ppp canliner presentation 6 09
DESCRIPTION
TRANSCRIPT
Can Liner Division
Industrial Films Division
Company Profile
POLY PLASTIC PRODUCTS has been in business for over 50 years and is one of the first in blown film extrusion. Since 1979 the company has been under the control of existing management and in 2000 we became part of the Sigma Plastics Group.
Today PPP has grown into a major quality inline film manufacture with three manufacturing facilities under our banner.
Sigma Plastics Group Over 36 Plants Nation Wide
Aargus Industries - ILBeta Plastics - NJCoastal Films - FL
Epsilon Plastics - CA, SCFilmteck - PAISO Poly - SC
Mercury Plastics - CA Omega Extruding - CA, KY, NJ
Performance Packaging - Ontario, CanadaPoly Plastics Products - PA, NC, NJ
Republic Bag - CA, TXSigma Stretch - CA, Canada, NJ, OK, KY
Southeastern Plastics Corp. - NJ
THE ALPHA INDUSTRIES GROUP DBA
How do we rate?
A $1.4 billion manufacturer Sigma Plastics is based in Lyndhurst, New Jersey.
Sigma Plastics Group is a manufacturer of industrial and commercial plastic films. As a whole the company produces stretch film, institutional bags, merchandise bags, garment bags and converter-grade packaging, industrial film and bags.
•Manufacturing in over 36 sites•Approximately 5,000 employees•Produce 1.4 billion pounds of film annually•Produce over 20 billion plastics bags annually•One of the largest buyers of PE resin in the world
Poly Plastic’s Facilities
• Delano, PA – 135,000 sq/ft. with 15 extrusion lines and a capacity of 41. million pounds per annum.
• Marshville, NC – 115,000 sq/ft with 12 extrusion lines and a capacity of 28.8 million pounds per annum
• Newark, NJ – 100,000 sq/ft with 9 extrusion lines and a capacity of 30.6 million pounds per annum.
*******
Overall Capacity = 101,200,000 pounds
Poly Plastic’s Product Overview Custom Manufacturer
SPECIALIZING IN:
A COMPLETE STOCKING PROGRAM OF CAN LINERS & FDA FOOD BAGS.
CUSTOM RUNS OF:
POLY BAGS, SHEETING,
SHRINK BUNDLE FILM and SHRINK BAGS,
TUBING, GAYLORD LINERS,
PALLET COVERS,
FURNITURE COVERS,
MEDICAL/SURGICAL BAGS,
ICE BAGS, MATTRESS COVERS,
POSTAL FILMS, GERBER FILMS
AND CUSTOM PRINT.
Film Capabilities Major Raw Materials: LDPE – LLDPE – HDPE
• Hexene, Super Hexene, Octene, Metallocene & High Density. • Tube Ranges 12”-140” / Gusseted: 6 x 3 to 85 x 55
HD = 17” to 45” width • Gauge Range .0005 -.007 Mil
HD = 6 microns to 23 microns• Packed either Flat, Individuality Folded or Coreless Rolls – Star Seal,
Gusseted or Flat Bottoms.• Print 1c/1s random or 2c/1s registered• FDA approved resins• Biodegradable additives• Additives: UV’s, Anti-stat, others • Colors: tints – translucent – opaque• Excellent Roll Conformation / Consistency
Features
Proprietary blend of prime resins used to produce our High Density can liners.
Minimum of 80% recycled material used in our linear low black liners.Both red & yellow bio-hazard bags are available on a custom basis. Biodegradable resins.Between all 3 PPP facilities we have over 36 extrusion lines ~ with
production capability of over 300,000 lbs. per day. Multiple resins, blends, colors & additives available. Geographically located in PA, NJ & NC for convenient shipping and
customer pick up. State of the art on site QC lab.Running 24/7 on time prompt delivery. Financially strong.
Features
Complete Stocking Program
HIGH DENSITY LINERSCoreless Star Seal Bottoms
17 x 18 x 6 microns20 x 22 x 6 microns24 x 24 x 6 & 8 microns24 x 33 x 6 & 8 microns30 x 37 x 8, 10, 13, 16 microns33 x 40 x 9, 11, 13, 16, 17 & 22 microns36 x 60 x 12, 14 & 17 microns38 x 60 x 12, 14, 17 & 22 microns40 x 48 x 10, 12, 14, 16, 17 & 22 microns43 x 48 x 12, 14, 16, 17 & 22 microns
“The Advantage Line” Enhanced Proprietary Blend
Stocking LD Recycled Black Liners
33 Gallon: 33 x 39PPK4-39x .00135 milPPK5-39xx .00165 mil
45 Gallon: 40 x 46PPK4-46x .00135 milPPK5-46xx .00165 milPPK6-46xxx .00210 mil
55 Gallon: 40 x 46PPK4-58x .00135 milPPK5-58xx .00165 milPPK6-58xxx .00210 mil
Individually Folded Bags
Features
915 6 x 3 x 15 x .00051213 8 x 4 x 13 x .0005 w/vents1218 8 x 4 x 18 x .0005, .00075, & .0009751824 10 x 8 x 24 x .000625, & .001052030 12 x 8 x 30 x .00085lb ICE 9 x 18 x .00125 w/print10lb ICE 11.5 x 22 x .00125 w/printPK24 18 x 23.75 x .0008 PK35 17 x 9.75 x 34.5 x .0008
Features FDA Small Food Bags
Features Biodegradable Liners
ECM Bio-Film Additives
Fully biodegrade in 9 months to 5 years.Does not use heat, light or mechanical stress to break them down.Does not require special handling.Does not contain heavy metals. Fully biodegrade wherever they are disposed of where other things are
biodegradingIn Compost (backyard as well as commercial facilities)In LandfillsBuried in the ground or litteredAgricultural & erosion-control settings
The process continues until the plastic becomes part of the organiccomponents of the soil just like biodegraded sticks or other pieces of wood become part of the soil.
Features ECM Biodegradable Liners
HD Stocking Program
“THE ADVANTAGE LINE ~ Going Green"
BDL 24 x 33 x 8 micron Natural
BDL 33 x 40 x 13 micron & 16 micron Natural
BDL 38 x 60 x 17 micron & 22 micron Natural
BDL 40 x 48 x 16 micron Natural
*************
If not in stock, we can custom run any size with the
ECM Biodegradable additive in HD or LLDPE
Choosing the correct size Trash Can Liner can:save money, contribute to source reduction and is easy.
1. Determine the proper resin.
• Will sharp objects be thrown in bag?IF NO = use High Density (best bang for the money) measured by Micron thicknessIF YES = use Linear Low measured by Mil thickness
2. Lifting strength is the best way to choose a can liner, determine the avg. weight of trash in the bag & gauge.
3. Determine the proper bag size, the wrong size will cost money and it is simply over kill.
Examples:32 gal. = 33 x 39 correct bag.
If you use a 40 x 46 bag in this container your wasting 43%.
If you use a 38 x 58 bag in this container your wasting 71%.
*******3 – 4 inches of overhang is ideal
That’s it – you have your bag!
Today’s resins allow can liners to be produced at thinner gauges enabling us to
increase the strength and the reliability. Each manufacturer has its own formulations
of blends, which may vary from each other.
General strength terminology for Linear Low Density Liners are sometimes referred as;• Light .35 - .50 Mil • Medium .45 - .75 Mil • Heavy .75 - 1 Mil • Extra Heavy 1 - 1.5 Mil • XXX Heavy 1.5 – 2 Mil
In general strength for High Density Liners; • Light 6 – 9 microns • Medium 10 – 12 microns • Heavy 13 – 14 microns • Extra Heavy 15 – 17 microns • XXX Heavy 18 – 24 microns
Advantages of Linear Low Density Can Liners• Maximum puncture and stretch resistance compared to High Density• Multi-purpose applications• Most prevalent type of film used in the industry today.• Manufactured in a wide variety of colors.• Compared to traditional low density film, linear low can be run at a lighter gauge with equal strength.
Advantages of High Density Can Liners• HD liners are about 3 times stronger and more durable than ordinary poly liners of the same thickness.• HD liners require two-thirds less petroleum based raw material to manufacture. Accordingly, they can be made about
one- third the thickness of ordinary low density poly liners, so they require only about one- third the ordinary shipping, storage and warehousing cost.
• Substantial cost savings per liner.• When they are properly made, HD liners are less likely to "zipper" as much if punctured.• Extremely wide range of temperature resistance from -40 degrees F to +212 degrees F (boiling).• USDA and FDA approved (natural colored liners).• Excellent gas, moisture and odor barrier.
Gusseted Seal are a flat style bag manufactured with both sides tucked in to form gussets. Where indented, the bag has to be sealed through four layers of film, while the middle of the bag has only two layers. Sometimes this style seal leads to an inherently weak bottom seal. Gusseted seal liners are designated in three dimensions(i.e. 22 x 16 x 58).
Flat Seal is simply a two-dimensional bag with a bottom seal. Flat seal bags are generally leak-proof, but are very clumsy to handle. Also, they do not conform very well to the shape of most trash receptacles. Flat seal liners are designated in two dimensions (i.e. 33 x 39).
Star Seal is the most common type of seal. It is without gussets,the star configuration eliminates gaps along the seal where leaks canoccur. This means the bag can conform more easily to the shape ofthe container and distributes the weight of the refuse evenly aroundthe bag. Star Seal liners are designated in two dimensions (i.e. 38 x 60).
SO WHY DO BUSINESS WITH PPP??
Excellent returns/replacement rate = less than 1/10 of 1% of our total production. We can put a rebate program together that can match if not surpass your current buying
group program. As a Mfg. if we don’t stock it – we can custom make it (bags, sheeting, tubing, bundle
films). Flexibility - As the manufacturer, we are designed to produce at lower costs which means
greater profitability to our customers. Total commitment from our entire staff to produce a product that is made right the first
time …..every time. Complete stocking program for can liners & food bags. In house reprocessing lines that can regrind up to 100,000 lbs a day. That is
100,000 lbs of plastic not going in a land fill! State of the art equipment and QC lab with consistent quality on line checks. Private label/boxes and rebate programs available. Performance Guarantee – we stand behind our product, which means we stand behind
you! Provide on site support & training. Low minimums.
OUR GOAL
• Our goal is to provide a quality product in a timely fashion at a more than competitive price.
• As a SALES DRIVEN COMPANY all of our decisions are based on how we can best serve our customer.
• We strive to make it easy to do business with Poly Plastic Products.
Poly Plastic Products