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Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw, Cranfield University 02/05/2012 PIN meeting, Newcastle

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Page 1: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Post-combustion carbon capture research at Newcastle University

Jonathan Lee, David Reay, Newcastle University.

Colin Ramshaw, Cranfield University

02/05/2012 PIN meeting, Newcastle

Page 2: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Talk Outline

• Introduction

• Summary of results from previous studies

• RPB for carbon capture

• Planned experimental work at Newcastle

02/05/2012 PIN meeting, Newcastle

Page 3: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Introduction

02/05/2012 PIN meeting, Newcastle

Flue gas 5-15 vol% CO2 Steam

amin

e so

luti

on

Flue gas ~1 vol% CO2

Steam + CO2

RP

B

abso

rber

RP

B

stri

pp

er

Hea

ter

Heat exchanger

Page 4: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Previous Work at Newcastle

02/05/2012 PIN meeting, Newcastle

Reproduced from: Jassim et.al. Ind. Eng. Chem. Res. 2007, 46, 2823-2833

Page 5: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Previous work at Newcastle

02/05/2012 PIN meeting, Newcastle

(y C

O2

,ou

t /

y C

O2

,in)

x 1

00

Reproduced from: Jassim et.al. Ind. Eng. Chem. Res. 2007, 46, 2823-2833

a = mol CO2 / mol MEA Depth of packing = 121 mm Gas flow rate = 64.4 m3 h-1

4.5vol% CO2 in feed Liquid flow = 2.4 m3 h-1

• Results show increasing removal as the MEA solution strength rises from 30-100 wt%.

• Not possible to use 100 wt% MEA in packed columns due to its viscosity.

Page 6: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Previous work at Newcastle

02/05/2012 PIN meeting, Newcastle

Reproduced from: Jassim et.al. Ind. Eng. Chem. Res. 2007, 46, 2823-2833

Volumetric mass transfer coefficient for CO2 absorption

Page 7: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Previous work at Newcastle

02/05/2012 PIN meeting, Newcastle

Reproduced from: Jassim et.al. Ind. Eng. Chem. Res. 2007, 46, 2823-2833

Depth of packing = 121 mm Steam flow rate 250 kg h-1

Volumetric mass transfer coefficient for CO2 stripping

• High rates of CO2 stripping even at low steam:liquid flow ratios.

• CO2 stripping rate is independent of MEA solution strength

Page 8: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Other Recent Work

02/05/2012 PIN meeting, Newcastle

Reproduced from: Cheng and Tan, Separation and Purification Technology, 2011, 82, 156-166.

Depth of packing = 76 mm MEA flow = 0.05 L min-1 0.1 vol% CO2 in feed 900 rpm 25˚C Highest MEA loading is 0.0075 mol CO2/mol MEA

Volumetric mass transfer coefficient for CO2 absorption using 30wt% MEA feed contains 1000 ppm CO2

Page 9: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Conclusions from Previous Work

• Rotating packed beds enhance the rate of CO2 absorption by a factor of at 10 – 100.

• The rate of CO2 absorption is higher at low CO2:MEA loadings .

• Rotating packed beds with increased MEA solution strength will reduce energy required to strip CO2 from the amine.

02/05/2012 PIN meeting, Newcastle

Page 10: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

RPB for Carbon Capture from Power Plants

• RPB have the potential to dramatically reduce the size and cost of carbon capture units for power plants.

• Uncertainty exists about – Power consumption

– Pressure drop

– Viscous liquid distribution in a RPB

• The current project at Newcastle will investigate these parameters.

02/05/2012 PIN meeting, Newcastle

Page 11: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Rig Design

02/05/2012 PIN meeting, Newcastle

packing

Page 12: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Pressure Measurement

02/05/2012 PIN meeting, Newcastle

1 m

Support disc

PIN

pressure measurement

points

POUT

contacting chamber

instrument chamber

• Measurements of POUT-PIN obscure the frictional pressure drop through the packing.

• Measuring ∆P between the contacting chamber and the instrument chamber removes centrifugal pressure from the measurement.

Page 13: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Power Measurement

02/05/2012 PIN meeting, Newcastle

Measure rotational speed via shaft sensor, w

Power = F L w

If the current and voltage are measured, motor coil losses have to be estimated

Force, F

Drive belt

L

electric motor

Page 14: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Collector for liquid distribution measurements

∆Pmeasured

02/05/2012 PIN meeting, Newcastle

Flowµ hh

DPmeasured = rw2rh

Page 15: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

liquid distribution measurement

points

Support disc for the rotating packed bed

Pressure measurement points for Expamet packing layer

Pressure measurement

points for Knitmesh

packing layer

Data loggers and power supplies

02/05/2012 PIN meeting, Newcastle

Page 16: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Support disc with instrument cover– data logger access panels removed 02/05/2012 PIN meeting, Newcastle

Page 17: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Support disc with instrument cover – data logger access panels in place 02/05/2012 PIN meeting, Newcastle

Page 18: Post-combustion carbon capture research at Newcastle ... · Post-combustion carbon capture research at Newcastle University Jonathan Lee, David Reay, Newcastle University. Colin Ramshaw,

Knitmesh and Expamet together 02/05/2012 PIN meeting, Newcastle