard Reports as well as one's own creations can be

assigned.

Page 160: Product Costing Material Ledger

Information System Overview

Page 161: Product Costing Material Ledger

DisplayingDocuments

MaterialLedgerReports

ObjectList Reports

Detailed

Information System Overview

Page 162: Product Costing Material Ledger

Report Output Types

Graphical report-output Variable output areas HTML-header Navigation by drag and drop and context menu

Object List (ALV) Various leads columns Standard ALV Functions

Page 163: Product Costing Material Ledger

Product Costing Information System

Overview of Reporting Tools

SAP REPORTING TOOLS

For executing existing reports and queries For creating new queries

Human Resource Information System (HIS)

Manager's Desktop (MDT)

Info systems in the SAP Easy Access Menu

Ad Hoc Query

SAP Query

BUSINESS INFORMATION WAREHOUSE

For executing existing queries For creating new queries

Business Explorer Browser Business Explorer Analyzer

Page 164: Product Costing Material Ledger

Product Cost Planning ReportingSAP Standard Reports

SAP report: Employee List

SAP report: Birthday List

SAP report: Events

SAP report: Org. Units

SAP report: Telephone List

Customer report: Vehicles

Customer report:Distribution Channels

Customer report: Buildings

Customer report: Insurance

Ad Hoc Queries Custom-built Reports

Page 165: Product Costing Material Ledger

Cost Object Reporting

SAP Standard Reports

Organizational management standard reports menu path

Organizational management standard reports

Page 166: Product Costing Material Ledger

Material Ledger Reporting

Some Standard Organizational Management Reports identified for Sabic are:

Structure Display/Maintenance

Existing Organizational units

Existing Positions

Existing Unoccupied Positions