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1 Process Flow Diagrams — Refinery REFINERY PROCESS Process Flow Diagrams Experience In Motion DECEMBER 2019

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1 Process Flow Diagrams — Refinery

REFINERY PROCESS Process Flow Diagrams

Experience In Motion

DECEMBER 2019

REFINERY— PROCESS FLOW DIAGRAMS

2 Process Flow Diagrams — Refinery

Three Basic Refinery Process Flows

CONVERSIONSEPARATION STORAGE AND BLENDING

Crude

Gasoline

Gas

Naphtha

Kerosene

Fuel Oil

Residual/Asphalt

Separation Crude Oil into Various Fractions Based on Boiling Point• Crude Desalter• Atmosphere Crude Unit• Vacuum Crude Unit

Converts Lower Value Products into High-Demand, Premium Products• Residual Conversion• Middle Distillate Upgrading• Light Ends Processing

Combines the Various Components from the Conversion Processes into End-Use Products

BLEN

DING

REFINERY— PROCESS FLOW DIAGRAMS

3 Process Flow Diagrams — Refinery

Key Refinery Processes and Marketable End Products

REFINERY— PROCESS FLOW DIAGRAMS

4 Process Flow Diagrams — Refinery

Key Refinery Processes with Critical Pump and Control Valves Concept

REFINERY— PROCESS FLOW DIAGRAMS

5 Process Flow Diagrams — Refinery

Conversion Process — Typical Distillation Unit Process Desciptions

One of the other feedstocks to a refinery is hydrogen, which can be used in a hydrotreater, isomerization, FCC, reformer, and a complex, capital-intensive unit.

REFINERY— PROCESS FLOW DIAGRAMS

6 Process Flow Diagrams — Refinery

Vapor or Flare Examples Using SIHI Vacuum Products Throughout the Refinery

Typical Vacuum Pump Package

REFINERY— PROCESS FLOW DIAGRAMS

7 Process Flow Diagrams — Refinery

Detailed Crude Distillation Process with Second-Phase, High-Vacuum Tower

REFINERY— PROCESS FLOW DIAGRAMS

8 Process Flow Diagrams — Refinery

Vacuum Distillation Unit (VDU), Enhanced with SIHI Vacuum Systems Options

REFINERY— PROCESS FLOW DIAGRAMS

9 Process Flow Diagrams — Refinery

Basic Delayed Coking Unit

REFINERY— PROCESS FLOW DIAGRAMS

10 Process Flow Diagrams — Refinery

Basic Hydrotreater

REFINERY— PROCESS FLOW DIAGRAMS

11 Process Flow Diagrams — Refinery

Typical Fluid Catalytic Cracker

REFINERY— PROCESS FLOW DIAGRAMS

12 Process Flow Diagrams — Refinery

Typical Hydrocracker Thermal and Pressure Balance Processes

REFINERY— PROCESS FLOW DIAGRAMS

13 Process Flow Diagrams — Refinery

Hydrocracker (Simplified)

REFINERY— PROCESS FLOW DIAGRAMS

14 Process Flow Diagrams — Refinery

Continuous Catalytic Reformer (Simplified)

REFINERY— PROCESS FLOW DIAGRAMS

15 Process Flow Diagrams — Refinery

Continuous Bed Process Flow with Primary Control Valves

REFINERY— PROCESS FLOW DIAGRAMS

16 Process Flow Diagrams — Refinery

Typical Alkylation-Unit Flow

REFINERY— PROCESS FLOW DIAGRAMS

17 Process Flow Diagrams — Refinery

Vapor Recovery System Process

REFINERY— PROCESS FLOW DIAGRAMS

18 Process Flow Diagrams — Refinery

Typical Vacuum Systems

PRESSURE CONTROL VALVE (Valtek MaxFlo 4)

REFINERY— PROCESS FLOW DIAGRAMS

19 Process Flow Diagrams — Refinery

Typical SIHI Liquid Ring Used in Flare Gas

REFINERY— PROCESS FLOW DIAGRAMS

20 Process Flow Diagrams — Refinery

Blending (Mixing) Flow with Key Pump and Control Valves

REFINERY— PROCESS FLOW DIAGRAMS

21 Process Flow Diagrams — Refinery

Typical Amine Treating Process in Refineries

REFINERY— PROCESS FLOW DIAGRAMS

22 Process Flow Diagrams — Refinery

Deasphalter (Simplified)

Flowserve Corporation5215 North O’Connor BoulevardSuite 2300 Irving, Texas 75039flowserve.com

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FLS-1013-Diagrams (E/AQ) ASG-Refining, December 2019 © 2019 Flowserve Corporation. All rights reserved. Kämmer, Logix, NAF, Valbart, Valtek, Flowserve, and the Flowserve design are registered marks of Flowserve Corporation. All other marks are the property of their respective owners.