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Polymer-stabilized Nickel Nanoparticle Catalysts Olivier Nguon University of Waterloo Gauthier Laboratory May 1, 2009 IPR 2009

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Page 1: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Polymer-stabilized Nickel Nanoparticle Catalysts

Olivier NguonUniversity of WaterlooGauthier LaboratoryMay 1, 2009

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Page 2: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Outline

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Page 3: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Overview

Utilization of metallic nanoparticles as high performance catalysts

Performance maximized by preventing aggregation with polymeric stabilizers

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Page 4: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

NanoparticlesNanoparticles (10-9 m) New properties New applications

Size effect: High surface-to-volume ratio

4

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Page 5: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Catalysis

5A. I. Frenkel, C. W. Hills, R. G. Nuzzo, J. Phys. Chem. B (2001) 105: 51.

Increased surface area Increased density of reactive sites (kinks, edges: low coordination sites )

Increased activity, selectivity

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Page 6: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

van der Waals Interactions

Attractive interactions

6

HAaV

12−

=

A: Effective Hamaker constant

a: Radius of the particles

H: Distance between particles

δ-δ+δ- δ+δ-δ+δ- δ+

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Page 7: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Steric Stabilization

Steric stabilization1:

Independent of electrolyte concentrationApplicable to polar and non-polar solventsReversible flocculation (non solvent/good solvent)

71. Napper (1983). “Polymeric Stabilization of Colloidal Dispersions”, p. 20. Academic Press, London.

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Page 8: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

StabilizersSmall molecule surfactants: CTAB, SDS, etc.

Polymers: Homopolymers, telechelic polymers, block copolymers

Advantages of polymers:Increased colloidal stabilityProtection from oxidation“Polymeric field” (hydrophobic, electrostatic, acidic, etc.)

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Page 9: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Outline

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Page 10: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Nickel Nanoparticles

Supplied by Vale-Inco

Synthesized by gas condensation technique

Ni(CO)4 Ni + 4 CO

Control over size, composition (residual C,O)

10E. Kauffeldt, T. Kauffeldt, J. Nano. Res. (2006), 8: 477.

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Page 11: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Inco Nanoparticles – Size Distribution

11

Average particle size: 60 nm

Broad size distributionIP

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Page 12: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Hydrogenation Reactions

Adiponitrile: Precursor in nylon-6,6 synthesis

12

NCCN NH2NH2

H2

Adiponitrile 1,6-HexamethylenediamineNi

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Page 13: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Hydrogenation Reactions (cont’d)

Mesityl oxide: Precursor for methyl isobutyl ketone (solvent)

W.K. O’Keefe, M. Jiang, F.T.T. Ng, G.L. Rempel, Chemical Engineering Science (2005), 60: 4131. 13

Mesityl oxide MIBK MIBC

CH3CH3

CH3O

CH3CH3

CH3OH

CH3CH3

O CH3

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Page 14: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Hydrogenation Reactions (cont’d)

Nickel particles (under N2)Addition of substrate (mesityl oxide) and particles to solvent (2-propanol)Sonication

Reaction: 200 psig, 50°C, 330 rpmConversion monitoring

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Page 15: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Outline

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Page 16: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Polymeric StabilizersTelechelic polymers:

PEO-diethylenetriaminePEO-bis-2-picolylaminePEO-COOH

Diblock copolymers:PS-block-PMMAPS-block-P2VP

Triblock copolymers:PEO-block-PS-block-PEOP2VP-block-PS-block-P2VP

16

n nm

N N

HC CH2 CH2 CH CH2 HCH H

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Page 17: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Synthesis: Triblock Copolymer

Electron-transfer Initiator:

17

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Page 18: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Synthesis: Triblock Copolymer (cont’d)PS addition:

P2VP addition:

18Termination: HCl/MeOH

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Page 19: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Outline

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Page 20: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Nanoparticles Activity: AdiponitrileNanoparticles more than 3X more active than Raney nickelImportant variations among nanonickel samples

0.44

0.11 0.09 0.090.05 0.03 0.02 0.02 0.02 0.01 0.01 0.00

0.0

0.1

0.2

0.3

0.4

0.5

Rate

of A

DN H

ydro

gena

tion

mol

/(L/g

Cat.h

)

20

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Page 21: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Nanoparticles Activity: Mesityl Oxide

21

Increased activity

Solubilization of nickel oxide surface

Diethylenetriamine (DETA) treatment

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Page 22: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Inco 982174 – 97 m²/g

Activity variation for bare nanoparticles

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Page 23: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Inco 982174 (cont’d)

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Page 24: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Outline

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Page 25: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Conclusions

Different stabilizing polymers synthesized

Triblock copolymers work best

Protective effect from oxidation

Catalytic activity and colloidal stability of nanoparticles enhanced

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Page 26: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Applications

Mixed catalyst systems (Ni+Fe, Co)

Applications as efficient catalytic systems (fuel cells, specialty chemicals synthesis, etc.)

Tailoring of polymer structure and composition

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Page 27: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Acknowledgements

Supervisor: Prof. Mario Gauthier

Co-supervisor: Prof. Flora T.T. Ng

Vale - Inco: Vladimir PaserinSteve BaksaJun ShuNam Nguyen

Colleagues in the Gauthier and Duhamel Labs

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Page 28: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Thank You

28

Any questionsIPR 20

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Page 29: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Size EffectSize decreases:

High surface-to-volume ratioQuantum effects

D.B. van Wyck, Anna CE Symposium, New Orleans, LA, 2004.29

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Page 30: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Size Dependence

M. Valden, X. Lai, D.W. Goddman, Science (1998), 281: 1647.

Increased activity with decreasing size

Maximum in activity can be observed

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Page 31: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

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London Interaction Energy

Hamaker constant for 60 nm particles: Ni = 22.10-20 JEthanol = 4.20 10-20 J

-4.0E-19

-3.5E-19

-3.0E-19

-2.5E-19

-2.0E-19

-1.5E-19

-1.0E-19

-5.0E-20

0.0E+000 20 40 60 80 100 120 140R (nm)

Va

(J) IP

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Page 32: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Rate Constant Determination

Kinetics:SamplingGC analysis

0.00.10.20.30.40.50.60.70.80.91.0

0 0.5 1 1.5 2 2.5 3

Time (hour)

[M]/[

M] 0 y = -2.4599x + 0.0898

R2 = 0.9843

-3.0

-2.5

-2.0

-1.5

-1.0

-0.5

0.0

0.5

0 0.2 0.4 0.6 0.8 1 1.2

Time (hour)

Ln ([

M]/[

M] 0)

Inco 982174 + 5% polymerIP

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Page 33: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Nanoparticles Activity: Adiponitrile (cont’d)

0.52

0.35

0.200.15 0.12 0.11 0.11 0.10 0.07 0.05 0.04 0.02

0.00.10.20.30.40.50.6

Quantu

mSphere

Inco 928

31Aldr

ich 827

36Inc

o 11237

6Inc

o 10877

5

Raney N

ickel

2800

Inco 113

132

Inco 959

11Inc

o 85109

Inco 730

11

Raney N

ickel

2400

Inco 928

31 (h

eptan

e)R

ate

of H

ydro

gena

tion

mol

/(L.m

².h)

33

Rate of hydrogenation normalized per surface area

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Page 34: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Colloidal Stability in WaterInco 82325 (23 mg) in Water (10 mL) with Stabilizer

01020304050607080

0 5000 10000 15000 20000 25000 30000 35000

Time (s)

% T

rans

mitt

ance

Water Ref

PEO 2k (123 mg)

MPEG2k-DETA (65 mg)

PVP 10k (62 mg)

MPEG2k-DETA (125 mg)

PVP 1.3M (65 mg)

PEI 60k (60 mg)

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Page 35: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Polymer Bridging Effect

Interactions of stabilizing polymer with two different particles

Significant at low polymer concentration

May induce catalyst flocculation

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Page 36: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

Inco 85109 in Methanol

Polymer/Particles(mg/mg)

0 10 1 0.1 0.003

36

t = 0 min

t = 30 mint = 1 h

t = 2 h 30

t = 1 min

t = 2 h

t = 4 h

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Page 37: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

372. Napper (1983). “Polymeric Stabilization of Colloidal Dispersions”, p. 16. Academic Press, London.

Polymer Effects

“Enormous complexity of the effects [of] polymer chains…”2

D.H. Napper

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Page 38: Polymer-stabilized Nickel Nanoparticle Catalysts · Steric Stabilization Steric stabilization1: Independent of electrolyte concentration Applicable to polar and non-polar solvents

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Effect of Polymer Degree of Polymerization

H.Hirai. In “Tailored Metal Catalysts” (Ed. Y. Iwasawa). P.132, Reidel Publishing, Dordrecht (1986).

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