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Fluid Control Research Institute, Kanjikode West, Palakkad

Tender Document – Power Supply Arrangement

1 Document No. PUR/FCRI/W-91/S/2014-15

TENDER DOCUMENT

POWER SUPPLY ARRANGEMENT

FOR PROJECT

FLUID CONTROL RESEARCH INSTITUTE

KANJIKODE WEST – 678 623, PALAKKAD, KERALA

(Under Ministry of Heavy Industries & Public Enterprises – Govt. of India)

Phone: (91) 491-2566120 / 2566206 / 2569009 Fax: 2566326

E-mail: [email protected], [email protected]

Website: http://www.fcriindia.com

mailto:[email protected]


http://www.fcriindia.com/




VOLUME I OF III

TECHNICAL SPECIFICATIONS

OF

POWER SUPPLY ARRANGEMENT FOR

PROJECT

Last Date for Submission of the Tender: 05-11-2014




CONTENTS

Sl No. Description Page No.

I Important Note 4

II Scope 5

II(A) Supply Schedule

5

II (B) Erection Schedule 10

III Other Features & Requirements 26

IV Inspection & Testing

26

V Guarantee 26




I) Important Note 1. The Volume I of III (Technical specifications of power supply arrangement for project) of this Tender Document has two parts as follows: A – Supply Schedule B – Erection Schedule - 2. Quotations are invited for both the above parts separately. Vendors should submit their tenders with breakups as per our format provided in volume III of III (Price Schedule). 3. The tenders will be evaluated A & B (supply & erection schedule) together for finalization.

4. The tenders should be submitted in two parts as given below in

separate sealed envelopes super scribing the tender reference, name of work and, due date. The first part is technical bid without price schedule and second part is price bid.

Part I –

a) Tender documents duly completed along with schedule of quantities, signed and stamped on all pages.

b) Profile of the Firm / Company. c) An affidavit stating, “None of the supply/works carried out by me were

not cancelled owing to my fault”.

d) All necessary documents mentioned in tender document.

Part II –

One set of the SUPPLY AND LABOUR schedule of quantities and rates

duly signed and stamped on all pages (To be submitted in our format).

5. The Tender fee and EMD should be submitted along with the

technical bid in a separate sealed envelope superscribing “Tender fee & EMD”




II Scope

Schedule-A (Supply)

Sl No

Description

Qty

1.

Supply of cubical dust vermin proof floor mounting ACB panel board made out of 16 gauge CRC sheet metal enclosures comprising of the following with 2 coat of powder coat painting. Including Energy Meter with MULTI Display of V, A, KW, & KWH. All Metering should be Digital type with 0.5 class accuracy. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R,Y,B. LED Phase indication Lamps, suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements

INCOMER 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at 1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No

OUT GOING a)630 Amps TPN Din Type Switch Disconnected Fuse unit with 600 Amps HRC Fuse = 2 Nos b)400 Amps TPN Din Type Switch Disconnected Fuse unit with 350 Amps HRC Fuse = 1 No c)315 Amps TPN Din Type Switch Disconnected Fuse unit with 300 Amps HRC Fuse = 3 Nos

1 set




2)

Supply of cubical dust, vermin proof floor mounting / Wall Mounting Type Panel board made out of 16 gauge CRC sheet metal enclosure, comprising of the following with Powder coat Painting. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R, Y, B. LED Phase indication Lamps, Ammeter & Voltmeter suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements

INCOMER 200 Amps TPN Switch Disconnected Fuse Unit with 160 Amps HRC Fuse -1 No OUT GOING a)100 Amps TPN Switch Disconnected Fuse unit with 63 Amps HRC fuse = 3 No b)32 Amps TPN Switch Disconnected Fuse unit with 20 Amps HRC Fuse = 2 No

1 Set

3)

Supply of Cubical dust, Vermin Proof Wall Mounting type Panel Board consist of open type 250A Aluminium Bus Bar Arrangement for carrying Out going circuit with Analog Ammeter, Analog Voltmeter, Selector Switch including all interconnections Out Going a) 63 Amps Heavy Duty 4 Pole Contactor =7 No * As per Drawing attached 1

1 Set

4)

Supply of 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at 1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No For Existing LWFL Panel With Suitable Sleeved Aluminium Bus Bar interconnection with Muti display Meter for V,A,KWH and CTs should be off 0.5 class accuracy

1 set




5)

Supply of 3 Phase, 415 Volt fully Automatic Star Delta Starter for 275 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, CT operated thermal Over load relay, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Single Phasing Protection, Voltage Unbalance Protection, Suitable Enclosure having Adequate Space for 2 R X 3 C X 400 XLPE Cable for Incoming and Outgoing, Voltmeter, CT operated Ammeter and 24 Volt Remote ON&OFF with indication operation set up. *CT, Ammeter and Voltmeter Must be 0.5 Class accuracy

1 Set

6)

Supply of 3 Phase, 415 Volt fully Automatic Star Delta Starter for 250 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, CT operated thermal Over load relay, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Single Phasing Protection, Voltage Unbalance Protection, Suitable Enclosure having Adequate Space for 2 R X 3 C X 400 XLPE Cable for Incoming and Outgoing, Voltmeter, CT operated Ammeter and 24 Volt Remote ON & OFF with indication operation set up. *CT, Ammeter and Voltmeter Must be 0.5 Class accuracy

1 Set

7)

Supply of 3 Phase,415 Volt, fully Automatic Star Delta Starter for 22 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, Timer, ON & OFF Push Button with Indication, thermal Over load relay, Single Phasing Protection, Voltage Unbalance Protection including 24 Volt Remote ON & OFF with indication.

1 Set

8)

Supply of Cubical Dust, Vermin Proof Wall Mounting type Panel Board consisting of Hinged door type, including supply of digital type ammeter & Voltmeter with selection switch including supply of push button with LED indication Lamp, 40 Nos terminal connectors and cable tray as per Drawing Attached 2

1 No




9)

a) Supply of 3 Core 400 Sqmm Aluminium Armored XLPE Cable b)Supply of 3.5 Core 95 Sqmm Aluminium Armored XLPE Cable c)Supply of 3 core 25 Sqmm Aluminium Armored XLPE Cable d)Supply of 4 Core 16 Sqmm Aluminium Armored XLPE Cable e)Supply of 3 core 16 Sqmm Aluminium Armored XLPE Cable f) Supply of 3 Core 10 Sqmm Aluminium Armored XLPE Cable g)Supply of 3 Core 6 Sqmm Copper Flexible Cable h) Supply of 3 core 6 Sqmm Aluminium Armored Cable i) Supply of 4 core 4 Sqmm Aluminium Armored XLPE cable j)Supply of 3 core 4 Sqmm Aluminium Armored XLPE Cable

50 Meter 25 Meter 30 Meter 15 Meter 40 Meter 20 Meter 1 coil 25 Meter 200 Meter 25 Meter

10)

Supply of Cable Gland Suitable for a)3.5 core 400 Sqmm Aluminium Armored XLPE Cable b) 3 Core 400 Sqmm Aluminium Armored XLPE Cable c)3.5 Core 185 Sqmm Aluminium Armored XLPE Cable d)3.5 Core 95 Sqmm Aluminium Armored XLPE Cable e)3 Core 25 Sqmm Aluminium Armored XLPE Cable f)4 Core 16 Sqmm Aluminium Armored XLPE Cable g ) 3 Core 16 Sqmm Aluminium Armored XLPE Cable h) 3 Core 10 Sqmm Aluminium Armored XLPE Cable i) 3 Core 6 Sqmm Aluminium Armored XLPE Cable j) 3 Core 6 Sqmm Copper flexible Cable k) 3 core 4 Sqmm Aluminium Armored XLPE Cable l) 4 core 4 Sqmm Aluminium Armored XLPE Cable

8 Nos 16 Nos 4 Nos 3 Nos 8 Nos 6 Nos 8 Nos 5 Nos. 5 Nos. 14 Nos 6 Nos 12 Nos




11)

Supply of CABLE SOCKET

a) Supply of 400 Sqmm Aluminum Cable Socket b) Supply of 240 Sqmm Aluminum Cable Socket c) Supply of 185 Sqmm Aluminum Cable Socket d) Supply of 120 Sqmm Aluminium cable socket e) Supply of 95 Sqmm Aluminium cable Socket f) Supply of 70 Sqmm Aluminum Cable Socket g) Supply of 50 Sqmm Aluminium Cable socket h)Supply of 35 Sqmm Aluminum Cable Socket i)Supply of 25 Sqmm Aluminum Cable Socket j)Supply of 16 Sqmm Aluminium Cable socket k)Supply of 10 Sqmm Aluminum Cable Socket l) Supply of 4 Sqmm Aluminum Cable Socket m) Supply of 6 sqmm Copper Cable Socket n) Supply of 6 Sqmm Aluminum Cable Socket

75 Nos 25 Nos 12 Nos 10 Nos 14 Nos 15 Nos 5 Nos 8 Nos 30 Nos 35 Nos 35 Nos 40 Nos 40 Nos 10 Nos.

12)

a)Supply of 25x3 mm Copper strip for earthing b)Supply of 12 SWG copper wire(Gland earthing) c)Supply of 8 SWG Copper Wire

60 Kg 10 Kg 7 Kg

13)

Supply of Cable Termination Box (18SWG) with suitable Bus Bar Extension etc for the following motors (If required ) a) 275 & 250 KW Pump Motor * As per site Measurement

2 Nos




14)

POINT WIRING Supply of required materials & carrying outpoint wiring to the following light points commencing from Switch Board using multi strand fine standard copper wire PVC insulated ,unsheathed 1.1 KV grade conforming to IS694-1977 in heavy Duty PVC conduits installed on walls/slabs racks etc., or concealed in walls/slabs/ floors as required by the FCRI complete with all accessories ,switches, sockets, enclosures, inspection boxes, outlet boxes, suitable PVC copper earth wire, suitable cover plate etc., in conformity with section 3 “Specification for internal wiring in building for lights and small power including supply of materials.(IEC 6364 & its Various Parts) a)Each point consisting of one light controlled by one switch with using 3 run X 1 sq.mm multistand copper flexible wire (80 Meter) b) Each point consisting of 4 light controlled by one 16A MCB/ Switch with using 3 run X 1.5 sq.mm multistand flexible wire for Out Side Light.(45 Meter) c) Each point consisting of one Air circulator fan controlled by one switch with using 1.5 sq.mm multistand flexible wires. Including supply of 6A 5pin socket with box(40 Meter) d) Supply of required material for Wiring of 5A pin type socket with 1.5sq.mm PVC insulated multistand copper wire 1.1 KV grade with ISI mark including supply of wire in surface conduit of required size with all accessories such as bends, JB, Sockets etc., providing and fixing 5 pin, 6 A Two numbers of sockets outlet separately controlled by 6A, Two flush type switch as a single unit. Earthling the third join by 14 SWG copper wire etc., On suitable size 1.6 mm sheets steel Box with 3mm thick Hylam sheet.(30 M) UPS WIRING e) Supply required material and carrying out the wiring the “UPS terminating point” with 2.5 sq.mm. Multistand Cu wire is to be used for the wiring .1.5 Sqmm size copper earth wire. 5A,2 Nos and 15A -1 No - Flush type Sockets Outlet and 5 A & 15A Flush type switch as a single unit on suitable size 1.6mm sheet steel box with 3mm thick hylam sheet. (30 Meter)

8 Point 1 Point 3 Points 3 point 3 Points




Note: All statutory charges and taxes will be deducted from Contractor‟s Bill.

** Necessary test certificates to be arranged for the quoted material.

15)

Wiring of circuit main by using 2 run 1.5 sqmm pvc insulated mutistranded cu flexible wire and 1 run of 1.5 sqmm pvc insulated copper wire as earth wire through 20mm dia rigid pvc pipe .including supply of wire, bends, pipe, junction boxes, clamps etc from LDB to Switch Board

50 Meter

16)

To supply all materials required for earth pit having 2.5 m long dia 40mm B’Class G.I pipe earth electrodes, 1200x1200mmX12mm CI plate and Earthing compound in accordance with IS 3043 including civil works and CI Cover Enclosure

3 Set




Schedule-B (Erection)

Sl No

Description

Quantity

1.

Erection of cubical dust vermin proof floor mounting ACB panel board made out of 16 gauge CRC sheet metal enclosures comprising of the following with 2 coat of powder coat painting. Including Energy Meter with MULTI Display of V, A, KW, & KWH. All Metering should be Digital type with 0.5 class accuracy. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R,Y,B. LED Phase indication Lamps, suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements

INCOMER 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No

OUT GOING a)630 Amps TPN Din Type Switch Disconnected Fuse unit with 600 Amps HRC Fuse = 2 Nos b)400 Amps TPN Din Type Switch Disconnected Fuse unit with 350 Amps HRC Fuse = 1 No c)315 Amps TPN Din Type Switch Disconnected Fuse unit with 300 Amps HRC Fuse = 3 Nos * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 set




2)

Erection of cubical dust, vermin proof floor mounting / Wall Mounting Type Panel board made out of 16 gauge CRC sheet metal enclosure, comprising of the following with Powder coat Painting. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R,Y,B. LED Phase indication Lamps, Ammeter & Voltmeter suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements INCOMER 200 Amps TPN Din Type Switch Disconnected Fuse Unit with 300 Amps HRC Fuse -1 No OUT GOING a)100 Amps TPN Switch Disconnected Fuse unit with 63 Amps HRC fuse = 3 No b)32 Amps TPN Din Type Switch Disconnected Fuse unit with 20 Amps HRC Fuse = 2 No * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set




3)

Erection of Cubical dust, Vermin Proof Wall Mounting type Panel Board consist of open type 250A Aluminium Bus Bar Arrangement for carrying Out going circuit with Analog Ammeter, Analog Voltmeter & Selector Switch including all interconnection. Out Going a) 63 Amps Heavy Duty 4 pole Contactor =7 No * As per Drawing attached -1 * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set

4)

Erection of 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No For Existing LWFL Panel With Suitable Aluminium Bus Bar interconnection with Multi display Meter for V,A,KWH and CTs should be off 0.5 class accuracy

1 set

5)

Erection of 3 Phase, 415 V Fully Automatic Star Delta Starter for 275 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, CT Operated Thermal Over load Relay, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Single Phasing Protection, Voltage Unbalance Protection, Suitable Enclosure having Adequate space for 2 R X 3 CX400 Sqmm XLPE Cable for incoming and Out going, Voltmeter, CT Operated Ammeter and 24 Volt Remote ON & OFF with Indication operation set up. * CT, Ammeter and Voltmeter must be 0.5 Class accuracy. * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set




6)


1 Set

7)

Erection of 3 Phase,415 V Fully Automatic Star Delta Starter for 22 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Protection Against Overload, Single Phasing, Severe Unbalanced Voltage * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set

8)

Erection of Cubical Dust, Vermin Proof Wall Mounting type Panel Board consisting of Hinged door type, including supply of digital type ammeter & Voltmeter with selection switch including supply of push button with LED indication Lamp, 40 Nos terminal connectors and cable tray as per Drawing Attached 2

1 Set




9) a)Laying of 3.5 Core 400 Sqmm Aluminium Armoured XLPE Cable (Provided by FCRI) through outside trenches b)Laying of 3.5 Core 400 Sqmm Aluminium Armoured XLPE Cable (Provided by FCRI) through existing Indoor trenches c) Laying of 3 Core 400 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches d)Laying of 3.5 core 185 Sqmm Aluminium Armoured XLPE Cable (Provided By FCRI) through existing indoor trenches e)Laying of 3.5 Core 95 Sqmm Aluminium Armoured Cable through existing indoor trenches f)Laying of 3 core 25 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches g)Laying of 4 core 16 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches h) Laying of 3 core 16 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches i) Laying of 3 Core 10 Sqmm Aluminium Armoured XLPE cable through existing indoor trnches j) Laying of 3 Core 6 Sqmm Aluminium Armoured XLPE cable through existing indoor trnches k)Laying of 3 Core 6 Sqmm Copper Flexible Cable * Cable is laying through PVC pipe with suitable PVC bend, JB etc and laying though truss/wall with proper clamping as per FCRI

norms. Rate shall include all necessary items like angle, channel etc used for making fixtures and its fabrication cost

l) Laying of 4 core 4 Sqmm Aluminium Armoured XLPE cable * cable is laying through along the wall or laying though truss with

proper clamping as required by FCRI, Rate shall include all necessary items like angle, channel etc used for making fixtures and its fabrication cost m)Laying of 3 core 4 Sqmm Aluminium Armoured XLPE Cable

320 Meter 30 Meter 140 Meter 30 Meter 25 Meter 30 Meter 25 Meter 40 Meter 20 Meter 25 Meter 1 coil 200 Meter 25 Meter




10)

Fixing and End Termination of Cable Gland Suitable for a)3.5 core 400 Sqmm Aluminium Armoured XLPE Cable b) 3 Core 400 Sqmm Aluminium Armoured XLPE Cable c)3.5 Core 185 Sqmm Aluminium Armoured XLPE Cable d)3.5 Core 95 Sqmm Aluminium Armoured XLPE Cable e)3 Core 25 Sqmm Aluminium Armoured XLPE Cable f)4 Core 16 Sqmm Aluminium Armoured XLPE Cable g ) 3 Core 16 Sqmm Aluminium Armoured XLPE Cable h) 3 Core 6 Sqmm Copper flexible Cable i) 3 core 4 Sqmm Aluminium Armoured XLPE Cable j) 4 core 4 Sqmm Aluminium Armoured XLPE Cable k) 3 Core 10 Sqmm Aluminium Armoured XLPE Cable l) 3 Core 6 Sqmm Aluminium Armoured XLPE Cable

8 Nos 16 Nos 4 Nos 3 Nos 6 Nos 4 Nos 8 Nos 14 Nos 6 Nos 12 Nos 3 Nos. 5 Nos

11)

Fixing and End Termination of CABLE SOCKET a) 400 Sqmm Aluminum Cable Socket b) 240 Sqmm Aluminum Cable Socket c) 185 Sqmm Aluminum Cable Socket d) 120 Sqmm Aluminium cable socket e) 95 Sqmm Aluminium cable Socket f) 70 Sqmm Aluminum Cable Socket g) 50 Sqmm Aluminium Cable socket h) 35 Sqmm Aluminum Cable Socket i) 25 Sqmm Aluminum Cable Socket j) 16 Sqmm Aluminium Cable socket k) 10 Sqmm Aluminum Cable Socket l) 4 Sqmm Aluminum Cable Socket m) 6 sqmm Copper Cable Socket n) 6 Sqmm Aluminium cable Socket

75 Nos 25 Nos 12 Nos 10 Nos 14 Nos 15 Nos 5 Nos 8 Nos 30 Nos 35 Nos 30 Nos 40 Nos 40 Nos 10 Nos




12)

a)Laying of 25x3 mm Copper strip for Earthing b)Laying of 12 SWG copper wire(Gland Earthing) c)Laying of 8 SWG Copper Wire * Rate shall include all necessary items like angle, Nuts and Bolts etc used for making fixtures and its fabrication cost

60 Kg 10 Kg 7 Kg

13)

Erection of Cable Termination Box (18SWG) with suitable Bus Bar Extension etc for the following motors (If required )

a) 250 KW Pump Motor b)

* As per site Measurement

2 Nos




14)

POINT WIRING Wiring of required materials & carrying outpoint wiring to the following light points commencing from Switch Board using multi stand fine standard copper wire PVC insulated ,unsheathed 1.1 KV grade conforming to IS694-1977 in heavy Duty PVC conduits installed on walls/slabs racks etc., or concealed in walls/slabs/ floors as required by the FCRI complete with all accessories ,switches, sockets, enclosures, inspection boxes, outlet boxes, suitable PVC copper earth wire, suitable clover plate etc., in conformity with section 3 “Specification for internal wiring in building for lights and small power including supply of materials. a)Each point consisting of one light controlled by one switch with using 3 run X 1 sq.mm multistand copper flexible wire (80 Meter) (b) Each point consisting of 4 light controlled by one 16A MCB/ Switch with using 3 run X 1.5 sq.mm multistand copper flexible wire for Out Side Light (45 Meter) c) Each point consisting of one Air circulator fan controlled by one switch with using3 run X 1.5 sq.mm multistand flexible wires. Including supply of 6A 5pin socket with box(40 meter) d) Wiring of required material for Wiring of 5A pin type socket with 1.5sq.mm PVC insulated multistand copper wire 1.1 KV grade with ISI mark including supply of wire in surface conduit of required size with all accessories such as bends, JB, Sockets etc., providing and fixing 5 pin, 6 A Two numbers of sockets outlet separately controlled by 6A, Two flush type switch as a single unit. Earthling the third join by 14 SWG copper wire etc., On suitable size 1.6 mm sheets steel Box with 3mm thick Hylam sheet.(30 Meter) UPS WIRING e) Wiring of required material and carrying out the wiring the “UPS terminating point” Shown in layout) 2.5 sq.mm. Multistand Cu wire is to be used for the wiring .1.5 Sqmm size copper earth wire. 5A,2 Nos and 15A -1 No - Flush type Sockets Outlet and 5 A & 15A Flush type switch as a single unit on suitable size 1.6mm sheet steel box with 3mm thick hylam sheet. (30 Meter)

8 Point 1 Point 3 Point 3 point 3 Points




15)

Wiring of circuit main by using 2 run 1.5 sqmm pvc insulated mutistranded cu flexible wire and 1 run of 1.5 sqmm pvc copper wire as earth wire through 20mm dia rigid pvc pipe .including supply of wire, bends, pipe, junction boxes, clamps etc from LDB to Switch Board

50 Meter

16)

To Install all materials required for earth pit having 2.5 m long dia 40mm B’Class G.I pipe earth electrodes, 1200x1200mmX12mm CI plate and Earthing compound in accordance with IS 3043 including civil works and CI Cover Enclosure

3 Set

17)

a)Erection of 4 Way TPN Vertical Distribution Board Incomer :- 100 Amps 30mA 4 Pole ELCB = 1 Nos Out going :- 32 Amps 3 Pole MCB = 2 Nos 20 Amps 3 Pole MCB = 2 nos 10 Amps 3 Pole MCB = 2 Nos b)Erection of 12 Way SPN Vertical Distribution Board Incomer :- 32Amps 30mA 4 Pole ELCB = 1 Nos Out going :- 6 Amps SP MCB = 2 Nos 10 Amps SP MCB = 2 Nos * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set 1 Set





18)

Fixing and Commissioning of double Tube Light Fittings with Tube

8 Nos

19)

Fixing and Commissioning of single Phase Wall mounting Fan Sweep 400mm * Rate shall include all necessary items like angle, Nuts & bolts etc used for making fixtures and its fabrication cost

3 Nos

20)

Fixing and commissioning of 36 Watt CFL Out Side Light Fittings

4 Nos

21)

Excavation of Cable Trench (3Feet (W)X 3Feet (H)) for laying 400 Sqmm cable and Back filing after laying cable

60 Meter

22)

Preparation of general arrangement drawing, single line diagram of MV panel showing proposed equipments, endorsing and clearing Electrical Inspectorate’s formalities such as approval of above drawing and obtaining necessary statutory permission for Energization

1 Set




III. Other features & requirements:

1. The make and specifications of all components to be used in the panels are

attached along with the Schedule of supply (I A). All components should be

supplied as per the above.

2. Instruction manuals for all instruments used in the panels to be supplied.

3. Warranty certificates for all individual components to be supplied along with

the panels.

4. Programming of all meters as per site conditions to be carried out by the

supplier free of cost.

5. Identification name plates should be provided for all components in all the

panels.

6. Company Test certificate and calibration test certificate from Electrical Inspectorate Have to be provided for all CT’s and Meters.

7. Supply of all cables must have BIS/CPRI Certifications.

IV. Inspection and Testing

1. Acceptance will be subject to satisfactory performance of the items during the

test (performance test) at FCRI.

2. Commissioning at FCRI site to be carried out by the supplier, with in

accordance with the Chief Electrical Inspectorate approved drawings.

3. Not withstanding to specifications, material in the tender, the Contractor has to

execute the job to comply with latest standards & procedures of Kerala

Electrical Inspectorate.

4. Any changes asked by Electrical Inspector shall be completed by Contractor at

no extra cost.

5. Apart from the specifically indicated supply items in the tender, which will be

issued by FCRI, all other items required for proper execution of the Contract

shall be arranged by the Contractor.

V. Guarantee

Contractor shall guarantee that the instrument comply with the requirements stated in

the requisition and in the Work Order for a period of one year from the date of

commissioning. Contractor shall replace or repair all parts found to be defective due to

inadequate engineering or quality of material. Contractor shall replace the instrument

without delay, if the defect or malfunctioning cannot be eliminated.

Any defects occurring within the time period specified shall be repaired making all

necessary modifications/repair/replacement of defective parts free of charge to FCRI.




VOLUME II OF III

GENERAL CONDITIONS




CONTENTS

Sl NO

DESCRIPTIONS

PAGE NO;

I

Bidders Eligibility Criteria

29

II

General Information to Tenders

30

III

Instructions to Tenders

31

IV

Tender Notice

32

V

Letter for authority for attending tender opening

33

VI

Details of Indian agent/ Consultant/

Representative

34

VII

General Rules and Practice

35

VIII

Preambles

38




I. Bidders Eligibility Criteria:

1. Invitation for Bids is open to bidders who qualify the eligibility criteria. 2. The tenders are invited form “A” Class Contractors only.

3. The bidder should have executed at least one job of similar nature either in India or abroad in the preceding 3 years reckoned from bid due date.

4. The bidder shall not have been declared as ineligible by FCRI for corrupt or fraudulent

practices as defined in ITB. 5. The Contractor should submit the proof for earlier work having similar or higher capacity.

6. Contractor should submit a copy of their Valid „A‟ class contracting License along with Tender.




II. General Information To Tenderers

Name of the Institution : M/s. Fluid Control Research Institute, Kanjikode West Name of work : Power supply arrangement for Project

Tender reference : PUR/FCRI/W-91/S/2014-15

Cost of Tender Form : Rs.1000/-

EMD (Rs) : Rs.20000.00

Date of issue of Tender Form : Last date of Tender Form issue: Due date for submission : 5th November 2014

Signature of the tenderer :

Name : Designation : Address :

Date : Place :

III. Instructions to Tenderers




1. The following three documents constitute the complete tender specifications

Technical Tender Specification Tender Document – General Conditions Price Schedule

2. Full signatures are required in the following:

a) Index Page b) Tender Form c) Price Schedule

3. Initials are required in all other pages including preambles.

4. The rates should be quoted in words also. 5. The conditions of tender ought to be read carefully. 6. The tender should be submitted in a sealed envelope super scribing the tender reference,

name of work and, due date .

Part I –

a) Tender documents duly completed along with schedule of quantities.

b) Profile of the Firm / Company. c) An affidavit stating, “None of the supply/works carried out by me were not cancelled

owing to my fault”. d)All necessary documents mentioned in the tender document. e)EMD by way of Demand Draft in favour of Fluid Control Research Institute, payable at Palakkad or Cash voucher of amount remitted at FCRI Office.

Part II –

One set of the SUPPLY AND LABOUR schedule of quantities and rates duly signed on all pages (To be submitted in our format). While submitting the duly filled-up downloaded Tender Form, the bidder shall submit a Demand Draft for an amount indicated in the „General Information to Tender‟ in favor of „Fluid Control Research Institute, payable at Palakkad‟ towards cost of Tender

Form, without which the bid will not be accepted. The Tender fee and EMD should be submitted along with the technical bid in a separate sealed envelope super scribing “Tender fee & EMD”

IV. Tender Notice




To

Dear Sir,

Sub:

1. Sealed item rate tenders are invited from reputed A Class contractors for the following work intended vide technical tender enclosed

2. The following documents have been enclosed:

a) Technical tender specification

b) Tender document – General Conditions

c) Price Schedule

3. The unpriced bids will be opened on -- at 10.00AM in presence of the tenderers for technical evaluation.

4. After technical evaluation, the priced bids of qualified tenderers will be opened at FCRI in presence of the qualified tenderers or a single authorized representative of the tenderers. The exact date of opening will be informed later.

5. No consideration will be given to any tender received after due time and date.

6. The Earnest Money will be returned along the payment for final bill. 7. The tenderer will submit his tender after carefully examining all the Tender Documents.

8. The tender shall be valid for acceptance for a minimum period of SIX MONTHS from the date of its opening.

Place: Name & Designation

Date:

Authorized Signature

Office Seal

V. Letter of Authority for Attending Tender Opening and Subsequent Negotiations.




Date:

Fluid Control Research Institute, Kanjikode West, Palakkad, Kerala, India – 678 623 Dear Sir,

Sub: Bid No.…………………….……for …………………………………………………………………………….

M/s …………………………………………. hereby authorize following personnel to attend the price bid

opening and for subsequent discussions/registration/correspondence and communication against

above Bid.

1. Name & Designation …………………………………………… Signature ……………………………….. 2. Name & Designation ………………………………………….. Signature ……………………………….. We confirm that we shall be bound by all commitments made by aforementioned authorized

representatives.

Tanking you Yours faithfully,

Place: Name & Designation Date: Authorized Signature

Office Seal

Note: - This letter of authority should be on bidder‟s letterhead and should be signed by a person competent having the power of attorney to bind the bidder.

Not more than two persons are permitted to attend techno–commercial negotiations/price bid opening.

VI Details of Indian Agent /Consultant/ Representative




To

Fluid Control Research Institute, Kanjikode West, Palakkad, Kerala, India – 678 623 1 Name of Indian agent/ Consultant/ Representative :

2 Address :

3 Nature of Services to be rendered :

4 Name of Contract Person :

1. Telephone Number : 2. Fax Number

3. E-mail address & Web Site : 4. PAN NO. 5. Agency commission included in quoted prices as % of quoted FOB

prices (payable in equivalent Indian rupees upon receipt of acceptance

of items at site) : % In Figures and Words Relationship (Whether Agent / Consultant/ Representative/ Retainer / Associates) :

6. Account No. In Any SBI/HDFC/ICICI Branch which having E-Banking Facilities of Indian Agent : 7. Branch Code and Account Code :

(Payment towards IAC shall be released through e-banking only)

Note: Copy of agreement between principal and agent to be enclosed with the bid.

Place: Authorized Signature Date: Name and Designation Office Seal

VII. General Rules and Directions for Guidance




1. Bid Submission

1. Tenders shall be submitted in sealed covers super scribing the Tender Number and name of

the work due date and nature of bid (priced or unprised), and addressed legibly to officer inviting the tender. Full name and address of the tenderer should be written on the envelope as well as on the tender below the signature.

2. All the pages of the tender documents and any other enclosures submitted by the tenderer must properly signed or initialed and dated on each page, and also signed and dated at the places mentioned in the documents by the tenderer or such person or persons on his behalf as are legally authorized or required to sign for the tenderer. The tenderer shall in particular satisfy the Institute that he is competent and authorized to submit the tender and to enter into a legally binding contract with the Institute on behalf of himself, his firm, Company or

Corporation as the case may be. A person signing the tender or any document forming part of the tender on behalf of another shall be deemed to warrant that he has the requisite

authority of sign for other, and if, on enquiry, it appears that the person so signing has no authority to do so, the Institute may, without prejudice to any other Civil and Criminal remedies, cancel the contract and hold the signatory liable for all costs and damages.

3. Schedule of quantities and rates should be carefully and properly filled in. All rates should be

indicated in words as well as in figures. Erasures and alterations in the tender documents should be avoided. If any corrections are necessary the original entry should be scored off and new entry legibly made duly attested by the full signature of the tenderer with date. Failure to do so may cause rejection of the tender by the Institute at its discretion. Any statement and/or letters signed separately and issued to the Institute either before or after the tender may not be considered.

4. In case of firms, all partners of the firm or such person or persons as may be legally competent to sign for the firm should sign the tender documents. In case of company, the

official seal of the company should be affixed in the tender documents and should be signed by such person(s) as may be authorized by the articles of Association of the Company to sign for and on behalf of the Company. A copy of the Articles of Association should be sent with the tender. In any case, the tenderer should disclose his constitution and copies of all

necessary legal documents in support thereof such as the duly registered partnership deed in the case of partnership firm should be produced as and when called for by the Institute.

5. Each tenderer shall submit a declaration as to whether he is an individual, firm or Association of firms, Company or Corporation and has the requisite organization including technical and other personnel and financial and other resources to handle the work. Full information, supported by documentary evidence shall be furnished by the tenderer in

regard to the following among other things so as to demonstrate his ability to undertake the work as specified. a) In the case of firm, company or corporation

i. The legal name, the nature of business and the date and place of registration (including

the state of incorporation where it is a corporation).

ii. The authorized, subscribed and paid up capital.

iii. The names and addresses of all the Directors including those of the Chief Executive

Officer, President, Secretary or the person authorized to bind the firm, company or corporation in the matter.




b) Tenderer shall include the names and addresses of all the partners in case of

partnership.

c) If the tenderer is an association of firms, the details of all participating firms shall be shown in tender.

d) In the case of Indian Agent of a Foreign Organization, percentage of commission payable

to Indian Agent, copy of agency agreement with Foreign Organization and certificate of enlistment with DGS&D under compulsory registration scheme of Ministry of Finance. The Institute will be the sole judge as to the merits of the tender‟s ability to perform the work. Non-submission of documentary evidence of any of the aforementioned aspects may render the tender liable to summary rejection.

6. Total amount of tender should be written in the same language that the tender signed.

7. The specified amount of Earnest Money must be deposited either by a Demand Draft crossed

“Account payee” drawn in favour of “Fluid Control Research Institute” payable at Palakkad or by cash. The EMD should be enclosed with the Technical Bid. Cheque will not be accepted.

8. The Earnest Money of the successful tenderer will be retained towards „Security Deposit‟ and in the case of others, will be returned on application after finalization of the purchase.

9. The Earnest Money shall be liable to be forfeited without prejudice to the other rights and

remedies of the Institute in the event of the tenderer failing (a) to keep his tender valid and open for acceptance by the Institute for and during the period of six months reckoned from the date of opening of tenders; or (b) to furnish, the requisite documents, etc. within the

specified time.

10. The Security Deposit shall liable to be forfeited without prejudice to the other rights and remedies of the Institute if the successful tenderer is failing to accept the purchase order placed by the Institute, within 15 days of its issue. The Institute shall also have the right to forfeit the Security Deposit in case the suppliers fail to execute the order as per the terms &

conditions of the order.

11. Should the tenderer have relative or relatives, or in the case of a firm or company or contractors, one or more of its shareholders employed in any capacity in the Institute, the tenderer should furnish complete information to that effect at the time of submission of the tender.

12. Tenders which do not fulfill all or any of the above conditions or incomplete in any respect are liable to be rejected.

13. The right of accepting any tender or rejecting any or all tenders without assigning any

reason is reserved.

14. Tenderer should be enclosed Sales tax and Income tax clearance certificates along with the

tender.




15 FCRI has standard payment terms as given below.

The Contractor may submit bill for items supplied/erected. Maximum

number of bill is restricted to three numbers. Payment will be released

after 10 days of submission of bills. 60% of the bill amount will be

released in the first phase. 30% will be released after approval from

Electrical Inspectorate and remaining 10% will be released after

guarantee period for one year from the date of commissioning. 16. Tenderer can notify FCRI in writing or by faxing or by email for any clarification on documents. FCRI will respond in writing to any request for clarification on bidding documents within 5 days prior to the deadline for the submission of bids. FCRI‟s response will be sent to all prospective bidders who have downloaded bidding documents.

17. At any time prior to the bid due date, FCRI may, for any reason, whether at its own initiative or in response to a clarification requested by a prospective bidder, modify the bidding documents, by issuing addenda.

Any addendum thus issued shall be part of the Bidding Documents pursuant to ITB Clause-5.1 and shall be notified in writing by fax/post to all prospective bidders. Prospective bidders

shall promptly acknowledge receipt of each addendum by post, fax and email to FCRI.

18 I shall extend the bid due date in order to allow prospective bidders, a reasonable time to furnish their most competitive bid considering the amendments issued.

2 Overruling Clause

Not withstanding anything stated anywhere in this document, the Director FCRI has the power to revise/add/review/delete/modify any of the conditions/statements indicated

therein. 3 . Award of Contract 1. Post Qualification

In the absence of pre qualification, FCRI will determine to its satisfaction whether the lowest bidder is qualified to satisfactorily perform the contract. The determination criteria will be bidder‟s financial, technical and production capabilities as well as such other information as FCRI deems necessary and appropriate.

Affirmative determination will be a prerequisite for award of contract to the bidder. A negative determination will result in rejection of the bidder‟s bid.

2. Award Criteria

FCRI will award the contract to Bidder whose bid has been determined as responsive and has been determined to be the lowest evaluated bid, provided further that the Bidder is

determined to be qualified to perform the contract satisfactorily. 3. Change in Quantities

FCRI reserves the right at the time of award of Work Order to increase or decrease by upto 15% the quantity of EQUIPMENT/Item specified in the Material Requisition, without any

change in unit price or other terms and conditions. Variation beyond this limit will be subject to mutual agreement between FCRI and the Contractor.




VIII Preambles To Schedule Of Quantities

1. Rates quoted shall include all the operations, materials, etc., mentioned in the

specifications of respective items of work, schedule of quantities, the preambles and

required to complete the job.

2. All necessary other items required for commissioning of system shall be supplied

by contractor. Rates quoted shall include all labour, materials, tools, plants,

equipments and other sunderies etc, for completion of work. 3. Rates quoted shall be firm and shall not be subject to any variation due to increase in

labour wages, cost of materials etc. or any other price variation whatsoever either by act of Government or otherwise whether during the stipulated period of execution or during

extended period of completion if any. 4. The works “as described”, “as specified”, “as shown”, “as directed” or “as

approved” shall mean as described in the specifications, schedule of quantities and other tender documents, as shown on the drawings and as directed or as approved by the Engineer in-charge.

5. Your offer should remain valid for 3 months from the date of opening of tenders. 6. For the purpose of quoting the rates, you may treat it as a case where there is no “C” or

“D” form. 7. The rate of taxes should be shown in the supply and labour schedules and which should

cover all taxes whatever form may be applicable and as prevailing on the date of

quotation. 11. In case the components as per our specification is not available, you may quote for the components of better specifications with clear indication of make, technical details etc. However such alternative components will be considered only on extraordinary circumstances.

12. Liquidated damages for delay beyond the agreed delivery and commissioning schedule @1% per week subject to maximum of 10% of the total order value will be applicable. 13. Failure to supply the materials as per delivery schedule is liable to result in cancellation of the order.

15. Declaration to the effect that the equipment supplied is original and is not reconditioned

or refurbished items. 16. Power and water required for construction can be provided by FCRI on Chargeable basis. Note: Preambles apply to all the sections of the schedule of quantities and tendered rates shall

take into account all these provisions in addition to various provisions in other parts of the tender documents.




VOLUME – III of III

PRICE SCHEDULE




FLUID CONTROL RESEARCH INSTITUTE KANJIKODE WEST – 678 623, PALAKKAD, KERALA

(Under Ministry of Heavy Industries & Public Enterprises – Govt. of India)

Phone: (91) 491-2566120 / 2566206 / 2569009 Fax: 2566326

E-mail: [email protected], [email protected] Website: http://www.fcriindia.com

TENDER FORM

I/We hereby tender for the execution for……………………………………………………

………………………………………………………………….of the item specified in the

under written memorandum within the time specified in such memorandum at item rate

entered in the schedule of quantities and in accordance in all respects with the

specifications and instructions in writing referred to in Tender Documents.

MEMORANDUM

a) General Description :

b) Estimated Cost :

c) Earnest Money :

d) Time allowed for the work from :

the date of written order to

commence.

Should this tender be accepted I/We hereby agree to abide by and fulfill all the terms and

provisions of the General and Special conditions of contract so far as applicable or in

default thereof to forfeit and pay to the Institute or its successors in office the sums of

money mentioned in the said conditions. The sum of Rs……………………..(Rupees

…………………………………………………………………………….) paid as Earnest

Money is to be absolutely forfeited to the said Institute or its successors in office, without

prejudice to any other rights or remedies of the said Institute or its successors in office,

should I/We fail to satisfy the provisions contained in the relevant paragraphs of the tender

forms.

SIGNATURE AND ADDRESS

OF THE TENDERER

DATED:



http://www.fcriindia.com/




From, To, M/s. The Director

Fluid Control Research Institute Kanjikode West – 678 623

Palakkad, Kerala.

Ref: Sub: Power supply arrangement for Project.

Sl. No Particulars Amount Remarks

Items as per Volume – III of III

Terms and conditions

We accept all terms and conditions listed in the Tender Documents. Company‟s Rubber stamp:

Place: Date:




Schedule-A (Supply)

Sl No

Description

Qty

Rate

Amount

1.

Supply of cubical dust vermin proof floor mounting ACB panel board made out of 16 gauge CRC sheet metal enclosures comprising of the following with 2 coat of powder coat painting. Including Energy Meter with MULTI Display of V, A, KW, & KWH. All Metering should be Digital type with 0.5 class accuracy. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R,Y,B. LED Phase indication Lamps, suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements

INCOMER 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at 1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No

OUT GOING a)630 Amps TPN Din Type Switch Disconnected Fuse unit with 600 Amps HRC Fuse = 2 Nos b)400 Amps TPN Din Type Switch Disconnected Fuse unit with 350 Amps HRC Fuse = 1 No c)315 Amps TPN Din Type Switch Disconnected Fuse unit with 300 Amps HRC Fuse = 3 Nos

1 set




2)

Supply of cubical dust, vermin proof floor mounting / Wall Mounting Type Panel board made out of 16 gauge CRC sheet metal enclosure, comprising of the following with Powder coat Painting. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R, Y, B. LED Phase indication Lamps, Ammeter & Voltmeter suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements

INCOMER 200 Amps TPN Switch Disconnected Fuse Unit with 160 Amps HRC Fuse -1 No OUT GOING a)100 Amps TPN Switch Disconnected Fuse unit with 63 Amps HRC fuse = 3 No b)32 Amps TPN Switch Disconnected Fuse unit with 20 Amps HRC Fuse = 2 No

1 Set

3)

Supply of Cubical dust, Vermin Proof Wall Mounting type Panel Board consist of open type 250A Aluminium Bus Bar Arrangement for carrying Out going circuit with Analog Ammeter, Analog Voltmeter, Selector Switch including all interconnections Out Going a) 63 Amps Heavy Duty 4 Pole Contactor =7 No * As per Drawing attached 1

1 Set

4)

Supply of 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at 1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No For Existing LWFL Panel With Suitable Sleeved Aluminium Bus Bar interconnection with Muti display Meter for V,A,KWH and CTs should be off 0.5 class accuracy

1 set




5)

Supply of 3 Phase, 415 Volt fully Automatic Star Delta Starter for 275 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, CT operated thermal Over load relay, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Single Phasing Protection, Voltage Unbalance Protection, Suitable Enclosure having Adequate Space for 2 R X 3 C X 400 XLPE Cable for Incoming and Outgoing, Voltmeter, CT operated Ammeter and 24 Volt Remote ON&OFF with indication operation set up. *CT, Ammeter and Voltmeter Must be 0.5 Class accuracy

1 Set

6)

Supply of 3 Phase, 415 Volt fully Automatic Star Delta Starter for 250 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, CT operated thermal Over load relay, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Single Phasing Protection, Voltage Unbalance Protection, Suitable Enclosure having Adequate Space for 2 R X 3 C X 400 XLPE Cable for Incoming and Outgoing, Voltmeter, CT operated Ammeter and 24 Volt Remote ON & OFF with indication operation set up. *CT, Ammeter and Voltmeter Must be 0.5 Class accuracy

1 Set

7)

Supply of 3 Phase,415 Volt, fully Automatic Star Delta Starter for 22 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, Timer, ON & OFF Push Button with Indication, thermal Over load relay, Single Phasing Protection, Voltage Unbalance Protection including 24 Volt Remote ON & OFF with indication.

1 Set

8)

Supply of Cubical Dust, Vermin Proof Wall Mounting type Panel Board consisting of Hinged door type, including supply of digital type ammeter & Voltmeter with selection switch including supply of push button with LED indication Lamp, 40 Nos terminal connectors and cable tray as per Drawing Attached 2

1 No




9)

a) Supply of 3 Core 400 Sqmm Aluminium Armored XLPE Cable b)Supply of 3.5 Core 95 Sqmm Aluminium Armored XLPE Cable c)Supply of 3 core 25 Sqmm Aluminium Armored XLPE Cable d)Supply of 4 Core 16 Sqmm Aluminium Armored XLPE Cable e)Supply of 3 core 16 Sqmm Aluminium Armored XLPE Cable f) Supply of 3 Core 10 Sqmm Aluminium Armored XLPE Cable g)Supply of 3 Core 6 Sqmm Copper Flexible Cable h) Supply of 3 core 6 Sqmm Aluminium Armored Cable i) Supply of 4 core 4 Sqmm Aluminium Armored XLPE cable j)Supply of 3 core 4 Sqmm Aluminium Armored XLPE Cable

50 Meter 25 Meter 30 Meter 15 Meter 40 Meter 20 Meter 1 coil 25 Meter 200 Meter 25 Meter

10)

Supply of Cable Gland Suitable for a)3.5 core 400 Sqmm Aluminium Armored XLPE Cable b) 3 Core 400 Sqmm Aluminium Armored XLPE Cable c)3.5 Core 185 Sqmm Aluminium Armored XLPE Cable d)3.5 Core 95 Sqmm Aluminium Armored XLPE Cable e)3 Core 25 Sqmm Aluminium Armored XLPE Cable f)4 Core 16 Sqmm Aluminium Armored XLPE Cable g ) 3 Core 16 Sqmm Aluminium Armored XLPE Cable h) 3 Core 10 Sqmm Aluminium Armored XLPE Cable i) 3 Core 6 Sqmm Aluminium Armored XLPE Cable j) 3 Core 6 Sqmm Copper flexible Cable k) 3 core 4 Sqmm Aluminium Armored XLPE Cable l) 4 core 4 Sqmm Aluminium Armored XLPE Cable

8 Nos 16 Nos 4 Nos 3 Nos 8 Nos 6 Nos 8 Nos 5 Nos. 5 Nos. 14 Nos 6 Nos 12 Nos




11)

Supply of CABLE SOCKET

a) Supply of 400 Sqmm Aluminum Cable Socket b) Supply of 240 Sqmm Aluminum Cable Socket c) Supply of 185 Sqmm Aluminum Cable Socket d) Supply of 120 Sqmm Aluminium cable socket e) Supply of 95 Sqmm Aluminium cable Socket f) Supply of 70 Sqmm Aluminum Cable Socket g) Supply of 50 Sqmm Aluminium Cable socket h)Supply of 35 Sqmm Aluminum Cable Socket i)Supply of 25 Sqmm Aluminum Cable Socket j)Supply of 16 Sqmm Aluminium Cable socket k)Supply of 10 Sqmm Aluminum Cable Socket l) Supply of 4 Sqmm Aluminum Cable Socket m) Supply of 6 sqmm Copper Cable Socket n) Supply of 6 Sqmm Aluminum Cable Socket

75 Nos 25 Nos 12 Nos 10 Nos 14 Nos 15 Nos 5 Nos 8 Nos 30 Nos 35 Nos 35 Nos 40 Nos 40 Nos 10 Nos.

12)

a)Supply of 25x3 mm Copper strip for earthing b)Supply of 12 SWG copper wire(Gland earthing) c)Supply of 8 SWG Copper Wire

60 Kg 10 Kg 7 Kg

13)

Supply of Cable Termination Box (18SWG) with suitable Bus Bar Extension etc for the following motors (If required ) a) 275 & 250 KW Pump Motor * As per site Measurement

2 Nos




14)

POINT WIRING Supply of required materials & carrying outpoint wiring to the following light points commencing from Switch Board using multi strand fine standard copper wire PVC insulated ,unsheathed 1.1 KV grade conforming to IS694-1977 in heavy Duty PVC conduits installed on walls/slabs racks etc., or concealed in walls/slabs/ floors as required by the FCRI complete with all accessories ,switches, sockets, enclosures, inspection boxes, outlet boxes, suitable PVC copper earth wire, suitable cover plate etc., in conformity with section 3 “Specification for internal wiring in building for lights and small power including supply of materials.(IEC 6364 & its Various Parts) a)Each point consisting of one light controlled by one switch with using 3 run X 1 sq.mm multistand copper flexible wire (80 Meter) b) Each point consisting of 4 light controlled by one 16A MCB/ Switch with using 3 run X 1.5 sq.mm multistand flexible wire for Out Side Light.(45 Meter) c) Each point consisting of one Air circulator fan controlled by one switch with using 1.5 sq.mm multistand flexible wires. Including supply of 6A 5pin socket with box(40 Meter) d) Supply of required material for Wiring of 5A pin type socket with 1.5sq.mm PVC insulated multistand copper wire 1.1 KV grade with ISI mark including supply of wire in surface conduit of required size with all accessories such as bends, JB, Sockets etc., providing and fixing 5 pin, 6 A Two numbers of sockets outlet separately controlled by 6A, Two flush type switch as a single unit. Earthling the third join by 14 SWG copper wire etc., On suitable size 1.6 mm sheets steel Box with 3mm thick Hylam sheet.(30 M) UPS WIRING e) Supply required material and carrying out the wiring the “UPS terminating point” with 2.5 sq.mm. Multistand Cu wire is to be used for the wiring .1.5 Sqmm size copper earth wire. 5A,2 Nos and 15A -1 No - Flush type Sockets Outlet and 5 A & 15A Flush type switch as a single unit on suitable size 1.6mm sheet steel box with 3mm thick hylam sheet. (30 Meter)

8 Point 1 Point 3 Points 3 point 1 Point





15)

Wiring of circuit main by using 2 run 1.5 sqmm pvc insulated mutistranded cu flexible wire and 1 run of 1.5 sqmm pvc insulated copper wire as earth wire through 20mm dia rigid pvc pipe .including supply of wire, bends, pipe, junction boxes, clamps etc from LDB to Switch Board

50 Meter

16)

To supply all materials required for earth pit having 2.5 m long dia 40mm B’Class G.I pipe earth electrodes, 1200x1200mmX12mm CI plate and Earthing compound in accordance with IS 3043 including civil works and CI Cover Enclosure

3 Set




Schedule-B (Erection)

Sl No

Description

Quantity

Rate

Amount

1.

Erection of cubical dust vermin proof floor mounting ACB panel board made out of 16 gauge CRC sheet metal enclosures comprising of the following with 2 coat of powder coat painting. Including Energy Meter with MULTI Display of V, A, KW, & KWH. All Metering should be Digital type with 0.5 class accuracy. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R,Y,B. LED Phase indication Lamps, suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements

INCOMER 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No

OUT GOING a)630 Amps TPN Din Type Switch Disconnected Fuse unit with 600 Amps HRC Fuse = 2 Nos b)400 Amps TPN Din Type Switch Disconnected Fuse unit with 350 Amps HRC Fuse = 1 No c)315 Amps TPN Din Type Switch Disconnected Fuse unit with 300 Amps HRC Fuse = 3 Nos * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 set




2)

Erection of cubical dust, vermin proof floor mounting / Wall Mounting Type Panel board made out of 16 gauge CRC sheet metal enclosure, comprising of the following with Powder coat Painting. Panel should be complete with suitable heat shrinkable PVC sleeved Al bus bars, Earth Inter connection, R,Y,B. LED Phase indication Lamps, Ammeter & Voltmeter suitable size 0 .5 class CTs and internal wiring etc. Required working space should be provided between switches. General arrangement shall be in accordance with latest Kerala state inspectorate standards & requirements INCOMER 200 Amps TPN Din Type Switch Disconnected Fuse Unit with 300 Amps HRC Fuse -1 No OUT GOING a)100 Amps TPN Switch Disconnected Fuse unit with 63 Amps HRC fuse = 3 No b)32 Amps TPN Din Type Switch Disconnected Fuse unit with 20 Amps HRC Fuse = 2 No * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set




3)

Erection of Cubical dust, Vermin Proof Wall Mounting type Panel Board consist of open type 250A Aluminium Bus Bar Arrangement for carrying Out going circuit with Analog Ammeter, Analog Voltmeter & Selector Switch including all interconnection. Out Going a) 63 Amps Heavy Duty 4 pole Contactor =7 No * As per Drawing attached -1 * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set

4)

Erection of 1250 Amps 50 KA micro controller based EDO type 4 pole ACB set at1200A with built in release for O/C,E/F, shunt trip and U/V trip = 1No For Existing LWFL Panel With Suitable Aluminium Bus Bar interconnection with Multi display Meter for V,A,KWH and CTs should be off 0.5 class accuracy

1 set

5)


1 Set




6)


1 Set

7)

Erection of 3 Phase,415 V Fully Automatic Star Delta Starter for 22 KW Pump Motor with Main Contactor, Star Contactor, Delta Contactor, Motor Protection Relay, Timer, ON & OFF Push Button with LED Indication, Protection Against Overload, Single Phasing, Severe Unbalanced Voltage * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set

8)

Erection of Cubical Dust, Vermin Proof Wall Mounting type Panel Board consisting of Hinged door type, including supply of digital type ammeter & Voltmeter with selection switch including supply of push button with LED indication Lamp, 40 Nos terminal connectors and cable tray as per Drawing Attached 2

1 Set




9) a)Laying of 3.5 Core 400 Sqmm Aluminium Armoured XLPE Cable (Provided by FCRI) through outside trenches b)Laying of 3.5 Core 400 Sqmm Aluminium Armoured XLPE Cable (Provided by FCRI) through existing Indoor trenches c) Laying of 3 Core 400 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches d)Laying of 3.5 core 185 Sqmm Aluminium Armoured XLPE Cable (Provided By FCRI) through existing indoor trenches e)Laying of 3.5 Core 95 Sqmm Aluminium Armoured Cable through existing indoor trenches f)Laying of 3 core 25 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches g)Laying of 4 core 16 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches h) Laying of 3 core 16 Sqmm Aluminium Armoured XLPE Cable through existing indoor trenches i) Laying of 3 Core 10 Sqmm Aluminium Armoured XLPE cable through existing indoor trnches j) Laying of 3 Core 6 Sqmm Aluminium Armoured XLPE cable through existing indoor trnches k)Laying of 3 Core 6 Sqmm Copper Flexible Cable * Cable is laying through PVC pipe with suitable PVC bend, JB etc and laying though truss with proper clamping as per FCRI norms. Rate shall include all necessary items like angle, channel etc used for making fixtures and its fabrication cost

l) Laying of 4 core 4 Sqmm Aluminium Armoured XLPE cable * cable is laying through along the wall or laying though truss with

proper clamping as required by FCRI, Rate shall include all necessary items like angle, channel etc used for making fixtures and its fabrication cost m)Laying of 3 core 4 Sqmm Aluminium Armoured XLPE Cable

320 Meter 30 Meter 140 Meter 30 Meter 25 Meter 30 Meter 25 Meter 40 Meter 20 Meter 25 Meter 1 coil 200 Meter 25 Meter




10)

Fixing and End Termination of Cable Gland Suitable for a)3.5 core 400 Sqmm Aluminium Armoured XLPE Cable b) 3 Core 400 Sqmm Aluminium Armoured XLPE Cable c)3.5 Core 185 Sqmm Aluminium Armoured XLPE Cable d)3.5 Core 95 Sqmm Aluminium Armoured XLPE Cable e)3 Core 25 Sqmm Aluminium Armoured XLPE Cable f)4 Core 16 Sqmm Aluminium Armoured XLPE Cable g ) 3 Core 16 Sqmm Aluminium Armoured XLPE Cable h) 3 Core 6 Sqmm Copper flexible Cable i) 3 core 4 Sqmm Aluminium Armoured XLPE Cable j) 4 core 4 Sqmm Aluminium Armoured XLPE Cable k) 3 Core 10 Sqmm Aluminium Armoured XLPE Cable l) 3 Core 6 Sqmm Aluminium Armoured XLPE Cable

8 Nos 16 Nos 4 Nos 3 Nos 6 Nos 4 Nos 8 Nos 14 Nos 6 Nos 12 Nos 3 Nos. 5 Nos

11)

Fixing and End Termination of CABLE SOCKET a) 400 Sqmm Aluminum Cable Socket b) 240 Sqmm Aluminum Cable Socket c) 185 Sqmm Aluminum Cable Socket d) 120 Sqmm Aluminium cable socket e) 95 Sqmm Aluminium cable Socket f) 70 Sqmm Aluminum Cable Socket g) 50 Sqmm Aluminium Cable socket h) 35 Sqmm Aluminum Cable Socket i) 25 Sqmm Aluminum Cable Socket j) 16 Sqmm Aluminium Cable socket k) 10 Sqmm Aluminum Cable Socket l) 4 Sqmm Aluminum Cable Socket m) 6 sqmm Copper Cable Socket n) 6 Sqmm Aluminium cable Socket

75 Nos 25 Nos 12 Nos 10 Nos 14 Nos 15 Nos 5 Nos 8 Nos 30 Nos 35 Nos 30 Nos 40 Nos 40 Nos 10 Nos




12)

a)Laying of 25x3 mm Copper strip for Earthing b)Laying of 12 SWG copper wire(Gland Earthing) c)Laying of 8 SWG Copper Wire * Rate shall include all necessary items like angle, Nuts and Bolts etc used for making fixtures and its fabrication cost

60 Kg 10 Kg 7 Kg

13)

Erection of Cable Termination Box (18SWG) with suitable Bus Bar Extension etc for the following motors (If required )

a) 250 KW Pump Motor b)

* As per site Measurement

2 Nos




14)

POINT WIRING Wiring of required materials & carrying outpoint wiring to the following light points commencing from Switch Board using multi stand fine standard copper wire PVC insulated ,unsheathed 1.1 KV grade conforming to IS694-1977 in heavy Duty PVC conduits installed on walls/slabs racks etc., or concealed in walls/slabs/ floors as required by the FCRI complete with all accessories ,switches, sockets, enclosures, inspection boxes, outlet boxes, suitable PVC copper earth wire, suitable clover plate etc., in conformity with section 3 “Specification for internal wiring in building for lights and small power including supply of materials. a)Each point consisting of one light controlled by one switch with using 3 run X 1 sq.mm multistand copper flexible wire (80 Meter) (b) Each point consisting of 4 light controlled by one 16A MCB/ Switch with using 3 run X 1.5 sq.mm multistand copper flexible wire for Out Side Light (45 Meter) c) Each point consisting of one Air circulator fan controlled by one switch with using3 run X 1.5 sq.mm multistand flexible wires. Including supply of 6A 5pin socket with box(40 meter) d) Wiring of required material for Wiring of 5A pin type socket with 1.5sq.mm PVC insulated multistand copper wire 1.1 KV grade with ISI mark including supply of wire in surface conduit of required size with all accessories such as bends, JB, Sockets etc., providing and fixing 5 pin, 6 A Two numbers of sockets outlet separately controlled by 6A, Two flush type switch as a single unit. Earthling the third join by 14 SWG copper wire etc., On suitable size 1.6 mm sheets steel Box with 3mm thick Hylam sheet.(30 Meter) UPS WIRING e) Wiring of required material and carrying out the wiring the “UPS terminating point” Shown in layout) 2.5 sq.mm. Multistand Cu wire is to be used for the wiring .1.5 Sqmm size copper earth wire. 5A,2 Nos and 15A -1 No - Flush type Sockets Outlet and 5 A & 15A Flush type switch as a single unit on suitable size 1.6mm sheet steel box with 3mm thick hylam sheet. (30 Meter)

8 Point 1 Point 3 Point 3 point 1 set




15)

Wiring of circuit main by using 2 run 1.5 sqmm pvc insulated mutistranded cu flexible wire and 1 run of 1.5 sqmm pvc copper wire as earth wire through 20mm dia rigid pvc pipe .including supply of wire, bends, pipe, junction boxes, clamps etc from LDB to Switch Board

50 Meter

16)

To Install all materials required for earth pit having 2.5 m long dia 40mm B’Class G.I pipe earth electrodes, 1200x1200mmX12mm CI plate and Earthing compound in accordance with IS 3043 including civil works and CI Cover Enclosure

3 Set

17)

a)Erection of 4 Way TPN Vertical Distribution Board Incomer :- 100 Amps 30mA 4 Pole ELCB = 1 Nos Out going :- 32 Amps 3 Pole MCB = 2 Nos 20 Amps 3 Pole MCB = 2 nos 10 Amps 3 Pole MCB = 2 Nos b)Erection of 12 Way SPN Vertical Distribution Board Incomer :- 32Amps 30mA 4 Pole ELCB = 1 Nos Out going :- 6 Amps SP MCB = 2 Nos 10 Amps SP MCB = 2 Nos * Rate shall include all necessary items like angle, channel etc used for making fixtures for Erecting Panel and its fabrication cost

1 Set 1 Set





18)

Fixing and Commissioning of double Tube Light Fittings with Tube

8 Nos

19)

Fixing and Commissioning of single Phase Wall mounting Fan Sweep 400mm * Rate shall include all necessary items like angle, Nuts & bolts etc used for making fixtures and its fabrication cost

3 Nos

20)

Fixing and commissioning of 36 Watt CFL Out Side Light Fittings

4 Nos

21)

Excavation of Cable Trench (3Feet (W)X 3Feet (H)) for laying 400 Sqmm cable and Back filing after laying cable

60 Meter

22)

Preparation of general arrangement drawing, single line diagram of MV panel showing proposed equipments, endorsing and clearing Electrical Inspectorate’s formalities such as approval of above drawing and obtaining necessary statutory permission for Energization

1 Set