presentation of the company - vollmann group · pressing technique and metal forming (core...
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Presentation of the Company
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Vollmann Group
Who we are …
medium-sized consortium founded in 1911 and family-run for 3 generations more than 700 employees total turnover: approx. € 100 million 5 production sites in Germany production of metal-, hybrid- and plastic components – mostly for the automotive sector
What we offer …
Pressing technique and metal forming (core competence)g q g ( p )
Fine blanking Hybrid technology Plastic injection moulding
… these are backed up by a diversity of complementary services such e.g. toolmaking, construction of special machinery and plastic injection moulding
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Milestones in history
1911 Founding of the company „Gebrüder Vollmann“ by Otto and Adolf Vollmann in Gevelsberg
1945 After the Second World War rebuilding of the Otto Vollmann GmbH & Co. KG by Otto Vollmann (2nd generation)
1986 Axel Vollmann (3rd generation) enters the company1995 Founding of Vollmann Umformtechnik in Scheibenberg (Saxony) 1998 Founding of Vollmann-Service in Welzow (Brandenburg)
f G f G2000 Takeover of Ernst Jörgens Plastik- und Gummiwarenfabrik GmbH, Integration into the Gevelsberg works
2005 Takeover of MULTICON GmbH Spritzgießtechnik in Kunststoff in Seebach (Thuringia)2006 Founding of N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KG in Remscheid g
(North Rhine-Westphalia) and Hohenlockstedt (Schleswig-Holstein)2007 Sale of the Lighting Technology Business Division to Vossloh-Schwabe Deutschland
GmbH (a Panasonic company) as a result of the strategic realignment focusing on the automotive industryy
2008 Sale of the locations in Seebach and in Hohenlockstedt whilst at the same time concentrating on 4 locations
2009 Expansion of the Welzow site for concentrate on the non-automotive sector2010 O i f dditi l i h ll i S h ib b2010 Opening of an additional pressing hall in Scheibenberg2011 Takeover of the the stamping part production of Pampus Automotive
GmbH & Co. KG in Remscheid2013 Expansion of the Scheibenberg site
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
p g2014 Majority participation of Synteks Umformtechnik GmbH in Zwönitz
Locations
19112006 1998
Gevelsberg, North Rhine-WestphaliaAdministrative Centre Finance & IT Welzow BrandenburgRemscheid North Rhine-Westphalia Administrative Centre Finance & IT
Production area: 6.000 m² Workforce: approx. 80
Plastic injection moulding, lant and mould construction
Welzow, Brandenburg
Production area: 6.000 m² Workforce: approx. 40
Mounting- and logistics services
Remscheid, North Rhine-WestphaliaHeadquarters Operations
Production area: 18.000 m² Workforce: approx. 200
Precision stamping technology
1995 2012Synteks Umformtechnik GmbH
p g gy(press force : up to 800 tons), structural components assembly, toolmaking
Scheibenberg, Saxony
Production area: 20.000 m² Workforce: approx. 250
f
Zwönitz, Saxony
Production area: 12.000 m²Workforce: approx. 130
f
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Pressing technique, metal forming (press force: up to 630 tons), toolmaking
Pressing technique, metal forming(focus press force: more than 630 tons),
welding assemblies
Competences
Covering of all steps in the value creation chain for the production of stamped, formed and plastic injection-moulded parts as well as assemblies
Conception Prototypes
T l ki d
Pressing technique Metal forming Fine blanking
Further manufacturingstages
Mounting of
Value creation chain
Design
Project management
Toolmaking and construction of devices
Special machinery
g
Plastic injectionmoulding
Multi componentmoulding
Hybrid technology
gassemblies
Logistics
Hybrid technology
phase 0 phase 1 phase 2
Phase 0: The cooperation already starts before the beginning of the concrete planningOur specialised project ingeneers together with our customers develop the requirement profile ofthe project in a systematic process
essential basis for success the basis for the prototypes in phase 1 but also for the fast and economic conversion in phase 2
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Technical Equipment
Pressing technique and metal forming:
37 automatic punching machines800 kN 12 000 kN
Plastic injection moulding:
25 injection moulding toolsM ldi l i f 00 kN 2 000 kN800 kN - 12.000 kN
72 eccentric and hydraulic presses63 kN – 6.300 kN
22 deep drawing presses
- Moulding clamping forces: 500 kN - 2.000 kN- Shot weight: 2 g - 250 g- complex 3 component items (PA66GF30, TPU and screw) in transfer technology100% t l i it i 22 deep drawing presses
400 kN - 6.300 kN 4 precision cutting presses
2.500 kN - 3.200 kN
- 100% process control via camera monitoring
- Press force: 300 - 12.000 kN- Table lenght: bis 5.000 mm
Steel band width: 5 1 600 mm
Welding:
11 robotic welding cells- with one or two 6 axis robots- Steel band width: 5 - 1.600 mm
- Steel band thickness: 0,2 - 8 mm with one or two 6 axis robots
- rotary table with up to 2 x 1500 N load capacity
- MIG/MAG
8 point projection welding machines - up to 160 KVA, partly medium frequency- welding current: max. 35 kA
Partly in twinned formations to guarantee maximum certainty of supply
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Technical Equipment
Scheibenberg Scheibenberg
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Technical Equipment
Remscheid Remscheid
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Technical Equipment
Zwönitz Zwönitz
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Technical Equipment
Zwönitz
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Zwönitz
Technical Equipment
Together with the customers, highly qualified experts use a systematic Systems
Conception • Design • Project management
process to develop the requirements profile for the particular projects, and then draw on technical and commercial expertise to come up with a suitable design concept
• Solid Works• Autocad
Use of state-of-the-art 3D-CAD / CAM technology in the design –including shaping simulation or mould-flow analysis
Incorporation of all of the data formats and implementation of the individual
Interfaces
• CATIA V4p pwishes of the customer at short notice
The customer can then first obtain a prototype of his required part, and based on this decide whether to go ahead with serial production
• CATIA V5• STEP• PARASOLID• IGESbased on this decide whether to go ahead with serial production
Customer advisory service by an individual project manager
• IGES2D• DXF• TIFF
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Material inventory
RemscheidGevelsberg
Processing of over 55,000 tons of steel p.a., thereof approx. 2,000 tons of aluminium and 1,000 tons of special steel
Processing of 750 t ons of synthetic granules p.a.,
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
g y gmainly PA, PBT, POM
Products
Pressing technique
Airbag cartridge mountfor airbag system with integrated threaded bolts
Di i Ø 25 100
Door lock mountStamped plate, mounted with DLC coated wire bracket, for use in luxury class cabriolet
Outer baseFormed component made from stainless steel, exhaust system for trucks
Dimension: 575 x 580 x 20 mm
Dimension: Ø 25 x 100 mm Weight: 90 kg
Dimension: 70 x 50 x 25 mm Weight: 0,118 kg
Dimension: 575 x 580 x 20 mmWeight: 4,14 kg
Threaded platewith threaded tubes, attachment for door lock
Door lock housing partStamped component with threaded holes, part of a car side door lock
Di i 125 80 80
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Dimension: 110 x 40 x 15 mmWeight: 0,066 kg
Dimension: 125 x 80 x 80 mmWeight: 0,192 kg
Products
Metal forming
Exhaust system outlet funnelTwo asymmetrical deep drawn parts Bearing tubeBearing tubey p pconnected via spot welding
Dimension: Ø 130 x 70 mmWeight: 0,33 kg
Deep drawn component, used in the transverse link assembly for front axles
Dimension: Ø 55 x 40 mmWeight: 0,15 kg
Deep drawn component, used in the transverse link assembly for front axles
Dimension: Ø 50 x 105 mmWeight: 0,3 kg Weight: 0,15 kg
Upper cupDrawn part, shock absorber fi t fE t l id
Weight: 0,3 kg
fixture for cars
Dimension: Ø 225 x 125 mm Weightt: 2,161 kg
External guideAluminium drawn part, used in pneumatic spring for front and rear axles
Dimension: Ø 125 x 115 mm,
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Ø ,Weight: 0,18 kg
Products
Welding assemblies
S b k f S kSeat back frame Welding assembly Dimension: 860 x 400 x 280 mmWeight: 2,75 kg
Seat casketWelding assemblyDimension : 420 x 380 x 130 mmWeight : 2,26 kg
Rear axle sub frameWelding assembly
Seat frame Welding assemblyWelding assembly
Dimension : 1100 x 500 x 320 mm Weight : 17,738 kg
Welding assemblyDimension : 925 x 365 x 160 mm Weight : 6,205 kg
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Produkte
Plastic injection moulding / hybrid technology
Housing door checkECC40 housing 3 componentECC40 housing, 3 component (PA66GF30, TPU and screw)
Dimension: 73 x 37 x 34 mmWeight: 64 g
Check link – hybrid technologyECC40 housing, connecting element between A or B pillars and doors
Dimension: 158 x 19 x 40 mmWeight: 0 091 kgWeight: 0,091 kg
Housing door checkECC35 housing, 3 component (PA66GF30, TPU and screw)
Dimension: 40 x 38 x 25 mmWeightt: 24 g
Electric motor component (brush holder)Components for electric motor, in PA66GF
Di i 60 25 60
Multipoint connector for telecommunication devicefor DSL components, in PBT
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Dimension: 60 x 25 x 60 mmWeight: 19 g Dimension: 100 x 25 x 10 mm
Weight: 19 g
Customers
Supply of high quality components andassemblies, particularly for...
AudiBentelerBrose
Automotive
Closing systems Chassis and steering systems Hinge systems Safety systems Seating systems
ContitechDaimlerEdschaEvobus
Seating systems
Core customers: in the majority of case leadingtier-1 automotive parts suppliers (virtually all ofthe reno ned motor ehicle man fact rers obtain
Johnson ControlsKiekertMagnaMANRö hlithe renowned motor vehicle manufacturers obtain
their supplies via the various tier-1 customer)
Sole supplier for the majority of themanufactured products
RöchlingTakata-PetriTK-BilsteinVibracousticVolkswagenVolkswagenVorwerk AutotecZF Friedrichshafen
3MBrilliant AGDauphin ComponentsVaillantVossloh Schwabe (Panasonic)
Non-Automotive
03.08.2015, TEr/JBa Presentation of the company Vollmann Group
Vossloh-Schwabe (Panasonic)
Contact
Administrative Centre Vollmann Group
Otto Vollmann GmbH & Co. KGVollmann (Sachsen) GmbH & Co. KG N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KGSYNTEKS Umformtechnik GmbH
Rosendahler Straße 98, 58285 Gevelsberg, GermanyTel. +49 2332 7000-0, Fax +49 2332 [email protected]
03.08.2015, TEr/JBa Presentation of the company Vollmann Group