presentation on industrial training at thermal power plan,gandhinagar

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  • 8/9/2019 PRESENTATION ON INDUSTRIAL TRAINING AT THERMAL POWER PLAN,GANDHINAGAR

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    Prepared by:-

    Submitted to:-Mechanical engineering department

    L.D. College of Engineering, Ahmedabad

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    Aim of the training:-

    Generally the aim of the any industrial training is to

    get the practical knowledge about particular field

    and to take the industrial experience.

    By the training one should know the real aspects

    of the technology and to know how the

    applications actually used in industry.

    My aim for the training is to know about how

    technology is utilized and how it is become more

    useful to mankind.

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    Company profile:-

    Gandhinagar thermal power station is one of themost leading power station in Gujarat.It has totalgenerating capacity of 870 MW.

    The main vision of the company is to To becomeone of the most efficient power generatingcompanies globally & being ethically & sociallyresponsive.

    I choose this company for training because it isone of the most prestigious industry in the powersectors of Gujarat.

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    INTRODUCTION:-

    A thermal power station is a power plant in whichthe prime mover is steam driven. Water is heated, turnsinto steam and spins a steam turbine which either drivesan electrical generator .

    After it passes through the turbine, the steamis condensed in a condenser and recycled to where it washeated ; this is known as a rankine cycle.

    The rest of the energy must leave the plant in the form of

    heat. This waste heat can go through a condenser and bedisposed of with cooling water or in cooling towers.

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    SCHEMATIC DIAGRAM OF THERMAL POWER PLANT:-

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    Working principle:-

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    Chemicalenergy of coal

    Kinetic energyof steam

    Mechanicalenergy of turbine

    Electricalenergy ofgenerator

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    Power Plant Cycle:-

    STEAM AND WATER CYCLE

    COAL CYCLE

    AIR AND FLUE GAS CYCLE

    COOLING WATER CYCLE

    ASH HANDLING CYCLE

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    STEAM AND WATER CYCLE

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    STEAM AND WATER CYCLE

    Feed water from the drum the water goes to the down comers andrises in boiler tubes.

    This superheated steam which has temperature of 540 0c & pressureof 139 Kg/cm 2 is used to drive the H.P. turbine.

    H.P. turbine has a temperature of 365 0C and a pressure of 32Kg/cm2 enters the re-heater through where its temperature isincreased to 5400C keeping the pressure constant.

    The steam goes to the M.P. turbine here some amount of the steam

    is extracted and sent to H.P. heaters. And the remaining amount ofsteam is sent to low pressure turbine. L.P. turbine some amount of steam is given to low pressure heater

    & most of the part is given to condensers. Where steam condensesto water

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    COAL CYCLE

    The coal from the coal yard is crushed sent by conveyer belts tocoal bunkers and then pulveriser. Primary air picks this coal and takes it to the furnace where it is

    combusted. This coal with help of the secondary air burns completely.

    For effective burning the coal is crushed to increase its surfacearea By increasing surface area of coal we can get more efficientcombustion which is help us to increase efficiency.

    For pulverising of coal bowl mills are used which is shownbelow.

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    Bowl Mill

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    AIR AND ASH CYCLE

    Primary air fan sucks air from

    the atmosphere which is heatedin the air preheater.

    This air picks coal from the pulveriser and takes to the

    furnace. Forced draught fan sucks air

    from the atmosphere and this issupplied as secondary air intothe furnace for complete

    combustion. I.D. Fan suck flue gas from ESP

    and discharge into atmospherethrough chimeny.

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    COOLING WATER CYCLE

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    COOLING WATER SYSTEM Steam falls on the condenser from

    the top and covers the tubes from

    which water is flowing. The water enters the condenser at

    temp of 30 0C and leaves at 400C theamount of water required is 18000TPH the condensate which is

    produced gets collected in the hot

    well. The heat is lost by the water to the

    air in the cooling tower byconvection.

    The water coming out of the all theplaces go back to the cooling towerfor cooling purpose. Some amountof the water is lost due toevaporation in the cooling tower.This make up water is taken fromD.M. Plant.

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    CONDENSER Necessity:- Improves the efficiency. Decreasing the exhaust

    pressure of the steam

    Below atmosphere.

    Provide a source of

    good pure feedwater

    reduces the cost of power generation.

    increases enthalpy drop by

    vacuum so efficiencyincreases.

    pure feed water provides to

    boiler so salt deposition inthe

    boiler is prevented.

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    ASH HANDLING SYSTEM

    Bottom ashThe water impounded bottom ash hopper receives the

    bottom ash from furnace where it is stored and

    periodiocally discharged to the clinker grinder.

    Fly ash System

    The fly ash is collected by the ESP and its below each

    hopper there is a material handling valve.

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    ASH HANDLING SYSTEM

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    Electrostatic Precipitator

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    Ash Handling System

    A 200 MW capacity power plant using Indians Coals produces

    as a large as 60000 tons of ash per annum. Power plant of 200MW capacity requires 160 hectares area

    during its life time it the ashes produced are dumped at the site

    of the plant.

    The ashes should be discharges and dumped at a sufficientdistance form the power plant because of the following

    reasons.

    (1) The ash is dusty, therefore irritating and annoying to handle.

    (2) It is sufficiently hot when it comes out of the boiler furnace(3) It produces poisonous gases and corrosive acids when mixed

    with water.

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    THANK YOU

    LIFE IS LIKE A FOOTBALL GAME AND WE

    ARE LIKE FOOTBALL,NEVER MIND IF

    PEOPLE WILL KICK YOU BECAUSE

    REMEMBER THAT WITHOUT THEIR KICK

    YOU CANT REACH YOUR GOAL

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