precision in metal - p. e. schall gmbh & co. kg · chamfering of strip edges chained processes...

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Precision in metal

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Page 1: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Precision in metal

Page 2: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Welcome Group

www.schuerholz-stanzen.de SITEMAP

Page 3: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Decades-long we supply our customers of the automotive and non-automotive industry with precision parts,

assemblies and components. We are able to realize your specific requirements regarding the complete

process chain, prototypes, small-lot or large-scale production.

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Company Locations Technology Product groups

p. 3

Our product variety

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Core competences

Overview of our core competences:

Stamp-bending technology

Stamping technology

Laser and CNC-bending technology

Tool shop

Process development and project

management

Welding and assembling technology

Product groups

Page 5: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Quality at a glance

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p. 5

Our certifications:

ISO/TS 16949:2009

DIN EN ISO 14001

OHSAS 18001

DIN EN ISO 3834-2 (Welding)

EN 1090-2:2011_10

Equipment

Measuring machines Wenzel LH 65+ XO87 (CM & Quartis)

Compression-tension machine

(course compression test sample) 10kN

Babtec CAQ-system

Product groups

Page 7: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Cooperation based on partnership with customers and suppliers

Development skills and support for parts and processes

Global presence

Own tool and prototype production

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Company Locations Technology Product groups

p. 7

Your benefits

Page 8: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

History

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p. 8

1918

Corporate

foundation in

Plettenberg

1980

1985

1989

2003

2005

2011

2012

Certification of DIN

EN ISO 14001

2012

2013

Certification to

ISO/TS 16949 New production

plant in

Plettenberg-

Köbbinghausen

Foundation of

Schürholz China,

Yangzhou

Implementation of

stamp-bending and

drawing technique

New production

plant in

Würdinghausen

Foundation of

Schürholz Polska,

Środa Śląska

Built-up of the first

servo-press Introduction of SAP Implementation of

state-of-the-art

stamp-bending

department

2008

Product groups

Page 9: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Schürholz Stanztechnik,

Plettenberg

Schürholz Blechbearbeitung,

Kirchhundem

Schürholz Polska, Środa Śląska

Schürholz China, Yangzhou

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p. 9

Group

Product groups

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Company Locations Technology

Industriestrasse 9 Phone: +49 (0) 2391 - 81030

D-58840 Plettenberg Email: [email protected]

p. 10

200

220

240

260

280

300

320

45

50

55

60

65

70

75

80

2012 2013 2014 2015 2016

Turnover in million € Number of employees

18000

23000

28000

33000

38000

90

100

110

120

130

140

150

160

2012 2013 2014 2015 2016

Production parts in

mio. pieces Steel consumption in t

Group

Product groups

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Company Locations Technology

Industriestrasse 9 Phone: +49 (0) 2391 - 81030

D-58840 Plettenberg Email: [email protected]

p. 11

Stanztechnik, Plettenberg Turnover in million € Number of employees

Product groups

90

110

130

150

170

190

25

30

35

40

45

50

2010 2011 2012 2013 2014 2015 2016

Production area 6.250m² 7150 m² as of 2017

Distribution warehouses 5.000m²

Tool shop 900m² 1.180 m² as of 2017

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Komorniki ul. Polna 17b Phone: +48 (0) 71 3960600

PL-55-300 Środa Śląska Fax: +48 (0) 71 3173039

p. 12

Polska, Środa Śląska Turnover in million € Number of employees

35

45

55

65

75

0

2

4

6

8

10

2010 2011 2012 2013 2014 2015 2016

Production area 3.300m²

Product groups

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Company Locations Technology

Industriestrasse 9 Phone: +49 (0) 2391 - 81030

D-58840 Plettenberg Email: [email protected]

p. 13

China, Yangzhou Turnover in million € Number of employees

0

5

10

15

20

0

2

4

6

8

10

2011 2012 2013 2014 2015 2016

Production area 3.500 m²

Product groups

Page 14: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Performance specification

Material width of 20 - 125mm

Material thickness of 1,0 - 5,5mm

Chamfering of strip edges

Chained processes such as automated assembly,

welding during process

Our machinery (extract)

Bihler CC1

Bihler GRM 80 P

Bihler CC1 including full automatic assembly line

Bihler CC1 including integrated welding process

Bihler MC 120

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Stamp-bending technology

Product groups

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Stamping technology

Service description

Width of 30 - 600mm

Material thickness of 1,0 - 6,0mm

Table sizes up to 3.200mm x 1.800mm

Our machinery

Presses of 180t - 500t

Servo-presses with 400t and 630t

Misc. hydraulic presses up to 400t

Product groups

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Welding and Joining

technologies

p. 16

Technologies

MAG/MIG/WIG

CMT

Resistance welding, spot, resistance projection,

stud welding;Plasmatron welding

Clinching, force fitting, punch rivetting

Our machinery

welding robot systems

Misc. spot and stud welding machines

Workplaces for manual welding MAG/MIG/CMT/WIG

Injection Center e.g. for punch rivetting

Certifications

EN 1090-1:2009 + DIN EN ISO 3834-2

Product groups

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Laser and folding

Technical data

CO2- laser cutting up to 5kW

Solid state laser up to 5kW

Punch-nibbling

Hydraulic deformation up to 200t

Folding up to 170t

Our machinery (extract)

Trumpf CO2 laser system

Trumpf solid state laser

Trumpf punch-nibbling automatic machine

Trumpf bending machines

Product groups

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Tool shop

Efficient and flexible tool shop with about

29 employees

Cutting, drawing, stamping and progressive die tools

Stamp-bending tools for our Bihler-machines

Prototype-construction, pre-series production

2D-/3D CAD- und NC- programming systems

Gauge construction

Very effective network with external partners

State-of-the-art processing machines

wire eroding

3-axis CNC-milling machines

grinding machines

Hydraulic try-out presses up to 400t

Product groups

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Process development and

project management

Technical data

CAD supported process development and method

planning

System supported process calculation

Project management / APQP module of Babtec

Advanced quality planning / FMEA

Product groups

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Materials

Cold forming steels

Hot-rolled steel

Microalloyed steels

Stainless steel

Aluminium

Special materials (copper, brass, …)

Product groups

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In-house

Assembly process

Continuous improvement according to

logistic requirements

Standard- and special packaging

External

Hybrid components as e.g. overmoulded steel parts

Vibratory grinding, cleaning and fine cleaning

Heat treatment

Surface coating according to customer requirements:

KTL coating (E-coat)

Zinc-nickel and zinc phosphating

Anodizing

Powder coating

Wet coating

Company Locations Technology

p. 21

Further services

Product groups

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Automotive Non-Automotive

In the field of the automotive sector we manufacture precise parts and components for filler cap systems, carriage, under-

carriage, electronic/electrical systems and for the seat technology. In addition we deliver the non-automotive sector with

case and container components.

Company Locations Technology

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Components for electric and electronics

Tank system

Seat technology

Car body

Chassis

Product groups

Page 24: Precision in metal - P. E. Schall GmbH & Co. KG · Chamfering of strip edges Chained processes such as automated assembly, welding during process Our machinery (extract) ... stamping

Fuel tank closing systems

Revolution by development and large-scale production of the first plastic tanks

High weight advantage compared to steel tanks

The fuel tank closing system contains two stamping parts (one encapsulated

ring and one locking ring in various designs)

Highest precision and process reliability due to high safety requirements

The Schürholz Group produces more than 15 mio. sets annually

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Product groups

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Fuel tank closing systems Further product examples

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Company Locations

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Technology

p. 25

Product groups

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Body parts

Stamping- and stamp-bending parts for different areas of the

body

Single parts or assemblies

Advantage due to less material usage of stamp-bending

technology

assemblies of guide carriages for guiding of sliding doors in cars such as

VW Caddy, T5

Product groups

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Body parts Further product examples

Product groups

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Chassis

Production of body bushings in various types with and without special

application such as radius, chamfers or cutting

Shape (geometry) according to customer needs – no restriction through

pipe standards

Outer / inner diameter as well as length can be freely selected

Highest precision through special procedures on stamp-bending machines

Welding of cages during process

p. 28

Product groups

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Chassis Further product examples

Product groups

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Components for electric and electronics

Components for more security and comfort in vehicles

Roll-bent engine housings for radiator motors, motors for seat

adjusters, modules of window lifter, tailgates closing systems,

monitor adjusting motors etc., partly supplemented by assembled

lid or other items (e.g. magnets or retainer for fixing)

Components for electric engines (e.g. bearing cap, bearing bracket)

Product groups

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Components for electric and electronics Further product examples

Product groups

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Seat technique

Single parts and assemblies for front and rear seat structure

Seat lower frames for sports and commercial vehicles

Airbag container for seat side airbag

Headrest tubes as single part or component for integration into the

seat structure

Stamping parts and sub-assemblies for seat structures such as side

parts, mounting backrest lock, seat tracks

Product groups

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Seat technique Further product examples

Product groups

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Seat technique Further product examples

Product groups

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What can we do for you? Group

Industriestrasse 9

D-58840 Plettenberg

+49 (0) 2391 - 81030

[email protected]

www.schuerholz-stanzen.de SITEMAP

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p. 36 Case technique / electronic

Case as a control cabinet with a special design which is based on the

customer‘s requests (e.g. size, color etc.)

Case as protection for electronic components

Company Locations Technology Product groups

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Case technique / electronic Further product examples

Company Locations Technology Product groups

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Container technique

Container for the industry, the public sector or the

services sector

Waste container; paper distributor etc.

Company Locations Technology Product groups

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Container technique Further product examples

Company Locations Technology Product groups

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What can we do for you? Group

Industriestrasse 9

D-58840 Plettenberg

+49 (0) 2391 - 81030

[email protected]

www.schuerholz-stanzen.de SITEMAP

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Company

Our product variety

Quality at a glance

References at a glance

History

Schürholz Stanztechnik, Plettenberg

Schürholz Blechbearbeitung, Kirchhundem

Schürholz Polska, Środa Śląska

Schürholz China, Yangzhou

Locations

Stamp-bending technology

Stamping technology

Welding and Joining technologies

Laser and folding

Tool shop

Process development and project management

Materials

Further services

Technology

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Schürholz Group Automotive Non-Automotive

Case technique

Container technique Tank system Car body

Chassis

Components for electric and electronics

Seat technology

Product groups

Your benefits

Core competences