pre-feasibility report of vinayak...

1

Pre-feasibility Report

of

Vinayak Industries

Block No.: 191, Village: Zekada, Taluka: Bavala, District: Ahmedabad.

Proposed Project

For

Manufacturing of Textile Auxiliaries

September, 2016

2

Content Section Details Page No.

1. Executive Summ ary 4 - 9

2. Details of Proposed Project 10 - 20 2.1 Need of the Project 10

2.2 Capacity of Synthetic Organic Chemical Industry 11

2.3 Process Technology 11

2.4 Cost of the Project 15

2.5 Permission from the Authorities 15

2.6 Resources 16

2.7 Rejects (Pollution Potential) 18

2.8 Technical Profile 20

2.9 Project Schedule 20

2.10 Future Prospects 20

3. Details of Selected Site 21 - 22

3.1 Land Details 21

3.2 Location 21

3

4. Anticipated Impact Based on Project Operations on

Receiving En vironment

23 - 24

4.1 Population 23

4.2 Flora and Fauna 23

4.3 Water Environment 23

4.4 Air Environment 24

4.5 Soil Environment 24

5. Proposed broad mitigation measures which could

effectively internalized as project com ponents to have

environm ental and social acceptance of the proposed site.

25 - 30

5.1 Effluent Treatment System 25

5.2 Air Pollution Control Measures 26

5.3 Hazardous Wastes Management System 27

5.4 Noise Pollution Control Measures 27

5.5 Greenbelt Development and Rainwater Harvesting 27

5.6 Environment Management Cell 28

5.7 Physical & Chemical Properties of Product & Raw Material 29

5.8 Proposed Terms of Reference (ToR) 30

6. ANNEXURES 31

ANNEXURE – 1 : Google Map

ANNEXURE – 2 : Plan Lay-out

ANNEXURE – 3 : Land Possession Document

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1. Executive Summary

Name of the Industry : VINAYAK INDUS TRIES

Location :

Block No.: 191, Village: Zekada, Taluka: Bavala,

District: Ahmedabad.

Project Activity :

Proposed Products for Manufacturing of Textile

Auxiliaries.

Cost of the Project :

Proposed Project Cost: Rs.150 lac

As per prefeasibility report. Section No. – 2 (2.4)

Reserved forest/ National

park/ Wildlife Sanctuar ies

with in 10 km from the

project site

: No Reserved forest, National Parks, Wildlife

Sanct uaries within 10 km from the project site.

Nearest City / Town : Bawla Town : @ 6 Km

Nearest Village : Zekada : @ 1 Km

Nearest Rivers : Sabarmati River : @ 15 km

Air Port : Ahmedabad : @ 30 Km

Covered under Seismic

zone : Zone 3

Category of proposed

project as per EIA

notification, 2006 and

subsequent amendments.

: 5 (f) B

Products per Month : Textile Auxiliaries : 1,000 MT/Month As per Prefeasibility Report. Section No. – 2.2.3

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Resources: As per Prefeasibility Report. Section No.:2.6

Electricity : UTTAR GUJARAT VIJ COMPANY LIMITED

(UGVCL) : 100 HP

Sources of Water Supply : Through tanker from outside

Fuel Requirement : Boiler (1 T): Agrowaste Briquettes: 50 kg/hr

D. G. Set (120KVA) : 20 L/hr

Man Power Requirement : 10

Land Area Acquired for

the Proposed Project : 6,267 m2.

Equipment/ Vessel/

Reactor

:

Boiler (1 T): 1 No.

Reactors (8 Nos.) : 10 KL each

Reactors (5 Nos.) : 6 KL each

D. G. Set (120 KVA) : 1No. Pollution Potential (After Proposed Expansion): As per Prefeasibility Report. Section No.:2.7

Water Pollution :

Hydraulic Load:

Domestic : 1,000 L/Day

Industrial : Nil (generation will be reused)

Total : 1,000 L/Day

Air Pollution :

Process : No process emission.

Flue Gas :

Boiler: Agrowaste Br iquettes: 50 kg/hr

D. G. Set (120KVA) : 20 L/hr

Hazardous Wastes

Generation :

Used Oil : 0.050 MT/Annum

Discarded Containers : 1.5 MT/Annum

ETP Sludge : 0.1 MT/Annum

Noise :

Generation due to operation of Pumps, Agitators, Boiler,

Cooling Tower, Material Handling, Vehicular Traffic,

etc.

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Anticipated Impact Based on Project Operations on Receiving En vironm ent As per Prefeasibility Report. Section No.: 4 Population within 5 Km of project site with

approximate distance

:

Within 1 Km, no village or town. Based on pollution potential negligible, negative impact being anticipated

due to proposed expansion on human beings.

Flora and Fauna :

No Forest/Sanctuary /Reserves within 10 km periphery

area. The industry will also provide green belt area

within and on periphery. No endangered f lora & fauna is

reported within the study area. Thus there will not be any significant impact on ecological environment due to

proposed expansion.

Water Consumption :

Domestic: 1,000 L/Day

Industrial: 13,240 L/Day

Green Belt Development: 2,000 L/Day

Total: 16,240 L/Day

Wastewater Generation :

Domestic : 1,000 L/Day

Industrial : Nil (generation will be reused)

Total : 1,000 L/Day

The source of industrial wastewater will be from utilities

and other activities which affect water environment as

well as so il environment without control/treatment.

Rain Water Harvesting System

:

Rain Water Harvesting system is integrated in the

project. There will be provision of 1 No. of percolation

wells at the site, which will recharge the ground water

table.

Air Pollution :

Impact on Air Quality during Construction Phase:

Construction activity related to foundation of Steel

columns will be carr ied out. Limited impact being

occurred during construction phase.

Impact on Air Quality during Operation Phase: Process Em ission: No process emission.

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Flue Gas Em ission: Industry will use Agrowaste

Briquettes as a fuel. Source of f lue gas emission is from

stack attached to Boiler. Generation of Particulate

Matter and Gases increase pollutants in Air

Environment. After providing cyclone separator and

appropriate stack height, pollutants release through

stack will be within norms and the quantity of same will

be very less and effect on receiving env ironment will be

negligible.

Hazardous Wastes Generation :

:

Safe collection, storage, transportation and secured

disposal eliminate the impact on water and soil

Environment.

Noise Pollution :

Sources of noise pollution are pumps which will run

occasionally during charging of reactor, or emptying the

tanker, pumping water in overhead tank etc or operation

of vacuum pump. These operations would generate low

level of noise value.

En vironment Mitigation and Management Plan

Water Pollution Control System

:

Domestic : 1,000 L/Day Industrial : Nil (generation will be reused) Total : 1,000 L/Day Domestic Wastewater Disposal: Soak Pit. Industrial Wastewater will be co llected in Collection Tank and reused after giving pr imary treatment. Unit will remain ZERO DISCHARGE UNIT. As per Prefeasibility Report. Section No. - 5.1

Air Pollution Control System

:

A. Air Pollution C ontrol Measures during Construction Phase:

Sprinkling of water in open area of factory premises will be done. All the safety measures prescribed in code for building and construction will be fo llowed. Regular monitoring of construction activity. Personal Protective Equipments (PPEs) will be prov ided to all the workers.

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B. Air Pollution Control Measures during O peration Phase:

Process Emission: Not Applicable. Flue Gas Emission: Provision of cyclone separator as AP CM for boiler emission with adequate stack height is prov ided. As per Prefeasibility Report. Section No. - 5.2

Hazardous Waste Management System

:

Sr. No.

Name of Hazardous

Waste

Category Quantity Generation (per Year)

Method of Disposal

1. ETP Sludge 35.3 0.1 MT Collection, Storage, Transportation and Disposal at TSDF.

2. Used Oil 5.1 0.050 MT Collection, Storage, Transportation, Use as self- lubr ication or Disposal to Registered Ref iners

4. Discarded Containers/Bags/

Liners

33.1 1.5 MT Collection, Storage, Decontamination and reused/ return to supplier/sold to authorized vendors

As per Prefeasibility Report. Section No. - 5.3

Noise Control System

:

Sources of noise pollution are pumps which will run occasionally

during charging of reactor, or emptying the tanker, pumping

water in overhead tank etc or running vacuum pump in last stage

of operation. These operations would generate low level of noise.

Proper maintenance of all the equipment will be taken. Adequate

protective measures in the form of ear muffs/ earp lugs shall be

given to workers work ing in the area and greenbelt development

shall further attenuate the noise transmission. Proper encasing the

pump reduce the noise level. As per Prefeasibility Report. Section

No. - 5.4

Greenbelt Development

: In order to mitigate the air pollutants and to attenuate the noise

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generated by the motors and also improving the ecology and

aesthetics of the area, the unit will develop green belt area of

1,000 M2. Within the premises.

Rainwater Harvesting

:

Rain Water Harvesting system is integrated in the project. There

will be provision of 1 No. of percolation wells at the site, which will recharge the ground water table, if possible.

Health and Safety Measures

:

Occupational Health Aspect: As per govt. regulations, all

standard facilities will be provided.

As per Prefeasibility Report. Section No. - 5.7.

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2. Details of Proposed Project Introduction: Vinayak Industries is a proprietary f irm involved in the business of manufactur ing and

trading activities of Textile Auxiliaries. Project proponent has purchased the land.

Project proponent unit will establish to set-up for Textile Aux iliaries 1,000 MT/Month.

Since the product i.e. Textile Auxiliaries is covered under Category 5(f) B as per the

EIA Notification, 2006, amended in December-2009, the unit has to get the

Environmental Clearance from SEIAA, Gandhinagar for its Proposed Expansion.

Details of Registered O ffice: Block No. : 191, Village: Zekada, Taluka: Bavla, District: Ahmedabad.

Use/Market of the Product: This product is used in mainly Textile industries. Textile industry accounts for the

largest consumption of Auxiliaries. Industry from being net importer and distributor in

the 1950’s, it has emerged as a very strong industry today and a major foreign exchange earner. India has emerged as a global supplier of Auxiliaries. There exists wide demand

for Auxiliaries.

2.1. Need of the Project: Vinayak Industries, Block No.: 191, Village: Zekada, Taluka: Bavla, District:

Ahmedabad is small scale manufactur ing unit. This product is used in mainly Textile

industry. Textile industry accounts for the largest consumption of Auxiliaries. Industry

from being net importer and distributor in the 1950’s, it has emerged as a very strong

industry today and a major foreign exchange earner. India has emerged as a global

supplier of Auxiliaries. There ex ists wide demand for Aux iliaries.

Proprietor of Vinayak Industries having experiences of trading and manufact uring of

Auxiliaries.

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2.2 C apacity of Industry

Production capacity of the unit will be for manufactur ing of Textile Auxiliar ies

1,000 MT/Month.

Unit believes in sustainable development and is equally concern about environment

preservation and pollution control and proposes to provide adequate environmental

Management System not only to meet desired norms prescr ibed by statutory

authority but also for sustainable development.

2.3 Process Technology (Manufacturing Process):

Product Details: Details of product with quantity are given in below table:

Table: Details of Production:

Sr. No. Nam e of Product Product Quantity 1. Binders 500 2. Adhesives 200 3. Wetting Agents 200 4. O. T. Paste 100

1. Binders (500 MT/Month):

Name of Product

Product Quantity

Name of Raw Material Raw Material Quantity

Binders 500

Water 213.500 Acrylamide 10 Formaldehyde 10 Emuls ifier 65 Butyl Monomer 130 Styrene Monomer 22.500 Acrylic Acid 5 DBP 22.500 DOM 7.500 DBM 7.500 VAM 5 SBS 0.750 PPS 0.750

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MANUFAC TURING PROCESS:

Take water in the reactor start stirring and add raw materials in the reactor. Heat the mass at 80oC – 90o C for one hour. Natural cooling of the heated mass and transfer the material in the container for dispatch. MASS BALABC E:

INPUT (MT) : 500 OUTPUT (MT) : 500 Raw

Materials Water

Consumption Product Effluent

Generation Process

Em ission Solid Waste Generation

289 211 500 -- -- --

10 Acrylamide

10 Formaldehyde

Heating & Reaction at 80oC

to 90oC

Product: 500

211 Water

65 Emuls ifier

130 Butyl Monomer

23 Styrene Monomer

1 SBS

5 Acrylic Acid

23 DBP

5 VAM

8 DOM

8 DBM

1 PPS

Output: 500 Input: 500

ALL UNITS ARE EXPRESSED IN MT

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2. Adhesives (200 MT/Month):

Name of Pr oduct

Product Quantity

Name of Raw Mater ial Raw Material Quantity

Adhesives 200 Water 20 GH 6 VAM 100 PVA 24 PPS 0.1 SBS 0.3 De-foamer 0.3 Formaldehy de 3 DBP/DBM/DOM 6 Emulsifier 0.3 Treated Water 40

MANUFAC TURING PROCESS: Take water in the reactor start stirring and add raw materials in the reactor. Heat the mass at 60oC – 70o C for one hour. Natural cooling of the heated mass and transfer the material in the container for dispatch. MASS BALABC E:

0.1 PPS

0.3 SBS

0.3 De-foamer

3 Formaldehyde

40 Treated Water

6 GH

100 VAM

24 PVA

Heating &

Reaction

20 Water

6 DBP/ DBM/ DOM

0.3 Emuls ifier

Product: 200 Output: 200 Input: 200


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3. Wetting Agents (200 MT/Month):

Nam e of Product Product Quantity


Wetting Agents 200 SLS 2 PEG 98 Emuls ifier 100

MANUFAC TURING PROCESS: Take raw materials in the reactor. Stir for 1-2 hour. Mix homogeneously the raw material and product is transfer in the container for dispatch. MASS BALANC E:

4. O. T. Paste (100 MT/Month):

Nam e of Product Product Quantity


O. T. Paste 100

Octanol 40 Malic Anhydr ide 15 PTSA 1 Treated Water 10 DOM 22 SBS 12


Materials Water


Generation Process

Emission Solid Waste Generation

140 60 200 -- -- --


Materials Water


Generation Process


200 -- 200 -- -- --

98 PEG-400

Mixing

Product: 200

2 SLS

Output: 200

100 Emulsifier

Input: 200


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MANUFAC TURING PROCESS: Take water in the reactor start stirring and add raw materials in the reactor. Heat the mass at 110o C for 4 hours. Natural cooling of the heated mass and transfer the material in the container for dispatch.

2.4 C ost of Project

Approximate cost of the proposed project will be Rs.1,50,00,000/-. The details of

the cost of the project are given hereunder :

Cost of the Project:

Sr. No. Details Am ount (Rs.)

1. Land & Building 1,00,00,000 2. Plant & Machineries 50,00,000

Total 1,50,00,000

2.5 Permission from Authorities

The unit is new and after obtaining environmental clearance, will obtain required permissions from various departments.


Materials Water


Generation Process


90 10 100 -- -- --

10 Treated Water

12 SBS

Product: 100 Output: 100 Input: 100

15 Malic Anhydr ide

1 PTSA


22 DOM

Heating, Reflux

& Reaction

40 Octanol

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2.6 Resources

2.6.1 Raw Material 2.6.2 Electricity 2.6.3 Water 2.6.4 Fuel requirement 2.6.5 Manpower 2.6.6 Land 2.6.7 Equipment / Vessel / Reactor

2.6.1 Raw Materials Requirement (MT/Month):

Sr. No.

Name of Product Product Quantity


1. Binders 500

Water 213.500 Acrylamide 10 Formaldehyde 10 Emuls ifier 65 Butyl Monomer 130 Styrene Monomer 22.500 Acrylic Acid 5 DBP 22.500 DOM 7.500 DBM 7.500 VAM 5 SBS 0.750 PPS 0.750

2. Adhes ives 200

Water 20 GH 6 VAM 100 PVA 24 PPS 0.1 SBS 0.3 De-foamer 0.3 Formaldehyde 3 DBP/DBM/DOM 6 Emuls ifier 0.3 Treated Water 40

3. Wetting Agents 200 SLS 2 PEG 98 Emuls ifier 100

4. O. T. Paste 100

Octanol 40 Malic Anhydr ide 15 PTSA 1 Treated Water 10 DOM 22 SBS 12

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2.6.2 Electricity 100 HP power is required to satisfy the industrial requirement, wh ich is catered from UTTAR GUJARAT VIJ CO MPANY LIMITED (UGVC L). The details of the power requirement are mentioned here under:

Power Requirement:

Power Requirement 100 HP

2.6.3 W ater Requirements:

Details of Water Consum ption: Sr. No. Purpose Quantity [KL/day]

1. Domestic 1.000

2. Industrial 13.340

a. Process (9.340)

b. Boiler [make-up] (2.000)

c. Cooling [make-up] (1.000)

d. Miscellaneous (1.000)

3. Gardening 2.000

4. Total 16.340

Source: Water supply through tanker from outside.

2.6.4 Fuel Requirement:

Sr. No. Fuel Consumption per hour

1. Agro Wastes Br iquettes 50 kg/hr 2. HSD 20 Lit/hr

2.6.5 Man Power The details of the manpower requirement is:

Category Nos. Management 2

Administrative 2 Helper/ Labour 6

Total 10

2.6.6 Land Unit has acquired 6,267 M2 land.

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2.6.7 Equipment/ Vessel/ Reactor 1 D. G. Set (125 KVA): 1 No. 2 Boiler (1 T): 1 No. 3 Reactors (8 Nos.) : 10 KL each 4 Reactors (5 Nos.) : 6 KL each

2.7 Rejects (Pollution Potential)

2.7.1 Wastewater Generation 2.7.2 Air Emission 2.7.3 Hazardous Wastes Generation

2.7.1 Wastewater Generation:


1. Domestic 1.000 2. Industrial 13.240

a. Process (9.240)




3. Gardening 2.000

4. Total 16.240


Details of Waste Water Generation: Sr. No. Purpose Quantity [KL/day]

1. Domestic* 1.000

2. Industrial** --

a. Process --

b. Boiler [blow Dow n] (0.500)

c. Cooling [bleed-off] (0.500)


e. Reuse Treated Water (-2.000)

3. Gardening --

4. Total 1.000

*Disposed-off at Soak Pit. **Recycle in process.

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2.7.2 Air Emission:

Process Gas Emission: No Process Emission.

Flue Gas Emission:

Details of Stack:

Sr. No

Stack / Vent Attached To

Stack He ight (meter)

Name of fuel & its

consumption

Air Pollut ion Control

Measures Param eter

1. Boiler

(Capacity:1T) 10.0

Agro Wastes

Br iquettes :

50 kg/hr

Cyclone

Separator

PM < 150

mg/Nm3

SO2 < 100 ppm

NOx < 50 ppm

2. D.G. Set

(125 KVA) 7.0 HSD : 20 Lit/hr Not Applicable

Note: DG set is used as stand by in case of GEB pow er failure.

3. Reactors 7.0 -- Alkali Scrubber Note: for trapping of mater ials dur ing heating.

2.7.3 Hazardous Wastes Generation

Details of Hazardous Waste: Sr. No.

Name of Hazardous Waste

Category Quantity per year

Remarks

1. ETP Sludge 35.3 0.1 MT Collec tion, Storage, Transportation & Disposal through co-process ing / at TSDF site.

2. Discarded bags / drums / Container

33.1 1.50 MT Collec tion, Storage, Transportation & reused or sold to registered recyclers.

3. Used Oil 5.1 0.050 MT Collec tion, Storage, Transportation & reused as self-lubr icant or sold to registered re-refiners.

50m2 isolated areas are allotted for storage of Hazardous Wastes storage.

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2.8 Technical Profile

Civil work and formation of steel column for protection and storage will be carried out therefore construction work will be carried-out and impact a vehicular and any other movement will be less during construction phase. Separate storage area for raw materials and f inished goods of 200 m2 will be provided. 2.9 Project Schedule

After obtain ing of Environmental Clearance for Proposed Project, in stallation will be completed within 4-6 months. 2.10 Future Prospects

Starting with a small expansion to understand the chemical technology/industry to take a leap for a bigger project.

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3 Details of the Selected Site

3.1 Land Details:

Land requirement and availability: 6,267 M2.

3.2 Location : Details of the Project Site The Proposed Project will be set-up at Block No. : 191, Village: Zekada, Taluka:

Bavla, District: Ahmedabad, State: Gujarat. The details of the project site are given

in the following Table-3.1:

Table – 3.1: Details of the Project Site

Site Selection:

Since the proposed project is at existing infrastructure only. The factors which played

important role for the site selection are high lighted here under:

Acquired land area: 6,267 m 2

Accessibility of raw materials

Available Market for the product

Sr. No. Particulars Details

1. Location

a) Site Block No. : 191

b) Village Zekada

c) Taluka Bav la

d) District Ahmedabad

e) State Gujarat

2 Reserved Forest/ National Park No National park and Reserve forest within 10 km from project site.

3 Nearest City Bav la : @ 6 km

4 Nearest Village Zekada : @ 1 km

5 Nearest River Sabarmati River : @ 25 km

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Site is near to the SH & NH.

Having well developed transport facilities

Railway Station : Bavla : @ 6 km

Airport : Ahmedabad @ 30 km

Easy availability of basic resources like water, power, manpower, etc.

No R & R will be required

Covered under Seismic zone – Zone 3

Annexure – 1 :Google Image - Project Site

Annexure – 2: Plan Lay-out

Annexure – 3: Photocopy o f Land Agreement Document

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4 Anticipated impact based on project operations on receiving environment

Anticipated Impact Based on Project Operations on Receiving Environment after proposed expansion without control measures: 4.1 Population:

Within 1 km no village or town. Based on po llution potential negligible, negative impact being anticipated due to proposed expansion on human beings. Nearest village is Zekada about 1 km from the unit. Negligible air pollutant increases in Air Environment and no significant impact on population due to proposed project.

4.2 Flora and Fauna:

No forest/ Sanctuary / Reserve in 10 km periphery area. The industry will also provide green belt area within periphery. No endangered f lora & fauna is reported within the st udy area. Thus there will not be any sign ificant impact on ecological environment due to proposed pro ject.

4.3 Water Environment:


1. Domestic 1.000


a. Process (9.240)




3. Gardening 2.000

4. Total 16.240


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1. Domestic* 1.000

2. Industrial** --

a. Process --





3. Gardening --

4. Total 1.000

*Disposed-off at Soak Pit. **Recycle in process.

The source of industrial wastewater will be from manufactur ing process and utilities which will reuse in manufacturing process, occasionally discharge will be evaporated in in-house evaporation system after giving primary treatment and not affect water environment as well as soil environment with control.

4.4 Air En vironment: Im pact on Air Q uality during Construction Phase:

Construction activity related to foundation of Steel co lumns will be carried out. The impact is limited to the construction phase.

Im pact on Air Q uality during Operation Phase:

Process Emission: No process emission.

Flue Gas Emission: Industry will use Agro Wastes Briquettes as well as HSD. Effect on receiving environment will be negligible.

4.5 Soil Environment: Type of soil of impact area is silty loam and black cotton mixer.

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5. Mitigation Measures O bjectives : Regular and efficient working of the Plant / Operation with acceptable minimum

Environmental Impact. To conserve the environment. To check and maintain the record of the env ironmental parameters for the further

improvement of the process and env ironment. To comply with the Act, Rules, Notifications directly applicable to the Environment

Management.

Pollution Load, Mitigation Measures and Management Plan: 5.1 Effluent Treatment System:

Details of Water Consumption:

Sr. No. Purpose Quantity [KL/day]

1. Domestic 1.000


a. Process (9.240)




3. Gardening 2.000

4. Total 16.240



1. Domestic* 1.000

2. Industrial** -- a. Process --





3. Gardening --

4. Total 1.000

*Di sposed-off at Soak Pit. **Recycle in process.

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DETAILS OF EFFLUENT TREATM EMT PLANT

The generated w aste w ater from boiler blow dow n, cooling tow er bleed-off

and miscellaneous operations w ill be collec ted in a collection tank.

The pH of the effluent w ill be corrected, if required.

Then the neutralized effluent w ill be filtered and then sent to holding tank.

Treated Water/Effluent w ill be recyc led in process .

Sr. No. Name of Unit Volume, in M 3

1. Collection Tank 2.0 2. Filtration sys tem 2,000 L/day 3. Holding Tank for Reuse of Treated

Water 2.0

5.2 Air Emission:

Process Gas Emission: No Process Emission.

Flue Gas Emission:

Details of Stack:

Sr. No

Stack / Vent Attached To

Stack He ight (meter)

Name of fuel & its

consumption

Air Pollut ion Control

Measures Param eter

1. Boiler

(Capacity:1T) 10.0

Agro Wastes

Br iquettes :

50 kg/hr

Cyclone

Separator

PM < 150 mg/Nm3

SO2 < 100 ppm

NOx < 50 ppm

2. D.G. Set

(125 KVA) 7.0 HSD : 20 Lit/hr Not Applicable

Note: DG set is used as stand by in case of GEB pow er failure.

3. Reactors 7.0 -- Alkali Scrubber Note: for trapping of mater ials dur ing heating.

27

5.3 Hazardous Wastes Generation

Details of Hazardous Waste: Sr. No.

Name of

Hazardous Waste

Category Quantity per year

Remarks

1. ETP Sludge 35.3 0.1 MT Collec tion, Storage, Transportation & Disposal through co-process ing / at TSDF site.

2. Discarded bags / drums / Container

33.1 1.50 MT Collec tion, Storage, Transportation & reused or sold to registered recyclers.

3. Used Oil 5.1 0.050 MT Collec tion, Storage, Transportation & reused as self-lubr icant or sold to registered re-refiners.

50m2 isolated areas are allotted for storage of Hazardous Wastes storage.

5.4 Noise Control Measures: Sources of noise pollution are pumps which will run occasionally during charging of

reactor, or emptying the tanker, pumping water in overhead tank etc or running vacuum

pump in last stage of operation. These operations would generate low level of no ise. Proper

maintenance of all the equipments will be taken. Adequate protective measures in the form

of ear muffs/ earplugs shall be given to workers sensitive to low noise working in these

areas and greenbelt development shall further attenuate the noise transmission.

5.5 Green Belt Development and Rainwater Harvesting Greenbelt Development

In order to mitigate the air po llutants and to attenuate the noise generated by the plant and

also improving the ecology and aesthetics of the area, the unit will develop green belt area

of 1,000 M2 within the industrial premises and on the per iphery of the premises.

28

5.6 Environment Management Cell :

The proposed unit will provide/prepare an adequate Environmental

Management Cell to assure the regular and eff icient working /operation as

given below;

Management

Chief Chemist

Chemist

Helpers

Operator

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5.7 Health and Safety Measures: All the personnel at the plant will be made aware about the hazardous substance

stored at the plant and risk associated with them. Personnel engaged in handling of hazardous chemicals will be trained to respond in

an un likely event of emergencies. Safe work practices will be developed to provide for the control of hazards dur ing

operation and maintenance. The workers will be made aware about the hazards associated with manual handling

of chemicals. Adequate fire f ighting facilities will be provided at the plant, including, dry

chemical powder type, water CO2 type, mechanical foam type, CO2 type of Fire Extinguishers and sand buckets. Personnel will be trained to combat the fire in various hazardous chemicals.

The fire fighting system and equipment will be tested and maintained as per

relevant standards. Safety measures in the form of DO and Don’t DO will be displayed at strategic

locations especially in local language. Good housekeep ing will be maintained in the plant. The required PPEs for each area/operation should be identified and the necessary

PPEs, like, helmets, goggles, hand gloves, mask, PVC suit, Self Contain ing Breathing Apparatus, safety belts, ear muff and p lug, etc. will be provided to the personnel.

The plant will check and ensure that all instruments provided in the plant are in

good condition and documented. Adequate ventilation will be provided. Local exhaust ventilation will be effective in

controlling the dust and fumes in the work environment. All equipment and storage tanks/containers of f lammable chemicals should be

bounded and earthed. First aid box will be provided within the plant. List of important telephone numbers will be displayed at each and every location in

the plant. All the accidents and incidents will be recorded, investigated and analysed in the

proposed plant.

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In-house fire-fighting system will be provided.

Separate spillage and leakage collection will be provided and will be reused. Safety awareness programme and training of the worker will be carried out to

motivate the workers to increase the safety level at personal level. Occupational Health Aspect: As per govt. standard all facilities will be provided.

5.8 PROPOSED TERMS OF REFERENCE (TOR)

W E REQ UEST YO U, PLEAS E CONSIDER OUR CASE IN B2 C ATEGORY.

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6. ANNEXURES

Annexure – 1 : Google Image - Project Site Annexure – 2 : Plan Lay-out Annexure – 3 : Land Possession Document.

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Annexure – 1 :Google Image - Project Site

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Annexure – 2 : Plan Lay-out

PLOT AREA BREAK-UP Sr. No. Area M2

1. Manufacturing Process 600 2. Raw Material and Finished Goods Storage 700 3. Utilities 200 4. Road and Open Land 2,667 5. Green Belt Development 2,100 Total 6,267

N

ROAD

1

2

3

4

5

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Annexure – 3 : Land Possession Document

pre-feasibility report of vinayak...

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