product catalogue oil hydraulic components and systems1756,ponar+catalogue+2014.pdf · product...

www.ponar-silesia.pl

www.ponar-wadowice.pl

PRODUCT CATALOGUEoil hydraulic components and systems

CONTENTS

ABOUT THE COMPANYPutting Customers first ..................................................................................................... 7Complete solutions ........................................................................................................... 7Presence in each major industry ...................................................................................... 8Certificates ........................................................................................................................ 8Main areas of activity ........................................................................................................ 9Selection & supply of power hydraulic elements and components ............................... 10

PRODUCTIONDirectional control valves ............................................................................................... 13Intrinsically safe valves ................................................................................................... 14Directional control logic valves ....................................................................................... 15Pressure control valves .................................................................................................. 15Check valves ................................................................................................................... 17Flow control valves ......................................................................................................... 19Cartridge valves ............................................................................................................. 20Proportional valves ......................................................................................................... 22Mobile hydraulics ........................................................................................................... 24Safety blocks .................................................................................................................. 24Accessories ..................................................................................................................... 25Subplates and manifolds ................................................................................................ 26Pumps ............................................................................................................................. 27

DISTRIBUTIONPumps ............................................................................................................................. 31Hydraulic motors ............................................................................................................ 32Accumulators .................................................................................................................. 33Filters .............................................................................................................................. 34Heat exchangers (coolers) .............................................................................................. 36Hydraulic fittings and couplings ..................................................................................... 39

HYDRAULIC CYLINDERSHydraulic cylinders ......................................................................................................... 42Technical capabilities of hydraulic cylinders production ................................................ 43Hydraulic cylinders – standard versions ........................................................................ 44

HYDRAULIC SYSTEMSHydraulic systems .......................................................................................................... 46

SERVICETechnical service and support ........................................................................................ 51

CONTACTSContacts .......................................................................................................................... 55

www.ponar-wadowice.plwww.ponar-silesia.pl

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www.ponar-wadowice.pl www.ponar-silesia.pl

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PUTTING CUSTOMERS FIRST

COMPLETE SOLUTIONS

PONAR Silesia Group was established to provide a comprehensive Customer service in the field of hydraulic components, spare parts, repairs and complete supply of hydraulic systems.

The Group consists of two companies: PONAR Wadowice S.A., a renowned producer of oil hydraulic elements, well-known on the domestic market and abroad, and PONAR Silesia S.A., a dynamically operating manufacturer and supplier of hydraulic systems.Thanks to tradition combined with advanced technology, we have become more innovative, flexible and effective in responding to Customers’ needs.

PONAR Wadowice S.A. is a comprehensive and flexible partner specialized in design, manufacturing and repairs of oil hydraulic elements. Many years of experience and the availability of single elements, components and complete systems, allow us to be

permanently present in all branches of industry.

PONAR Silesia S.A. designs and supplies advanced hydraulic and oil lubrication systems, integrated on Customer’s request with automatics, providing support during the assembly and start-up. The Company delivers hydraulic installations for different mounting methods (welding, tube forming, upsetting or cutting ring).

Our own design and engineering department, logistics, production and servicing facilities allow us to provide a full range of services to the Customers from all industries. We are proud to undertake not only new projects, but also provide upgrade and repair services for the existing hydraulic systems. An integral part of our offer is the export of hydraulic systems and our assembly services.

1. PONAR Silesia Group, formed by PONAR Wadowice S.A. and PONAR Silesia S.A. is a strong, Polish brand, well-recognized and

reputable locally and abroad.

2. Our engineers are highly qualified and experienced professionals.

3. The Company develops complete, state-of-the-art systems and solutions for all branches of industry.

4. We operate to the ISO-approved management system.

5. We have thorough knowledge of our sector and follow the market trends.

6. We make a reliable and trustworthy partner in designing, engineering and servicing of complete hydraulic systems.

7. We promptly and willingly adjust our solutions to satisfy Customer’s preferences and offer flexible financial terms.

8. With our product range, we can satisfy the needs of even the most demanding Customers.

9. With the wide distribution network all over Poland and abroad we are able to provide prompt deliveries of our products.

10. We can assure timely fulfillment of even the most difficult projects.

11. Our company provides training programs in power hydraulics.

12. PONAR Silesia Group is up-to-date managed, with the support of advanced computer software.

www.ponar-silesia.pl www.ponar-wadowice.plwww.ponar-silesia.pl

ABOUT THE COMPANY

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PRESENCE IN EACH MAJOR INDUSTRYWe are a Polish company providing Polish products for all branches of industry.

Many years of experience, extensive knowledge of the market and a wide range of hydraulic components and systems made it possible for us to be present in each major industry.

Our reliable hydraulic components, drives and controls can be found in:

• stationary machinery and equipment used in machine building and plastics processing industry

• mobile machinery: agricultural, road construction, transport and lifting machines, vehicles and moving platforms

• in heavy industry sectors: mining, iron and steel industry • shipbuilding industry• defence industry• conventional and renewable power engineering industry• machine tools industry• offshore and oil-and-gas industry• aerospace industry

CERTIFICATES

PONAR Silesia Group holds a Quality Management Certificate of conformity with ISO 9001:2008 for: designing, production, assembly, and servicing of hydraulic and lubrication system, hydraulic pumps, hydraulic control equipment, cylinders and hydraulic power packs, including equipment used in low temperatures.

Our products are also certified for application in many different industries:

• certificate of conformity with the Pressure Directive 97/23/EC – safety valve DBD.../...C and the AS… accumulators• certificate of conformity with the Transport Directive 2000/9/EC – safety valve DBD.../...C• certificate of conformity with the Intrinsic Safety Directive 94/9/EC – directional control valves: IWE 6, 2IRED 6, 2IRES 6, 3IREH 6,

3IREH 2 [intrinsic safety certificate I M1 Ex ia I, for valves working with intrinsically safe output circuit “ia” or “ib” of an appropriate power pack for a proper explosion group of a gas of max. parameters Ui=15 V, li=1,6 A, intended e.g., for operation in hydraulic systems which require to be powered with intrinsically safe circuits in underground parts of mines and some parts of their surface installations (certificate I M1 Ex ia I Ma), exposed to a risk of methane and/or coal dust explosion or equipment operating near flammable materials in form of a gas, vapours, mists, in accordance with the proper list in the standard ATEX specification (certificates II 2G Ex ia IIB T4 Gb or II 2G Ex ia IIC T6/T5 Gb)]

PONAR Wadowice S.A. was awarded with a Platinum Certificate in recognition of achieving Caterpillar Quality Management Systemsupplier certification. Our Company exhibited excellent process control while providing quality products to Caterpillar Customers.

PONAR Wadowice S.A. has obtained the Environment Management Certificate of conformity with ISO 14001. The Company has also been registered in the Eco-Management and Audit Scheme (EMAS). This proves that the Company observes the highest standards of environmental protection.

PONAR Silesia S.A. and PONAR Wadowice S.A. manufacture products for the defence industry in compliance with AQAP and acceptance procedures of military representatives.

www.ponar-wadowice.pl www.ponar-silesia.pl

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MAIN AREAS OF ACTIVITYProduction and distribution of oil hydraulics elements:

• directional control valves • check valves • pressure control valves • flow control valves • proportional valves • intrinsically safe valves • all types of hydraulic pumps and motors• pressure switches• cartridge valves• mobile hydraulics • hydraulic cylinders • hydraulic accumulators • proportionally-controlled elements• filters and coolers • hydraulic fittings and accessories – connectors, pipes, flexible hoses, minimesses

Production of auxiliary equipment

Services:

• on-site design, manufacture and assembly of hydraulic drive and control systems • selection and supply of hydraulic components and assemblies • repairs and upgrades of hydraulic systems and machinery• repairs and regeneration of hydraulic elements and systems• consultation and technical advice • reliable and professional technical service• operation and maintenance training on the supplied products

Our product range has been recently expanded to include special product groups intended for extreme, unusual environmental conditions, and for operating with aggressive media. These products are marked with SO 478, SO 495 labels – versions for low and high temperatures and for special electric connections, SO 594 – “skydrol” medium – for the hydraulic liquid most commonly used in “aerospace” industry.

www.ponar-silesia.pl www.ponar-wadowice.plwww.ponar-silesia.pl

ABOUT THE COMPANY

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SELECTION & SUPPLY OF POWER HYDRAULIC ELEMENTS AND COMPONENTS

PONAR Wadowice S.A. and PONAR Silesia S.A. provide their Customers with far-reaching assistance in selection and supply of oil hydraulic elements to supplement the main production profile.

Hydraulic oil maintenance systems:

• pressure filters • return-line filters • breather filters • breather and by-pass oil filtration units • equipment for determining cleanliness class and water content in hydraulic oil

Oil temperature control systems:

• oil-air coolers mounted inline or as a by-pass• oil-water coolers• accessories, i.e. thermostats, control valves, etc.

Complete supply of hydraulic fittings:

• couplings • hydraulic hoses • minimess• ball valves• oil level indicators• mounting systems for pipelines

Equipment for monitoring parameters of the system and control components:

• pressure switches and dampers• temperature switches and transducers• oil flow switches and transducers• manometers• industrial automation systems for oil hydraulics applications

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DIRECTIONAL CONTROL VALVESDirectional control valves are used to regulate fluid (oil) flow in hydraulic systems. Our offer includes a wide selection of directional control valves with a variety of controls, suitable for many different applications.

We also provide subplates for all types of directional control valves and if requested by the Customer, we can meet any additional requirements. Depending on the type of order, our electro-hydraulically operated directional control valves can be equipped with a pilot choke adjustment, stroke limiter or a limit switch.

URJP10 reverse directional control valves

10 up to 20 up to 80 WK 498 710

UREP10 electro-hydraulically operated directional control valves

10 up to 31,5 up to 150 WK 421 610

WEH

electro-hydraulically operated via DC or AC current, 2- or 3-position directional control valves for subplate mounting

16 up to 35 up to 240 WK 499 482

22 up to 35 up to 450 WK 460 110

ZS-USSF control units 4, 6 up to 6,3 up to 16 WK 470 100

WMD

manually operated via a rotary knob, 2- or 3-position directional control valves for subplate mounting

5 up to 32 up to 16 WK 450 201

6 up to 31,5 up to 80 WK 420 170

10 up to 31,5 up to 120 WK 420 180

WMR

mechanically operated with a roller, 2- or 3-position directional control valves for subplate mounting

5 up to 32 up to 16 WK 450 201

6 up to 31,5 up to 80 WK 420 170

10 up to 31,5 up to 120 WK 420 180

WHhydraulically operated, 2- or 3-position directional control valves for subplate mounting

6 up to 31,5 up to 80 WK 420 170

10 up to 31,5 up to 120 WK 420 180

16 up to 35 up to 240 WK 499 501

22 up to 35 up to 450 WK 460 200

TYPE DESCRIPTION SIZE PRESSURE(MPa)

FLOW (dm3/min)

CATALOGUE CARD NUMBER

WE

electrically operated by DC or AC current, 2- or 3-position directional control valves for subplate mounting

5 up to 25 up to 16 WK 450 187

6 s. 12 up to 35 up to 80 WK 499 502

6 s. 32 up to 31,5 up to 80 WK 420 970

10 up to 31,5 up to 120 WK 499 780

WE6-SO 478special version of electrically operated directional control valves

6 up to 31,5 up to 80 WK 496 420

WE6-SO 495 6 up to 31,5 up to 80 WK 499 997

WE10-SO 495 10 up to 31,5 up to 120 WK 499 998

WMMhand lever-operated, 2- or 3-position directional control valves for subplate mounting

5 up to 31,5 up to 16 WK 450 201

6 up to 31,5 up to 80 WK 420 170

10 up to 31,5 up to 120 WK 420 180

16 up to 35 up to 240 WK 499 800

22 up to 35 up to 450 WK 460 330

WMM22-NL

hand lever-operated, 2- or 3-position directional control valves for subplate mounting, special version for applications in low temperatures

22 up to 35 up to 450 WK 460 331


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DIRECTIONAL CONTROL VALVES

INTRINSICALLY SAFE VALVESElectrically controlled, intrinsically safe directional control valves are intended to regulate the direction of hydraulic fluid (oil) flow in hydraulic systems which require to be powered with intrinsically safe circuits, unable to cause an ignition in an environment with potentially explosive atmosphere for group I or II, by creating a spark or thermal effect. To provide a distinction from the standard hydraulic equipment, the “I” letter, preceding the product type was introduced.

The valves are ATEX certified for intrinsically safe applications and can be used with an intrinsically safe circuit “ia” or “ib” of a power pack unit, suitable for the proper explosion group of a gas (max. parameters: Ui = 15 V, Ii = 1,6 A). For some of the elements (for the II group of equipment), the intrinsically safe power unit should have a power limit Pi, in compliance with the technical specification table.

The intrinsically safe valves are intended (among other applications), for hydraulic systems which require to be powered with intrinsically safe circuits:

• in underground part of mines and in some of their installations at the surface (certificate I M1 Ex ia I Ma), exposed to methane and/or coal dust explosion

• in equipment and devices working near the flammable materials, such as: gases, vapours, mists, in compliance to the proper list mentioned in the ATEX standard specification (certificates II 2G Ex ia IIB T4 Gb or II 2G Ex ia IIC T6/T5 Gb)


FLOW (dm3/min)


G subplates for directional control valves

6 up to 31,5 – WK 496 480

10 up to 31,5 – WK 496 520

16 up to 35 – WK 450 788

22 up to 35 – WK 491 800

ULRA multi-station manifold blocks

6 up to 31,5 – WK 450 499

10 up to 31,5 – WK 450 500


FLOW (dm3/min)


IWE6intrinsically safe directional control valves for subplate mounting

6 up to 31,5 up to 20 WK 499 775

IWE6-SO495intrinsically safe directional control valves for subplate mounting – special version

6 up to 31,5 up to 20 WK 499 775

2IRED6 2-way intrinsically safe, cartridge directional control valves

6 up to 31,5 up to 20 WK 499 424

2IRES62-way, unilateral, cartridge intrinsically safe valves

6 up to 31,5 up to 30 WK 499 425

3IREH23-way intrinsically safe directional control valves

2 up to 31,5 up to 1,3 WK 499 415

3IREH63-way intrinsically safe cartridge directional control valves

6 up to 31,5 up to 20 WK 499 296

IWZCDE4

intrinsically safe, electrically controlled, proportional pressure reducing/relief cartridge valves

4 up to 21 up to 5 WK 423 580


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DIRECTIONAL CONTROL LOGIC VALVES

PRESSURE CONTROL VALVES

Directional control logic valves are elements for cartridge mounting. The working element (URZS) is designed to fit the standard socket (DIN ISO 7368) and is closed with a proper cover (ULZS). The cover provides a connection between the working element (URZS) and the controlling apparatus. The covers (ULZS) are available in many versions to suit different requirements.

Pressure control valves are used to affect the working pressure in a hydraulic system or in its specific part. Our offer includes a wide selection of valves, depending on the mounting method and function in the system, they can be divided into the following groups:

• pressure limiting valves (pressure relief valves)• pressure reducing valves• pressure sequence valves (supplying pressure/cutting off pressure)

The valves can be direct- or pilot-operated.


FLOW (dm3/min)


DBD

direct operated pressure relief valves for subplate mounting, threaded connection or cartridge mounting

6, 10, 20 up to 63 up to 250 WK 450 610

UZPD30 direct operated pressure relief valves

30 up to 31,5 up to 330 WK 499 840

DBD…/CDBDS6(10)…

/…C,DBDPS6(10)…

/…C,DBDPH6(10)…

/…C

pressure relief valves, direct operated, plate, threaded or cartridge versions, as safety valves

6, 10 up to 40 up to 120 WK 450 610

DB(DBW)

pilot operated pressure relief valves for subplate mounting or threaded connection

10, 20, 30 up to 35 up to 650 WK 420 140


FLOW (dm3/min)


URZS2/2-way logic valves

16 up to 42 up to 140 WK 450 950

25 up to 42 up to 400 WK 450 423

32 up to 42 up to 700 WK 490 907

40 up to 42 up to 1600 WK 421 750

50 up to 42 up to 2400 WK 422 020

URZS/S 32, 40, 50 up to 42 up to 2400 WK 421 340

ULZS covers for logic valves

16 up to 42 up to 140 WK 450 950

25 up to 42 up to 400 WK 450 423

32 up to 42 up to 700 WK 490 907

40 up to 42 up to 1600 WK 421 750

50 up to 42 up to 2400 WK 422 020


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FLOW (dm3/min)


DR5DPdirect operated pressure reducing valves for subplate mounting

5 up to 21 up to 15 WK 450 448

DRpilot operated pressure reducing valves for subplate mounting or threaded connection

10, 20, 30 up to 31,5 up to 400 WK 420 310

DZ5DP pressure sequence valves for subplate mounting

5 up to 21 up to 15 WK 450 447

UZK pilot operated pressure sequence valves

10, 20, 30 up to 31,5 up to 450 WK 420 360

UZCP10 pilot operatedcounterbalance valves

10 up to 31,5 up to 80 WK 420 280

UZKC pressure sequence valves, sandwich plate type

6 up to 21 up to 30 WK 493 061

10 up to 31,5 up to 54 WK 494 721

UZKB6 pressure sequence valves for subplate mounting

6 up to 21 up to 30 WK 496 020

UZKD6 pressure sequence valves 6 up to 31,5 up to 30 WK 497 670

UZRC

pressure reducing sandwich plate valves for mounting between the subplate and the valve

6 up to 21 up to 30 WK 493 060

10 up to 31,5 up to 54 WK 494 720

UZRBdirect operated pressure reducing valves for subplate mounting

6 up to 21 up to 30 WK 493 220

10 up to 31,5 up to 54 WK 498 010

UZPRpressure relief sandwich plate valves for mounting between the subplate and the valve

6 up to 31,5 up to 60 WK 494 060

10 up to 31,5 up to 100 WK 497 100

UZRR6

pressure reducing sandwich plate valves for mounting between the subplate and the valve

6 up to 31,5 up to 50 WK 495 750


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FLOW (dm3/min)


UZCR6 pressure reducing/relief valves 6 up to 31,5 up to 50 WK 495 740

UZOP pilot operated unloading valves 10, 20, 30 up to 31,5 up to 240 WK 420 290

MRQA unloading valves 6 up to 35 up to 40

G subplates for pressure reducing valves

10 up to 35 – WK 470 013

20 up to 35 – WK 450 797

30 up to 35 – WK 470 473

CHECK VALVESCheck valves are designed for blocking hydraulic fluid flow in one direction and allowing free flow in the reverse direction.

more information at:www.ponar-wadowice.pl/en


FLOW (dm3/min)


S check valves for inch threaded connection

6 - 30 up to 31,5 up to 260 WK 450 540

UZZR check valves for metric threaded connection

6 - 25 up to 32 up to 175 WK 450 433

UZZB valves for subplate mounting

6 up to 31,5 up to 20 WK 450 432

10 up to 31,5 up to 60 WK 450 347

20 up to 31,5 up to 200 WK 450 351

32 up to 31,5 up to 400 WK 450 353

UZZD valves for cartridge mounting

6 up to 32 up to 20 WK 450 270

10 up to 32 up to 60 WK 450 271

20 up to 32 up to 200 WK 450 348

32 up to 32 up to 360 WK 450 349

WZZCsandwich plate check valves for mounting between the subplate and directional control valves

6 up to 31,5 up to 60 WK 421 440

10 up to 31,5 up to 120 WK 421 520


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CHECK VALVES


FLOW (dm3/min)


Z2S

double pilot operated (hydraulic lock) sandwich plate check valves for mounting between the subplate and directional control valves

6 up to 31,5 up to 50 WK 450 360

10 up to 31,5 up to 80 WK 450 309

16 up to 31,5 up to 200 WK 450 310

22 up to 31,5 up to 300 WK 450 229

UZSB pilot operated valves for subplate mounting

6 up to 31,5 up to 50 WK 420 390

10 up to 32 up to 60 WK 470 400

20 up to 31,5 up to 200 WK 450 560

32 up to 31,5 up to 360 WK 450 630

UZSB32-NLpilot operated valves for subplate mounting, intended for application in low temperatures

32 up to 31,5 up to 360 WK 460 762

2UZSBR6 pilot operated double check valves

6 up to 31,5 up to 40 WK 496 890

2UZSBE6 pilot operated double check valves

6 up to 31,5 up to 40 WK 494 810

3UZZE6 3-way shut-off logic valves 6 up to 29 up to 40 WK 494 820

UZSG16 pilot operated check valves 16 up to 31,5 up to 200 WK 490 850

2UZSG16 pilot operated double check valves

16 up to 31,5 up to 200 WK 470 010


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FLOW CONTROL VALVESFlow control valves are designed to affect the speed of actuators by changing the cross-section of the fluid flow. The valves provide variable (stepless) speed control of the actuator.

Flow control valves can be divided into:

• throttle valves – at the same cross-section of flow, the fluid flow rate changes due to pressure difference at the throttle point• flow control regulators – regardless of the pressure difference at the inlet and outlet, at the same cross-section, fluid flow remains

unchanged


FLOW (dm3/min)


MG throttle valves for inch threaded connection

6, 8, 10, 15, 20, 25, 30

up to 31,5 up to 400 WK 450 372

MK throttle/check valves for inch threaded connection

6, 8, 10, 15, 20, 25, 30

up to 31,5 up to 400 WK 450 371

Z2FS

double throttle/check sandwich valves for mounting between the subplate and directional control valves

6 up to 31,5 up to 60 WK 421 060

10 up to 31,5 up to 120 WK 450 233

16 up to 31,5 up to 200 WK 450 235

22 up to 31,5 up to 300 WK 450 237

UDRD6 flow control valves for subplate mounting

6 up to 31,5 up to 43 WK 420 020

2FRM flow control valves for subplate mounting

5 up to 21 up to 15 WK 146 937

10 up to 31,5 up to 50 WK 450 570

16 up to 31,5 up to 160 WK 450 570

UZFC rectifier sandwich plates

5 up to 30 up to 15 WK 491 920

6 up to 31,5 up to 43 WK 491 980

10 up to 31,5 up to 50 WK 491 930

16 up to 31,5 up to 160 WK 491 940

UZFC-NLrectifier sandwich plates, intended for operation in low temperatures

6 up to 31,5 up to 43 WK 491 981

10 up to 31,5 up to 50 WK 491 931

16 up to 31,5 up to 160 WK 491 941

VRFU throttle/check valves 6 - 15 up to 40 up to 80 WK 421 370

VRFB 2-way flow control valves 6 - 15 up to 40 up to 80 WK 421 360

UDDB10throttle valves for subplate mounting

10 up to 21 up to 80 WK 496 230

UDUE10 3-way flow controllers 10 up to 35 up to 50 WK 422 620


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CARTRIDGE VALVESCartridge valves are a great extension of our products line for sandwich mounting, they help to reduce the overall dimensions and weight of a hydraulic system. Full product range of the cartridge valves suits any hydraulic system with the flow rate between 12 and 400 dm3/min, and working pressure up to 35 MPa.


FLOW (dm3/min)


UZZD check valves

4 up to 31,5 up to 30 WK 396 370

6 up to 31,5 up to 40 WK 493 530

10 up to 31,5 up to 150 WK 499 435

UDSD6 cartridge throttle/check valves 6 up to 31,5 up to 40 WK 494 010

UZGD6 adjustable cartridge check valves 6 up to 31,5 up to 40 WK 493 700

UZSD pilot operated check valves6 up to 31,5 up to 40 WK 493 770

10 up to 31,5 up to 100 WK 421 640

UDZD6 throttle/check valves 6 up to 31,5 up to 40 WK 494 670

UDDD throttle valves

6 up to 31,5 up to 40 WK 494 610

10 s. 12 up to 31,5 up to 100 WK 494 730

10 s. 02 up to 31,5 up to 150 WK 422 550

UDUN6 3-way flow control valves 6 up to 31,5 up to 45 WK 496 590

UDUD10 3-way flow control valves 10 up to 31,5 up to 90 WK 420 390

UDRN6 flow control valves 6 up to 31,5 up to 30 WK 496 630

3URED

cartridge valves

4 up to 31,5 up to 12 WK 496 380

6 up to 31,5 up to 30 WK 496 060

2URED6 6 up to 31,5 up to 25 WK 493 130

4URED6 6 up to 31,5 up to 30 WK 496 680

2URED6-SO478cartridge valves special version

6 up to 31,5 up to 25 WK 493 130

2URED6-SO495 6 up to 31,5 up to 25 WK 493 130

2URES solenoid cartridge valves

6 up to 21 up to 40 WK 493 140

10 up to 21 up to 150 WK 497 860


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CARTRIDGE VALVES


FLOW (dm3/min)


3UREH6 cartridge directional control valves

6 up to 21 up to 20 WK 497 680

UZPD direct operated cartridge pressure relief valves

4 up to 31,5 up to 30 WK 496 360

6 up to 31,5 up to 40 WK 493 790

UZPS pilot operated cartridge pressure relief valves

4 up to 31,5 up to 30 WK 420 260

6 up to 31,5 up to 60 WK 492 860

10 up to 31,5 up to 120 WK 497 060

32 up to 35 up to 400 WK 480 050

UZPSX6 pilot operated cartridge pressure relief valves

6 up to 31,5 up to 60 WK 499 301

UZKS25 pilot operated sequence cartridge valve

25 up to 35 up to 450 WK 422 700

UZPHD10 counterbalance valves 10 up to 31,5 up to 120 WK 498 500

UZCS6 pressure reducing/relief valves 6 up to 31,5 up to 50 WK 494 860

UZRS pilot operated pressure reducing valves

6 up to 31,5 up to 50 WK 494 870

2URHD6

pressure sequence valves

6 up to 31,5 up to 30 WK 496 910

3URHD6 6 up to 31,5 up to 30 WK 495 940

UZMD6 constant pressure drop valves 6 up to 31,5 up to 80 WK 499 967


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PROPORTIONAL VALVES

CARTRIDGE HYDRAULICS


FLOW (dm3/min)


2UL 03/3

subplates for cartridge hydraulics

3 up to 21 – WK 218 865

2UL 03/4 3 up to 21 – WK 218 864

2UL 06/1 6 up to 21 – WK 495 531

2UL 06/2 6 up to 21 – WK 495 532

2UL 06/3 6 up to 21 – WK 495 533

3UL 06/4 6 up to 21 – WK 495 534

3UL 06/5 6 up to 21 – WK 495 535

3UL 06/6 6 up to 21 – WK 495 536

4UL 06/7 6 up to 21 – WK 495 537

4UL 06/8 6 up to 21 – WK 495 538

2UL 10/1 10 up to 21 – WK 217 555

2UL 10/2 10 up to 21 – WK 217 556

2UL 10/3 10 up to 21 – WK 217 557

3UL 10/4 10 up to 21 – WK 217 558

3UL 10/5 10 up to 21 – WK 217 599

Proportional valves are used to provide full control of the dynamics (speed, force) of a mechanical system. This task is performed by adjusting the solenoid force (and in the result, the oil flow or pressure) depending on the controlling current.


FLOW (dm3/min)


WZPPEproportional pressure relief valves for subplate mounting with electronic amplifier cards

10, 20, 30 up to 31,5 up to 600 WK 450 392

WZRS6 electrically operated proportional pressure reducing valves

6 s. 02 up to 5 up to 40 WK 499 979

6 s. 52 up to 21 up to 30 WK 421 040

WZRPEproportional pressure reducing valves for subplate mounting with electronic amplifier cards

10, 20 up to 31,5 up to 300 WK 460 300

WZCPE10

proportional pressure reducing/relief valves for subplate mounting with electronic amplifier cards

10, 20 up to 31,5 up to 80 WK 480 730


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PROPORTIONAL VALVESTYPE DESCRIPTION SIZE PRESSURE

(MPa)FLOW

(dm3/min)CATALOGUE

CARD NUMBER

USAB proportional directional control valves for subplate mounting, with/without a position sensor, voltage DC, with electronic amplifier cards

6 up to 31,5 up to 32 WK 450 520

10 up to 31,5 up to 64 WK 420 570

USEB6 up to 31,5 up to 32 WK 420 530

10 up to 31,5 up to 64 WK 420 560

USAB6-NL

proportional directional control valves for subplate mounting, with/without a position sensor, voltage DC, with electronic amplifier cards, for operation in low temperatures

6 up to 31,5 up to 32 WK 420 741

USAB6-SO495 proportional valves - special version

6 up to 31,5 up to 32 WK 450 520

UDRDA6 electrically controlled, proportional flow controllers

6 up to 21 up to 22 WK 420 840

UDRDE6 electrically operated proportional flow control valves

6 up to 21 up to 22 WK 497 180

WDUD10 3-way electrically operated proportional flow control valves

10 up to 21 up to 90 WK 420 270

WZCDE4

proportional, electrically controlled pressure reducing/relief valves for cartridge mounting

4 up to 21 up to 6 WK 421 300

20RE 10

controllable current amplifiers cards

– – – WK 495 771

30RE 1132RE 11 – – – WK 495 772

30RE 2032RE 20 – – – WK 495 773

30RE 2132RE 21 – – – WK 495 774

20RE 10D – – – WK 420 810

21RE 10D – – – WK 421 810

30RE 20D – – – WK 420 830

20RE 10E – – – WK 420 820

20RE 10ES – – – WK 423 530

EURO-DIN stands – – – WK 420 930

Joystick electronic joysticks for controlling two proportional solenoids

– – –more information at:

www.ponar-wadowice.pl/en


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SAFETY BLOCKSHydraulic accumulators safety and shut-off blocks are used for connecting a hydraulic accumulator to a hydraulic system in compliance with safety requirements. A full range of hydraulic accumulators is available at the “Distribution” tab, on page 33.

MOBILE HYDRAULICS


FLOW (dm3/min)


6URRE6 6-way sectional valves 6 up to 25 up to 80 WK 420 010

3URRE13 directional valves 13 up to 15 up to 80 WK 490 080

UZSZ8 unloading valves 8 up to 31,5 up to 60 WK 490 060

THZ hydraulic dampers – – – WK 497 460

3/2URER 3/2 way directional valves6 up to 35 up to 50 WK 421 550

10 up to 35 up to 100 WK 421 570

4/3UREM6 4/3 way sectional valves 6 up to 35 up to 50 WK 423 140

6/2UREM6/2URMM

stackable sectional 6-way valves6 up to 35 up to 50 WK 421 540

6/2UREM 10 up to 35 up to 80 WK 421 590

UZPHE6 counterbalance valves 6 up to 35 up to 60 WK 499 943

2UZPHE6 double counterbalance valves 6 up to 35 up to 60 WK 499 948


FLOW (dm3/min)


UZAE10

shut-off and safety blocks for hydraulic accumulators

10 36 – WK 493 120

B20 20 36 150 WK 491 810

BS 25, 32 36 180 - 290 WK 491 820

Our range of mobile hydraulic products (requiring high resistance to external factors, compact size and low weight) includes sectional directional control valves 6URRE6 for common applications, e.g. in agricultural, construction and mining industry machines. We also provide other elements for such applications.


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ACCESSORIESOur product range includes ball valves intended for opening and blocking fluid flow in the systems, pressure switches, hand (and foot) pumps, fluid level control and indication equipment, and other components.


FLOW (dm3/min)


HED 2pressure switches for threaded connection

– up to 20 – WK 450 239

HED 3 – up to 40 – WK 450 240

USPH 1 pressure switches for threaded connection or for subplate mounting

– up to 35 – WK 450 175

USPH 4 – up to 35 – WK 450 398

S4250 pressure switches with adjustable histeresis

– – –

UOPF 1single, 4-, or 6-point pressure gauge isolator valve

– up to 32 – WK 450 269

UOPF 4 – up to 32 – WK 450 472

UOPF 6 – up to 32 – WK 450 327

BKball valves for fuels and gas, two- or multi-way, manually or mechanically operated

4 - 40 up to 65 – WK 491 870

3BK 4 - 40 up to 60 – WK 491 880

4BK 4 - 40 up to 60 – WK 492 190

UOFP oil filler/air breather 32, 40 – 10, 15 WK 470 410

UPTR 12/1,6 2-stage, hand operated hydraulic pumps

–p1 = max. 4

p2 = max. 70V1 = 12 cm3/strokeV2 = 1,6 cm3/stroke

WK 492 220

UOSPoil level indicators for monitoring oil level in hydraulic systems’ tanks

– – – WK 470 080

UYFA 15 oil pumping and filtering units – up to 0,4 up to 15 WK 480 220

UPTN5-02.SO454 foot pumps – up to 12 max. 5 cm3/stroke WK 499 745

VUBA automatic hose-burst safety check valves

01 - 05 up to 35 up to 210

Plug-in connectors

plug-in connectors used in PONAR Wadowice S.A. products

– – – WK 499 963

more information at: www.ponar-

wadowice.pl/en

more information at: www.ponar-

wadowice.pl/en


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SUBPLATES AND MANIFOLDSThis range of products provides opportunity to connect quickly and easily our valves to other elements of a hydraulic system. Our offer includes subplates of type G for directional control valves, of nominal sizes from 6 to 22, for pressure control valves of nominal sizes from 10 to 30; multi-station manifold blocks ULRA 6 and ULRA 10 for threaded mounting of elements with a plate connection; UL plates of nominal sizes from 3 to 10 for threaded connection of cartridge valves; and modular control plates MOD of nominal sizes 6 and 10, for stackable mounting.



G subplates for directional control valves

6 up to 31,5 WK 496 480

10 up to 31,5 WK 496 520

16 up to 35 WK 450 788

22 up to 35 WK 491 800

G subplates for pressure-reducing valves

10 up to 35 WK 470 013

20 up to 35 WK 450 797

30 up to 35 WK 470 473

ULRA multi-station manifold blocks

6 up to 31,5 WK 450 499

10 up to 31,5 WK 450 500

MOD modular control plates system

6 up to 31,5 WK 560 520

10 up to 31,5 WK 560 521

2UL 03/3

plates for cartridge valves

3 up to 21 WK 218 865

2UL 03/4 3 up to 21 WK 218 864

2UL 06/1 6 up to 21 WK 495 531

2UL 06/2 6 up to 21 WK 495 532

2UL 06/3 6 up to 21 WK 495 533

3UL 06/4 6 up to 21 WK 495 534

3UL 06/5 6 up to 21 WK 495 535

3UL 06/6 6 up to 21 WK 495 536

4UL 06/7 6 up to 21 WK 495 537

4UL 06/8 6 up to 21 WK 495 538

2UL 10/1 10 up to 21 WK 217 555

2UL 10/2 10 up to 21 WK 217 556

2UL 10/3 10 up to 21 WK 217 557

3UL 10/4 10 up to 21 WK 217 558

3UL 10/5 10 up to 21 WK 217 599


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PUMPSPV type vane pumps are used to provide oil flow to hydraulic devices and systems. These are vane pumps of variable displacement and adjustable pressure.

Advantages:

• easy start-up by automatic air bleeding• low noise level• hydrodynamically lubricated bearings to ensure long bearing life• good sliding characteristics of control discs due to bronze coating and semi-fluid friction

More vane, gear and piston pumps are available at the “Distribution“ tab, on pages 31 and 32.


DISPLACEMENT(cm3/rev.)


V3/12 variable displacement vane pumps

12 up to 10 up to 9 WK 414 501


25 up to 10 up to 19 WK 409 073


40 up to 10 up to 32 WK 144 618


63 up to 10 up to 46 WK 144 619

V3+V3 variable displacement vane pumps, pumps assemblies

– up to 10 – WK 470 020

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PUMPSOur offer includes all types of hydraulic pumps: gear pumps, vane pumps and piston pumps for stationary and mobile machines. The pumps are designed as one- or multi-section pumps for closed and open circuits, with a full range of bell-housing and couplings available. To complete our offer, we also provide repairs and maintenance of the manufactured pumps.

Full range of vane pumps manufactured by our company can be found at the “Production” tab, on page 27.

VANE PUMPS

PRODUCT SIZE PRESSURE(MPa)


Vane pumps type PVS 1, 2, 3 up to 15 up to 105,5

Vane pumps type PSP 1, 2, 3 up to 16 up to 105,5

Vane pumps type PHC 1, 2, 3 up to 16 up to 105,5

Vane pumps of variable displacement type 02 PSPK 1, 2, 3 up to 16 up to 105,5

Vane pumps type PHV 05 up to 25 up to 34,5

NRV check valves for PVS, PSP, PHC, PSPK and PHV pumps 25, 32 up to 30 –

Vane pumps type PLP 05 up to 12 up to 17,9

Pumps assemblies type GMP – up to 16 –

PISTON PUMPS



Piston pumps type MA10V 18, 28, 45, 71, 100, 140 up to 28 up to 140


DISTRIBUTION

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HYDRAULIC MOTORS

PUMPS

GEAR PUMPS



Gear pumps group 0 – up to 20 0,25 - 2

Gear pumps group 1 – up to 25 1 - 9,8

Gear pumps group 2 – up to 25 4,5 - 36

Gear pumps group 3 – up to 25 20 - 60

Tandem gear pumps – up to 25 –

HYDRAULIC MOTORS

PRODUCT SIZE TORQUE(daNm)


Hydraulic motors, G-rotor type MM, MP, MR, MH, MRB, PL, RL, PK, RK, RW, HW 8 - 500 up to 85 8,2 - 502,4

Hydraulic motors, G-rotortype MS, MSY, MT, MV 80 - 800 up to 188 80,5 - 801,8

Hydraulic motors are used to transform the fluid pressure energy into mechanical energy of rotation.

Our offer includes low-speed hydraulic motors (G-rotor motors) of displacement ranging from 8 to 801 cm3/rev. The products are available with many different flanges and shafts. The motors can be powered with oil under the pressure reaching 20,5 MPa. They are used in vehicles for special applications, agricultural machines and mining equipment.


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ACCUMULATORS

BLADDER ACCUMULATORS

PRODUCT SIZE(dm3)

PRESSURE(MPa)

FLOW(dm3/min)

High pressure accumulators type AS, ASP 0,2 - 55

36 (carbon steel)8 - 36 (stainless steel)

160 - 1000

Low pressure accumulatorstype ASB 0,7 - 55

6 (carbon steel)40 (stainless steel)

100 - 300

Additional gas bottles type B 52 and 75 36 (carbon steel) –

Additional gas bottlestype ASS 3 - 52 36 (carbon steel) –

DIAPHRAGM ACCUMULATORS

PRODUCT SIZE(dm3)

PRESSURE(MPa)

FLOW(dm3/min)

Diaphragm accumulators type AM 0,05 - 2,5

21 - 33 (carbon steel)15 - 21 (stainless steel)

10 - 60

Diaphragm accumulators type AML 0,8 and 1,5

25 - 35 (carbon steel)15 - 21 (stainless steel)

40

Diaphragm accumulators type AMS 0,075 - 3,5

10 - 35 (carbon steel)10 (stainless steel)

20 - 70

Hydraulic accumulators are used in hydraulic systems as an additional power source, an element compensating pressure or as a hydraulic fluid storage tank terminating the hydrostatic process in case of a pump failure. We offer bladder, diaphragm and piston accumulators for many different hydraulic systems. The products are available in a wide range of pressures and capacities. Our offer includes also safety and shut-off blocks (more information on page 24), mounting elements, spare parts and equipment for testing and nitrogen filling.


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FILTERS

PRESSURE FILTERS


Pressure filters type HP 31 31 42

Pressure filters type HP 61 - 151 61 - 151 42

Pressure filters type HP 171 - 451 171 - 451 42

Pressure filters type ML 170 - 450 170 - 450 16

Pressure filters type MNL 40 - 100 40 - 100 16

LOW PRESSURE FILTERS


Low pressure filters type LF 63 63 2,5

Low pressure filters type LF 101 101 3,2

Low pressure filters type LF 251 - 1100 251 - 1100 3,2

OFF-LINE FILTERS


Off-line filters type NF 250 250 1,6



We offer a wide range of hydraulic filters. Apart from the popular suction filters, pressure filters and return-line filters, our offer includes mobile and stationary filtration units, equipment for cleaning lubrication oils and/or cooling fluids, equipment for monitoring the clarity of oil in a working hydraulic system (including water content) and for determining oil cleanliness. We also provide high-quality filter elements.


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FILTERS

RETURN-LINE FILTERS


Return-line filters type TEF 41 41 1

Return-line filters type TEF 55 - 320 55 - 320 1



Return-line filters type TEFB 41 41 1

Return-line filters type TEFB 55 - 120 55 - 120 1

Return-line filters type TEFB 210 - 310 210 - 310 1

Return-line filters type TRW 310 310 1

SPIN-ON FILTERS


Spin-on filters type WPL 45 - 260 45 - 260 1

SUCTION FILTERS


Suction filters type ASF 25 - 275 25 - 275 –

Suction filters type TSW 210 - 310 210 - 310 –

Suction filters type TSW 426 426 –


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HEAT EXCHANGERS (COOLERS)

FILTERS

BREATHER FILTERS


Breather filters type BFD 95 - 130 95 - 130 –

Breather filters type EBF 30 and 50, TBF3/4, BF 30, 50 –

Breather filters type NBF, BF - WP 25 - 85, 90 –

AIR-OIL HEAT EXCHANGERS

PRODUCT CAPACITY(kW/°C)

PRESSURE(MPa)

FLOW(dm3/min)

Air-oil heat exchangers type 2005K 0,5 2 2,5 - 20

Air-oil heat exchangers type 2010K 0,078 2 10 - 40



We offer oil-water and oil-air coolers in a variety of sizes and capacities. Our product range includes autonomous cooling systems, with a pump, and also thermostats, temperature controls and thermostatic valves. Oil-air coolers are available for different power sources: DC (12 V and 24 V), AC (230 V, 400 V), and also powered by a hydraulic motor. On Customer’s request, we also provide customized products, based on the Customer’s technical drawing.


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AIR-OIL HEAT EXCHANGERS MG AIR


PRESSURE(MPa)

FLOW(dm3/min)




Air-oil heat exchangers type 2050K 1 2 45 - 180

MG WATER-OIL HEAT EXCHANGERS


PRESSURE(MPa)

FLOW(dm3/min)

Water-oil heat exchangers type MG 80 32 1,2 25 - 130







DISTRIBUTION

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MGB WATER-OIL HEAT EXCHANGERS


PRESSURE(MPa)

FLOW(dm3/min)

Water-oil heat exchangers type MGB 80 40 1,2 30 - 200







AUTONOMOUS COOLING UNIT SILENT EVO


PRESSURE(MPa)

FLOW(dm3/min)

Silent EVO 30 0,6 10 - 40



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HYDRAULIC FITTINGS AND COUPLINGS

PRODUCT

Bourdon tube pressure gauge type MG 63, MG 100, MG 160

Hose selection tables for different nominal working pressures

Ferrules

Straight male nipples with internal cone 24° CEL\CES (P21) light and heavy series

Straight female nipples with cone 24°, o-ring, DKOL\DKOS (P51) light and heavy series

Elbow 90° female nipples with cone 24°, o-ring. DKOL\DKOS 90 (P52) light and heavy series

Elbow 45° female nipples with cone 24°, o-ring. DKOL\DKOS 45 (P55) light and heavy series

Contact nipples STECK-O (P71)

Straight male nipples with socket 60° BSP thread. AGR (C21)

Test hoses SMS 15 (16x1,5)

Test hoses SMS 20 (16x2)

Test couplings SMK 15 (16x1,5)

Test couplings SMK 20 (16x2)

Direct gauge adaptors SMD 20 (16x2)

Nuts, cutting rings TN 81, TN/TD 88, AR3C

Welding bosses TN 91

Male stud couplings rubber seal TN 92 GG

Male stud couplings TN 93

Full range of manometers, hydraulic hoses, couplers and measuring equipment (minimess) allows our Customers to construct and safely operate any hydraulic system.


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41

HYDRAULIC FITTINGS AND COUPLINGS

PRODUCT

Stud elbows TN 94

Straight couplings TN 98

Reduced straight couplings TN 98 R

Equal elbows TN 99

Equal teeses TN 100

Bulkhead connections TN 102

Banjos rubber seals TA 111 GG M

Banjos rubber seals TA 111 GG R

Male/female stud adaptors packing rings TN 141 GG

Inner hexagon plug packing rings TN 185 GG

Welding nipples with o-ring seals TN 299 B

Pipe plugs for TN 87 connections with o-ring seals TN 324

Gauge couplings with o-ring seals TN 403

Rotary fittings with o-ring seals TN 419, TN 420, TN 421

Stud/standpipe adaptors packing ring/o-ring seal TN 426 R, TN 426 M

Standpipe/tube reducers with o-ring seal TN 432 L, TN 432 S

Straight couplings with o-ring TN 498

Adjustable check valves VUBADIN

Automatic hose burst safety check valves VUBA

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HYDRAULIC

CYLINDERS

HYDRAULIC CYLINDERS

Hydraulic cylinders convert the energy of pressure accumulated in the hydraulic fluid supplied to the cylinder by putting the piston into reciprocating motion.

Hydraulic cylinders manufactured by PONAR Wadowice S.A. can be divided into two major groups: • standard cylinders – manufactured in accordance with catalogue cards• special versions – a modification of standard cylinders, or any other versions made upon specific Customer’s requirements or provided documentation.

Overal and connection dimensions – for standard cylinders are specified in catalogue cards, for special versions, determined in technical arrangements made with the Customer.

Nominal pressure – standard cylinders are designed for nominal pressure of 20 MPa. If requested, it is possible to manufacture cylinders for nominal pressure of 25 MPa.

Operating medium – hydraulic oils are the basic operating media. On Customer’s request we can provide cylinders adjusted to work with other media, e.g. HFA, HFB, HFC liquids.

Ambient temperature – standard cylinders are designed to work at the temperature from -25°C to +80°C. For special versions this temperature range can be increased.

Sealing – we use seals of well-known and reliable companies, such as: Guarnitec, Kastas, Busak+Shamban. On Customer’s request we can use different types of sealing, e.g. Merkel Hallite, etc.

Piston rods – the rods of standard cylinders are made of structural steel covered with a layer of technical chrome. On Customer’s request, we can provide rods covered with nickel and technical chrome layer. It is possible to make rods of stainless steel, covered with technical chrome. PONAR Wadowice S.A. provides cylinder rods up to 370 mm diameter, and on special request, up to 500 mm.

Bearings – depending on design, the cylinders can be equipped with swivel or spherical bearing (see catalogue cards). Special versions of cylinders can be equipped with different types of swivel bearings, on Customer’s request.

Connection ports – standard cylinders are made with metric or inch connections. Special versions can have other outlets, if requested.

End position cushioning of the piston Special versions of cylinders can be made with:• non-adjustable end position cushioning of the piston, performed by a suitably shaped trunnion• adjustable end position cushioning of the piston, performed by means of a throttle valveSupporting the movement of the piston from final position is provided by a check valve. End position cushioning of the piston can be performed:• from the bottom side of the cylinder• from the side of the cylinder head• from both sides of the cylinderAdditionally, the cylinders can be equipped with valves bleeding the air behind the piston.

Piston position sensors The cylinders can be equipped with:• sensors signalizing electrically final position of the piston• linear sensor of piston position: the transducer provides an electrical signal containing information about the piston position

Coating – epoxide primer, colours: RAL 7001, layer thickness of 0,05 mm. On Customer’s request it is possible to use multi-layered paining sets, including coating for marine or tropical applications.

Quality control – each of the manufactured cylinders undergoes acceptance tests at the dedicated testing stations:• pressure test, at the pressure of 1,5 Pnom• operating testsThe acceptance process is performed by the Quality Control Department in accordance with ISO procedures.

PONAR Wadowice S.A. provides warranty, post-warranty services and spare parts delivery.

www.ponar-wadowice.pl44

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TECHNICAL CAPABILITIES OF HYDRAULIC CYLINDERS PRODUCTION

Piston diameter (mm) Piston rod diameter (mm) Max. stroke (mm)25 18 300

32 22 400

40 22 400

50 28 500

63 36 630

80 45 800

100 56 1000

125 70 1250

140 80 1400

160 90 1600

180110

1800125

200

110

2000125

130

220 1302200

250 130

Cylinders UCJ 1, 2 and 6 can be made with piston diameters of 280 and 300 mm, but the diameter of the piston rod should not exceed 130 mm and adeqately limited stroke (because of a possibility of buckling).

In specific circumstances, upon agreement, PONAR Wadowice S.A. is able to provide cylinders or their elements of sizes exceeding the above parameters.

NEW

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Diameter (mm) Possible forming length (mm) Possible forming length (mm)

up to 140 – 5000

160H8

180

3000

185

190

195

200

165H8 190

170H8

190

195

200

210

180H8

200

205

210

220

190H8 220

200H8

225

230

235

240

245

220H8245

273

250H8

280

300

324

280H8 343

300H8 324

HONED CYLINDER TUBE PROCESSING (including offered honed tubes)

HYDRAULIC CYLINDERS RANGE

45www.ponar-wadowice.pl

HYDRAULIC

CYLINDERS

HYDRAULIC CYLINDERS – STANDARD VERSIONS

PRODUCT MOUNTING PRESSURE(MPa)


Piston hydraulic cylinder type UCJ1, 2 swivel bearing, spherical bearing 20 WK 583 216

Piston hydraulic cylinder type UCJ3 flange at cylinder head 20 WK 583 217

Piston hydraulic cylinder type UCJ4 flange at cylinder head 20 WK 583 217

Piston hydraulic cylinder type UCJ5 trunnion at cylinder tube 20 WK 583 218

Piston hydraulic cylinder type UCJ6 foot-mounted 20 WK 583 219

Piston hydraulic cylinder type UCD6 foot-mounted with a double rod 20 WK 584 837

Plunger hydraulic cylinder type UCN1, 2 swivel bearing, spherical bearing 20 WK 583 220

Piston hydraulic cylinder type UCJ1...PK/UCJ2...PK

swivel bearing, spherical bearing with a limit switch

20 WK 583 221

Piston hydraulic cylinder type UCJ3...L

flange at cylinder head with constant travel control

20 WK 583 462

Piston hydraulic cylinder type UCJ6...L

foot-mounted with constant travel control

20 WK 583 463

Cylinder eyestype UU1,2 swivel bearing, spherical bearing 20 WK 584 836

Diameter (mm) Possible length of forming (mm)

up to 130 5000

from 130 to 360 3000

PROCESSING RODS FOR PISTON RODS

46

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HYDRAULIC SYSTEMSHigh quality and reliability of operation are the main features of the hydraulic systems manufactured by PONAR Silesia S.A. Our company supplies standardised products, as listed in the catalogue and customized systems, made to a specific order, in compliance with the working conditions and parameters requested by the Customer.

Hydraulic power units are designed for application in open or closed circuits. Depending on operational requirements, they can be manufactured with a standard or non-standard equipment to meet the Customer’s requirements. For severe operating conditions, the power units can be equipped with hydraulic fluid coolers or heaters, while the power unit’s pump, depending on the type of order, can be

installed inside the tank, under the tank or at the side of the tank.

Hydraulic systems manufactured by our company find a variety of applications in machine tools, presses, machines used in metallurgy, mining, woodworking, papermill, building materials industry, agriculture, craft, etc.

We also provide a full range of services from simple control cabinets of power unit drives, to complete control cabinets with PLC controllers, visualization and archiving of the processed data.

On Customer’s request, the control and measuring equipment can be adjusted to suit the specific design. We also provide upgrades of outdated control systems and integrate them with master control.


FLOW (dm3/min)


Oil tank type UB 63 - 1250 – – WK 560 514

Power pack type UHJV 63 63 10 13 WK 560 498

Power pack type UHJV 100 100 16 27,5 WK 560 499



Power pack type UHMZ5/E 5 16 2,2 WK 560 551

Power pack type UHMZ5/G 5 16 2,2 WK 560 550

Power pack type UHMZ5/H 5 16 2,2 WK 213 475

Power pack type UHMZ5/J 5 16 2,2 WK 213 293

Power pack type UHMZ 12 12 20 3,5 WK 560 502

Power pack type UHMZ 5 5 16 2 WK 585 088



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HYDRAULIC SYSTEMS

Power pack type UHPT 100 - 630 28 140 WK 583 847

Power pack type UHKG 12 20 11 WK 576 921

Power pack type UHKZ 12 20 14 WK 576 898

Power pack type UHWZ 8 - 30 20 14 WK 576 115

Power pack type UHBZ – 25 4,8 WK 579 336

Piston pumps assemblies – 28 200 WK 582 332

Cooling-filtration units type UHCH – – 140 WK 580 075

Gear pumps assemblies – 25 84 WK 577 206

Vane pumps assemblies – 16 147 WK 577 236

Modular control plates type MOD 6 6 30 – WK 560 520

Modular control plates type MOD 10 10 30 – WK 560 521

Multi-station manifold block type ULRA 6 6 32 – WK 450 499


FLOW (dm3/min)








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HYDRAULIC SYSTEMS


FLOW (dm3/min)


Multi-station manifold block type ULRA 10 10 32 – WK 450 500

NON-STANDARD HYDRAULIC SYSTEMS*

Lubrication system type UHWP200 200 0,8 20 WK 583 850

Lubrication system type UHWP630 630 1 30 WK 583 983

* the table contains sample values which are subject to agreement with the Customer

High quality, short delivery times, products tailor-made to individual requirements of the Customer and low price are the major advantages of our hydraulic systems. Please find below a list of basic technical details of our standard hydraulic power packs, and the systems designed to the Customer’s specific requirements.

BASIC PARAMETERS OF HYDRAULIC SYSTEMS

GENERAL SPECIFICATION OF STANDARD HYDRAULIC SYSTEMS OTHER HYDRAULIC SYSTEMS (MAX. PARAMETERS,

AS SPECIFIED)WITH A VANE PUMP WITH A GEAR PUMP

Operating pressure up to 16 MPa up to 25 MPa up to 63 MPa

Total pump flow rate up to 60 dm3/min up to 100 dm3/min up to 1500 dm3/min

Oil viscosity 10 ÷ 160 mm²/s 10 ÷ 400 mm²/s up to 1000 mm²/s

Motor rotation speed 1500 rev./min 1500 rev./min up to 3000 rev./min

Electric motor power up to 22 kW up to 55 kW up to 132 kW

Filtration accuracy 16 µm 16 µm as specified

Tank capacity 40 ÷ 250 dm3 12 ÷ 630 dm3 up to 8000 dm3

Optimal oil temperature range 40ºC ÷ 55ºC 40ºC ÷ 55ºC 40ºC ÷ 55ºC

Allowed oil temperature range 20ºC ÷ 70ºC 20ºC ÷ 70ºC 20ºC ÷ 70ºC

Ambient temperature range -15ºC ÷ 35ºC/50ºC * -15ºC ÷ 35ºC/50ºC * -15ºC ÷ 35ºC/50ºC *

Colour RAL 5010 RAL 5010 as specified

Motor power supply voltage 230/400 V 50 Hz 230/400 V 50 Hz230/400 V 50 Hz, 230/400/500 V 50 Hz,

12/24/48 V DC or as specified

Power supply voltage of the control elements 24 V DC, 230 AC 24 V DC, 230 AC as specified

*50ºC – for power packs with a water-oil heat exchanger

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TECHNICAL SERVICE AND SUPPORTPONAR Silesia Group provides a comprehensive technical service and support in the following areas:

• Hydraulic systems repairs and maintenance

These are the primary activities of our service unit, provided for our own and third-party products. Only the parts and components of approved quality standards for mass-produced items are used in repairs and maintenance. When the task is completed, all the equipment is carefully inspected for compliance with the requirements for new products and is given a six months warranty.

• Diagnostics and upgrades

We offer our knowledge and experience in the following areas:

• technical operation and maintenance of hydraulic systems to ensure their long and reliable service• modernization and upgrades of old hydraulic systems

This knowledge is supported with a high-quality equipment for taking dynamic measurements of pressure, flow and oil cleanliness.

• Assembly and putting the systems into service

The Company provides a professional installation and assembly of the elements and complete hydraulic systems. Special attention is paid to maintaining cleanliness during the entire work.

For performing diagnostics and assisting during the assembly and installation, dedicated service vehicles with proper equipment are used.

After finishing the installation and putting the equipment into service, the Company ensures that a professional technical operation training is given to the users.

• Technical advice

The Company provides technical advice in the following areas:

• replacing of other manufacturers’ equipment with the products of PONAR Wadowice S.A.• design, operation and application of hydraulic elements manufactured by PONAR Wadowice S.A.• trainings on technical operation and real-life maintenance of hydraulic components and systems

• Diagnostics and testing of hydraulic equipment

The Company provides diagnostics and technical inspections for wear and suitability for further operation, in compliance with the requirements set for new products.

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SERVICE

TECHNICAL SERVICE AND SUPPORT

• Assembly and inspections of hydraulic and lubrication pipelines made of carbon or stainless steel

Installations are carried out in accordance with Customer’s design or based on the documentation developed by our Design&Engineering Office. We use the components received from the Customer or delivered by PONAR Silesia S.A. The Company employs qualified personnel certified to carry out the following types of welding: UDT, TÜV, ASME. While providing the piping for oil or lubrication hydraulics, our service unit uses dedicated service vehicles equipped with:

• equipment for different forming of pipe ends (welding, tube forming, flaring tube 37° and cutting ring)• equipment for hydraulic hoses clamping, along with a wide selection of hoses• equipment for proper pipe bending• oil filtration equipment• units for flushing pipelines and conducting pressure tests• equipment for measuring hydraulic oil cleanliness class in compliance with the NAS, ISO, SAE standards• equipment for measuring the pressure, flow, temperature, with an on-line display and PC recording

On finishing the assembly, the system is flushed and pressure tests are conducted. The Customer is given a complete report on the carried out works, confirmed by the records from the electronic equipment monitoring the cleanliness of oil, in compliance with the NAS, ISO, SAE standards, and measuring p, Q, T with certificates of calibration. The Company provides also a professional technical operation and maintenance training.

• Hydraulic accumulators inspection and diagnostics

The Company provides inspection and diagnostics of hydraulic accumulators regarding the wear, suitability for further operation, and UDT (Technical Inspection Office) acceptance. Our service unit carries out internal and external examination of pressure tanks, supported by magnafluxing, pressure tests and measuring the wall thickness, supervised by the UDT, TÜV, GL, ABS employees or other associations or organizations. We also perform inspections of safety valves produced by our company or other manufacturers. The Customer is given full documentation necessary for UDT submission.

CONT

ACTS

54

www.ponar-wadowice.pl56

CONTACTS

ul. Pabianicka 119/13193-490 Łódźtel./fax +48 42 209 27 [email protected]

Sales Department

Design and Engineering Department Production Department Quality Control Department

Technical Service Department Logistics Department

Łódź OfficePONAR Silesia S.A.

tel. +48 33 488 21 20 - 21fax +48 33 488 21 [email protected]

25

Management Board Secretary Management Board Office Customer Service Department

Import Department Export Department Technical Service Department

Logistics Department Quality Department Marketing and PR Department

PONAR Wadowice S.A.F

Wrocław Office


CONTACTS

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01-2014

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