process filtration, engineering and equipment

6
Process filtration, engineering and equipment Delivering bespoke design, fabrication and system solutions STAINLESS STEEL SYSTEMS MEMBRANE FILTRATION FABRICATIONS FILTERS TUBE & PIPE FITTINGS

Upload: others

Post on 07-Feb-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Process filtration, engineering and equipment

Process filtration, engineering and equipmentDelivering bespoke design, fabrication and system solutions

STAINLESS STEEL SYSTEMS • MEMBRANE FILTRATION • FABRICATIONS • FILTERS • TUBE & PIPE FITTINGS

We maintain a comprehensive stock of hygienic stainless steel fittings and components: filters, tube & pipe fittings, sample valves, valves, tank manways, sprayballs.

Hendy Industrial Estate, Hendy, Swansea SA4 0XP UK

Phone: +44 (0)1792 883882 Fax: +44 (0)1792 886049 Email: [email protected]

www.axiumprocess.com

Axium Process Ltd;Company registered in England & Wales No.: 4432600;VAT registration: 793 7784 59

© 2

015

Axi

um P

roce

ss L

td; R

ef: C

B01

-02

Design & fabrication

We specialise in design and customised stainless steel fabrication providing engineering solutions that meet the requirements of our customers.

Our engineers routinely offer advice relating to cost reduction in the construction of stainless steel fabrications making sure that you receive the best possible value for money in terms of design, fabrication and delivery.

• Our capabilities range from pipework fabrication up to high end pharmaceutical process equipment and systems

• Welders and procedures are Notified Body approved to ASME IX / BS EN 287-1 / BS EN ISO 15607

• Drawings produced to User Requirement Specification (URS) using latest 3D software

• Materials of construction include 304/316/316L stainless steel, Hastelloy®, Duplex and engineering plastics

• In-house processes include machining, orbital and manual welding, fabrication, polishing, pickling, passivation, ferroxyl, pressure and dye penetrant testing, surface finishing

We can provide• Full materials certification• Surface finishes to 0.10µm Ra,

full Ra testing and certification• Boroscope direct view and video

records of each weld• Weld maps and weld logs• Dye penetrant testing• Radiography

• Pressure testing upto 110 Bar• Nitric and citric acid passivation

to ASTM A967• Ferroxyl testing and certification• TSE certification• Mechanical and electrochemical

marking options• Ultrasonic cleaning and vacuum

packing

Polishing and Surface Finishes• Finishes from descaled to

0.10µm Ra• Bead blasting, mirror and

electropolishing options• TSE certification

Bespoke design, system and component fabricationHygienic process plant & assembliesMembrane filtration systemsProject managementIn-house manual & orbital weldingMachining, fabrication & polishing

4

4

4

4

4

4

FS 83081

Typical fabrications:

• Skid mounted systems• Membrane filtration

systems• Pilot Plants• Hygienic machine frames• CIP systems• Pasteurisers• Pressure vessels and tanks• Manifolds• Funnels• Aircraft workdecks and

pipework• Flowplates• Standard, duplex, triplex,

jacketed filters• Special bends, tees,

hoseliners, spool pieces

010415_AxiumBrochure_A4_6pp_2015_VERSION_ALT_5.indd 1 18/05/2015 13:37

Page 2: Process filtration, engineering and equipment

We pride ourselves on delivering a complete and integrated engineering service that encompasses process and product development, design using the latest 3D modelling packages, fabrication and surface finishing, validation and testing, commissioning, technical training and support.

We operate across a wide range of industries including pharmaceutical, biotechnology, aerospace, food and beverage, brewing, dairy, chemical, textile, cosmetic and toiletries; working closely with our customers to ensure a clear understanding of their process, product, quality and delivery requirements.

Our customer base ranges from sole proprietors up to multi-national blue chip companies operating primarily throughout Europe and the Middle East.

Scope of Supply

• Project design and management capabilities• Product and process development• Membrane filtration utilising microfiltration,

ultrafiltration, nanofiltration and reverse osmosis technologies

• Manual & orbital welding, machining, fabrication, polishing

• Full materials traceability• Validation, testing, qualification to the highest levels• 3D drawings to customer specification• Filter manufacturer including wedge-wire, perforated

sheet and sintered mesh options• Stockist of process components

ProjectmanagementWorking in accordance with strict QA procedures, each stage of a project, whether it is for the design and build of a bespoke piece of equipment or a large scale turnkey project, is closely tracked by a dedicated project engineer to ensure that the user requirement specification (URS) is fully complied with.

We can provide• Pilot trials, sample analysis and detailed report• Product and process development• Recommendations for plant design and evaluation of

operating costs• Suggestions to reduce plant costs based on energy input,

flow channel size, risks of fouling, packing density and ease of membrane cleaning

• Design, build, validation, testing and qualification to the highest levels

• Technical and training support• After sales support package tailored to accommodate

customer requirements

SustainablemanufacturingWe are committed to continuously developing our processes and technologies, helping manufacturers to operate more sustainably.Membrane filtration offers enormous potential for cost savings in terms of reduced water and energy costs, recovery of chemicals, reduced effluent volumes and disposal costs as well as providing processing benefits such as a consistent supply ofpure water.

The company

Axium Process has earned a reputation as a major player in the field of membrane and filtration technologies and is one of the UK’s leading hygienic stainless steel fabricators.

Membrane filtration pilot plantsAxium Process has developed a range of mobile membrane pilot plants that is available for customers wishing to evaluate membrane technology as a solution to their process requirement and which can be used for both “in-process” applications or for waste stream concentration or purification.

We specialise in:

• Easy to maintain as has no moving parts and does not require tools for access or cleaning• Interchangeable filter elements• Suitable for backflushing, CIP (clean-in-place) and SIP (steam-in-place) operations• Filters can be fabricated to customer specification• Duplex, triplex, jacketed, stand-alone options available

Axium Process manufactures a comprehensive range of stainlesssteel filters including interchangeable wedge-wire, perforatedsheet and sintered mesh screens designed for filtration levelsfrom 5 micron up to 6000 micron as standard.

Stainless steel filter range

Stainless steel tube & pipe fittings

Membrane filtration systems

By offering a rapid response to your fabrication enquiries and stocking a comprehensive range of processing equipment, we can meet your requirements in terms of delivery, quality and consistency.

We specialise in the design, fabrication, testing and commissioning of customised manual and automatic membrane filtration systems designed for the concentration and separation of liquid streams utilising microfiltration, ultrafiltration, nanofiltration and reverse osmosis technologies.

Axium Process maintains a comprehensive stock of hygienic stainless steel fittings

010415_AxiumBrochure_A4_6pp_2015_VERSION_ALT_5.indd 2 18/05/2015 13:38

Page 3: Process filtration, engineering and equipment

Process filtration, engineering and equipmentDelivering bespoke design, fabrication and system solutions

STAINLESS STEEL SYSTEMS • MEMBRANE FILTRATION • FABRICATIONS • FILTERS • TUBE & PIPE FITTINGS

We maintain a comprehensive stock of hygienic stainless steel fittings and components: filters, tube & pipe fittings, sample valves, valves, tank manways, sprayballs.

Hendy Industrial Estate, Hendy, Swansea SA4 0XP UK

Phone: +44 (0)1792 883882 Fax: +44 (0)1792 886049 Email: [email protected]

www.axiumprocess.com

Axium Process Ltd;Company registered in England & Wales No.: 4432600;VAT registration: 793 7784 59

© 2

015

Axi

um P

roce

ss L

td; R

ef: C

B01

-02

Design & fabrication

We specialise in design and customised stainless steel fabrication providing engineering solutions that meet the requirements of our customers.

Our engineers routinely offer advice relating to cost reduction in the construction of stainless steel fabrications making sure that you receive the best possible value for money in terms of design, fabrication and delivery.

• Our capabilities range from pipework fabrication up to high end pharmaceutical process equipment and systems

• Welders and procedures are Notified Body approved to ASME IX / BS EN 287-1 / BS EN ISO 15607

• Drawings produced to User Requirement Specification (URS) using latest 3D software

• Materials of construction include 304/316/316L stainless steel, Hastelloy®, Duplex and engineering plastics

• In-house processes include machining, orbital and manual welding, fabrication, polishing, pickling, passivation, ferroxyl, pressure and dye penetrant testing, surface finishing

We can provide• Full materials certification• Surface finishes to 0.10µm Ra,

full Ra testing and certification• Boroscope direct view and video

records of each weld• Weld maps and weld logs• Dye penetrant testing• Radiography

• Pressure testing upto 110 Bar• Nitric and citric acid passivation

to ASTM A967• Ferroxyl testing and certification• TSE certification• Mechanical and electrochemical

marking options• Ultrasonic cleaning and vacuum

packing

Polishing and Surface Finishes• Finishes from descaled to

0.10µm Ra• Bead blasting, mirror and

electropolishing options• TSE certification

Bespoke design, system and component fabricationHygienic process plant & assembliesMembrane filtration systemsProject managementIn-house manual & orbital weldingMachining, fabrication & polishing

4

4

4

4

4

4

FS 83081

Typical fabrications:

• Skid mounted systems• Membrane filtration

systems• Pilot Plants• Hygienic machine frames• CIP systems• Pasteurisers• Pressure vessels and tanks• Manifolds• Funnels• Aircraft workdecks and

pipework• Flowplates• Standard, duplex, triplex,

jacketed filters• Special bends, tees,

hoseliners, spool pieces

010415_AxiumBrochure_A4_6pp_2015_VERSION_ALT_5.indd 1 18/05/2015 13:37

Page 4: Process filtration, engineering and equipment

We pride ourselves on delivering a complete and integrated engineering service that encompasses process and product development, design using the latest 3D modelling packages, fabrication and surface finishing, validation and testing, commissioning, technical training and support.

We operate across a wide range of industries including pharmaceutical, biotechnology, aerospace, food and beverage, brewing, dairy, chemical, textile, cosmetic and toiletries; working closely with our customers to ensure a clear understanding of their process, product, quality and delivery requirements.

Our customer base ranges from sole proprietors up to multi-national blue chip companies operating primarily throughout Europe and the Middle East.

Scope of Supply

• Project design and management capabilities• Product and process development• Membrane filtration utilising microfiltration,

ultrafiltration, nanofiltration and reverse osmosis technologies

• Manual & orbital welding, machining, fabrication, polishing

• Full materials traceability• Validation, testing, qualification to the highest levels• 3D drawings to customer specification• Filter manufacturer including wedge-wire, perforated

sheet and sintered mesh options• Stockist of process components

ProjectmanagementWorking in accordance with strict QA procedures, each stage of a project, whether it is for the design and build of a bespoke piece of equipment or a large scale turnkey project, is closely tracked by a dedicated project engineer to ensure that the user requirement specification (URS) is fully complied with.

We can provide• Pilot trials, sample analysis and detailed report• Product and process development• Recommendations for plant design and evaluation of

operating costs• Suggestions to reduce plant costs based on energy input,

flow channel size, risks of fouling, packing density and ease of membrane cleaning

• Design, build, validation, testing and qualification to the highest levels

• Technical and training support• After sales support package tailored to accommodate

customer requirements

SustainablemanufacturingWe are committed to continuously developing our processes and technologies, helping manufacturers to operate more sustainably.Membrane filtration offers enormous potential for cost savings in terms of reduced water and energy costs, recovery of chemicals, reduced effluent volumes and disposal costs as well as providing processing benefits such as a consistent supply ofpure water.

The company

Axium Process has earned a reputation as a major player in the field of membrane and filtration technologies and is one of the UK’s leading hygienic stainless steel fabricators.

Membrane filtration pilot plantsAxium Process has developed a range of mobile membrane pilot plants that is available for customers wishing to evaluate membrane technology as a solution to their process requirement and which can be used for both “in-process” applications or for waste stream concentration or purification.

We specialise in:

• Easy to maintain as has no moving parts and does not require tools for access or cleaning• Interchangeable filter elements• Suitable for backflushing, CIP (clean-in-place) and SIP (steam-in-place) operations• Filters can be fabricated to customer specification• Duplex, triplex, jacketed, stand-alone options available

Axium Process manufactures a comprehensive range of stainlesssteel filters including interchangeable wedge-wire, perforatedsheet and sintered mesh screens designed for filtration levelsfrom 5 micron up to 6000 micron as standard.

Stainless steel filter range

Stainless steel tube & pipe fittings

Membrane filtration systems

By offering a rapid response to your fabrication enquiries and stocking a comprehensive range of processing equipment, we can meet your requirements in terms of delivery, quality and consistency.

We specialise in the design, fabrication, testing and commissioning of customised manual and automatic membrane filtration systems designed for the concentration and separation of liquid streams utilising microfiltration, ultrafiltration, nanofiltration and reverse osmosis technologies.

Axium Process maintains a comprehensive stock of hygienic stainless steel fittings

010415_AxiumBrochure_A4_6pp_2015_VERSION_ALT_5.indd 2 18/05/2015 13:38

Page 5: Process filtration, engineering and equipment

We pride ourselves on delivering a complete and integrated engineering service that encompasses process and product development, design using the latest 3D modelling packages, fabrication and surface finishing, validation and testing, commissioning, technical training and support.

We operate across a wide range of industries including pharmaceutical, biotechnology, aerospace, food and beverage, brewing, dairy, chemical, textile, cosmetic and toiletries; working closely with our customers to ensure a clear understanding of their process, product, quality and delivery requirements.

Our customer base ranges from sole proprietors up to multi-national blue chip companies operating primarily throughout Europe and the Middle East.

Scope of Supply

• Project design and management capabilities• Product and process development• Membrane filtration utilising microfiltration,

ultrafiltration, nanofiltration and reverse osmosis technologies

• Manual & orbital welding, machining, fabrication, polishing

• Full materials traceability• Validation, testing, qualification to the highest levels• 3D drawings to customer specification• Filter manufacturer including wedge-wire, perforated

sheet and sintered mesh options• Stockist of process components

ProjectmanagementWorking in accordance with strict QA procedures, each stage of a project, whether it is for the design and build of a bespoke piece of equipment or a large scale turnkey project, is closely tracked by a dedicated project engineer to ensure that the user requirement specification (URS) is fully complied with.

We can provide• Pilot trials, sample analysis and detailed report• Product and process development• Recommendations for plant design and evaluation of

operating costs• Suggestions to reduce plant costs based on energy input,

flow channel size, risks of fouling, packing density and ease of membrane cleaning

• Design, build, validation, testing and qualification to the highest levels

• Technical and training support• After sales support package tailored to accommodate

customer requirements

SustainablemanufacturingWe are committed to continuously developing our processes and technologies, helping manufacturers to operate more sustainably.Membrane filtration offers enormous potential for cost savings in terms of reduced water and energy costs, recovery of chemicals, reduced effluent volumes and disposal costs as well as providing processing benefits such as a consistent supply ofpure water.

The company

Axium Process has earned a reputation as a major player in the field of membrane and filtration technologies and is one of the UK’s leading hygienic stainless steel fabricators.

Membrane filtration pilot plantsAxium Process has developed a range of mobile membrane pilot plants that is available for customers wishing to evaluate membrane technology as a solution to their process requirement and which can be used for both “in-process” applications or for waste stream concentration or purification.

We specialise in:

• Easy to maintain as has no moving parts and does not require tools for access or cleaning• Interchangeable filter elements• Suitable for backflushing, CIP (clean-in-place) and SIP (steam-in-place) operations• Filters can be fabricated to customer specification• Duplex, triplex, jacketed, stand-alone options available

Axium Process manufactures a comprehensive range of stainlesssteel filters including interchangeable wedge-wire, perforatedsheet and sintered mesh screens designed for filtration levelsfrom 5 micron up to 6000 micron as standard.

Stainless steel filter range

Stainless steel tube & pipe fittings

Membrane filtration systems

By offering a rapid response to your fabrication enquiries and stocking a comprehensive range of processing equipment, we can meet your requirements in terms of delivery, quality and consistency.

We specialise in the design, fabrication, testing and commissioning of customised manual and automatic membrane filtration systems designed for the concentration and separation of liquid streams utilising microfiltration, ultrafiltration, nanofiltration and reverse osmosis technologies.

Axium Process maintains a comprehensive stock of hygienic stainless steel fittings

010415_AxiumBrochure_A4_6pp_2015_VERSION_ALT_5.indd 2 18/05/2015 13:38

Page 6: Process filtration, engineering and equipment

Process filtration, engineering and equipmentDelivering bespoke design, fabrication and system solutions

STAINLESS STEEL SYSTEMS • MEMBRANE FILTRATION • FABRICATIONS • FILTERS • TUBE & PIPE FITTINGS

We maintain a comprehensive stock of hygienic stainless steel fittings and components: filters, tube & pipe fittings, sample valves, valves, tank manways, sprayballs.

Hendy Industrial Estate, Hendy, Swansea SA4 0XP UK

Phone: +44 (0)1792 883882 Fax: +44 (0)1792 886049 Email: [email protected]

www.axiumprocess.com

Axium Process Ltd;Company registered in England & Wales No.: 4432600;VAT registration: 793 7784 59

© 2

015

Axi

um P

roce

ss L

td; R

ef: C

B01

-02

Design & fabrication

We specialise in design and customised stainless steel fabrication providing engineering solutions that meet the requirements of our customers.

Our engineers routinely offer advice relating to cost reduction in the construction of stainless steel fabrications making sure that you receive the best possible value for money in terms of design, fabrication and delivery.

• Our capabilities range from pipework fabrication up to high end pharmaceutical process equipment and systems

• Welders and procedures are Notified Body approved to ASME IX / BS EN 287-1 / BS EN ISO 15607

• Drawings produced to User Requirement Specification (URS) using latest 3D software

• Materials of construction include 304/316/316L stainless steel, Hastelloy®, Duplex and engineering plastics

• In-house processes include machining, orbital and manual welding, fabrication, polishing, pickling, passivation, ferroxyl, pressure and dye penetrant testing, surface finishing

We can provide• Full materials certification• Surface finishes to 0.10µm Ra,

full Ra testing and certification• Boroscope direct view and video

records of each weld• Weld maps and weld logs• Dye penetrant testing• Radiography

• Pressure testing upto 110 Bar• Nitric and citric acid passivation

to ASTM A967• Ferroxyl testing and certification• TSE certification• Mechanical and electrochemical

marking options• Ultrasonic cleaning and vacuum

packing

Polishing and Surface Finishes• Finishes from descaled to

0.10µm Ra• Bead blasting, mirror and

electropolishing options• TSE certification

Bespoke design, system and component fabricationHygienic process plant & assembliesMembrane filtration systemsProject managementIn-house manual & orbital weldingMachining, fabrication & polishing

4

4

4

4

4

4

FS 83081

Typical fabrications:

• Skid mounted systems• Membrane filtration

systems• Pilot Plants• Hygienic machine frames• CIP systems• Pasteurisers• Pressure vessels and tanks• Manifolds• Funnels• Aircraft workdecks and

pipework• Flowplates• Standard, duplex, triplex,

jacketed filters• Special bends, tees,

hoseliners, spool pieces

010415_AxiumBrochure_A4_6pp_2015_VERSION_ALT_5.indd 1 18/05/2015 13:37