ppp canliner presentation 6 09

22
Can Liner Division Industrial Films Division

Upload: theodore-lundy

Post on 23-Jan-2015

1.154 views

Category:

Education


2 download

DESCRIPTION

 

TRANSCRIPT

Page 1: Ppp Canliner Presentation 6 09

Can Liner Division

Industrial Films Division

Page 2: Ppp Canliner Presentation 6 09

Company Profile

POLY PLASTIC PRODUCTS has been in business for over 50 years and is one of the first in blown film extrusion. Since 1979 the company has been under the control of existing management and in 2000 we became part of the Sigma Plastics Group.

Today PPP has grown into a major quality inline film manufacture with three manufacturing facilities under our banner.

Page 3: Ppp Canliner Presentation 6 09

Sigma Plastics Group Over 36 Plants Nation Wide

  Aargus Industries - ILBeta Plastics - NJCoastal Films - FL

Epsilon Plastics - CA, SCFilmteck - PAISO Poly - SC

Mercury Plastics - CA  Omega Extruding - CA, KY, NJ

Performance Packaging - Ontario, CanadaPoly Plastics Products - PA, NC, NJ

Republic Bag - CA, TXSigma Stretch - CA, Canada, NJ, OK, KY

Southeastern Plastics Corp. - NJ

THE ALPHA INDUSTRIES GROUP DBA

Page 4: Ppp Canliner Presentation 6 09

How do we rate?

A $1.4 billion manufacturer Sigma Plastics is based in Lyndhurst, New Jersey.

Sigma Plastics Group is a manufacturer of industrial and commercial plastic films. As a whole the company produces stretch film, institutional bags, merchandise bags, garment bags and converter-grade packaging, industrial film and bags.

•Manufacturing in over 36 sites•Approximately 5,000 employees•Produce 1.4 billion pounds of film annually•Produce over 20 billion plastics bags annually•One of the largest buyers of PE resin in the world

Page 5: Ppp Canliner Presentation 6 09

Poly Plastic’s Facilities

• Delano, PA – 135,000 sq/ft. with 15 extrusion lines and a capacity of 41. million pounds per annum.

• Marshville, NC – 115,000 sq/ft with 12 extrusion lines and a capacity of 28.8 million pounds per annum

• Newark, NJ – 100,000 sq/ft with 9 extrusion lines and a capacity of 30.6 million pounds per annum.

*******

Overall Capacity = 101,200,000 pounds

Page 6: Ppp Canliner Presentation 6 09

Poly Plastic’s Product Overview Custom Manufacturer

SPECIALIZING IN:

A COMPLETE STOCKING PROGRAM OF CAN LINERS & FDA FOOD BAGS.

CUSTOM RUNS OF:

POLY BAGS, SHEETING,

SHRINK BUNDLE FILM and SHRINK BAGS,

TUBING, GAYLORD LINERS,

PALLET COVERS,

FURNITURE COVERS,

MEDICAL/SURGICAL BAGS,

ICE BAGS, MATTRESS COVERS,

POSTAL FILMS, GERBER FILMS

AND CUSTOM PRINT.

Page 7: Ppp Canliner Presentation 6 09

Film Capabilities Major Raw Materials: LDPE – LLDPE – HDPE

• Hexene, Super Hexene, Octene, Metallocene & High Density. • Tube Ranges 12”-140” / Gusseted: 6 x 3 to 85 x 55

HD = 17” to 45” width • Gauge Range .0005 -.007 Mil

HD = 6 microns to 23 microns• Packed either Flat, Individuality Folded or Coreless Rolls – Star Seal,

Gusseted or Flat Bottoms.• Print 1c/1s random or 2c/1s registered• FDA approved resins• Biodegradable additives• Additives: UV’s, Anti-stat, others • Colors: tints – translucent – opaque• Excellent Roll Conformation / Consistency

Page 8: Ppp Canliner Presentation 6 09

Features

Proprietary blend of prime resins used to produce our High Density can liners.

Minimum of 80% recycled material used in our linear low black liners.Both red & yellow bio-hazard bags are available on a custom basis. Biodegradable resins.Between all 3 PPP facilities we have over 36 extrusion lines ~ with

production capability of over 300,000 lbs. per day. Multiple resins, blends, colors & additives available. Geographically located in PA, NJ & NC for convenient shipping and

customer pick up. State of the art on site QC lab.Running 24/7 on time prompt delivery. Financially strong.

Page 9: Ppp Canliner Presentation 6 09

Features

Complete Stocking Program

HIGH DENSITY LINERSCoreless Star Seal Bottoms

17 x 18 x 6 microns20 x 22 x 6 microns24 x 24 x 6 & 8 microns24 x 33 x 6 & 8 microns30 x 37 x 8, 10, 13, 16 microns33 x 40 x 9, 11, 13, 16, 17 & 22 microns36 x 60 x 12, 14 & 17 microns38 x 60 x 12, 14, 17 & 22 microns40 x 48 x 10, 12, 14, 16, 17 & 22 microns43 x 48 x 12, 14, 16, 17 & 22 microns

Page 10: Ppp Canliner Presentation 6 09

“The Advantage Line” Enhanced Proprietary Blend

Page 11: Ppp Canliner Presentation 6 09

Stocking LD Recycled Black Liners

33 Gallon: 33 x 39PPK4-39x .00135 milPPK5-39xx .00165 mil

45 Gallon: 40 x 46PPK4-46x .00135 milPPK5-46xx .00165 milPPK6-46xxx .00210 mil

55 Gallon: 40 x 46PPK4-58x .00135 milPPK5-58xx .00165 milPPK6-58xxx .00210 mil

Individually Folded Bags

Features

Page 12: Ppp Canliner Presentation 6 09

915 6 x 3 x 15 x .00051213 8 x 4 x 13 x .0005 w/vents1218 8 x 4 x 18 x .0005, .00075, & .0009751824 10 x 8 x 24 x .000625, & .001052030 12 x 8 x 30 x .00085lb ICE 9 x 18 x .00125 w/print10lb ICE 11.5 x 22 x .00125 w/printPK24 18 x 23.75 x .0008 PK35 17 x 9.75 x 34.5 x .0008

Features FDA Small Food Bags

Page 13: Ppp Canliner Presentation 6 09

Features Biodegradable Liners

ECM Bio-Film Additives

Fully biodegrade in 9 months to 5 years.Does not use heat, light or mechanical stress to break them down.Does not require special handling.Does not contain heavy metals. Fully biodegrade wherever they are disposed of where other things are

biodegradingIn Compost (backyard as well as commercial facilities)In LandfillsBuried in the ground or litteredAgricultural & erosion-control settings

The process continues until the plastic becomes part of the organiccomponents of the soil just like biodegraded sticks or other pieces of wood become part of the soil.

Page 14: Ppp Canliner Presentation 6 09

Features ECM Biodegradable Liners

HD Stocking Program

“THE ADVANTAGE LINE ~ Going Green"

BDL 24 x 33 x 8 micron Natural

BDL 33 x 40 x 13 micron & 16 micron Natural

BDL 38 x 60 x 17 micron & 22 micron Natural

BDL 40 x 48 x 16 micron Natural

*************

If not in stock, we can custom run any size with the

ECM Biodegradable additive in HD or LLDPE

Page 15: Ppp Canliner Presentation 6 09

Choosing the correct size Trash Can Liner can:save money, contribute to source reduction and is easy.

1. Determine the proper resin.

• Will sharp objects be thrown in bag?IF NO = use High Density (best bang for the money) measured by Micron thicknessIF YES = use Linear Low measured by Mil thickness

2. Lifting strength is the best way to choose a can liner, determine the avg. weight of trash in the bag & gauge.

Page 16: Ppp Canliner Presentation 6 09

3. Determine the proper bag size, the wrong size will cost money and it is simply over kill.

Examples:32 gal. = 33 x 39 correct bag.

If you use a 40 x 46 bag in this container your wasting 43%.

If you use a 38 x 58 bag in this container your wasting 71%.

*******3 – 4 inches of overhang is ideal

That’s it – you have your bag!

Page 17: Ppp Canliner Presentation 6 09

Today’s resins allow can liners to be produced at thinner gauges enabling us to

increase the strength and the reliability. Each manufacturer has its own formulations

of blends, which may vary from each other.

General strength terminology for Linear Low Density Liners are sometimes referred as;•   Light .35 - .50 Mil •   Medium .45 - .75 Mil  • Heavy .75 - 1 Mil   • Extra Heavy 1 - 1.5 Mil • XXX Heavy 1.5 – 2 Mil

In general strength for High Density Liners; • Light 6 – 9 microns •   Medium 10 – 12 microns  • Heavy 13 – 14 microns   • Extra Heavy 15 – 17 microns • XXX Heavy 18 – 24 microns

Page 18: Ppp Canliner Presentation 6 09

Advantages of Linear Low Density Can Liners• Maximum puncture and stretch resistance compared to High Density• Multi-purpose applications• Most prevalent type of film used in the industry today.• Manufactured in a wide variety of colors.• Compared to traditional low density film, linear low can be run at a lighter gauge with equal strength.

Advantages of High Density Can Liners• HD liners are about 3 times stronger and more durable than ordinary poly liners of the same thickness.• HD liners require two-thirds less petroleum based raw material to manufacture. Accordingly, they can be made about

one- third the thickness of ordinary low density poly liners, so they require only about one- third the ordinary shipping, storage and warehousing cost.

• Substantial cost savings per liner.• When they are properly made, HD liners are less likely to "zipper" as much if punctured.• Extremely wide range of temperature resistance from -40 degrees F to +212 degrees F (boiling).• USDA and FDA approved (natural colored liners).• Excellent gas, moisture and odor barrier.

Page 19: Ppp Canliner Presentation 6 09

Gusseted Seal are a flat style bag manufactured with both sides tucked in to form gussets. Where indented, the bag has to be sealed through four layers of film, while the middle of the bag has only two layers. Sometimes this style seal leads to an inherently weak bottom seal. Gusseted seal liners are designated in three dimensions(i.e. 22 x 16 x 58).

Flat Seal is simply a two-dimensional bag with a bottom seal. Flat seal bags are generally leak-proof, but are very clumsy to handle. Also, they do not conform very well to the shape of most trash receptacles. Flat seal liners are designated in two dimensions (i.e. 33 x 39).

Star Seal is the most common type of seal. It is without gussets,the star configuration eliminates gaps along the seal where leaks canoccur. This means the bag can conform more easily to the shape ofthe container and distributes the weight of the refuse evenly aroundthe bag. Star Seal liners are designated in two dimensions (i.e. 38 x 60).

Page 20: Ppp Canliner Presentation 6 09

SO WHY DO BUSINESS WITH PPP??

Excellent returns/replacement rate = less than 1/10 of 1% of our total production. We can put a rebate program together that can match if not surpass your current buying

group program. As a Mfg. if we don’t stock it – we can custom make it (bags, sheeting, tubing, bundle

films). Flexibility - As the manufacturer, we are designed to produce at lower costs which means

greater profitability to our customers. Total commitment from our entire staff to produce a product that is made right the first

time …..every time. Complete stocking program for can liners & food bags. In house reprocessing lines that can regrind up to 100,000 lbs a day. That is

100,000 lbs of plastic not going in a land fill! State of the art equipment and QC lab with consistent quality on line checks. Private label/boxes and rebate programs available. Performance Guarantee – we stand behind our product, which means we stand behind

you! Provide on site support & training. Low minimums.

Page 21: Ppp Canliner Presentation 6 09

OUR GOAL

• Our goal is to provide a quality product in a timely fashion at a more than competitive price.

• As a SALES DRIVEN COMPANY all of our decisions are based on how we can best serve our customer.

• We strive to make it easy to do business with Poly Plastic Products.

Page 22: Ppp Canliner Presentation 6 09

Poly Plastic Products