pressure operated pump - pop-s special equipmentisissteam.com/downloads/special-equipment.pdf ·...

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Limiting ConditionsReceiver – Max.operating pressure : 0,5 barPump: See IS 9.101 E

ConnectionsAll connections are screwed except the pumpconnections which are flanged EN 1092-1 PN16.Threaded flanges available on request.

Pressure Operated Pump - POP-SDescriptionThe ADCAMAT POP (Pressure Operated Pump) fabricated carbon steel (stainless steel on request) is recommended in the transfer of high-temperature liquids such as condensate, oils and other liquids to a higher elevation or pressure. The pump starts when there is something to pump and stops when there isn’t. Under certain conditions, it can drain a closed vessel under vacuum or pressure. The pump can be operated by steam, compressed air or gas and can be used for lifting any kind of no corrosive liquids. Connections are flanged or female screwed (with screwed flanges).

Limiting ConditionsPressure BAR Temp.

DIN PN16

16 120°C

14 198°C

13 250°C

ANSI 15016 120°C

14 198°C

Minimum operating temp.: -10ºCDesign code: ASME VIII

Packaged Unit POPK - DUPLEX & TRIPLEX Carbon Steel

TYPE Size Price £

POPK-S DUPLEX 50 X 50 £14,136.90

POPK-S TRIPLEX 50 X 50 £19,750.20

POPK-S DUPLEX 80 X 50 £17,412.60

POPK-S TRIPLEX 80 X 50 £24,579.40

Accessories for Pop

7 DIGIT STROKE COUNTER £517.10

LEVEL GAUGES - BRONZE £85.20

Standard Version - Carbon Steel Standard Version - Stainless Steel

Type Article No. Size Price £ Type Size Price £

POP-S 440495 25 X 25 £3,339.90 POP-SS 25 X 25 £11,120.30

445694 40 X 40 £3,385.20 40 X 40 £11,387.30

445695 50 X 50 £3,431.50 50 X 50 £12,355.90

445885 80 X 50 £4,858.20 80 X 50 £13,654.50

Materials Material - POP-S Material - POP-SS1 Pump Body P265GH(1.0425) P235GH(1.0345) AISI316(1.4401) AISI304(1.4301) S235JR (1.0038)2 Cover GJS400-15 (0.7040) AISI316(1.4401) AISI304(1.4301)3 * Cover Gasket Non Asbestos Non Asbestos4 * Inletvalve/seat Assy. Stainless Steel Stainless Steel5 * Exhaust Valve/seat Assy. Stainless Steel Stainless Steel6 Internal Mechanism Stainless Steel Stainless Steel7 * Float Stainless Steel Stainless Steel8 * Spring Assy.(2pcs) INCONEL INCONEL9.1* RD40 Inlet Check Valve CF8M (1.4408) CF8M (1.4408)9.2* RD40 Outlet Check Valve CF8M (1.4408) CF8M (1.4408)10 Bolts STEEL 8.8 AISI304(1.4301)11** PN16 DIN Flanges P250GH (1.0460) AISI316(1.4401)

* Available spare parts ** Welding neck DIN flanges. Threaded flanges on request.

Application LimitsMinimum density 0,80 kg/dm3

Maximum viscisity 5º Engler

Maximum motive pressure 10 bar

Minimum motive pressure 0,5 bar

Pump discharge per cycle DN25 to DN50 16 l

Pump discharge per cycle DN80 x DN50 25 l

Packaged Unit - Carbon Steel

Type Article No. Size Price £

POPK-S 443767 25 X 25 £8,258.30

443716 40 X 40 £8,636.50

348373 50 X 50 £9,027.40

446021 80 X 50 £10,779.90

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Motive Pressure

bar

Total Lift bar

FLOW RATE IN Kg/hInstallation with 0,3m filling head above the pump cover.

DN 25 x DN 25 DN 40 x DN 40 DN 50 x DN 50 DN 80 x DN 50

1

0,35

840 1490 2320 4480

2 1030 1520 3160 5240

3 1140 1640 3560 5640

4 1180 1680 3840 5840

5 1240 1740 3910 5900

6 1270 1760 3040 5980

8 1300 2200 3090 6030

10 1310 2205 4000 6080

2

1

805 1560 2550 4080

3 940 1790 2990 4720

4 1080 1930 3160 5080

5 1110 2010 3200 5280

6 1140 2090 3250 5400

8 1180 2190 3280 5490

10 1190 2250 3320 5560

3

2

780 1495 2470 3510

4 900 1690 2620 3950

5 1000 1820 2830 4232

6 1040 1910 2860 4740

8 1100 2010 2880 4880

10 1110 2060 2900 4960

4

3

740 1400 2360 3480

5 860 1545 2540 3640

6 910 1675 2560 3720

8 970 1805 2590 4050

10 980 1850 2650 4110

5

4

720 1335 2280 2690

6 820 1480 2460 2860

8 910 1675 2500 3190

10 930 1760 2540 3380

6

5

680 1290 2080 2520

8 740 1530 2180 2740

10 810 1630 2220 2860

7

6

660 1230 1880 1940

8 730 1370 1940 2240

10 820 1490 2150 2360

Chart 1 ( Based on liquid specific gravity 0,9 - 1,0 )

Pressure Operated Pump - POP & PP014How to select & size

Example:Condensate load 1800 Kg/hFilling head 0,15 mMotive fluid Compressed airAvailable pressure 8 barVertical lift after pump 6 mReturn piping pressure 1.5 barPiping friction pressure drop Negligible

Correction for filling Head:With 0,15m filling head the correction factor from chart 3Is 0,7. The corrected capacity is,2590Kgs/h x 0,7 = 1813 kg/h

Calculations:Total back pressure:1,5bar + ( 6mx0,0981)= 2,09barPump choice, assuming steam as motive pressureat 8 bar and a back pressure of 3bar, the DN50pump has a capacity of 2590 kg/h according toChart 1.

Correction for air as a motive fluid:The % back pressure 2,09bar/8bar = 30%The correction factor from chart 2, is 1,08.The corrected capacity is, 1813kg/h x 1,08=1958Kg/h,and so a DN50 pump is still recommended.

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DescriptionThe ADCAMAT APST (Automatic Pump and Steam Trap) fabricated in carbon steel or stainless steel is specially recommended where a “stall” condition may occur due to poor steam trap condensate discharge, caused by temporary insufficient differential pressure. The equipment has the features of a float steam trap, combined with a pressure operated pump, in the same unit. Whenever the steam trap function it’s not enough to drain the condensate, the pump function is activated (using external steam pressure) before water logging may occur, lifting the condensate to the condensate return system, avoiding water hammer and consequent noise and equipment damage, corrosion, unstable temperature control, etc. Connections are flanged.

Automatic Pump and Steam Trap - APST

Materials Material - APST-S Material - APST-SS1 Pump Body P265GH / 1.0425; AISI316 / 1.4401; P235GH / 1.0345; AISI316L / 1.4406 S235JR / 1.00382 Top Cover GJS-400-15 / 0.7040 CF8M/1.44083* Cover Gasket Non Asbestos Non Asbestos3.1* Outlet Cover Gasket Non Asbestos Non Asbestos4* Inlet Valve / Seat Assy. Stainless Steel Stainless Steel5* Exhaust Valve / Seat Assy. Stainless Steel Stainless Steel6 Internal Mechanism Stainless Steel Stainless Steel7* Pump Float Stainless Steel Stainless Steel8* Spring Assy. (2PCS) Inconel Inconel9.1* RD40 Outlet Check Valve CF8M / 1.4408 CF8M / 1.44089.2* RD40 Inlet Check Valve CF8M / 1.4408 CF8M / 1.440810 Bolts Steel 8.8 A2 - 7011** PN16 EN 1092-1 Flanges P250GH / 1.0460 AISI316 / 1.440112* Float Trap Mechanism Stainless Steel Stainless Steel13* Steam Trap Float Stainless Steel Stainless Steel14 Level Gauge Cock Bronze / Stainless Steel Bronze / Stainless Steel15 Tube Glass Borosilicate Borosilicate

* Available spare parts ** Welding neck EN1092-1 flanges. Threaded flanges on request.

Application LimitsMinimum density 0,80 kg/dm3

Maximum viscosity 5º Engler

Maximum motive pressure 10 bar

lMinimum motive pressure 0,5 bar

Pump discharge per cycle 22l

Limiting Conditions*APST-S APST-SS

Pres. bar Temp °C Pres. bar Temp °C

PN16 16 50 16 50

14 100 16 100

13 195 13 195

12 250 12 250

ANSI Cl.150

16 50 16 50

13 195 13 195

Minimum operating temp.: -10ºC; Design code: AD-Merkblatt* Rating according to EN1092:2007

Capacity Multiplying Factors for other fill heads

Pump SizeFilling Head mm

150 300 600 900

All 0.7 1 1.2 1.35

APST Steam Trap Flow Rate Capacity (Kgs/h)

Model SizeDifferential Pressure (BAR)

0.1 0.3 0.5 0.7 1 1.5 2 4.5 7 10

APST-10 40 x 40 900 1500 1900 2300 2700 3100 3600 5000 6900 8100

APST-10 50 x 50 1800 3000 3900 4450 5000 6100 7100 10000 13750 16000

APST-4.5 50 x 50 2400 5900 7550 9050 11000 14000 15500 22500

Important: motive pressure should not exceed the maximum available diffential pressure at any circumstances.Lower steam trap discharge capacity available om request.

Standard Version - Carbon Steel Standard Version - Stainless Steel

Type Article No. Size Price Type Article No. Size Price

APST-4.5 482904 50 X 50 £6,259.20 APSTSS-4.5 482905 50 X 50 £14,939.40

APST-10 482852 50 X 50 £6,259.20 APSTSS-10 482798 50 X 50 £14,939.40

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APST Pump Capacity

Motive Pressure BAR

Total Lift BAR

Flow Rate in Kg/hInstallation with 300mm filling head above the

pump cover.

DN 40 x DN 40 DN 50 x DN 50

1

0.35

820 2290

2 1050 3130

3 1100 3530

4 1150 3810

5 1210 3880

6 1250 3910

8 1290 3960

10 1300 3970

2

1

800 2520

3 940 2960

4 1080 3130

5 1110 3170

6 1140 3220

8 1180 3250

10 1200 3290

3

2

790 2440

4 900 2590

5 1000 2800

6 1140 2830

8 1200 2850

10 1220 2870

4

3

750 2330

5 860 2510

6 910 2530

8 970 2560

10 980 2620

5

4

730 2250

6 840 2430

8 920 2470

10 940 2510

6

5

710 2050

8 770 2150

10 880 2190

7

6

730 1850

8 790 1910

10 880 2120

Based on liquid specific gravity 0.9 - 1.0

Automatic Pump and Steam Trap - APST

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T Electric Condensate Recovery UnitsDescriptionCondensate Recovery is as an important part of a steam system as the boiler, boiler feedtank, blowdown vessel or steam trap.

The way a condensate recovery unit integrates within the system is to collect the condensate after the steam trap and return it to the boiler feedtank where there is insufficient pressure in the condensate to return under its own power.

By returning the condensate we can achieve the following benefits;- Saving on water effluent costs- Saving on make up water costs- Saving on lost energy costs- Saving on feedwater preheat costs- Saving on chemical treatment- Increase boiler efficiency due to higher feedwater temperature

Our cascade condensate pumping sets include:

- Stainless steel vessel mounted onto a carbon steel frame

- Condensate inlet connections complete with stainless steel sparge pipes for flash steam absorption, sight level gauge for visual indication, tank overflow and vent connections

- Duty standby pumps. In the event of a peak load or pump failure. Standby/assist pump shall operate to relieve this peak demand. Both pumps are to run off the cascade conductivity probes for pump on/off.

- IP65 control panel enclosure control panel is complete with the following:

- Mains incoming isolator, 2 x contactors and overloads for 2 x pumps, duty-assists pump control with an auto change over relay to alternate duty at the end of each cycle and in the event of a pump failure, level detection to start the duty pump and assist pump, pump fault indication, low level condensate tank pump inhibit to prevent pump dry running, volt free telemetry termination for remote stats, auto/hand/off switch for each pump.

- Duty assist pumps lines will come complete with upstream isolation valves, y-type strainers, non-return valves, pressure gauge sets with outlet regulating valves.

Design standards

This product is not a pressurized vessel and therefore does not need to comply with the European pressure equipment directive 97/23/ec.

Type Price

CPS2000/15 Cascade Condensate Recovery Unit - Suitable for 2,000 Kg/H with a 15 Meter Head at 98°C £23,753.00







CPS30000/20 Cascade Condensate Recovery Unit - Suitable for 30,000 Kg/H with a 20 Meter Head at 98°C £ 34,951.00

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Vertical Steam Separators - S16/S

Article no. Description Price

348535 S16/S-1/2"BSP £330.20

348536 S16/S-3/4"BSP £348.60

348537 S16/S-1"BSP £385.30

348538 S16/S-11/4"BSP £579.90

348539 S16/S-11/2"BSP £601.50

348540 S16/S-2"BSP £784.40

Limiting Conditions**Rating Pressure Temperture

DIN PN16

16 bar 50ºC

14 bar 100ºC

13* bar 195ºC

12 bar 250ºC

S-16 series centrifugal separators remove moisture from steam and compressed air pipelines.Steam and compressed air passing throught the separator and as a result of centrifugal forces, impact and swirling effects, separate the particles with a heavier specific gravity, such as water and oil droplets, moisture in suspension, dirt and scale. The condensate collected at the bottom of the separator, must be automatically drained by a suitable steam or compressed air trap. Connections are female screwed.

MaterialsBody EN10216-2 / P235GH / 1.0325Heads EN10028-2 / P265GH / 1.0425Inlet / Outlet pipes EN10216-2 / P235GH / 1.0325Sockets Inlet / Outlet ASTM A105 / 1.0432Sockets ASTM A105 / 1.0432Internals EN10025-2 / S235JR / 1.0038

EN10204 3.1B certificate available if requested with the order.

Vertical Steam Separators - S25/S


348547 S25/S-DN15-PN16 £492.00

348548 S25/S-DN20-PN16 £507.30

348549 S25/S-DN25-PN16 £519.40

348550 S25/S-DN32-PN16 £634.70

348551 S25/S-DN40-PN16 £657.80

348552 S25/S-DN50-PN16 £854.10

348553 S25/S-DN65-PN16 £1,099.50

348554 S25/S-DN80-PN16 £1,285.50

348555 S25/S-DN100-PN16 £1,932.30

348556 S25/S-DN125-PN16 £3,686.30

348557 S25/S-DN150-PN16 £4,464.40

443522 S25/S-DN200-PN16 £8,457.50

348559 S25/S-DN250-PN16* £14,095.30

348560 S25/S-DN300-PN16* £22,610.60

Zinc Plated on Request *Not CE Marked - DN250 / 300

S-25 series centrifugal separators remove moisture from steam and compressed air pipelines. Steam and compressed air passing through the separator and as a result of centrifugal forces, impact and swirling effects, separate the particles with a heavier specific gravity, such as water and oil droplets, moisture in suspension, dirt and scale. The condensate collected at the bottom of the separator, must be automatically drained by a suitable steam or compressed air trap. Connections are flanged.

MaterialsBody EN10216-2/P235GH/1.0325Heads EN10028-2/P265GH/1.0425Inlet / Outlet pipes EN10216-2/P235GH/1.0325DIN flanges EN10222-2/P250GH/1.0460ANSI flanges ASTM A105/1.0432Sockets ASTM A105/1.0432Internals EN10025-2/S235JR/1.0038

EN10204 3.1 certificate available if requested with the order.

Limiting Conditions**Rating Pressure Temp. Rating Pressure Temp. Rating Pressure Temp. Rating Pressure Temp.

PN16 16 bar 50°C ANSI 150 16 bar 50°C PN25ANSI 300

25 bar 50°C PN40ANSI 300

40 bar 50°C

14 bar 100°C 14 bar 100°C 23 bar 100°C 37 bar 100°C

13 bar* 195°C 13 bar* 195°C 20 bar* 216°C 31 bar* 239°C

12 bar 250°C - - 17 bar 300°C 27 bar 300°C

*PMO-Max.operating pressure for saturated steam. Minimum operating temp.: -10ºC. Design code: AD-Merkblatt**Rating according to EN1092:2007.

Higher pressure ratings available on request

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T Horizontal Steam Separators - SH25/SDescriptionSH-25 series horizontal centrifugal separators remove moisture from steam and compressed air pipelines. Steam and compressed air passing through the separator and as a result of centrifugal forces, impact and swirling effects, separate the particles with a heavier specific gravity, such as water and oil droplets, moisture in suspension, dirt and scale. The condensate collected at the bottom of the separator, must be automatically drained by a suitable steam or compressed air trap. Connections are threaded or flanged.


THREADED BSPT

348511 SH25/S-1/2"BSP £465.30

348512 SH25/S-3/4"BSP £471.40

348513 SH25/S-1"BSP £494.10

348514 SH25/S-11/4"BSP £609.40

348515 SH25/S-11/2"BSP £632.00

348516 SH25/S-2"BSP £825.50

MaterialsBody EN10216-2 / P235GH / 1.0325Heads EN10028-2 / P265GH / 1.0425Inlet / Outlet pipes EN10216-2 / P235GH / 1.0325EN flanges EN10222-2 / P250GH / 1.0460ANSI flanges ASTM A105 / 1.0432Sockets ASTM A105 / 1.0432Internals EN10025-2 / S235JR / 1.0038


ADCA

VALSTEAM ADCA We reserve the right to change the design and material of this product without notice.

IS 9.311 E 11.08

HUMIDITY SEPARATORS SH 25

PN16 – PN40

DESCRIPTION

SH-25 series horizontal centrifugal separators remove moisture from steam and compressed air pipelines. Steam and compressed air passing through the separator and as a result of centrifugal forces, impact and swirling effects, separate the particles with a heavier specific gravity, such as water and oil droplets, moisture in suspension, dirt and scale.The condensate collected at the bottom of the separator, must be automatically drained by a suitable steam or compressed air trap. Connections are threaded or flanged.

MAIN FEATURES

In-line design No moving parts.

OPTIONS:

USE:

AVAILABLE MODELS:

SIZES:

PIPE CONNECTIONS:

INSTALLATION:

HOW TO SELECT:

Condensate flanged connection.

Steam, compressed air and other gases (Group 2).

SH25/S - carbon steel body.

DN15 to DN100.

Flanged EN1092-1 PN16 and PN40 ANSI Class 150 lbs and Class 300 lbs Female screwed BSP or NPT on request.

Always with the condensate discharge pointing downwards. See IMI, installation and maintenance instructions.

Generally, in an existing plant it is advisable to fit a separator of the same size of the pipe line. Pressure drop is normally negligible. For approximate pressure drop calculation please consult.

Limiting Conditions**Rating Pressure Temp. Rating Pressure Temp. Rating Pressure Temp. Rating Pressure Temp.

PN16 16 bar 50°C ANSI 150 16 bar 50°C PN25ANSI 300

25 bar 50°C PN40ANSI 300

40 bar 50°C

14 bar 100°C 14 bar 100°C 23 bar 100°C 37 bar 100°C

13 bar* 195°C 13 bar* 195°C 20 bar* 216°C 31 bar* 239°C

12 bar 250°C - - 17 bar 300°C 27 bar 300°C

*PMO-Max.operating pressure for saturated steam. Minimum operating temp.: -10ºC. Design code: AD-Merkblatt**Rating according to EN1092:2007.

Sample Coolers - SC 32 – SC 132

Article no. Type Price

440675 SC32 £915.70

348608 SC132 £1,076.20

We reserve the right to change the design and material of this product without notice.

Produced in accordance with Article 3, paragraph 3 of the PED - European Pressure Equipment Directive - 97/23/EC. IS 9.201 E 06.10

SAMPLE COOLERS SC32 – SC132

DESCRIPTION ADCA sample coolers are specially designed to cool samples of boiler water or steam for analysis. Sample coolers prevent steam flashing-off from hot pressurised liquid samples, which can be dangerous and will result in an incorrect water sample. This device may be used for boiler water analysis and other sampling or cooling applications compatible with construction materials.MAIN FEATURES Corrosion-resistant body and internals. Self draining sample (inlet top, outlet bottom).

OPTIONS:

USE: AVAILABLE MODELS:

SIZES AND CONNECTIONS :

INSTALLATION:

OPERATION:

PERFORMANCE:

Sample inlet valve. Cooling water inlet valve. Temperature indicator Bolted top plate. Different connection sizes and materials under request against extra price. Double coil high pressure design for larger capacities

Steam boilers and hot water systems.

SC32/SS - SC132/SS - stainless steel body and coil.

SC32 – SC132 Cooling water inlet/outlet : 1/2” on body (BSP or NPT) Sample tube inlet/outlet : 8 mm O/D

Vertical installation.

Cooling water must be in its maximum flow before open or close the sample inlet valve, in order to avoid the risk of scalding. The sample valve must also be closed before the cooling water valve.

30 to 60 kg/hr of sample water at 30ºC with 1m3/h -15ºC

inlet cooling water (boilers up to 20 bar-220ºC), for other pressures, temperatures and /or certified figures please consult.

ModelPressure

bar

Related Temp.

ºC

Pressure

bar

Related Temp.

ºC

110 400

90 450

Minimum operating temperature : -10ºC

Design code : AD - Merkblatt

BODY COIL

LIMITING CONDITIONS

12020SC32 - SC132


FLANGED PN16

348517 SH25/S-DN15-PN16 £492.00

348518 SH25/S-DN20-PN16 £407.30

348519 SH25/S-DN25-PN16 £519.40

348520 SH25/S-DN32-PN16 £634.70

112404 SH25/S-DN40-PN16 £657.80

442615 SH25/S-DN50-PN16 £854.10

348523 SH25/S-DN65-PN16 £1,099.50

446578 SH25/S-DN80-PN16 £1,285.50

446650 SH25/S-DN100-PN16 £1,932.30

DescriptionADCA sample coolers are specially designed to cool samples of boiler water or steam for analysis. Sample coolers prevent steam flashing-off from hot pressurised liquid samples, which can be dangerous and will result in an incorrect water sample. This device may be used for boiler water analysis and other sampling or cooling applications compatible with construction materials.

MaterialsBody AISI 304 / 1.4301Covers AISI 304 / 1.4301Coil AISI 316L / 1.4404Compression fittings Fe / Zn 12 - ISO 2081 - Cl. LDischarge tube ASI 316L / 1.4404Thermometer connector AISI 316 / 1.4401


Limiting ConditionsModel Body Coil

Pres. bar

Temp °C Pres. bar Temp °C

SC32 - SC132

20 120 110 400

90 450

Minimum operating temp.: -10ºC; Design code: AD-Merkblatt

We reserve the right to change the design and material of this product without notice.


SAMPLE COOLERS SC32 – SC132

DESCRIPTION ADCA sample coolers are specially designed to cool samples of boiler water or steam for analysis. Sample coolers prevent steam flashing-off from hot pressurised liquid samples, which can be dangerous and will result in an incorrect water sample. This device may be used for boiler water analysis and other sampling or cooling applications compatible with construction materials.MAIN FEATURES Corrosion-resistant body and internals. Self draining sample (inlet top, outlet bottom).

OPTIONS:

USE: AVAILABLE MODELS:

SIZES AND CONNECTIONS :

INSTALLATION:

OPERATION:

PERFORMANCE:

Sample inlet valve. Cooling water inlet valve. Temperature indicator Bolted top plate. Different connection sizes and materials under request against extra price. Double coil high pressure design for larger capacities

Steam boilers and hot water systems.

SC32/SS - SC132/SS - stainless steel body and coil.

SC32 – SC132 Cooling water inlet/outlet : 1/2” on body (BSP or NPT) Sample tube inlet/outlet : 8 mm O/D

Vertical installation.

Cooling water must be in its maximum flow before open or close the sample inlet valve, in order to avoid the risk of scalding. The sample valve must also be closed before the cooling water valve.

30 to 60 kg/hr of sample water at 30ºC with 1m3/h -15ºC

inlet cooling water (boilers up to 20 bar-220ºC), for other pressures, temperatures and /or certified figures please consult.

ModelPressure

bar

Related Temp.

ºC

Pressure

bar

Related Temp.

ºC

110 400

90 450

Minimum operating temperature : -10ºC

Design code : AD - Merkblatt

BODY COIL

LIMITING CONDITIONS

12020SC32 - SC132

Higher pressure ratings available on request

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Steam InjectorsDescriptionThe SI series steam injectors from ADCA are injection condensers. They ensures low noise and vibration and rapid heating of still or flowing fluids in basins and vessels due to direct steam injection. Steam enters throught the inlet housing, passes along the center of the heater, mixing with the cool water wich drawn in throught radial holes. Connections are female screwed.

SI 115Sizes: 1/2"Connections: Female screwed ISO 7/1 Rp (BS21)Installation: HorizontalBody design conditions : PN 25Max.Operating pressure : 17 barMax.recommended water temp: 95 ºCMaterials: Austenitic stainless steel throughout.

SI 125 & SI 140

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ADCA



STEAM INJECTORS SI 115

DESCRIPTION

The SI series steam injectors from ADCA are injection condensers. They ensure low noise and vibration and rapid heating of still or flowing fluids in basins and vessels due to direct steam injection. Steam enters through the inlet housing, passes along the centre of the heater, mixing with the cool water which drawn in through radial holes. Connections are female screwed.

MAIN FEATURES

Quiet operation. Corrosion-resistant. No moving parts.

CAPACITY CHART (With the vessel at atmospheric pressure)

OPTIONS:

USE:

AVAILABLEMODELS:

SIZES:

CONNECTIONS:

INSTALLATION:

LIMITINGCONDITIONS:

MATERIALS:

Complete system including vacuum breaker and self operated controller. Different capacities and design available under request.

Direct steam injection heating systems. See IMI installation and maintenance instructions.

SI-115

1/2”

Female screwed ISO 7/1 Rp (BS21)

Horizontal installation.

Body design conditions : PN 25 Max. Operating pressure : 17 bar Max. recommended water temp: 95 ºC Austenitic stainless steel throughout AISI316 / 1.4401

How to order: i.e. SI-115DN 1/2” BSP

Selection under shadow area is recommended for quietist operation

Example: We require to inject 230 Kg/hr of steam with a pressure of 5,5 bar. From the injector capacity chart we see that at 5,5 bar the injector will pass 110 Kg/hr and 230 divided by 110=2,09 . Two injectors will barely cope, so, we recommend installing three injectors, which will meet the demand.

Selection under shadow area is recommended for quietest operation.

Capacity Chart - SI115(With the vessel at atmospheric pressure)

Sizes: 1" and 11/2"Connections: Female screwed ISO 7/1 Rp (BS21)Installation: HorizontalBody design conditions : PN 25Max.Operating pressure: 17 barMax.recommended water temp: 95 ºCMaterials: Austenitic stainless steel throughout.

Flow Rate Capacity in Kg/h * Model Size 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

SI 125 1" 130 170 270 352 415 500 575 660 695 795 880 940 980 1040 1090 1150 1220

SI 140 11/2" 395 570 800 970 1120 1290 1440 1625 1810 1940 2240 2360 2590 2700 2800 3050 3200

* With the vessel at atmospheric pressure.

Example : We require to inject 3500 Kg/hr of steam with a pressure of 8 bar. From the injector capacity table we see that at 8 bar the injector SI 140 will pass 1625 Kg/hr and 3500 divided by 1625=2,15.Two injectors will barely cope, so, we recommend installing three injectors, which will meet the demand .

Article no. Type Price

440265 SI-115 - 1/2" £328.20

441198 SI-125 - 1" £526.30

446158 SI-140 11/2" £736.10

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T Flash Vessels - RV SeriesDescriptionThe flash vessel is the main component in any flash recovery system. It can be used in all steam plants where high pressure condensate is reduced to a lower pressure, so that flash steam is formed by re-evaporation. This steam can be used in low pressure process or heating equipments. Connections are flanged or screwed on request.

SizingFor the correct selection it is required the condensate flow rate and temperature arriving to the flash vessel, as well as the flash steam pressure required. Auxiliary equipment is recommended. Consult the factory for the correct flash vessel selection and system design including all the necessary accessories.

Materials RVST/S RVST/SSHeads and shell P265GH / 1.0425; AISI316 / 1.4401; P235GH / 1.0305 AISI316L / 1.4404Inlet / Outlet pipes P235GH / 1.0305 AISI316 / 1.4401EN flanges P250GH / 1.0460 AISI316 / 1.4401ANSI Flanges ASTM A105 / 1.0432 AISI316 / 1.4401Sockets ASTM A105 / 1.0432 AISI316 / 1.4401Suports S235 JR / 1.0038 AISI304 / 1.4301

Limiting Conditions**RV/S RV/SS

Rating Press. bar

Temp. ºC

Rating Press. bar

Temp. ºC

Rating Press. bar

Temp. ºC

Rating Press. bar

Temp. ºC

PN16

16 50

ANSICl.150 lbs

16 50

PN16

16 50

ANSICl.150 lbs

16 50

14 100 14 100 16 100 16 100

13* 195 13* 195 13* 195 13* 195

12 250 - - 12 250 - -

*PMO-Max.operating pressure for saturated steam. Minimum operating temp.: -10ºC. Design code: AD-Merkblatt** Rating according to EN1092:2007.

Price

ON REQUEST

Plate Heat Exchangers - PAT SeriesDescriptionThe ADCATHERM PAT – plate heat exchangers (gasketed and bolted), consists of varying number of pressed plates, clamped together between a fixed plate and a movable plate, all assembled in a metal frame.

Limiting Conditions **Rating Sealing Material Temp. ºC Rating Sealing Material Temp. ºC

PN16 NBR 150

PN25

NBR 150

PN10 EPDM 160 EPDM 150

PN16 VITON - S 195* VITON - S 150

*With special frame design. ** Rating according to EN1092:2007.Min. Oper. temp.: -20ºC. Design code: AD-2000 Merkblatt HP0

MaterialsPlates AISI316L / 1.4404; AISI304 / 1.4301; Titanium ASTM 265 B Grade 1Frame P250GH / 1.0460; AISI304 / 1.4301; AISI316 / 1.4401Gaskets and RubberLiner NBR; EPDM; VITON - SFlanges P250GH / 1.0460; AISI316 / 1.4401Tightening bolts AISI304 / 1.4301; AISI316 / 1.4401

EN 10204 3.1 certificate available if requested with the order.

Price

ON REQUEST

71

SPECIAL EQUIPMENT

SPECIAL EQUIPMENT

Shell and Tube Heat Exchanger - STS SeriesSteam to water - Vertical installation

MaterialsTube bundle AISI316L / 1.4404Tubesheet AISI316L / 1.4404Heads and shell AISI316L / 1.4404Inlet / Outlet pipes AISI316L / 1.4404EN f langes AISI316L / 1.4404ANSI Flanges AISI316L / 1.4404Sockets AISI316L / 1.4404Suports AISI304 / 1.4301 EN10204 3.1B certificate available if requested with the order.

Limiting Conditions (Tube And Shell)**Rating Pressure BAR Temp. °C Rating Size Pressure BAR Temp. °C

PN16

16 50

ANSI CL.

150lbs

DN15 16 50

16 100 DN20 to DN40 16 100

13* 195 DN50 to DN100 13* 195

12 250 DN125 to DN150 - -

*PMO-Max.operating pressure for saturated steam. Minimum operating temp.: -10ºC. Design code: AD-Merkblatt** Rating according to EN1092:2007.

R

R

Alternative steam inlets

Horizontal design

R

DescriptionThe ADCA-STS series steam to water shell and tube heat exchangers are shorter and lighter than the alternative shell and tube exchangers manufactured with smooth pipes. The use of extruded low fin tube has the advantage that it can improve the external surface and thermal performance.

Price

ON REQUEST

372

ADCA


Local regulations may restrict the use of this product below the conditions quoted. IS STH.20 E 08.07

ADCATHERM - STH Series Shell and Tube Heat Exchangers

( Steam to water - Horizontal installation )

DESCRIPTIONThe ADCA-ST series steam to water shell and tube heat exchangers are shorter and lighter than the alternative shell and tube exchangers manufactured with smooth pipes. The use of extruded low fin tube , has the advantage that it can improve the external surface and thermal performance. MAIN FEATURES Corrosion-resistant stainless steel low finned tube bundle construction. Straight tubes for easy cleaning. Floating head at the end of the tube bundle, avoiding tube stresses caused by thermal expansion and contraction.

OPTIONS :

USE :

AVAILABLE MODELS:

CONNECTIONS :

INSTALLATION:

ORDER REQUIREMENTS:

Vertical installation, see STV catalogue.

Steam, water, hot condensate and other fluids compatible with the construction. STH - Horizontal installation STV - Vertical installation

Flanged or screwed, according to EN 1092-1 or ANSI standards.

Floor, wall, hanging from the ceiling.Steam runs inside the tubes and process water outside.

Steam pressure and temperatureInlet and outlet water temperature Water mass flow or heat exchanged. See inquiry sheet .

CE Marking : This product has been designed for use on water and steam which are in Group 2 of the PED-European Pressure Equipment Directive 97/23/EC and it comply with those requirements. The product carries the CE mark.

R

RatingPress.

barTemp.

ºCRating

Press. bar

Temp. ºC

16 120 16 120

14 * 198 14 * 198

13 250 - -

Minimum operating temp.: -10ºC. Design code: AD-Merkblatt*PMO-Max.operating pressure for saturated steam.

ANSI Cl.150 lbs

PN16

LIMITING CONDITIONS

DESIGNATION M aterial

Tube bundle AISI316L / 1.4404

Tubesheet AISI316 / 1.4401

Heads and shell S235 JRG2 / 1.0038 ; P235GH / 1.0305

Inlet / Outlet pipes P235GH / 1.0305

EN flanges P250GH / 1.0460

ANSI Flanges ASTM A105 / 1.0432

Sockets ASTM A105 / 1.0432

Suports S235 JRG2 / 1.0038EN 10204 3.1 certif icate available if requested w ith the order.

MATERIALS

RATING MODELCATEGORY Tube side

CATEGORY Shell side

STH4.075 to 4.150 1 SEP

STH5.075 to 5.150 1 SEP

STH6.075 to 6.150 1 SEP

STH8.075 to 8.150 2 SEP

STH10.075 to 10.150 2 SEP

PN16

CE MARKING - GROUP 2 GASES CATEGORIES

Shell and Tube Heat Exchanger - STH SeriesSteam to water - Horizontal installation

MaterialsTube bundle AISI316L / 1.4404Tubesheet AISI316 / 1.4401Heads and shell S235 JRG2 / 1.0038 ; P235GH / 1.0305Inlet / Outlet pipes P235GH / 1.0305EN f langes P250GH / 1.0460ANSI Flanges ASTM A105 / 1.0432Sockets ASTM A105 / 1.0432Suports S235 JRG2 / 1.0038

EN10204 3.1B certificate available if requested with the order.

Limiting ConditionsRating Pressure BAR Temp. °C Rating Size Pressure BAR Temp. °C

PN16

16 120ANSI

Cl. 150lbs

DN15 16 120

14* 198 DN50 to DN100 14* 198

13 250 DN125 to DN150 - -

*PMO-Max.operating pressure for saturated steam. Minimum operating temp.: -10ºC. Design code: AD-Merkblatt

DescriptionThe ADCA-ST series steam to water shell and tube heat exchangers are shorter and lighter than the alternative shell and tube exchangers manufactured with smooth pipes. The use of extruded low fin tube, has the advantage that it can improve the external surface and thermal performance.

Price

ON REQUEST

Blowdown Expansion Vessel - BV SeriesDescriptionThe Adca blowdown vessels are used in the modern boiler houses to cool hot waste water and steam boiler blowdown before to discharge into a pit or drain. The waste water is discharged into the unit which is at atmospheric pressure

If flash steam can not be recovered or discharged to atmosphere an additional condensing water spray system (optional) can be supplied. This one is fitted in the top of the unit and can be controlled directly by a thermostat.

Limiting Conditions PS - Maximum Allowable Pressure 7 BAR

TS - Maximum Allowable Temperature 180°C

Minimum operating temp.: 20ºC. Design code: AD-MerkblattOther conditions on request.

Flash Condensing Heads - FCD SeriesDescriptionThe Adca flash condensing heads are designed to promote energy efficiency on new or existing systems. Mixing the flash steam with the boiler water make up allows the energy within the flash steam to be fully absorbed into the water and therefore reduces energy waste that normally occurs from the discharge of flash steam through a vent. The main advantages over some traditional systems are that it is possible to make most of the piping connections in a single and compact mixing unit and that a greater quantity of heat recovery can be achieved.

Selection TableMax. Steam Generation

(kgs/h) 5000 10000 20000 30000 50000

Model FCD150 FCD200 FCD250 FCD300 FCD400

The length of immersion tube to be defined according to the vessel design.

394

ADCA


IS FCD.20 E 07.07

FCD150 150 484 175 50 25 40 195 1" 1/2" ***

FCD200 200 522 200 80 32 50 195 1" 1/2" ***

FCD250 250 557 220 100 50 80 195 1" 1/2" ***

FCD300 300 617 250 100/150 65 100 195 1" 1/2" ***

FCD400 400 680 290 150 80 100 195 1" 1/2" ***

*Optional ; ** Dimensions on request ( Standard: 950,1200,1600,2100mm); *** Weight to be confirmed .

G1 G2 WEIGHTModel A B C D1 D2 D3* E**

DIMENSIONS (mm)

POS. DESIGNATION Material

1 Mixing unit St.Steel

2 Immersion tube St.Steel

3 Spray nozzle St.Steel

4 Gaskets C 4430

5 Condensate return St.Steel

6 Coldwater make-up St.Steel

7 Flash steam(option) St.Steel

8 Airvent conn. St.Steel

8 Vaccum breaker conn. St.Steel

MATERIALS Materials1 Mixing unit St.Steel2 Immersion tube St.Steel3 Spray nozzle St.Steel4 Gaskets C 44305 Condensate return St.Steel6 Coldwater make-up St.Steel7 Flash steam(option) St.Steel8 Airvent conn. St.Steel8 Vaccum breaker conn. St.Steel

Article No Size Price

FCD150/1600 150 £6,841.30

FCD200/1600 200 £8,483.40

FCD250/1600 250 £9,781.10

FCD300/1600 300 £11,624.80

FCD400/1600 400 £15,412.90

72

SPEC

IAL

EQUI

PMEN

TSPECIAL EQUIPMENT

Price

ON REQUEST

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