precision in metal - p. e. schall gmbh & co. kg · chamfering of strip edges chained processes...
TRANSCRIPT
Precision in metal
Decades-long we supply our customers of the automotive and non-automotive industry with precision parts,
assemblies and components. We are able to realize your specific requirements regarding the complete
process chain, prototypes, small-lot or large-scale production.
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Company Locations Technology Product groups
p. 3
Our product variety
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Core competences
Overview of our core competences:
Stamp-bending technology
Stamping technology
Laser and CNC-bending technology
Tool shop
Process development and project
management
Welding and assembling technology
Product groups
Quality at a glance
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Company Locations Technology
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Our certifications:
ISO/TS 16949:2009
DIN EN ISO 14001
OHSAS 18001
DIN EN ISO 3834-2 (Welding)
EN 1090-2:2011_10
Equipment
Measuring machines Wenzel LH 65+ XO87 (CM & Quartis)
Compression-tension machine
(course compression test sample) 10kN
Babtec CAQ-system
Product groups
References at a glance
Extract of our reference list including OEMs
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Company Locations Technology
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Product groups
Cooperation based on partnership with customers and suppliers
Development skills and support for parts and processes
Global presence
Own tool and prototype production
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Company Locations Technology Product groups
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Your benefits
History
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1918
Corporate
foundation in
Plettenberg
1980
1985
1989
2003
2005
2011
2012
Certification of DIN
EN ISO 14001
2012
2013
Certification to
ISO/TS 16949 New production
plant in
Plettenberg-
Köbbinghausen
Foundation of
Schürholz China,
Yangzhou
Implementation of
stamp-bending and
drawing technique
New production
plant in
Würdinghausen
Foundation of
Schürholz Polska,
Środa Śląska
Built-up of the first
servo-press Introduction of SAP Implementation of
state-of-the-art
stamp-bending
department
2008
Product groups
Schürholz Stanztechnik,
Plettenberg
Schürholz Blechbearbeitung,
Kirchhundem
Schürholz Polska, Środa Śląska
Schürholz China, Yangzhou
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Group
Product groups
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Company Locations Technology
Industriestrasse 9 Phone: +49 (0) 2391 - 81030
D-58840 Plettenberg Email: [email protected]
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200
220
240
260
280
300
320
45
50
55
60
65
70
75
80
2012 2013 2014 2015 2016
Turnover in million € Number of employees
18000
23000
28000
33000
38000
90
100
110
120
130
140
150
160
2012 2013 2014 2015 2016
Production parts in
mio. pieces Steel consumption in t
Group
Product groups
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Company Locations Technology
Industriestrasse 9 Phone: +49 (0) 2391 - 81030
D-58840 Plettenberg Email: [email protected]
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Stanztechnik, Plettenberg Turnover in million € Number of employees
Product groups
90
110
130
150
170
190
25
30
35
40
45
50
2010 2011 2012 2013 2014 2015 2016
Production area 6.250m² 7150 m² as of 2017
Distribution warehouses 5.000m²
Tool shop 900m² 1.180 m² as of 2017
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Komorniki ul. Polna 17b Phone: +48 (0) 71 3960600
PL-55-300 Środa Śląska Fax: +48 (0) 71 3173039
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Polska, Środa Śląska Turnover in million € Number of employees
35
45
55
65
75
0
2
4
6
8
10
2010 2011 2012 2013 2014 2015 2016
Production area 3.300m²
Product groups
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Company Locations Technology
Industriestrasse 9 Phone: +49 (0) 2391 - 81030
D-58840 Plettenberg Email: [email protected]
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China, Yangzhou Turnover in million € Number of employees
0
5
10
15
20
0
2
4
6
8
10
2011 2012 2013 2014 2015 2016
Production area 3.500 m²
Product groups
Performance specification
Material width of 20 - 125mm
Material thickness of 1,0 - 5,5mm
Chamfering of strip edges
Chained processes such as automated assembly,
welding during process
Our machinery (extract)
Bihler CC1
Bihler GRM 80 P
Bihler CC1 including full automatic assembly line
Bihler CC1 including integrated welding process
Bihler MC 120
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Stamp-bending technology
Product groups
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Stamping technology
Service description
Width of 30 - 600mm
Material thickness of 1,0 - 6,0mm
Table sizes up to 3.200mm x 1.800mm
Our machinery
Presses of 180t - 500t
Servo-presses with 400t and 630t
Misc. hydraulic presses up to 400t
Product groups
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Welding and Joining
technologies
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Technologies
MAG/MIG/WIG
CMT
Resistance welding, spot, resistance projection,
stud welding;Plasmatron welding
Clinching, force fitting, punch rivetting
Our machinery
welding robot systems
Misc. spot and stud welding machines
Workplaces for manual welding MAG/MIG/CMT/WIG
Injection Center e.g. for punch rivetting
Certifications
EN 1090-1:2009 + DIN EN ISO 3834-2
Product groups
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Laser and folding
Technical data
CO2- laser cutting up to 5kW
Solid state laser up to 5kW
Punch-nibbling
Hydraulic deformation up to 200t
Folding up to 170t
Our machinery (extract)
Trumpf CO2 laser system
Trumpf solid state laser
Trumpf punch-nibbling automatic machine
Trumpf bending machines
Product groups
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Tool shop
Efficient and flexible tool shop with about
29 employees
Cutting, drawing, stamping and progressive die tools
Stamp-bending tools for our Bihler-machines
Prototype-construction, pre-series production
2D-/3D CAD- und NC- programming systems
Gauge construction
Very effective network with external partners
State-of-the-art processing machines
wire eroding
3-axis CNC-milling machines
grinding machines
Hydraulic try-out presses up to 400t
Product groups
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Process development and
project management
Technical data
CAD supported process development and method
planning
System supported process calculation
Project management / APQP module of Babtec
Advanced quality planning / FMEA
Product groups
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Materials
Cold forming steels
Hot-rolled steel
Microalloyed steels
Stainless steel
Aluminium
Special materials (copper, brass, …)
Product groups
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In-house
Assembly process
Continuous improvement according to
logistic requirements
Standard- and special packaging
External
Hybrid components as e.g. overmoulded steel parts
Vibratory grinding, cleaning and fine cleaning
Heat treatment
Surface coating according to customer requirements:
KTL coating (E-coat)
Zinc-nickel and zinc phosphating
Anodizing
Powder coating
Wet coating
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Further services
Product groups
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Automotive Non-Automotive
In the field of the automotive sector we manufacture precise parts and components for filler cap systems, carriage, under-
carriage, electronic/electrical systems and for the seat technology. In addition we deliver the non-automotive sector with
case and container components.
Company Locations Technology
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Product groups
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Components for electric and electronics
Tank system
Seat technology
Car body
Chassis
Product groups
Fuel tank closing systems
Revolution by development and large-scale production of the first plastic tanks
High weight advantage compared to steel tanks
The fuel tank closing system contains two stamping parts (one encapsulated
ring and one locking ring in various designs)
Highest precision and process reliability due to high safety requirements
The Schürholz Group produces more than 15 mio. sets annually
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Product groups
Fuel tank closing systems Further product examples
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Technology
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Product groups
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Body parts
Stamping- and stamp-bending parts for different areas of the
body
Single parts or assemblies
Advantage due to less material usage of stamp-bending
technology
assemblies of guide carriages for guiding of sliding doors in cars such as
VW Caddy, T5
Product groups
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Body parts Further product examples
Product groups
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Chassis
Production of body bushings in various types with and without special
application such as radius, chamfers or cutting
Shape (geometry) according to customer needs – no restriction through
pipe standards
Outer / inner diameter as well as length can be freely selected
Highest precision through special procedures on stamp-bending machines
Welding of cages during process
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Product groups
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Chassis Further product examples
Product groups
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Components for electric and electronics
Components for more security and comfort in vehicles
Roll-bent engine housings for radiator motors, motors for seat
adjusters, modules of window lifter, tailgates closing systems,
monitor adjusting motors etc., partly supplemented by assembled
lid or other items (e.g. magnets or retainer for fixing)
Components for electric engines (e.g. bearing cap, bearing bracket)
Product groups
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Components for electric and electronics Further product examples
Product groups
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Seat
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Seat technique
Single parts and assemblies for front and rear seat structure
Seat lower frames for sports and commercial vehicles
Airbag container for seat side airbag
Headrest tubes as single part or component for integration into the
seat structure
Stamping parts and sub-assemblies for seat structures such as side
parts, mounting backrest lock, seat tracks
Product groups
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Seat technique Further product examples
Product groups
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Seat
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Seat technique Further product examples
Product groups
What can we do for you? Group
Industriestrasse 9
D-58840 Plettenberg
+49 (0) 2391 - 81030
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p. 36 Case technique / electronic
Case as a control cabinet with a special design which is based on the
customer‘s requests (e.g. size, color etc.)
Case as protection for electronic components
Company Locations Technology Product groups
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Case technique / electronic Further product examples
Company Locations Technology Product groups
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Container technique
Container for the industry, the public sector or the
services sector
Waste container; paper distributor etc.
Company Locations Technology Product groups
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Container technique Further product examples
Company Locations Technology Product groups
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What can we do for you? Group
Industriestrasse 9
D-58840 Plettenberg
+49 (0) 2391 - 81030
www.schuerholz-stanzen.de SITEMAP
Company
Our product variety
Quality at a glance
References at a glance
History
Schürholz Stanztechnik, Plettenberg
Schürholz Blechbearbeitung, Kirchhundem
Schürholz Polska, Środa Śląska
Schürholz China, Yangzhou
Locations
Stamp-bending technology
Stamping technology
Welding and Joining technologies
Laser and folding
Tool shop
Process development and project management
Materials
Further services
Technology
Sit
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www.schuerholz-stanzen.de
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Schürholz Group Automotive Non-Automotive
Case technique
Container technique Tank system Car body
Chassis
Components for electric and electronics
Seat technology
Product groups
Your benefits
Core competences