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Presentation of Heurtey Petrochem
Heurtey Petrochem SA of France and Petro-ChemDevelopment Co., Inc. of the USA have merged to form theHeurtey Petrochem Group, the world largest independentcompany specializing in the design and fabrication of ProcessFired Heaters dedicated to the hydrocarbon processingFired Heaters dedicated to the hydrocarbon processingindustry.
The Heurtey Petrochem Group offers a global and unparalleledindependent organization sized to meet today’s marketdemand. The Group currently employs 650 highly qualifiedengineers and technicians, with an accumulated experienceof hundreds of years in fluid processing and high temperature Headquarters - Franceof hundreds of years in fluid processing and high temperaturekinetics, process and mechanical design, fabrication as well asproject management.
The Heurtey Petrochem Group operates full-service offices inFrance, USA, Korea, China, India, Romania, Russia, Turkey and South Africa.
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In addition to its vast international network of shops and suppliers, theHeurtey Petrochem Group operates its own fabrication shop in Romanianamed Beta-Heurtey, employing nearly 300 workers. This unique assetoffers the Group the opportunity to control every sequence of the furnacefabrication, and increases competitiveness on especially challengingfabrication issues. The international network as well as Beta-Heurtey allowsthe group to maximize competitiveness, and to offer the best possible
l ti t li tsolution to our clients.
The design knowledge and expertise of the Heurtey Petrochem Group hasbeen proven out in the field with over 13,000 Fired Heaters in operation onthe five continents, larger than any other fired heater company in theworld.
New York Offices
Quality Policy
The quality implemented by the Group isbased upon a day to day involvement of thebased upon a day-to-day involvement of thepersonnel at all levels of thecompany, following the engagement of themanagement.
The Company’s Quality Assurance Systemcomplies with ISO 9001 standard and alsobenefits of a wide experience in the supply ofbenefits of a wide experience in the supply ofequipment complying with the latestEuropean Pressure Equipment Directives (PED)requirements.
Recognition Certificate FAO Project 1999-2000
Market Place
Turnover Evolution (millions €)
SINCOR - 2000
ShareholdingShareholding
Floating 52,4%
IFP Investments 38,8%
TOTAL - 2007
Management & Employees 8,8%
Backlog per sector (%)
Backlog per geographical zone (%)
50%
60%
70%
80%
90%
100%
Hydrogen
Petrochemicals
Refining50%
60%
70%
80%
90%
100%
Asia/IndiaEuropeMiddle-East
0%
10%
20%
30%
40%
2007 2008
Refining
0%
10%
20%
30%
40%
2007 2008
AfricaAmerica
Group Structure & Network
The Heurtey Petrochem Group employs over 650employees worldwide, including 350 highly qualifiedtechnicians. The Group is organised in a networkcomprising 10 affiliates and 12 offices inIndia, Romania, USA, Korea, Russia, South Africa, Germanyand Turkey and 1 fabrication partnership in Romania.
ExxonMobil Chemical - 2004
Each of them is duly organised and staffed autonomouslyor operates in coordination with the Headquarters officesto perform engineering, production, sales and project
Reliance II - 2006execution follow-up.
Petro‐Chem DevelopmentNew York, USA
Heurtey Petrochem GmbHHamburg, Germany
Heurtey Petrochem Rus.Saint‐Petersburg, Russia
Heurtey Petrochem RomaniaBucharest, Romania
Petro‐Chem DevelopmentTulsa, USA
,
Beta‐HeurteyBuzau, Romania
Fabrication facilities
Petro‐Chem KoreaSeoul, Korea
HEADQUARTERSHeurtey PetrochemVincennes, France
Petro‐Chem DevelopmentHouston, USA
Heurtey Petrochem Heaters Industry and Trade
Istanbul, Turkey
Petro‐Chem IndiaPune India
Heurtey Petrochem India Mumbai, India
PFR Engineering SystemsLos Angeles, USA
Pune, India
Heurtey Petrochem South Africa
Johannesburg, South Africa
Group Headquarters
Group Affiliates
Partnerships
Agents and local representatives
Services & Expertise
The Heurtey Petrochem Group offers a complete panel of services, from feasibility studies and thermaldesign, down to execution of contract on a lump sum turnkey basis, including technical assistance, pre-fabrication activities, site construction, construction supervision, commissioning and start-up, as well as spareparts sourcing.
Feasibility
Spare Parts Sourcing
eas b tyStudies
Revamping of Existing Units
Technical Basic process
Fabrication Activities
Technical Assistance
pStudies
Training
Since 1953 the Heurtey Petrochem Group has built
CAPC - 2006
Pre commissioning,commissioning and start‐up
Site Erection Activities
Since 1953, the Heurtey Petrochem Group has builta strong and valuable expertise in the design andfabrication of thousands of process firedheaters, cracking furnaces as well as reformers, withcapacities ranging from 20 000 to over 200 millionkcal/hour, operating at pressures up to 300 bars andtemperatures up to 1 200°C.
The Heurtey Petrochem Group is “technologyneutral”, it uses its own technology and in-housedesign tools for the conceptual design of firedheaters. The company is also experienced andqualified with major process licensors :
KINEF - 2007
Product & Industry
Gasoline splitting
Hydro-desulphurization Stabilizations
Stabilisations
Atmospheric distillation
Hydro desulphurization
Catalytic reforming
Stabilizations
Stabilizations
Visbreaking/delayed coking
FCCVacuum distillation
Styrene
VMC EDC Cracker
Steam cracking
Steam Superheater
Benzene
Aromatic catalytic reformingXylenes
Hydrotreatment
H2 + CO
Steam reforming
Gas to liquid plant
Methanol
Prefabrication & Modularisation
To face construction constraint and shorten erection periods, the Heurtey Petrochem Group has developedover the years a valuable expertise in term of prefabrication through an international network of stronglyexperienced workshops.
The fired heaters supplied by Heurtey Petrochem can be delivered :
Radiant coils delivered
in tubes bundles
Convection sections delivered
in fully prefabricated modules
Radiant sections prefabricated
in panels or entirely prefabricated
Modularisation – Project Highlight
Client Petrokemya Olefins Project
Location Al Jubail, Saudi Arabia
Contract LSTK
Construction of 5 modules (2 heaters per module)
Schedule 23 & 25 months
Licensor M.W Kellogg USA
Context of the job
In the early 90s’, the Petrokemya Olefins Project was to be conducted in a quite unstable period of time The
(2 heaters per module) on the Antwerp yard.
In the early 90s , the Petrokemya Olefins Project was to be conducted in a quite unstable period of time. Themost appropriate solution to execute the contract was to minimize fabrication activities in the Gulf region aswell as site erection work. The Group offered to Petrokemya to design and supply the 10 cracking furnacesin 5 modules, prefabricated in Antwerp, Belgium to be shipped on a large semi-submersible barge to SaudiArabia. The completion with the project schedule has been guaranteed and fully met.
Scope Sea Transportation ConstraintsScope
The 5 modules of 2 heaters each wereentirely prefabricated, equipped and testedin Europe with all the auxiliariesequipment, instruments, piping andwiring, including lighting fixtures.
Sea Transportation Constraints
Each modules centre of gravity is located 19 meters (60feet) above ground level and increases the challenge ofsea transportation. Each module was rolled from theyard to the deck of the semi-submersible heavy lift vesselby mean of 4 hydraulic height controlled trailers.g g g g y y g
Dimensions of each module :
Length 23,1 mWidth 21,9 mHeight 36,5 mWeight 2 300 tons
Revamping Activities
Revamping contracts contribute to thedemonstration of Heurtey Petrochem’sparticular skills in management, schedulecontrol and turn-around experience.
BEFORE AFTER
The Group also acts as a decision-helperand produces process design studies aimingto improve the thermal efficiency or thecapacity of heaters.
The Group has established a long-term
AFTER REVAMPING Vacuum Distillation Heater
Revamping has resulted in a 12 % capacity increase with a new operating conditions.
cooperation with partners having a vastexperience in undertaking revampingcontracts of various types :
• Replacement of damaged parts,• Complete reconstruction,• Capacity increase,
Effi i i t
Replacement of a vacuum distillation heater
Revamping project
• Efficiency improvement,• Modification of process service(s)
Such schedule-driven projects are a directapplication of Heurtey Petrochem’s know-how, especially as regards to heatersmodularisation and heavy equipment lifting.
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Client : Rafineria GdanskaLocation : Gdansk Refinery, Poland
Project scope : replacement a VDU heaterTime frame : 7 days
Stage 1Stage 1Removal of the old heater from its foundations.
Stage 2
Stage 3Placement of the new heater on
the existing foundations.The new heater built on temporary foundations
is being rolled on position by mean of
trolleys pushed on the rails by hydraulic jacks.
g
Environment ProtectionHeurtey Petrochem’s equipment is designed and builtin full compliance with the environmental codes andstandards and particularly focuses on the followingnuisances :
Noise limitationCombination of ceramic fiber (on hot face) andconcrete in the construction of furnace walls, togetherwith a proper muffling of air intakes.
Heurtey Petrochem has a considerable experience inGermany, where noise levels are governed by stringenty g y gregulations.
CO and NOx emissionsDepending on project requirements, HeurteyPetrochem can combine the following actions in orderto limit the CO and NOx emissions levels:
OMAN AROMATICS - 2007
Proper and well-controlled operation of the heatersUse of low NOx burnersImplementation of a deNOx system on the flue gases.
The P2R Unit
The group has developed a new concept forpreventing Marine Oil Pollution. The Petroleum ResidueRecycling (P2R) brings an innovative solution to marinewaste processing.
Th P2R it i d i d t t t d d hi l
3D VIEW OF THE P2R UNIT
The P2R Unit
The P2R unit is designed to treat and upgrade ship slopswhich consists in a mixture of water andhydrocarbons, by mean of a distillation unit producingvaluable recycled gas oil and heavy fuel oil.
LIGHT CUT
SLOPS
HEATERUPSTREAM
WATER TREATMENT
SIDE CUT
(HGO)
HEAVY CUT
SLOPS STORAGE
DISTILLATION HEAVY CUT (HFO)
TREATED WATER
DISTILLATION COLUMN
DOWNSTREAM WATER
TREATMENTP2R PILOT IN OPERATION
Contact Information
Heurtey Petrochem SA8, cours Louis Lumière
94306 Vincennes Cedex94306 Vincennes CedexFRANCE
Phone : +33 1 41 93 80 00Fax : +33 1 41 93 80 10
Email : [email protected] : www.heurtey.com
Heurtey Petrochem Romania Srl.Soseaua Iancului, Nr. 48, Etaj 3, Sector 2, Bucuresti - RomaniaPhone : +40 213 020 330Fax : +40 212 507 695E-mail : [email protected]
Petro-Chem Development Co., Inc.122 East 42nd StreetNew York, NY 10017 - USAPhone : +1 212 697 7442Fax : +1 212 697 6457E-mail : [email protected]
Heurtey Petrochem South Africa (PTY) Ltd.OFFICES26 Sturdee AvenueRosebank 2196 – South AfricaPOSTAL ADDRESSPO Box 3168
Contact name : Mr. Fabrice Saladinp
Contact name: Mr. Stephen Limpe
Petro-Chem Korea Co., Ltd.Room 1103, Kukdong VIP Building, 14 - 8Youido – dong, Youngdeungpo – kuSeoul, 150-726 - KoreaPhone : +82 2 785 0246Fax : +82 2 785 0248
Heurtey Petrochem Gmbh
PO Box 3168Parklands 2121 – South AfricaPhone : +27 (11) 731 8540Fax : +27 (11) 447 3520E-mail : [email protected] name : Mr. Bruce Callanan
Heurtey Petrochem India Private Ltd.1031/32 Solitare Corporate ParkAndheri Kurla Road, Andheri (East)Mumbai 400 093 - IndiaPhone : +91 22 6774 0000Fax : +91 22 6774 0099
Fax : +82 2 785 0248Contact name : Mr. Il Boo Choi
Ziegeleistr. 427386 Hemslingen - GermanyPhone : +49 42 66 14 40Fax : +49 42 66 14 46E-mail : [email protected] name : Mr. Bernd Warmbier
Fax : +91 22 6774 0099E-mail : [email protected] name : Mr. M. Suresh
BETA-HEURTEY S.A.39 Street Santierului120226 Buzau - RomaniaPhone : +40 238 402 500Fax : +40 238 402 508E-mail : [email protected] name : Mr. Dorin-Ioan Campeanu
LLC Heurtey Petrochem Rus.Renaissance Plaza, 69-71 Marata Street191119 St. Petersburg - RussiaPhone : +7 812 448 76 80
Heurtey Petrochem Heaters Industry & Trade Ltd.Cumhuriyet cad. N° 11, K.4Ugurlu Palas, TaksimIstanbul – TurkeyContact name : Mr. Cem Türkmen
Fax: +7 812 448 76 89E-mail : [email protected] name : Mr. Kyrill Korkunov