presentation - shakun polymers...

ABOUT US

Shakun Polymers Limited 02

Leading manufacturer of specialized compounds for Wire and Cable Industry with

three manufacturing sites.

Unit I: Halol, Gujarat (Semi‐conductive compounds)Unit I: Halol, Gujarat (Semi‐conductive compounds)

Unit II: Halol, Gujarat(HFFR‐Halogen Free Flame Retardant)Unit II: Halol, Gujarat(HFFR‐Halogen Free Flame Retardant)

Daman Division: Daman, Union Territory(Specialty PVC Compounds)Daman Division: Daman, Union Territory(Specialty PVC Compounds)

BRANDS OF SHAKUN


ECOTEK®Halogen Free Flame Retardant Compounds

FRTEK®Flame Retardant PVC Compounds

VINYLTEK®TPR/PVC Compounds

ESCONTEK®Semi Conductive Compounds

PE SHEATHING®Black Polyethylene Compounds for JACKETING

GROWING IN FOLDS…


Shakun’s vision has always been to stay ahead in competition

Shakun’s vision has always been to stay ahead in competition

By bringing in required talents onboard for catering to the needs

of international customers.

By bringing in required talents onboard for catering to the needs

of international customers.

Elsayed Shaaban Marie (Manager‐Business Development) from Egypt with over a decade of experience looks after the export sales and product validation.

Elsayed Shaaban Marie (Manager‐Business Development) from Egypt with over a decade of experience looks after the export sales and product validation.

Samir M. Elmallah (Technical support Manager) from Cairo with more than 20 years of experience.

Samir M. Elmallah (Technical support Manager) from Cairo with more than 20 years of experience.

By creating new opportunities.By creating new opportunities.

By increasing addressability (new territories).

By increasing addressability (new territories).

SHAKUN’s TEAM


#With less than 1% attrition levelAs on date.

Unit III, Daman, 56Head Office, 30

Unit II, Halol, 48

Unit I, Halol, 48

BIRTH OF CABLE DIVISION FOR R&D


Daman Cable division

This division was started for in‐house validation of compounds and to support innovation and R&D activity.

Having invested on capital and human resources, the investment was put to use for productive purpose for manufacturing of specialized wire & cables.

UNIT‐ I: SEMICONDUCTING COMPOUNDS

• Current installed capacity of Semi Conductive Compounds 7500 MT/annum.

Important grades:

SP‐PESC‐11: Thermoplastic for conductor / insulation shielding. SP‐PESC‐11: Thermoplastic for conductor / insulation shielding.

SP‐SCXL‐8888: Peroxide cross‐linked for conductor / insulation

shielding up to 66 KV.

SP‐SCXL‐8888: Peroxide cross‐linked for conductor / insulation

shielding up to 66 KV.

SP‐SCXL‐8888‐H: Peroxide cross‐linked for conductor /

insulation shielding up to 36 KV.

SP‐SCXL‐8888‐H: Peroxide cross‐linked for conductor /

insulation shielding up to 36 KV.

SP‐SCXL‐7777: Cross‐linkable for insulation shielding.

SP‐SCXL‐7777: Cross‐linkable for insulation shielding.

SPL‐PVCSC‐47: PVC based skin coating over jacket.

SPL‐PVCSC‐47: PVC based skin coating over jacket.

SP‐PESC‐566: PE based skin coating over jacket.

SP‐PESC‐566: PE based skin coating over jacket.

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UNIT‐ II: HFFR COMPOUNDS

• Current installed capacity 12000 MT/annum.

Important grades:

SPL‐ZHFR‐3400General purpose

insulation.

SPL‐ZHFR‐3400General purpose

insulation.

SPL‐ZHFR‐BF30 Bedding.

SPL‐ZHFR‐BF30 Bedding.

SPL‐ZHFR‐8600 General purpose

sheathing.

SPL‐ZHFR‐8600 General purpose

sheathing.

SPL‐ZHFR‐35FFlexible

Insulation/sheathingcompound

SPL‐ZHFR‐35FFlexible

Insulation/sheathingcompound

SPL‐ZHFR‐8800HFor high flame

retardancy sheathing application.

SPL‐ZHFR‐8800HFor high flame

retardancy sheathing application.

SPL‐ZHFR‐6002 XLZHFR cross‐linkable compound meeting requirements of type

EI5.

SPL‐ZHFR‐6002 XLZHFR cross‐linkable compound meeting requirements of type

EI5.

SPL‐ZHFR‐7000 XLZHFR cross‐linkable compound with High line speed Insulation

SPL‐ZHFR‐7000 XLZHFR cross‐linkable compound with High line speed Insulation

SPL‐ZHFR‐1700General Purpose Sheathing & Inner sheath of armoured

cable

SPL‐ZHFR‐1700General Purpose Sheathing & Inner sheath of armoured

cable

ZHFR‐3500 H :High line speed

Insulation

ZHFR‐3500 H :High line speed

Insulation

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SPECIALTY THERMOPLASTIC HFFR COMPOUNDS

Thermoplastic HFFR for special applications.

SPL‐ZHFR‐2222Excellent Crack Resistant sheathing compound at

high ambient temperature.

SPL‐ZHFR‐2222Excellent Crack Resistant sheathing compound at

high ambient temperature.

SPL‐ZHFR‐4200Sheathing compound with High LOI & TI with

Superior Fire Performance

SPL‐ZHFR‐4200Sheathing compound with High LOI & TI with

Superior Fire Performance

SPL‐ZHFR‐4400Sheathing compound

with high flame retardancy meeting

UL1666.

SPL‐ZHFR‐4400Sheathing compound

with high flame retardancy meeting

UL1666.

SPL‐ZHFR‐4500Sheathing compound for

Optic fiber cable application.

SPL‐ZHFR‐4500Sheathing compound for

Optic fiber cable application.

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DAMAN DIVISION : PVC COMPOUNDS• Current installed capacity: 7500 MT/annum.• Focus on FR (Flame Retardant)/FRLS (Flame Retardant Low Smoke)/ heat resistant PVC Compounds.

Important grades:

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PVC Flame Retardant Compounds

PVC Flame Retardant Compounds

SPL‐S‐539‐FR: Flame retardant, RoHS compliant PVC Sheathing/Jacketing

compound

SPL‐S‐539‐FR: Flame retardant, RoHS compliant PVC Sheathing/Jacketing

compound

SPL‐S 53 FR: Flame retardant PVC Sheathing / Jacketing

compound meeting requirements of type ST2 as per IS 5831 & IEC 60502

SPL‐S 53 FR: Flame retardant PVC Sheathing / Jacketing

compound meeting requirements of type ST2 as per IS 5831 & IEC 60502

SPL‐AFOSR:A/T & A/R, FR, Oil & Sunlight resistance

SPL‐AFOSR:A/T & A/R, FR, Oil & Sunlight resistance

SPL‐S 32 FROR: Oil resistance Flame retardant Sheathing Compound, 70°C for 4 hrs

SPL‐S 32 FROR: Oil resistance Flame retardant Sheathing Compound, 70°C for 4 hrs

SPL‐1 516‐FR RoHS:Insulation Compound with RoHS

Compliance meeting IS ‐5831 type A

SPL‐1 516‐FR RoHS:Insulation Compound with RoHS

Compliance meeting IS ‐5831 type A

SPL‐S 515‐FR RoHS:Sheathing/ Jacketing application RoHS Compliance meeting IS 5831

type ST1

SPL‐S 515‐FR RoHS:Sheathing/ Jacketing application RoHS Compliance meeting IS 5831

type ST1

DAMAN DIVISION : PVC COMPOUNDS

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FRLS (Flame Retardant Low Smoke Compounds) FRLS (Flame Retardant Low Smoke Compounds)

SPL‐FRLS‐40: Sheathing compound with high flame retardancy for control & power cables LOI‐40%

SPL‐FRLS‐40: Sheathing compound with high flame retardancy for control & power cables LOI‐40%

SPL‐FRLS‐44: SDR of <50%SPL‐FRLS‐44: SDR of <50%SPL‐FRLS‐38: High flame retardancy

SPL‐FRLS‐38: High flame retardancy

SPL‐FRLS‐TM53: Oil resistance RoHS sheathing

compound for Heat resistance cables

SPL‐FRLS‐TM53: Oil resistance RoHS sheathing

compound for Heat resistance cables

SPL‐FRLS‐31: Sheathing / Jacketing application. LOI‐32% used for Building wire

/ General purpose.

SPL‐FRLS‐31: Sheathing / Jacketing application. LOI‐32% used for Building wire

/ General purpose.

SPL‐FRLS‐206: Oil resistance (Refineries)SPL‐FRLS‐206: Oil

resistance (Refineries)

DAMAN DIVISION : PVC COMPOUNDS105°

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VC

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SPL‐VTEK‐105 FR RoHS: 105°C HRFR RoHS compliant compound

SPL‐VTEK‐105 FR RoHS: 105°C HRFR RoHS compliant compound

SPL‐VTEK‐105 FROR/90 RoHS: PVC Oil resistance, Flame retardant Compound for

insulation / sheathing compound

SPL‐VTEK‐105 FROR/90 RoHS: PVC Oil resistance, Flame retardant Compound for

insulation / sheathing compound

SPL‐VTEK‐105 RoHS: 105°C application, RoHS compliant.

SPL‐VTEK‐105 RoHS: 105°C application, RoHS compliant.

SPL‐VTEK‐1050S: 105°C, 720 hrs UV resistant, Flame retardant application,

RoHS compliant.

SPL‐VTEK‐1050S: 105°C, 720 hrs UV resistant, Flame retardant application,

RoHS compliant.

SPL‐VTEK‐1059INF: Oil resistant Flame retardant, RoHS compliant UL Type “THHN”

SPL‐VTEK‐1059INF: Oil resistant Flame retardant, RoHS compliant UL Type “THHN”

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DAMAN DIVISION : OTHER SPECIALIZED GRADES OF PVC COMPOUNDS

SPL‐VTEK‐606 TPVC – T2 Automotive

40°C to 105°C

SPL‐VTEK‐606 TPVC – T2 Automotive

40°C to 105°C

SPL‐VTEK‐60 TPR compound for welding /

Robotic applications.

SPL‐VTEK‐60 TPR compound for welding /

Robotic applications.

SPL‐VTEK‐EXP‐62: Flexible TPR Compound for Insulation and Jacketing of Welding Cables and Elevator

Cables.

SPL‐VTEK‐EXP‐62: Flexible TPR Compound for Insulation and Jacketing of Welding Cables and Elevator

Cables.

SPL‐VTEK‐70 (RoHS) RoHS & REACH compliant, TPR Compound for Insulation and Jacketing of Welding Cables

and Elevator Cables.

SPL‐VTEK‐70 (RoHS) RoHS & REACH compliant, TPR Compound for Insulation and Jacketing of Welding Cables

and Elevator Cables.

SPL‐VTEK‐66 RoHS & REACH compliant, TPR Compound as per AS/NZS

3808 specification40°C to 105°C

SPL‐VTEK‐66 RoHS & REACH compliant, TPR Compound as per AS/NZS

3808 specification40°C to 105°C

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OUR PLANT’S


UNIT I

UNIT II

DAMAN

APPLICATIONS OF WIRE & CABLE COMPOUNDS


Wind Energy Solar Energy Nuclear Power

Shipboards Metro

CUSTOM COMPOUNDING


We take special pride in customized products for customers according to their

needs.

For specific product applications, we research, innovate and develop customer

specific compounds.

NEW PRODUCT DEVELOPMENT INITIATIVES


HFFR for industrial applications.

HFFR for Fiber to Home applications.

HFFR for building wire & oil resistant applications.

Flame retardant low smoke (FRLS) compound for

jacketing / sheathing applications.

PVC Compound for automotive applications.

Semi conductive thermoplastic compound for EHV

skin coating

SHAKUN EXPORTS


13571873

3334

54635873

7245

2009‐10 2010‐11 2011‐12 2012‐13 2013‐14 2014‐15

Qty (MT)

We export 60% of our total production.

AWARDS & RECOGNITION


Winner of

D&B – ECGC Indian

Exporter’s Excellence

Awards

RECOGNITION FROM THE GOVERNMENT OF INDIA


Shakun

was accorded the status of

STAR EXPORT HOUSE

by the

GOVERNMENT OF INDIA .

KEY CUSTOMERS (International)


KEY CUSTOMERS (Domestic)


CONTINUOUS UPGRADING


ISO awareness and compliance

Working towards Six Sigma

Regular training sessions on health & safety

Kaizen (Kai‐ Change, Zen‐ Good Enterprise resource planning (ERP) 5 S

SPECIFICATIONS


Our Products


HONOUR BY BIS (BUREAU OF INDIAN STANDARDS)


Shakun was highly honoured by the Bureau of Indian Standards

(BIS) who had shouldered the responsibility of drafting the HFFR

specification.

Below is the link for further perusal:

http://www.bis.org.in/sf/etd/ETD09(6747)_19032015.pdf

CSR : EDUCATING ON FIRE‐SAFETY


Shakun was the Lead Patron in

a technical conference “Fire

Safety with Polymers” with

Pinfa being the Knowledge

Partner.

Thank YouShakun Polymers Limited5th Floor, Atria 2, Iskon Heights, Gotri Road, Vadodara 390021. Gujarat. India.Phone: +91 265 619 6500Email: [email protected]: www.shakunpolymers.com

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