process flow / instrumentation drawings p&fd / p&id · 2019. 6. 3. · the process flow...
TRANSCRIPT
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Process Flow / Instrumentation
Drawings – P&FD / P&ID
Prepared by the Training Coordination
Committee, PNWS-AWWA
Version – 1.0, January 2019
It’s a story told through Symbology
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Acknowledgements:
AuthorButch Perry | KCWTD Infrastructure Coordinator
Jeff Lundt | KCWTD Senior Engineer
Content & Goals
To provide an understanding of what process flow and
instrumentation drawings can tell us about how things work
Symbology
An 1877 dictionary defines the word as: "the art of expressing through symbols."
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Outline:
Workshop topics
Understanding a P&ID Layout
- The difference between P&ID and PFD
- Symbology
- Equipment
- Piping that connects the equipment
- Lines and instruments used to monitor
and control the process
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Symbols
Toki
KoruHei-Matu
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Symbols & Story Telling
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Earliest forms of communication during the prehistoric period were the Hieroglyphics and cave drawings
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Evolution of Symbols
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The Basics
• There are standards for symbols:
– AutoCAD P&ID ISA – International society of automation– AutoCAD P&ID PIP – Process Industry Practices– AutoCAD P&ID ISO – International Organization for
Standardization
• User defined “unique” symbols
• Use the symbol guide for the P&ID’s you are reading.
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Where Can P&IDs Used?
• Everywhere in our conveyance and
treatment systems:
– Operator Training
– Developing SOP’s
– Process Troubleshooting
– Conveyance Information
– Storage Information
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Where Can P&IDs Used?
• Everywhere in our conveyance and
treatment systems:
– Chemical feed systems
– Hazard monitoring type and location
– Sampling type and location
– Security
– Auxiliary services
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PFD / P&ID Differences
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The Process Flow Diagram
• Shows the flow of process and the
equipment involved in the process.
• Shows the relationships between the
major components minus the details.
• Are sometimes used for visitor
information and new employee training.
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A PFD should include:
• Process Piping
• Major equipment symbols, names and identification numbers
• Control, valves and valves that affect operation of the system
• Interconnection with other systems
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A PFD should include:
• Major bypass and recirculation lines
• Sometimes system ratings and operational values as minimum, normal and maximum flow, temperature and pressure
• Composition of fluids
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More Basics
• Process always flows from left to right
• The whole process doesn’t always fit on one drawing
• Drawing numbers on the left side tells where the process is coming from
• Drawing number on the right side tells where the process is going to
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Header
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Process Flow Diagram
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The Process & Instrumentation Diagram
• Process & Instrumentation Diagram
(P&ID) show what is in the PFD
– plus the instrumentation to monitor the
process
– plus how it is controlled.
• A P&ID shows the relationships
between the all components in the
system and shows details.
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How A P&ID is Set Up
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Photo caption
Process flow diagram is shown here
Local control is shown here
Remote control & monitoring is shown hereD
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A P&ID Should Include:
• Instrumentation and designations
• Mechanical equipment with names & numbers
• All valves & their identifications
• Process piping, sizes & identification
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A P&ID Should Include:
• Miscellaneous – vents, drains, special fittings,
sampling lines, reducers & increasers
• Permanent start-up & flush lines
• Flow directions
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A P&ID Should Also Include:
• Interconnections references
• Control inputs and outputs, interlocks
Interfaces for class changes Seismic category
• Quality level
• Annunciation inputs
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A P&ID Should Also Include:
• Computer control system input
• Vendor and contractor interfaces
• Identification of components and subsystems
delivered by others
• Intended physical sequence of the equipment
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A P&ID Should Not Include:
• Equipment rating or capacity
• Manual switches and indicating lights
• Primary instrument tubing and valves
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A P&ID Should Not Include:
• Pressure temperature and flow data
• Elbows and similar standard fittings
• Extensive explanatory notes
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P&IDs
Work With the Process Narratives
Process narrative is the text description
of the process, associated
instrumentation, monitoring & control:
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• Operating set points
• Decision trees
• Describes the process
• Describes the equipment
• Manual operation
• Automatic operation
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Who Uses P&IDs?
YOU DO! When:
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• Planning a project
• Writing a job safety analysis
(JSA)
• Lockout before a repair or
maintenance
• Troubleshooting when
problems arise
• Process hazard review
• Training new employees
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Graphic from KCWTD Color can help understanding
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Break Time
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What The Parts Tell Us – Title Block
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Images from KCWTD
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Abbreviations
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Instrument Identification
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Images from KCWTD
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Line Legend
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Tag Numbers
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Interface Symbols
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Construction Status
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Valve Symbols
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Gate Symbols
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Actuator Symbols
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Mechanical Equipment Symbols
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Primary Element Symbols
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Miscellaneous Symbols
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Functional Logic Diagrams
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Header
(Analog = continuous)
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(Discrete = on/off)
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Instrumentation Identification
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An Example
Alki CSO Treatment Plant
Sodium Hypochlorite System
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Examples
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Examples
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Examples
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Examples
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Examples
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Examples
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Version - 1.0, January 2019 Process Flow / Instrumentation Drawings 64
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Sludge Dewatering Centrifuge No.1
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PE 17B013
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FV17BA011 / P17BA011
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FV17BA011 / P17BA011
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FV17BA011 / P17BA011
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PE 17BA011
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FE 178D011
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Identify what is in each circle and which table is used to find the information
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Identify what is in each circle and which table is used to find the information
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Version - 1.0, January 2019 79Process Flow / Instrumentation Drawings
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Questions, Comments and
Suggestions?
Kyle Kihs | PNWS-AWWA Executive [email protected]
Loren Searl | TCC Chair lsearl@[email protected]
Prepared by the Training Coordination
Committee, PNWS-AWWA