precast wall panels

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  • 7/28/2019 Precast Wall Panels

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    Structural wall panel

    Architectural wall panel

    Cladding wall panel

    Sandwich wall panel

    Wall Panels

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    Assorted styles and

    colours

    Reveals and other patterns

    Painted finish

    Bolted, welded and knife

    connections available

    Wall Panels

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    Wall Panel Sections

    STRAND DESIGN AS REQD

    MAX= 13-01/2 X 1/2 CHAMFER

    (EXTERIOR ONLY)

    MIN.

    90

    STRAND DESIGN AS REQD

    INSULATION

    MAX= 13-0

    1/2 X 1/2 CHAMFER(EXTERIOR ONLY)

    VARIES

    STRAND DESIGN AS REQD

    INSULATION

    MAX= 13-01/2 X 1/2 CHAMFER

    (EXTERIOR ONLY)

    VARIES

    Solid Cladding Panel

    Insul. Cladding/Structural Panel

    Insulated Ribbed Panel

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    Bracing support during installation

    Wall Panel Connection Details

    PRECAST PANEL

    T/O WALL PANELS

    HEAVY DUTY REGULAR

    PIPE BRACING

    C.I.P. CONTINUOUS

    CONCRETE BLOCK

    BY OTHERS

    T/O FOOTING

    Structural Notes

    Design wind loads - 1.2kPa (25PSF) Install braces at 1220 (4-0) nominal spacing, at panels supported by knife connections

    the braces can be added to the supporting panels.

    Cast in place concrete to be minimum 30 MPa Braces to be anchored using 5 long 5/8 HILTI HUS-H screw anchor or approved equivalent

    installed in accordance with manufacturers recommendations Screw anchors to have minimum 3 embedment in wall panels

    Screw anchors to have minimum 4 embedment in cast in place concrete

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    Wall Panel Connection Details

    WL01 WL02Bottom connection cast in plate Bottom connection dowel connection

    WL03 WL04Bottom connection cast in plate Deck bearing back to back connection

    WL05 WL06Lateral connection T/O panel Deck bearing / Beam connection

    INSULATED WALL PANEL

    DOWEL DRILLED ANDEPOXIED INTO PANEL

    PLATE CAST IN PANEL

    DESIGN WILL VARY

    SCREWED ANCHOR OR

    EQUIVALENT CONNECTION

    PLASTIC SHIMS AND

    CONT. CAULKING ROD

    BOTH SIDES

    POURED REINF. CONC.

    FOOTING/FOUNDATION WALL

    BY OTHERS

    INSULATED WALL PANELCOIL LOOP INSERT

    DOWEL 2/PANEL U.N.O.

    DP. HOLE DRILLED ON SITE

    PLASTIC SHIMS AND

    CONT. CAULKING, BACKER

    ROD BOTH SIDES

    POURED REINF. CONC.

    FOOTING/FOUNDATION WALL

    BY OTHERS

    CAST IN PLATE FOR

    STRUCTURAL CONNECTION

    PERCAST WALL PANEL

    DRYPACKS

    VOID SOLID

    SCREWED ANCHOR OR

    EQUIVALENT CONNECTION

    PLASTIC SHIMS AND

    CONT. CAULKING ROD

    BOTH SIDES

    POURED REINF. CONC.

    FOOTING/FOUNDATION WALL

    BY OTHERS

    METAL DECK ROOF

    CAST IN PLATE FOR

    STRUCTURAL CONNECTION

    STRUCTURAL BEAM

    KEEP INSUL. BACK

    @ STEEL ELEV.

    STEEL STRUCTURE

    BY OTHERS

    CONT. ANGLE WELDED

    TO TOP OF STEEL

    SPACER PLATES, COIL

    LOOP, WASHERS &

    SLOTTED PLATECAP FLASHING

    BY OTHERS

    INSULATED WALL

    PANEL

    CAP FLASHING

    BY OTHERS

    METAL DECK ROOF

    STRUCTURAL BEAM

    CAST IN PLATE FOR

    STRUCTURAL CONNECTION

    INSULATED WALL PANEL

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    Wall Panel Connection Details

    WL07 WL08Exterior 90 corner connection Exterior 90 corner connection

    WL09 WL10Intersecting 90 corner connection Exterior 90 corner connection

    WL11 WL12Panel to panel connection Panel to panel vertical

    COIL LOOP INSERT,WASHERS, BOLTS AND

    SLOTTED PLATE

    REMOVE INSUL. @

    INSERT LOCATIONSINSULATED WALL PANEL

    INSULATED WALL PANEL

    CONT. CAULKING AND

    BACKER ROD BOTH SIDES

    INSULATED

    WALL PANEL

    CAST IN PLATECAST IN PLATE

    L-100x100x12x100LG

    ANGLE

    CONT. CAULKING, BACKER

    ROD BOTH SIDES

    INSULATED

    WALL PANEL

    CONT. CAULKING AND

    BACKER ROD BOTH SIDES

    COIL LOOP INSERT, WASHERS,

    BOLTS AND SLOTTED PLATE

    REMOVE INSUL. @

    PLATE LOCATION

    CAST IN PLATE

    L-100x100x12x100LG

    ANGLEINSULATED

    WALL PANEL

    CAST IN PLATE

    COIL LOOP INSERT

    BAR W/2 LG. THREAD

    ONE END

    13mm RECESS

    CONT. CAULKING, BACKER

    ROD BOTH SIDES

    COIL LOOP INSERT, WASHERS,

    BOLTS AND SLOTTED PLATE

    CONT. CAULKING, BACKERROD BOTH SIDES

    REMOVE INSUL. @

    INSERT LOCATIONS

    COIL LOOP INSERT, WASHERS,

    BOLTS AND SLOTTED PLATE

    WALL PANEL

    13mm CHAMFER

    13mm CHAMFER

    WALL PANEL

    CONT. CAULKING, BACKER

    ROD BOTH SIDES

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    Wall Panel Connection Details

    WL13 WL14Panel edge @ head of man door (top view) Panel edge @ head of man door (side view)

    WL15 WL16Panel edge @ window sill on exterior panels Door jam @ O.H. door #1

    WL17 WL18Door jam @ O.H. door #2 Panel to column connection

    INSULATED

    WALL PANEL

    13mm WIDE DRIP

    MANDOOR

    JOINT TREATMENTBY OTHERS

    KEEP INSUL. BACKFROM PANEL EDGE

    G.C. NOTE:ALL FLASHING @MAN DOORS(NOT BY STUBBES)

    DOOR AND FRAMEBY OTHERS

    KEEP INSUL. BACKFROM PANEL EDGE

    INSULATED WALL PANEL

    13 x13 CHAMFER MAN DOOR

    CONNECTION OF DOORTO PANEL BY OTHERS

    G.C. NOTE:ALL FLASHING @ MAN DOORS(NOT BY STUBBES)

    13x13 CHAMFER

    KEEP INSUL. BACK

    FROM PANEL EDGE

    WINDOW, FRAME AND

    CAULKING BY OTHERS

    INSULATED WALL PANEL

    KEEP INSUL. BACK

    FROM PANEL EDGE

    INSULATED

    WALL PANEL

    CAST IN PLATE

    CAST

    IN PLATE

    O.H. DOOR

    BY OTHERS

    OH DOOR

    ELEVATION 1

    CONNECTION OF BENT

    PLATE TO PANEL PLATE

    BY OTHERS

    O.H. DOOR AND TRACK

    SUPPLIED CONNECTION

    DESIGN BY OTHERS

    INSULATEDWALL PANEL

    CAST IN PLATE

    CAST IN

    PLATE

    ELEVATION 2GARAGE

    DOOR

    OPENING

    STRUCTURAL COLUMN

    CONNECTION OFWINDOWS / DOOR TOPANEL BY OTHERS

    SLOTTED ANGLEBY OTHERS

    THREADED ROD

    PLASTIC SHIMS

    WINDOW, FRAME ANDCAULKING BY OTHERS

    PRECASTWALL PANEL

    HALFEN ANCHOR(VERTICAL)

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    Wall Panel Connection Details

    WL19 WL20Knife connection to beam Knife connection to ADJACENT PANEL

    WL21 WL22Laterial connection @ hung panel Reveal locations and profile

    WL23 WL24Scupper detail #1 Scupper detail #2

    KNIFE PLATE CAST

    INTO PANEL

    KNIFE PLATE CAST

    INTO PANEL

    STEEL BEAM

    PRECAST

    WALL PANEL

    STEEL BEAM

    PRECAST

    WALL PANEL

    KNIFE PLATE

    CAST INTO

    PANEL

    KNIFE PLATE

    CAST INTO

    PANEL

    BEARING ANGLE

    BEARING

    ANGLE

    ENSURE ALL KNIFES ARE

    SHIMMED AND DRYPACKED

    W/NON SHRINK GROUT

    PRECAST

    WALL PANEL

    PRECAST

    WALL PANEL

    SPACER PLATES, COIL

    LOOP, WASHERS AND

    SLOTTED PLATE

    CONT. ANGLE WELDED

    TO TOP OF STEEL

    STEEL BEAM

    PRECAST

    WALL PANEL

    PRECAST REVEAL

    SIZE AND DESIGN

    VARIES PER CONTACT

    VARIES

    VARIES

    VARIES

    CAP FLASHING

    BY OTHERS

    METAL DECK ROOF

    STEEL STRUCTURE

    BY OTHERS

    SCUPPER

    INSULATED

    WALL PANEL

    CAP FLASHING

    BY OTHERS

    INSULATED WALL PANEL

    CAST IN PLATE FOR

    STRUCTURAL CONNECTION

    SCUPPER

    METAL DECK ROOF

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    1. General:a. Included:

    i. Precast Wall Panels

    1. Architectural & Structural Panels.2. Sandwich & Cladding styles.ii. Structural connections.iii. Backer rod and caulking of panel joints.

    2. Reference Material:a. CSA A23.4-09: Precast Concrete Material & Construction.b. Precast Concrete Institute (PCI): Manual on Design of Connections for Precast.c. Precast Concrete Institute (PCI): Design Handbook Precast & Prestressed Concrete.

    3. Shop Drawings:a. Approval drawings will require a review by the Contractor & Design Firms under contract of each project.

    Discrepancies, questions & verification of design is required and returned in writing prior to commencement ofproduction.

    b. Production drawings will bear a signed and sealed Engineer stamp, slab locations, identification marks, connectiondetails, dimensions, openings larger than 6 in size, loadings and other relative information.

    4. Quality Assurance:a. Conformity to PCI manual on design of connection for Precast Prestressed Concrete,

    PCI Design Handbook Precast & Prestressed Concrete, CSA A23.4.

    5. Accessories:a. Shim pads: Plastic or steel to assist transfer of loads.b. Cast in inserts / plates or similar relevant to remainder of structure.c. Connections (i.e. knife, bolted, welded) between panel units.

    6. Finishes:a. Steel form.b. Troweled.

    c. Sandblast.d. Ribbed pattern.e. Painted (with sand additive option).f. Exposed aggregate (vary with availability contact Stubbes for current options).g. Colours (vary with availability contact Stubbes for current options).

    7. Installation:a. Install panels with corresponding identification mark as indicated on production / shop drawing.b. Ensure connections provided as detailed on production / shop drawing.c. Backer rod and caulking of joints between precast panels and foundation.

    8. Excluded items related to precast and installation:a. Drypacking / infill of gap between precast and structure.b. Perimeter caulking between precast and structure (other than foundation).c. Winter heat / protection from weather conditions.d. Site / field dimensions (Contractor and Project Designers responsible to provide information during

    shop drawing approval).

    Wall Panel Specifcations