produced water | session ix - hayes

19
Shale Gas Water Modeling and Sustainability Planning Atlantic Council Produced Water Workshop Washington D.C. June 24-25, 2013 Tom Hayes Environmental Engineering Gas Technology Institute

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Shale Gas Water Modeling and Sustainability Planning

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Page 1: Produced Water | Session IX - Hayes

Shale Gas Water Modeling and Sustainability Planning

Atlantic CouncilProduced Water Workshop

Washington D.C.June 24-25, 2013

Tom HayesEnvironmental Engineering Gas Technology Institute

Page 2: Produced Water | Session IX - Hayes

22

An AssertionThe sustainable production of energy from shale gas wells is dependent on the economics and environmental impact of water and solid waste management.

Page 3: Produced Water | Session IX - Hayes

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Today’s Discussion

Variable and Complex Nature of Shale Gas Industry Operations

Large Opex Expenditures Involved in Movement of Water and Wastes

Life Cycle Modeling Tracks Rollups of Large Mass Flows and Offers Capability to Predict Future Challenges and Solutions

Examples of Year By Year Variable Flows of Water, Salts and Solid Waste

Future Outlook: Life Cycle Analysis Importance to Sustainability Planning

Page 4: Produced Water | Session IX - Hayes

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Nature of the Shale Gas Industry: Dynamic – Not Steady State

Not like Brick and Mortar Factories

Total Life Cycle of Development Areas: 30 to 50 yrs

Substantial Year-by-year changes: Numbers of wells drilled (ramp up/plateau/ramp down) Perturbations in pace of development (e.g. var rig counts)

Changing Water and Solid Waste Outputs Changing Regional Demands Year by Year

Water Transportation Infrastructure

Page 5: Produced Water | Session IX - Hayes

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Variable Annual Impacts

Demand for fresh water Water storage footprint Transportation of water

Truck Traffic Air Emissions Carbon Footprint Road Wear & Damage

Noise Wildlife Well Field Air Emissions (Very Transient)

VOC Emissions from hydraulic fracturing sites. MACT Emissions from On-Site Diesels

Page 6: Produced Water | Session IX - Hayes

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Potential Regional Constraints to Shale Gas Development

Droughts (e.g. Barnett, Eagle Ford, Western Shale Gas Plays)

Need: > 4 MG per horizontal well completion Water sourcing often competes with community

supplies

Lack of Class II well disposal for brines (e.g. Marcellus, Western Shale Gas Plays)

Increases transportation distances and costs

Perceived & Real Environmental Impacts Increased Regulatory Pressures

Watershed allocations of water USEPA: VOC Issues / Fracking Impacts

Page 7: Produced Water | Session IX - Hayes

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Water Based Life Cycle Model Tracking of a Dynamic System

Brine GenerationSolid Waste OutputSalt OutputEnviron ImpactsWater Demands

Data-Driven Decisions for ImprovedLong Term Planning

Water Based LifeCycle Model

Useful Projections

Flowback and PWGeneration and Characteristics

Well Drilling &HF Schedules

Water ReuseOpportunities

Water Treatment& Disposal

Options

Uncertainties& Real Time Data

Analysis

Page 8: Produced Water | Session IX - Hayes

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Life Cycle Analysis

• Purpose: Examine long term (30+ years) water management strategies for a development area.

• Approach: Use field data (from more than 25 well locations) and current management practices to project water reuse capacity, water generation, salt generation, solid waste output and salt concentration profiles

• Spreadsheet Model was developed to simulate year by year water and solid waste flows & characteristics through the life cycle of a development area

Page 9: Produced Water | Session IX - Hayes

9

Page 10: Produced Water | Session IX - Hayes

1010

Typical Flowback Water Characteristics

0 10 20 30 40 50 60 70 80 90 1000

50000

100000

150000

200000

Days from Hydraulic Fracture Event

Flowback Water Total Dissolved Solids, mg/l

1000

0

3000

Ave

Flo

w* in

the

Inte

rva

l, Bb

l/d

200014 - 90 DayInterval

•Average Daily Flow of the Flowback Water Output within Each Interval

Page 11: Produced Water | Session IX - Hayes

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Example Run of the Model

More than 30 Data Inputs

Base case assumed:• County size development area • 300 Well Fields, 16 Wells/Field 4800 wells, • Completion + 3 refractures per well (3 yr spacing)• 33% Reuse Water/ Total Fracture Volume• Ave PW generation = 7 bbl/d

Results:• Cross Over starts going critical in year 12• Logistical difficulty with reuse in about a decade

Page 12: Produced Water | Session IX - Hayes

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Water-based Life Cycle (Marcellus Shale)

CrossoverPoint

Good Level ofWater ReuseOpportunities

DiminishedWater ReuseOpportunities

2/3 of salt output

Page 13: Produced Water | Session IX - Hayes

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0 5 10 15 20 25 30 35 40 45 500

100

200

300

400

500

600

700

800Flowback + Produced Water (Cumulative Volumes)

3 Refractures

2 Refractures

1 Refracture

0 Refractures

Years

Cu

mu

lati

ve

Ba

rre

ls (

mil

lio

n)

Cumulative Water Output from a Development Area

Shaded Area = Post Crossover

Page 14: Produced Water | Session IX - Hayes

14

0 5 10 15 20 25 30 35 40 45 500

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

45,000Produced Salt

3 Refractures

2 Refractures

1 Refracture

0 Refractures

Years

Cu

mu

lati

ve

Sa

lt,

Mil

lio

ns

Po

un

ds

Cumulative Salt Output from a Development Area

Shaded Area = Post Crossover

Planning Issue?

Page 15: Produced Water | Session IX - Hayes

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Annual Solid Waste Output from a Development Area

Residential Solid Waste Generation from AvePA County

LF Planning Issue?

Page 16: Produced Water | Session IX - Hayes

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GTI Life Cycle Analysis Model Addresses Multiple Dynamic Issues

Flowback and Produced Water Management Timing of Issues and Required Changes in Water

Management Predicting Regional Infrastructure Required to

Support Shale Gas Industry Growth Road Wear / Traffic Landfill Capacity Plans and Alternative Solutions

Regional Environmental Impact in Future Years Wellfield Emissions: VOC / GHG / NOx Transportation Impacts: MACT Other Environmental Impacts

Page 17: Produced Water | Session IX - Hayes

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GTI Life Cycle Model Development Continues

Customized Database Management for Flowback and Produced Water Management

GIS Positioning Data Inputs

VOC Data Management, Forecasts of Emissions and Atmospheric Model Interface

Wellfield Gas Generation Data vs. Time

Probabilistic Analysis to Manage Data Limitations, Uncertainties, and Risk.

Multi-client program. Seeking cooperators/supporters.

Page 18: Produced Water | Session IX - Hayes

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Summary

Shale Gas: Dynamic - Not Steady State There Are Substantial Year-by-year changes:

Numbers of wells drilled (ramp up/plateau/ramp down) Non-steady pace of development (e.g. var rig counts)

There are Changing Water & Solid Waste Outputs Regional Demands Change from Year to Year

Water / Transportation / Infrastructure / Landfills

GTI’s Life Cycle Model is Data Driven, and an Effective Decision Tool to Improve Planning for Sustainable Shale Gas Development - Valuable to Industry, Policy Makers, and Regional Planners.

Page 19: Produced Water | Session IX - Hayes

Thank You

Tom Hayes Environmental EngineeringGas Technology [email protected]

Trevor Smith Business DevelopmentGas Technology [email protected]