pmres_2005_4
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NAVAL ARCHITECTURE3 WOJCIECH GÓRSKI, JAN KULCZYK
TOMASZ TABACZEKThe effect of limited depth and width of waterwayon performance of ducted propellers
MARINE ENGINEERING10 JANUSZ KOLENDA
High-cycle fatigue criterion for anisotropic metalsunder multiaxial constant and periodic loads
15 LECH MURAWSKIForces exciting vibrations of ship’s hulland superstructure
22 ANDRZEJ MIELEWCZYKNumerical simulation of heat flow processes
UNDERWATER TECHNOLOGY26 JERZY GARUS
An algorithm for determining permissible controlinputs to unmanned Underwater Robotic Vehicle(URV) fitted with azimuth propellers
POLISHMARITIMERESEARCH
in internetwww.bg.pg.gda.pl/pmr.html
Index and abstractsof the papers1994 ÷ 2004
PUBLISHER :
CONTENTS
POLISH MARITIME RESEARCHNo 4(46) 2005 Vol 12
The papers published in this issue have been reviewed by :Prof. T. Koronowicz ; Prof. J. Lisowski
Prof. K. Rosochowicz ; Assoc.Prof. M. SperskiProf. K. Wierzcholski
POLISH MARITIME RESEARCH is a scientific journal of worldwide circulation. The journal appears asa quarterly four times a year. The first issue of it was published in September 1994. Its main aim is topresent original, innovative scientific ideas and Research & Development achievements in the field of :
Engineering, Computing & Technology, Mechanical Engineering,
which could find applications in the broad domain of maritime economy. Hence there are published paperswhich concern methods of the designing, manufacturing and operating processes of such technical objectsand devices as : ships, port equipment, ocean engineering units, underwater vehicles and equipment as wellas harbour facilities, with accounting for marine environment protection.The Editors of POLISH MARITIME RESEARCH make also efforts to present problems dealing witheducation of engineers and scientific and teaching personnel. As a rule, the basic papers are supplementedby information on conferences , important scientific events as well as cooperation in carrying out interna-tional scientific research projects.
Editorial
Editorial BoardChairman : Prof. JERZY GIRTLER - Gdańsk University of Technology, PolandVice-chairman : Prof. ANTONI JANKOWSKI - Institute of Aeronautics, Poland
Vice-chairman : Prof. KRZYSZTOF KOSOWSKI - Gdańsk University of Technology, Poland
Prof. ANTONI ISKRAPoznań University of Technology
Poland
Prof. YASUHIKO OHTANagoya Institute of Technology
Japan
Dr POUL ANDERSENTechnical University of Denmark
Denmark
Prof. JAN KICIŃSKIInstitute of Fluid-Flow Machinery
of PASciPoland
Prof. ANTONI K. OPPENHEIMUniversity of California
Berkeley, CAUSA
Dr MEHMET ATLARUniversity
of NewcastleUnited Kingdom
Prof. KRZYSZTOF ROSOCHOWICZGdańsk University
of TechnologyPoland
Prof. ZYGMUNT KITOWSKINaval University
Poland
Prof. GÖRAN BARKChalmers University
of TechnologySweden
Prof. KLAUS SCHIERUniversity of Applied Sciences
Germany
Prof. WACŁAW KOLLEKWrocław University of Technology
Poland
Prof. MUSTAFA BAYHANSüleyman Demirel University
Turkey
Prof. ODD M. FALTINSENNorwegian University
of Science and TechnologyNorway
Prof. FREDERICK STERNUniversity of Iowa,
IA, USA
Prof. NICOS LADOMMATOSUniversity College
LondonUnited Kingdom
Prof. PATRICK V. FARRELLUniversity of Wisconsin
Madison, WIUSA
Prof. JÓZEF SZALABydgoszcz University
of Technology and AgriculturePoland
Prof. JÓZEF LISOWSKIGdynia Maritime
UniversityPoland
Prof. STANISŁAW GUCMAMaritime University
of SzczecinPoland
Prof. JERZY MATUSIAKHelsinki University
of TechnologyFinland
Prof. JAN SZANTYRGdańsk University
of TechnologyPoland
Prof. MIECZYSŁAW HANNTechnical University of Szczecin
Poland
Prof. EUGEN NEGRUSUniversity of Bucharest
Romania
Prof. BORIS A. TIKHOMIROVState Marine University
of St. PetersburgRussia
Prof. DRACOS VASSALOSUniversity of Glasgow and Strathclyde
United Kingdom
Prof. KRZYSZTOF WIERZCHOLSKIGdańsk University of Technology
Poland
3POLISH MARITIME RESEARCH, No 4/2005
INTRODUCTION
The effect of limited depth and width of waterway on theperformance of propellers, as is the case in inland navigation,have not been by now extensively reported in the literature. Inthe RTD project INBAT the above problem was consideredimportant, for it is related to efficiency of propulsion. In orderto investigate mutual interaction of ship and waterway bothexperimental and theoretical research tools were involved.Because of confinements imposed by actual diameters of stockpropellers used in tests and large dimensions of model ship themodel tests in shallow water were limited to bollard conditions(zero speed). Theoretical CFD methods do not impose limitson dimensions. However, many simplifications applied to thecomputational method, both to geometry and governing equa-tions, make the applicability of those methods restricted. In thepresent investigations the experimental and theoretical methodswere applied to the same ship at the same operating condi-tions, and provided with complementary information. Theore-tical calculations were carried out in model scale in order toavoid extrapolation errors when analyzing results.
HPSDK COMPUTER CODE
When developing the HPSDK code it was assumed thathull, propeller (either screw propeller or ducted propeller) andwaterway bed (banks and bottom) are considered separately,and their interaction is taken into account by using iterativesolution of flow including updated disturbances. That appro-ach was forced by low computational power of available hard-ware. 3-D potential flow bounded by ship hull, rigid water sur-face and canal bed is calculated using the technique of surface
vorticity distribution. Viscous effect on velocity distribution inpropeller disk is taken into account by simplified calculationof viscous flow between hull and canal bottom. The VortexLattice Method was applied to propeller flow at a given distri-bution of inflow velocity. The above mentioned methods aredescribed in details in [1] and [2]. The flow chart of calcula-tions is presented in Fig.1.
The computations are organized in 5 steps :
Step 1Within this step the necessary input data are prepared for
calculations. Hull form is defined and processed in SIATKAmodule. The data file is next read by the HPSEDKDB dataeditor that allows to enter a number of complementary datasuch as : water depth, dimensions of canal cross-section, shipspeed, propeller diameter and the number of vortex panels re-presenting water surface around the ship. The HPSEDSRCeditor is dedicated to propeller geometry, and the HPSEDDSAeditor to nozzle geometry in the case of ducted propeller.Onthe basis of the entered hull form the VORNET module com-putes the coordinates of grid representing the hull in subsequ-ent calculations. The TARCIE module calculates the effect ofviscosity on distribution of flow velocity under the hull.
Step 2The HDKDK and HDKRK modules calculate potential flow
around the ship and wake fraction, respectively. If the goal ofcalculations is to determine the nominal flow (excluding theeffect of running propeller), the HDKRK module computespressure distribution on the canal bottom, then ship sinkage isdetermined and the calculations are terminated. If the goal is todetermine the effective flow and performance of propeller the
The effect of limited depthand width of waterway on performance
of ducted propellers
Wojciech GórskiShip Design and Research Centre S.A., Gdańsk
ABSTRACT
Model tests of propeller performance in bollard conditions, in deep and shallow water, were carried out atShip Design and Research Centre in Gdańsk. Corresponding calculations of propeller performance with ac-count for finite dimensions of canal cross-section were carried out at Wrocław University of Technology byusing their own theoretical model of propeller – hull interaction. The calculations were carried out in modelscale, at the same water depth as in model tests. For given hull form, propeller geometry and canal cross--section the HPSDK computer code was used to calculate wake fraction, as well as propeller thrust, torqueand efficiency. The distribution of pressure on waterway bottom and ship sinkage were also determined.
Jan Kulczyk, Tomasz TabaczekWrocław University of Technology
Keywords : inland navigation, performance of ducted propeller
4 POLISH MARITIME RESEARCH, No 4/2005
Fig. 1. Flow chart of computations carried out by the HPSDK code
5POLISH MARITIME RESEARCH, No 4/2005
iterative procedure must be completed and the remaining stepsare pursued. The calculated flow field including viscous ef-fects is used as input to propeller flow calculation in the nextsteps.
Step 3Propeller data are prepared for solving the flow around pro-
peller (the modules : GEOMK, HSMDK, HPDSK, HPSGK,HPDGK). A grid of vortex elements representing propellerblades and nozzle is defined and the coefficients of governingequations are computed. The effects of hull and waterway bot-tom are taken into account by calculating the velocity inducedby vortex elements representing hull and bottom in collocationpoints on propeller.
Step 4Flow around screw propeller is solved by the HPSWK
module. In the case of a ducted propeller the flow is solved bythe HPSWK and HPDWK modules running alternately. TheHPSWK module computes the flow around impeller includingdisturbances (velocities) induced by nozzle. The HPDWKmodule solves the flow around nozzle including disturbancesinduced by the impeller. In the case of a hull-integrated nozzlethe sector located inside the hull outline is disregarded in com-putations. No special adjustment is made in the area of the junc-tion. The process of alternate solving the flows around impel-ler and nozzle is not illustrated in the flow chart shown in Fig.1.Thrust and torque are calculated by integrating the pressure onimpeller blades and nozzle.
Step 5Velocities induced by propeller are computed in colloca-
tion points on hull (by HPKDK module) and in propeller disk(by HPDEF module). Effective wake fraction is calculated byHDKRK module.
At this point the convergence of the iterative procedure istested by using the values of effective wake fraction computedin the present and previous runs of HDKRK module. If therelative difference in wake fraction is less than 0.05 then com-putations are terminated. The above convergence value is usu-
ally reached after 2 or 3 calculation loops including steps 3through 5. The values of thrust and torque are averaged becau-se the results oscillate.
Propeller performance, distribution of hull pressure, distri-bution of bottom pressure, ship sinkage and velocity distribu-tion in flow with and without the effect of running propellerare presented below.
PROPELLER PERFORMANCEIN BOLLARD CONDITIONS
Model tests of bollard pull were carried out at Ship Designand Research Centre by using the pushboat model in the scaleof 1:4.72. The full-scale dimensions of the pushboat were asfollows :
The hull form of the pushboat is shown in Fig.2. The push-boat was propelled by three propellers because of the limiteddraught and variable thrust demand depending on a number ofbarges, draught of barges and water depth. Two side propellerswere the ducted ones with hull-integrated nozzle. The diameterof the model propellers used in tests corresponded to 0.690 min full scale. The stock propellers were applied of Ka 4 -70Wageningen propeller series, running in 19A nozzle. The cen-tral propeller was designed as a ducted propeller of Z-driveazimuthing arrangement. It is lowered to operating position ata water depth greater than 1.2 m, and retracted when waterdepth is smaller than that. The diameter of the central propellerwas equal to 1.100 m. In the model tests the CP324 stock pro-peller in nozzle 19A was applied [3].
Corresponding computations were carried out for the traincomposed of two barges and the pushboat in model scale. Mainparticulars of a single barge were as follows :
Fig. 2. Hull form of the pushboat used for model tests and computations
LOAp= 20.50 mLWLp= 20.12 mBp = 9.00 mdp = 0.60 m∇p = 82.40 m3
Length overall : LOAp = 20.5 mMoulded beam : Bp = 9.0 mMoulded draught : dp = 0.6 m
LOAb = 48.75 m Bb = 9.00 m db = 1.40 m
6 POLISH MARITIME RESEARCH, No 4/2005
Propeller performance
Results of the model tests and computations are comparedin Tab.1. The HPSDK code is not capable of computing thepropeller performance exact in bollard conditions i.e. at zeroship speed. In order to overcome the problem the computa-tions were run at low ship speed values, namely at 0.75 m/s,0.50 m/s, 0.25 m/s, and a constant rotational speed of propel-lers. Propeller performance was then extrapolated to zero shipspeed. The relationship between ship speed and propeller thrustappeared almost linear for both central and side propellers (Fig.3). The results are consistent with hydrodynamic characteris-tics of the propellers.
The following magnitudes were measuredduring the model tests :
In the computational model the shaft post in front of thepropeller was not accounted for. The computed thrust of thecentral propeller, shown in Tab.1, contains only the thrust ge-nerated by impeller and nozzle.
Both the results of the model tests and computations reve-aled that the effect of water depth on thrust and pull at zeroship speed is insignificant.
Bottom pressure
The computations revealed that at the water depth of 2.0 mthe central propeller induces, at the beginning of stern tunnels(x = -1.1m), a higher drop of pressure than side propellers(Fig.4). The results seem reasonable because the central pro-peller is closer to the waterway bottom than the side propel-lers. For smaller depths one may expect even a higher drop ofbottom pressure and thus a greater destructive effect of run-ning propeller on waterway bottom. This regularity is illustra-ted in Fig.5 for the side propellers. The results of computationsalso showed that the rotational speed of propellers within theconsidered range had no effect on the distribution of bottompressure.
THE EFFECT OF CANAL CROSS-SECTIONON PROPELLER PERFORMANCE
The computations of propeller performance in the canal oftrapezoidal cross-section were carried out in the scale of 1:14.The slope of banks was 1: 4. The draught of barges was assu-med equal to 1.4 m. In the computations the barge train waspositioned in various distances from the banks (Fig. 6). For theconsidered pushboat the computations were carried out sepa-rately for the central and side propellers as the interaction be-tween propellers was experimentally proven negligible.
Tab. 1. Thrust of the propeller and pull of the pushboat in bollard conditions
Fig. 3. Thrust of the central propeller, extrapolated to bollard conditions
Fig. 4. Distribution of bottom pressure at near zero ship speed (stern tran-som at x = 0; side propellers at x = - 0.318; central propeller at x = - 0.234)
Fig. 5. The effect of water depth and propeller’s rotational speed on thedistribution of bottom pressure beneath side propeller at near zero ship
speed (stern transom at x = 0; side propellers at x = - 0.318)
* Total thrust of the two impellers is given in the table
the net thrust of the entire central propulsion unit(including shaft post in front of the propeller)the thrust of the side impellers (excluding the thrustof nozzle), andthe pull of the pushboat [4].
7POLISH MARITIME RESEARCH, No 4/2005
Fig.6. Cross-section of the canal and considered positions of the barge train
Tab. 2. Performance of the side propeller in the canal (the propeller’sdiameter D = 0.690 m, and its rotational speed n = 828.5 rpm)
Tab. 3. Performance of the central propeller in the canal (propeller’sdiameter D = 1.100 m, and its rotational speed n = 345.2 rpm)
The results for ship scale are presented in Tab.2 and 3. The canal width b0 is measured at the canal bottom.The advance coefficient J was calculated with account for the effective wake fraction we.
8 POLISH MARITIME RESEARCH, No 4/2005
Selected results are presented in Fig. 7 through 12.The bottom pressure at the position where slope begins is
presented in Fig. 7 and 8. At a lower water depth and lowercanal width the destructive effect of moving ship over water-way bottom is stronger.
The effect of canal width and water depth on performanceof side propellers is presented in Fig. 9 through 12. The resultsshow that the effect of banks is pronounced and depending onwater depth. At the lowest depth h = 1.7 m the propeller thrustdecreases when canal width increases. At the higher depths(h = 2.0 m and h = 3.6 m) the trend is opposite. An increaseof water depth at a constant canal width causes a drop ofpropeller thrust. This effect can be explained by changes inwater inflow to propeller that is reflected in variation of wakefraction.
In the case of the central propeller the effects of canal widthand water depth are similar to those above presented.
If the ship is not positioned in the centreline of the canal theside propellers operate in different conditions. At the same ro-tational speed the starboard and portside propellers generatedifferent thrust and the ship tends to turn if the turning momentis not compensated by rudders.
CONCLUSIONS
It was proved that the applied computational method isa valuable tool to predict the performance of ducted pro-pellers in shallow water, even at zero ship speed.
Both the results of the model tests and computations revealthat the effect of water depth on thrust and pull at zero shipspeed is insignificant.
Fig.7. Longitudinal distribution of bottom pressure at the positionwhere slope begins, for various values of canal width
Fig.8. Longitudinal distribution of bottom pressure at the positionwhere slope begins, for various values of water depth
Fig.9. The effect of canal width on thrust generated by side propeller
Fig.10. The effect of canal width on thrust generated by side propeller
Fig.11. The effect of water depth on thrust generated by side propeller
Fig.12. The effect of water depth on thrust generated by side propeller
9POLISH MARITIME RESEARCH, No 4/2005
In the case of the considered barge train (db = 1.4 m anddp = 0.6 m) the computed drop of bottom pressure beneaththe running propeller is several times less than drop of pres-sure beneath bow and stern of barges. In general, it is thematter of ship and propeller arrangement as this factor le-ads to a greater destruction.
The effect of canal banks and bottom on propeller perfor-mance in the case of the considered vessel is evident at thewater depth below 3.6 m (h/db = 2.6 and h/dp = 6.0) and thecanal width below 20 m (b0/B = 2.2). Propeller thrust at thelowest depth and width is 17% to 25% higher than that inwide and deep canal, depending on ship speed. Unfortuna-tely the propeller efficiency drops then dramatically.
NOMENCLATURE
b0 - canal widthB - moulded beamcP - pressure coefficient (
2S
.ref
V21
PP
ρ
−= )d - moulded draughtD - propeller diameterh - water depthJ - advance coefficientKT - thrust coefficient ( 42Dn
Tρ
= )LOA - overall length of shipLWL - length at waterlinen - rotational speed of propellerP - local static pressurePref. - reference pressure (static pressure far upstream)PS - plane of symetryT - thrust of propellerVs - ship speedwe - effective wake fractionwn - nominal wake fractionx - longitudinal co-ordinate, measured from propeller discη - propeller efficiencyρ - water density∇ - volumetric displacement
Indices
Acronyms
AcknowledgementThis research was financially supported by European Com-
mission within the 5. Framework Programme (RTD projectINBAT, contract No. G3RD-CT-2001-00458).
BIBLIOGRAPHY
1. Kulczyk J.: Numerical modelling hydrodynamical effects inpropulsion system of inland waterways ship (in Polish), PraceNaukowe Instytutu Konstrukcji i Eksploatacji MaszynPolitechniki Wrocławskiej nr 66, Monografie nr 17 (ScientificReports of the Institute of Machine Construction and Operation,Wrocław University of Technology). Wydawnictwo PolitechnikiWrocławskiej (Publishing House of Wrocław University ofTechnology). Wrocław, 1992
2. Kulczyk J.: Propeller-hull interaction in inland navigationvessel, In: Marine Technology and Transportation (FirstInternational Conference on Marine Technology ODRA'95).Eds. T. Graczyk et al., Computational Mechanics Publ.Southampton, 1995
CFD - computational fluid dynamicsINBAT - innovative barge trains for effective
transport on inland shallow watersRTD - research and technological development
b - of bargep - of pushboat
3. Skrzyński M.: Open Water Propeller Tests, Ship Design andResearch Centre, Gdańsk (CTO) Report. Gdańsk, 2002
4. Skrzyński M.: Bollard pull tests of pusher PBC1, CTO Report.Gdańsk, 2003
CONTACT WITH THE AUTHORS
Wojciech Górski, M.Sc.,Eng.Ship Design
and Research Centre S.A.Wały Piastowskie 1
80-958 Gdańsk, POLANDe-mail: [email protected]
Prof. Jan KulczykTomasz Tabaczek, D.Sc.,Eng.
Institute of Machine Design and Operation,Wrocław University of Technology
Łukasiewicza 7/950-371 Wrocław, POLAND
e-mail: [email protected]: [email protected]
On 24 March 2005 the first-in- this-year scientificseminar of the Regional Group of the Section on Explo-itation Foundations, Machine Building Committee, Po-lish Academy of Sciences, took place at the Departmentof Mechanical Engineering, Technical University of Ko-szalin.
According to the announced program of the seminar itwas devoted to role of heuristics in didactic and scientificresearch activity. 4 papers on the topic were presented byscientific workers of the University, namely :
Heuristics in creative solving the educational problemsby J. MarkulHeuristics in innovation and development of products −− exemplified by a didactic task − by J. PlichtaHeuristics as a method of solving logistic problems inmanufacturing processes − by G. JurkowskiHeuristics applied to solve converse tasks in machinebuilding − by W. Tarnowski.
After interesting discussion the seminar's participantsvisited laboratories of the Department. Additionally, thehosts informed about very broad spectrum of didactic andscientific research lines of the Department's activity cove-ring : mechanics and machine building, new technologies,solid body physics, materials engineering, optimization,automation, robotics and control, production process au-tomation, mechatronics, data processing, modelling, simu-lation, artificial intelligence methods, biotechnologies,biochemistry, food processing, design, bionics.
An important form of the activity is the developing ofcooperation with foreign scientific centres. In present theDepartment maintains contacts with three German andthree French centres.
A scientific seminarat Technical University
of Koszalin
10 POLISH MARITIME RESEARCH, No 4/2005
INTRODUCTION
In static problems, the load capacity of metal elements isreferred to the yield strength and/or ultimate strength. In thecase of multiaxial static loads, a reduced uniaxial stress, equi-valent to the original one in terms of effort of the material, istaken into account. For ductile metals such stress model can bedefined, for instance, with the aid of the Huber-von Mises--Hencky distortion-energy strength theory [1,2]. In the case ofdynamic loading conditions, the design criteria of engineeringelements made of ductile metals are frequently based on theirfatigue limits and/or S-N curves (Wöhler curves) [3÷5] and,if the stress state is multiaxial and the stress components areproportional to each other, also on the distortion-energy theory[6,7]. In [8] the design criterion for an infinite fatigue life ofmetal elements under the stress with non-proportional compo-nents has been formulated with the aid of the average-distor-tion-energy strength hypothesis [9] and theory of energy trans-formation systems [10]. In this paper the design criteria fora finite fatigue life of metal elements under the stress with non--proportional components in the high-cycle regime are consi-dered.
A CRITERION OF FINITE FATIGUE LIFEUNDER UNIAXIAL STRESS
If a metal element is subjectedto an axial load producing the stress :
σa (t) = c + a sin ω twhere :
in design for an infinite fatigue life various „failure diagrams”or equations can be used [5,11]. For example, in [8] the So-derberg’s equation has been utilized. Its necessary modifica-tion to indicate finite fatigue lives resulted in the followingformula [11] :
a = σ (l - c/Re)where :
For the relation between σ and N in the high-cycle fatigueregime the following equation of the S - N curve is commonlyaccepted :
Nσm = Kwhere :
Introducing the safety factor :
where :
and partial safety factors :
High-cycle fatigue criterion for anisotropicmetals under multiaxial constant
and periodic loadsJanusz KolendaGdańsk University of Technology
ABSTRACT
Periodic stress with Cartesian components given in the form of Fourier series is conside-red. To account for the mean stress effect the modified Soderberg’s formula is employed.An equivalent stress with synchronous components is defined. The design criterionfor a finite fatigue life of metal elements is formulated. It covers the conditions of bothstatic strength and fatigue safety in the high-cycle regime and includes material constantswhich have simple physical interpretation, can be determined by uniaxial tests, are related
directly to the applied loads, and can reflect material anisotropy.
Key words : design criteria, multiaxial loading, periodic stress, mean stress effect
a - stress amplitudec - mean valueω - circular frequency,
(1)
(2)
Re - tensile yield strengthσ - amplitude of the fully reversed stress
at a given number, N, of cycles to failurea - amplitude of the stress (1) which leads
to that fatigue life.
(3)
K - fatigue strength coefficientm - fatigue strength exponent.
(4)dd T
TNNf ==
Nd = ωTd /(2π) - required number of stress cyclesto achieve a given design life Td
T - time to failure under the stress (1)
(5)c
RfNNf e
sd
ad ==
11POLISH MARITIME RESEARCH, No 4/2005
where :
one gets
The criterion in question reads :
f ≥ 1that is :
Eq. (9) can be rewritten as :
i.e.,
It is seen that Eq.(11) covers both the condition of staticstrength and the fatigue safety requirement. This advantage willbe maintained in what follows. To be on the safe side, in thecase of c < 0 it is recommended to insert into Eq. (11) the com-pressive yield strength Rec< 0 in place of Re .
A CRITERION OF FINITE FATIGUE LIFEUNDER OUT- OF-PHASE STRESS
On the basis of the average-distortion-energy strengthhypothesis [9], the stress with Cartesian components :
i = x, y, z, xy, yz, zxcan be modelled by the reduced stress [12] :
equivalent in terms of effort of the material under the stresswith the components (12), where :
Consequently, the criterion (11) becomes :
or, in explicit form
In particular, the criterion (17) may be usefulfor isotropic steels where [1] :
where :
With Eqs (18), the criterion of finite fatigue life for steelelements under out-of-phase stress can be also expressed as :
A CRITERION OF FINITE FATIGUE LIFEUNDER OUT- OF-PHASE STRESS
FOR ANISOTROPIC METALS
Metals may be isotropic or anisotropic with respect to anytype of behaviour, such as thermal conductivity, electrical resis-tivity, thermal expansion, plastic deformation, or fatiguestrength. This paper is concerned with differences in yieldstrengths and fatigue limits in different directions as well asunder loads of different modes. For instance, uniform stressfield under axial load versus nonuniform one under bendingcontributes to significant difference in the relevant fatigue li-mits.
Anisotropy can be introduced by cold-working operationssuch as rolling, forging, drawing or stretching. For example,even small amounts of strain can cause a considerable diffe-rence in the longitudinal and transverse yield strengths. Inother words, as a result of the longitudinal prestrain the tensi-le and compressive yield strengths are different in the trans-verse direction, as well as in longitudinal direction, though toa smaller degree [13]. Cold rolling of a wide plate and colddrawing of a tube over a mandrel both result in a lengtheningand thinning, with no change in the transverse dimension(width or diameter), and so the resulting anisotropy is similarin the two products. In both cases, the anisotropy exhibitsthree mutually perpendicular planes of symmetry. In drawingof a rod (or tubing without a mandrel), the two transversestrains are equal, and so the anisotropy reveals an axis of sym-metry.
For different metals and different fabrication methods thedegree of anisotropy varies within wide limits; some metalsare so nearly isotropic that it may be difficult to detect a diffe-rence in properties in different directions, such as in the case ofthe yield strengths in the normal and rolling directions of hot-rolled mild-steel plate; however other metals may be highlyanisotropic.
In order to take into account the material anisotropy andload modes, in this paper the following modification of Eq.(19) is suggested :
(6)ma a
KN =
(7)m1sd )f1(ff −−=
(8)
(9)1)f1(f m1sd ≥− −
(10)
(11)
1ff 1s
m/1d ≤+ −−
(12))tsin(ac)t( iiii β+ω+=σ
(13)tsinac)t( eqeqeq ω+=σ
ci , ai , βi - mean value, amplitude and phase angleof i-th stress component, respectively
ceq , aeq - mean value and amplitude of the reducedstress, given by (for the sake of brevity thestress components σz , σyz and σzx havebeen dropped)
(14)
(15)
2/12xyyx
2y
2xeq )c3cccc(c +−+=
2/12xyyxyx
2y
2xeq ]a3)cos(aaaa[a +β−β−+=
(16)
(17)
(18)
Res - shear yield strengthFb - fatigue limit under fully reversed bendingFt - fatigue limit under fully reversed torsion.
btees F3
1FR3
1R ==
(19)
1]cRRcccc[
R1
]aFF
)cos(aaaa[KN
2/12xy
2
es
eyx
2y
2x
e
2/12xy
2
t
b
yxyx2y
2x
m/1d
≤
+−++
+
+
+β−β−+
1cR1a
KN
e
m/1d ≤+
1cR1a
KN
eqe
eq
m/1d ≤+
1)c3cccc(R1
]a3)cos(aaaa[KN
2/12xyyx
2y
2x
e
2/12xyyxyx
2y
2x
m/1d
≤+−++
++β−β−+
12 POLISH MARITIME RESEARCH, No 4/2005
where :
The remaining material constants Ri and Fi are defined analogously.
Eq. (20) yields the requested criterion :
A CRITERION OF FINITE FATIGUE LIFE UNDER MULTIAXIAL CONSTANTAND PERIODIC STRESSES FOR ANISOTROPIC METALS
Let us consider a periodic stress with Cartesian components given by Fourier series :
where :
Following the results obtained in [8] and [12], the stress components (22) are modelled by the equivalent stress components :
where [8] :
and [12] :
Here k is a natural number, ϕi, is the phase angle of i-th equivalent stress component and ωeq is the equivalent circularfrequency. Eq. (26) has been derived by means of the theory of energy transformation systems [10] under assumption that thematerial is ductile and isotropic. Its modification for ductile and isotropic materials, similar to that of Eq. (17), leads to :
(20)
1cRR
RRc
RRc
RRc
RRc
RR
R1
aFF
FF)(cosa
FFa
FFa
FFa
FF
KN
2/12
xyxy
es
2
es
ey
y
ex
x
e
2
yy
e
2
xx
e
e
2/12
xyxy
t
2
t
byxy
y
bx
x
b
2
yy
b
2
xx
bm/1
d
≤
+
−
+
+
+
+β−β
−
+
1RRcc
Rc)cos(
FFaa
FaF
KN
2/1
i yx
yx2
i
i
2/1
iyx
yx
yx2
i
ib
m/1d ≤
−
+
β−β−
∑∑ (21)
(22)
(23)
(24)
(26)
2/1
1p 1p 1p 1p
2xypypxpypxp
2yp
2xp
1p 1p 1p 1p
2xypypxpypxp
22yp
2xp
a3)(cosaaaa
)pa(3)(cosaap)pa()pa(
+β−β−+
+β−β−+=κ
∑ ∑ ∑ ∑
∑ ∑ ∑ ∑∞
=
∞
=
∞
=
∞
=
∞
=
∞
=
∞
=
∞
=
(25))(Roundkk 0eq κ=ω=ω
Fx - fatigue limit under fully reversed load relevant to the normal stress component of the amplitude axFxy - fatigue limit under fully reversed load associated with the shear stress component of the amplitude axyRx - absolute value of the yield strength relevant to the constant load inducing the normal stress component cxRxy- yield strength associated with the constant load giving the shear stress component cxy .
xy y, x, i)tpsin(ac)t(1p
ipoipii =β+ω+=σ ∑∞
=
ci - mean value of i-th stress componentaip , βip - amplitude and phase angle of p-th term in
Fourier expansion of i-th stress componentω0 = 2π/T0 - fundamental circular frequencyT0 - common period of the stress components.
xy y, x, i)tsin(ac)t( ieq)eq(
i)eq(
i)eq(
i =ϕ+ω+=σ
∑∑∞
=
∞
=β−β=ϕ−ϕ
==
1pypxpypxpyx
)eq(y
)eq(x
2/1
1p
2ip
)eq(ii
)eq(i )(cosaa)(cosaaaacc
2/1
i 1p 1pypxp
yx
ypxp2
i
ip
i 1p 1pypxp
2
yx
ypxp2
i
ip
)(cosFFaa
Fa
)(cospFFaa
Fpa
β−β−
β−β−
=κ
∑∑ ∑
∑∑ ∑∞
=
∞
=
∞
=
∞
= (27)
13POLISH MARITIME RESEARCH, No 4/2005
Adaptation of Eq. (21) to the equivalent stress with the components (23) gives :
where :
Hence the criterion of finite fatigue life for engineering details made of anisotropic ductile materialsand subjected to multiaxial constant and periodic loads becomes :
1RRcc
Rc)cos(
FFaa
FaF
KN
2/1
i yx
)eq(y
)eq(x
2
i
)eq(i
2/1
iyx
yx
)eq(y
)eq(x
2
i
)eq(i
b
m/1d ≤
−
+
ϕ−ϕ−
∑∑ (28)
1RRcc
Rc)(cosaa
FF1
Fa
FK2T
2/1
i yx
yx2
i
i
2/1
iyx
1pypxp
yx
2
i
pi
1pb
m/1deq ≤
−
+
β−β−
π
ω∑∑ ∑∑
∞
=
∞
=
(29)
(30)
πω
=2
TN deq
d
EXAMPLEAssumptions
Suppose the stress componentsand material data (in MPa) are :
tsinac)t( xxx ω+=σ – normal stress component
tsinac)t( xyxyxy ω+=σ – shear stress component
60a40c90a50c xyxyxx ====160R)25steel(260R ese ==
310R eg = – yield strength in bending
110ZF180ZF sotgob ====150ZF rcx == – fatigue limit under
fully reversed tension - compression.
TaskCompare the criteria (17) and (21) in the following cases :
A. the normal stress component is caused by bending momentB. the normal stress component is caused by axial force.
SolutionA common and conservative strategy in classical fatigue
design for applying the distortion-energy strength theory is toseparately compute the equivalent stress corresponding to themean stress and the equivalent stress corresponding to the am-plitude [14]. Similar results have been obtained with the aid ofthe average - distortion - energy strength hypothesis, Eqs. (14)and (15), which will be used in the considered Example.
A. Eqs (14) and (15) yield :
So, Eq. (17) becomes :
Hence :
With Eq. (21) one obtains :
i.e.,
B. In this case Eq. (17) leads to the same resultsas with the bending stress, that is :
whereas Eq. (21) gives :
The differences between these results are self-explanatory.
CONCLUSIONS
The finite fatigue life design criterion covering the condi-tions of both static strength and fatigue safety of metal ele-ments under multiaxial constant and periodic loads, has beenformulated.
The presented criterion includes material constants which
Similarly as in vibration problems, it is not possible to statea definite upper limit to p in (22), (24), (26), (27) and (30),since this depends upon the nature and origin of the con-sidered stress variations, as well as upon the influence ofminor terms on fatigue endurance of various materials,which may be the source of uncertainties.
MPa44.85)40350()c3c(c 2/1222/12xy
2xeq =⋅+=+=
MPa48.137)60390()a3a(a 2/1222/12xy
2xeq =⋅+=+=
1260
44.85KN48.137
m/1d ≤+
4m/1
d 1083.48KN −⋅≤
116040
31050
11060
18090180
KN
2/1
2
2
2
22/1
2
2
2
2m/1d ≤
++
+
4m/1
d 1074.52KN −⋅≤
4m/1
d 1083.48KN −⋅≤
116040
26050
11060
15090180
KN
2/1
2
2
2
22/1
2
2
2
2m/1d ≤
++
+
4m/1
d 1090.46KN −⋅≤
have simple physical interpretation
can be determined by uniaxial tests
are directly related to the applied load
can reflect material anisotropy.
14 POLISH MARITIME RESEARCH, No 4/2005
NOMENCLATUREa - stress amplitudeai - amplitude of i-th stress component (i = x, y, z, xy, yz, zx)aeq - amplitude of the reduced stressaip - amplitude of p-th term in Fourier expansion of i-th stress
component)eq(
ia - amplitude of i-th component of the equivalent stressc - mean stress valueci - mean value of i-th stress componentceq - mean value of the reduced stress
)eq(ic - mean value of i-th component of the equivalent stress
f - safety factorfd , fs - partial safety factorsFb , Ft - fatigue limits under fully reversed bending and torsion,
respectivelyFi - fatigue limit under fully reversed load associated with the
stress component of the amplitude aik - natural number obtained by rounding the number κK - fatigue strength coefficient in equation of the S-N curve
for tension-compressionm - fatigue strength exponent in equation of the S-N curve
for tension- compressionN , Na - numbers of zero mean stress cycles to cause failure at the
stress amplitudes σ and a, respectivelyNd - required number of stress cycles to achieve a given
design lifeRe , Res - tensile and shear yield strengths, respectivelyRi - yield strength associated with the constant load inducing
the stress component cit - timeT - time to fatigue failure
dT - design lifeT0 - stress periodβi - phase angle of i-th stress componentβip - phase angle of p-th term in Fourier expansion of i-th
stress componentκ - quantity given by Eq. (27)σ - stress amplitude satisfying Eq. (3)σa - stress produced by axial loadσi - i-th stress componentσeq - reduced stress
)eq(iσ - i-th component of the equivalent stress
ϕi - phase angle of i-th component of the equivalent stressω - circular frequencyω0 - fundamental circular frequency of the periodic stressωeq - equivalent circular frequencyBIBLIOGRAPHY1. Blake A. (Ed.): Handbook of mechanics, materials and
structures. J. Wiley & Sons. New York, 19852. Życzkowski M. (Ed.): Technical mechanics. Vol. 9, Strength of
structural elements (in Polish). PWN (Scientific WorkPublishers). Warszawa, 1988
3. Osgood C.C.: Fatigue design. Pergamon Press. Oxford, 19824. Troshchenko V.T., Sosnovskii L.A.: Fatigue strength of metals
and alloys (in Russian). Naukowa Dumka. Kiev, 19875. Kocańda S., Szala J.: Fundamentals of fatigue calculations (in
Polish). PWN. Warszawa, 19976. Troost A., E1-Magd E.: Schwingfestigkeit bei mehrachsiger
Beanspruchung ohne und mit Phasenverschiebung.Konstruktion, No 8/1981
7. Sonsino C.M.: Multiaxial fatigue of welded joints underin-phase and out-of-phase local strains and stresses. Int. JournalFatigue, No 1/1995
8. Kolenda J.: Fatigue “safe-life” criterion for metal elementsunder multiaxial constant and periodic loads. Polish MaritimeResearch, No 2/2004
9. Kolenda J.: Average-distortion-energy strength hypothesis. Proc.of 17th Symp. on Fatigue and Fracture Mechanics. Bydgoszcz--Pieczyska, 1998. Academy of Agriculture & Engineering.Bydgoszcz, 1998
10.Cempel C.: Theory of energy transformation systems and theirapplication in diagnostic of operating systems. Applied Math.and Computer Sciences, No 3/1993
11.Almar-Naess (Ed.): Fatigue handbook. Offshore steel structures.Tapir Publishers. Trondheim, 1985
12.Kolenda J.: On fatigue safety of metallic elements under staticand dynamic loads. Gdańsk University of TechnologyPublishers. 2004
13.Lubahn J.D., Felgar R.P.: Plasticity and creep of metals.J. Wiley & Sons. New York, London, 1961
14.Haslach H.W., Jr, Armstrong R.W.: Deformable bodies and theirmaterial behavior. J.Wiley & Sons. 2004
CONTACT WITH THE AUTHOR
Prof. Janusz KolendaFaculty of Ocean Engineering
and Ship Technology,Gdańsk University of Technology
Narutowicza 11/1280-952 Gdańsk, POLANDe-mail : [email protected]
These were the topics of 9th Technical Scientific Con-ference held in Kołobrzeg on Baltic Sea coast on 2 ÷ 3June 2005. The conference program contained 17 paperspresented during two sessions :
Safety of navigation and rescue of lives at sea(13 papers)
Marine environment protection (4 papers).
Out of the presented topics, 8 papers dealt with localproblems, and general ones were given in the followingpapers :
Safety of maritime turism in the polar regions, withAntarctica as an example – by J. Frydecki and A. Wol-ski (Martime University of Szczecin)Development trends in modelling the areas of searchat sea – by Z. Burciu (Gdynia Maritime University)Contemporary methods for classification of free- driftphenomenon – by M. Drogosiewicz and A. Wójcik(Polish Naval University)Problems associated with dynamical determining thesearch area – by T. Budny (Gdynia Maritime Univer-sity)Introduction of manoeuvrability standards in the low--speed range as an element of improvement of portoperation safety – by T. Abramowicz-Gerigk (GdyniaMaritime University)Modelling the life- raft sinkage probabilityby L. Smolarek (Gdynia Maritime University)Probability of radar detection of rigid inflatable boats(RIB) fitted with active radar reflectors – by A . Szklar-ski (Gdynia Maritime University)Application of ultrafiltration technique to bilge waterpurification – by Z. Jóźwiak and A. Kozłowski (Mari-time University of Szczecin)Research on deoiling process of oil/water emulsion bymeans of ceramic bulkheads – by J. M. Gutteter – Gru-dziński (Maritime University of Szczecin).
Safety at sea and marineenvironment protection
15POLISH MARITIME RESEARCH, No 4/2005
INTRODUCTION
The following main forces exciting vibrations of ship hulland superstructure (Fig.1) were considered [1,12] :
1. propeller-induced pressure pulses upon the ship transomdeck
2. dynamic reactions of the thrust bearing to non-coupled lon-gitudinal vibration of the power transmission system (ge-nerated by axial hydrodynamic force of the propeller)
3. dynamic reactions of the thrust bearing to coupled longitu-dinal vibration of the power transmission system (genera-ted by kinematic couplings of the crankshaft and hydrody-namic couplings of the propeller)
4. dynamic reactions of the radial bearings (stern tube bearing,intermediate bearings and main bearings of the engine),generated by hydrodynamic radial forces and moments in-duced on the propeller
5. non-balanced moments of the main engine, generated bygas and inertia forces of piston-crank system.
The analysis was performed for the cargo ships (mainly formedium size containers) with typical propulsion system – a con-stant pitch propeller directly driven by a low speed main engine.In the paper an example analysis was made for a 2700 TEUcontainer carrier. The ship particulars were as follows: shiplength – 207 m, maximum deadweight – 35600 t, speed –– 22.7 knots. The ship was powered by MAN B&W 8S70MC-Cengine of 24840 kW rated output at 91 rpm. The five-blade
propeller was of 7.6 m diameter and 42400 kg in weight. Allconclusions are valid for the ship loaded with containers from1200 TEU up to 4500 TEU in number. For the analysis of theship’s hull and superstructure vibrations Patran-Nastran softwa-re was used, whereas the analysis of excitation forces (dyna-mic calculations of the power transmission system) was mademainly with the use of the author’s DSLW FEM – based soft-ware dealing with coupled torsional-bending-longitudinal vi-brations of power transmission system [7] and DRG one con-cerning shaft line whirling vibrations [8].
Forces exciting vibrationsof ship’s hull and superstructure
Lech MurawskiShip Design and Research Centre, Gdańsk
ABSTRACT
The paper presents identification of main excitation forces of vibrations of ship hull and itssuperstructure, as well as investigation of influence of the analyzed excitation on shipvibration level. The following excitation forces were analyzed: dynamic pressure on thetransom deck, propeller-generated hydrodynamic forces, as well as internal and externalengine-generated forces. Rigidity and attenuation characteristics of lubricating oil filmwere taken into account in the analysis of the excitations transmitted by the propulsionsystem bearings (stern tube bearing, intermediate bearing, engine’s main and thrust bea-
rings). The dynamic characteristics of ship’s power transmission system were also taken into account.Results of the analyzes were verified by comparing results of the computations and measurements.
Keywords : hull vibration, superstructure vibration, main engine vibrations, excitation forces,pressure pulses, propulsion system’s reactions, crankshaft-propeller phasing
Fig. 1. Excitation forces of ship’s hull and superstructure vibrations
16 POLISH MARITIME RESEARCH, No 4/2005
Reactions of stern bearing, shaft line bearing and main bea-rings of the engine are generated by bending vibration of theshaftline. The reaction level and distribution depend on shaft linealignment [5,11] and on stiffness-damping characteristics of lu-bricating oil film in the bearings [6,8]. The stiffness-dampingcharacteristics of the oil film were found with the use of the au-thor’s BRG software based on Finite Difference Method [6].Dynamic rigidities of ship hull structure within areas of bearingfoundations were determined with the use of Nastran software.
Analysis of bending vibration of the propeller shaftline sho-wed a low level of bending vibration, nevertheless the level ofdynamic reactions of the bearings (particularly the stern tubebearing) was significant. It may be a source of excessive vibra-tions of ship hull and superstructure.
Reactions of the thrust bearing are generated by longitudi-nal vibration of the power transmission system. [3,7]. Two ba-sic sources of longitudinal vibration excitation forces may bedistinguished : excitations generated by the main engine [4,7](coupled torsional-bending-longitudinal vibrations) and exci-tations generated by the propeller (coupled and non-coupledhydrodynamic forces). During the analysis total reactions ofthe thrust bearing, generated by all kinds of kinematic couplingswere found. These reactions result from longitudinal vibrationsof the power transmission system, coupled with torsional-ben-ding vibrations [3,7]. Non-linear characteristics of thrust bea-ring’s oil film were taken into account during the calculation.
Reaction phases generated by non-coupled vibrations weredetermined with respect to propeller blade (phase „zero” wasassumed for the upper position of the blade). Reaction phasesgenerated by coupled vibrations were determined with respectto the first crank of the engine (phase „zero” was assumed forthe top dead centre). The amount of total reactions (generatedby coupled and non-coupled vibrations) depends on mutualphasing of propeller blades and crankshaft. With a suitable ar-rangement of angular position of the propeller (in relation tothe crankshaft) the resultant vector of the reactions can be re-duced to algebraic difference of modules of the summed reac-tions. The optimum setting angle of the propeller with respectto main engine cranks depends on rotational speed of the pro-pulsion system, minimized harmonic component and load con-dition of the ship.
The reaction of longitudinal vibration damper should beapplied to the axis of the crankshaft due to its full symmetry.To find the application point of thrust bearing reaction is moredifficult. The thrust bearing (of Mitchell type) consists of padssupported at their edges and arranged at the perimeter of thrustdisk. Generally the pads do not fill completely the full perime-ter, being installed at the lower part of the thrust disk. In thiscase the axis of thrust bearing reaction should be lowered.Another solution consists in applying the thrust bearing reac-tion in line with the crankshaft axis and adding a suitable ben-ding moment as a transverse dislocation of force does not chan-ge the loading system if adequate moment is added. The effectof neglecting this moment on the vibration level of ship hulland its superstructure should be investigated during furthernumerical analysis.
Regardless of the bearing forces, vibrations of ship hull andits superstructure are generated by pressure pulses induced onthe plating above the propeller (transom), as well as by unba-lanced internal forces of the main engine. The pressures, theirdistribution and phase shift are specified by designers of thepropeller. The unbalanced forces and moments of the mainengine are the last significant forces to be analyzed. In contem-porary main engines all the external forces are generally ba-lanced. The remaining moments which excite the followingvibrations of engine body, should be investigated: vertical-lon-
gitudinal (ML), vertical-horizontal (MH) and torsional vibra-tions around the vertical axis (MX). For the engine in question,(i.e. MAN B&W 8S70MC-C), only the 1st, 3rd,4th, 5th and 8th
harmonic components of excitations are significant from thepoint of view of ship hull and superstructure vibrations.
Two main structural models of the 2700 TEUcontainer carrier were used for the computations :
the model for the ship in the design load condition (Fig.2)and that for the ship in the ballast condition [9,10].
Each of the modelscontained more than 42000 degrees of freedom.
Results of the computations are presented for the represen-tative group of the points (all the points, except the bridge wings,are placed in the ship plane of symmetry) located as follows :
KINDS OF EXCITATIONThe analyses of forced vibrations were made for the contai-
ner carrier in the design load condition (Fig. 1) without addedmass of water. The wet model of ship hull was used to find thetotal forced vibrations (generated by complex sources of exci-tations) and to compare them with measurement results. Com-putations for the container carrier in the ballast condition werealso carried out because it was the condition of the ship duringthe measurements.
The propeller induces a variable field of water pressure exci-ting vibration of ship transom deck. The vibrations are transmit-ted to all parts of the ship structure. Vibrations excited by thefirst-blade (5th harmonic) component of propeller-induced exci-tations were analyzed. The image of forced vibration velocitiesof the ship hull, superstructure and main engine is shown in Fig.3.
Hydrodynamic forces and moments are induced by rota-ting propeller. Only the variable hydrodynamic forces actingin line with propeller shaft and generating non-coupled axialvibration of the propulsion system are discussed. Phases of thesevibrations are strictly associated with the propeller. The non--coupled axial vibrations of the power transmission system ge-nerate excitations to ship hull and superstructure through the
Fig. 2. Structural model of 2700 TEU container carrierin the design load condition
BOW– at hull bow on the main deckDTR – at deck transom edge on the main deckSBF – at fore bottom of the superstructureSBB – at aft bottom of the superstructureMEF – at main engine fore cylinder headsMEB – at main engine aft cylinder headsSTL – at bridge wing (left)STF – at fore top of the superstructureSTB – at aft top of the superstructure
17POLISH MARITIME RESEARCH, No 4/2005
thrust bearing and axial vibration damper. The forced vibra-tion of ship hull, superstructure and main engine is presentedin Fig.4.
Torsional-bending vibrations are generated by ship propul-sion system. Bending of crankshaft cranks and torsional vibra-tions of the crankshaft and propeller generate coupled longitu-dinal vibrations of the power transmission system. The longitu-dinal vibrations induce dynamic reactions on the thrust bearingand axial vibration damper, generating excitations to ship hulland superstructure. Phases of the coupled longitudinal vibra-tions depend mainly on the position of main engine crankshaft.
The coupled longitudinal vibrations are mainly due to gasand inertia forces generated in the engine cylinders. Thereforea relatively wide spectrum of harmonic components may be ofsignificant importance. In the considered case the first eightharmonic reactions (8-cylinder engine) are significant. There-fore eight variants of computation of the forced vibrations ofship hull and superstructure were carried out, i.e. for all signi-ficant harmonic components of exciting forces. Distribution offorced vibration velocities for the ship is similar to that shownin Fig.4.
The general image of forced vibration amplitudes(velocities) for all the considered harmonic components
is shown in Fig.5.
As in the case of other kind of exciting forces, the highestvibration level appears in the upper part of ship superstructure.The 5th harmonic component is dominant as in the case of exci-tations generated by the propeller. The levels of expected vi-brations generated by the coupled and non-coupled longitudi-nal vibrations of the propulsion system are similar. Phases ofvibrations generated by the non-coupled vibrations depend ona position of the propeller blades, whereas phases of vibrationsgenerated by the coupled vibrations depend on a position ofthe crankshaft cranks. Therefore a mutual angular position ofthe propeller and crankshaft may significantly affect vibrationlevel of ship superstructure. This problem is further investiga-ted below. Side harmonic components (with respect to 5th com-ponent), i.e. 6th and 4th components may be dominating for vi-brations of the main engine body and ship hull.
The transverse forces and moments induced by rotatingpropeller generate bending vibration of the shaftline. The ben-ding vibrations generate dynamic reactions of radial bearingsof the propulsion system, i.e. the stern tube bearing, interme-diate bearing and main bearings of the main engine. The resul-ting bending vibrations of the shaftline generate forced vibra-tion of ship hull and superstructure.
Fig.6 presents the vibration velocities of ship hull, super-structure and main engine, forced by transverse vibration ofthe propulsion system.
Fig. 3. Vibration velocities of the container carrier,excited by water pressure field on the transom deck
Fig. 4. Vibration velocities of the container carrier,forced by axial vibrations of its propulsion system
Fig. 6. Vibration velocities of the container carrier,forced by transverse vibration of the propulsion system
Fig. 5. Longitudinal vibration velocitiesforced by coupled longitudinal vibrations
Coupled velocity in x-direction
18 POLISH MARITIME RESEARCH, No 4/2005
Fig. 8. Vibrations forced by 3rd harmonic component (X type)of main engine’s external moments
Fig. 7. Vibrations forced by 1st harmonic component (L and X type)of main engine’s external moments
Fig. 9. Vibrations forced by 5th harmonic component (X type)of main engine’s external moments
Non-balanced external dynamic forces and moments appearas a result of operation principle of piston engines. In ship en-gines all external forces and high-order moments are balanced.However some of the moments remain still non-balanced. Themoments generate longitudinal, transverse and torsional vibra-tions of the engine, transmitted to other structural parts of theship. Values of the non-balanced moments are given in the en-gine documentation. For the considered engine the followingharmonic components are significant: 1, 3, 4, 5, and 8.
Velocities of forced vibrations of the ship for: 1st harmonic(excitation of L and X type), 3rd harmonic (excitation of X type),5th harmonic (excitation of X type) and 8th harmonic compo-nent (excitation of H type) for rated rotational speed of thepropulsion system are shown in Figs.7 to 10.
During computation of the ship vibrations forced by theexternal non-balanced moments of the main engine, the exci-tation moments of the order 1., 3., 5. and 8. appear significantfor the considered type of the main engine (8S70MC-C). The1st harmonic component excites mainly vibration of the hull
structure, whereas the 8th component is responsible for vibra-tion level of the superstructure and main engine (particularlyin transverse direction). The excitation forces generated by non--balanced moments of the main engine are responsible parti-cularly for increasing the level of transverse vibrations. For theremaining orientations of vibration other excitation forces aredominating.
OPTIMIZATION OF MUTUAL ANGULARSETTING OF PROPELLER
AND CRANKSHAFT
Two sources of excitations should be taken into accountwhen analyzing the dynamic behaviour of ship hull and super-structure:
For the propeller-induced excitations the 5th harmonic com-ponent is dominating. The engine-induced excitations are repre-sented by full spectrum of harmonic components (8th harmoniccomponent is main for the engine in question), but also the 5th
harmonic component is here significant. According to the abo-ve presented analyses the levels of expected vibrations forcedby the both excitation sources are similar. Phases of the vibra-tions generated by the propeller depend on a position of thepropeller blades, whereas the phases of the vibrations genera-ted by the main engine depend on a position of crankshaft cranks.Therefore mutual phasing of the propeller and crankshaft mayconsiderably affect vibration level of ship superstructure.
Ship superstructure vibrations of each orientation (longitu-dinal - x, transverse - y, vertical - z) may be optimized (to redu-ce its level to a minimum). Fig.11 shows the optimum relativeangles of angular position of the propeller blade against thefirst crank of the crankshaft.
Only one angular position of the propeller can be chosen.The highest vibration level is expected for longitudinal orien-tation of vibration (in x direction). The assumed optimum an-gle α = -20.3° gives the minimum level of longitudinal vibra-tion at rated rotational speed of the engine.
Fig. 12 presents the total vibration level at the assumedmutual angular phasing of the propeller and crankshaft. It alsopresents the maximum vibration level (for the worst angularphasing of the propeller : α = +15.7°), as well as the minimumone.
Fig. 10. Vibrations forced by 8th harmonic component (H type)of main engine’s external moments
the excitations generated by the propeller andthose generated by the main engine.
19POLISH MARITIME RESEARCH, No 4/2005
Minimum level of longitudinal vibration may be obtainedwithin a wide range of engine rotational speeds for the opti-mum angle of propeller angular phasing with respect to thecrankshaft. It could be achieved because the optimum anglesfor this orientation of vibration (x direction) were almost con-stant in function of engine rotational speed (Fig.11). At thesame time the vibration levels for other orientations of vibra-tion (e.g. transverse) may be not optimal, for instance vibra-tion velocity values may be higher than the minimum onestheoretically possible.
The optimum angle value (α = -20.3°) is near to that obta-ined from another method based on analysis of vibration pha-ses of deckhouse (α = -23.8°). This angle was found by opti-mizing phases of the forces exciting coupled and non-coupledlongitudinal vibrations of the power transmission system. Chan-ges in phases of structural response and other excitation sour-ces were not taken into account. The correctness of the opti-mum angle was verified by the measurements carried out onthe ship in question for different angular positions of the pro-peller. During sea trial an unacceptable vibration level of the
ship superstructure was measured. After changing the relativepropeller angle the vibration level measured during next seatrial was reduced as much as three times.
SUMMARY VIBRATIONS –– VERIFICATION BY MEASUREMENTS
The above presented analyzes are based on the hull structu-ral model without added mass of water, for the ship in designload conditions. In order to verify the presented method theforced vibrations should be computed both for the ballast andload conditions by using the mathematical model of the shipwith added mass of water. In such mathematical model all theformerly analyzed kinds of excitations were assumed to actsimultaneously. Additional independent computations werecarried out for the vibrations forced by the main engine andthen for those forced by the propeller. The results of these com-putations can be directly compared with the measurement re-sults [2].
The velocities of the forced vibrations of the ship at ratedrotational speed of the propulsion system are shown in Fig.13.
Figs.14 and 15 present the diagrams of longitudinal vibra-tion velocities of the superstructure for both considered ship’sload conditions, separately for different types of excitation.Possible minimum and maximum vibration levels are alsoshown. The following notation was used: Prop –excitation bypropeller, M.E. – excitation by main engine, Max –maximumvibrations, Min – minimum vibrations, SUM – expected sum-mary vibrations.
Fig. 11. Optimum phasing angles of the propelleragainst the main engine crankshaft
Fig. 12. Longitudinal vibration velocities of the superstructure (bridgewing) for the optimum phasing of the propeller and main engine crankshaft
Fig. 13. Total vibration velocities of the container carrierin design load condition
Fig. 14. Total velocities of longitudinal vibrations of bridge wing(ship in design load conditions)
20 POLISH MARITIME RESEARCH, No 4/2005
Figs. 16 and 17 present a comparison of the computationresults and ship trial measurement results. The results wereconverted into rms values of vibration velocity to obtain thecustomary presentation. The comparison is presented for twoessential reference areas : the bridge wing of the superstructureand the transom deck.
The forced vibration level is clearly higher for the ship inballast conditions when compared with that for design loadconditions. Sea trials are usually carried out in ballast condi-tions of the ship and therefore even a correctly designed shipmay show excessive vibrations of the superstructure duringservice. Vertical - horizontal vibrations of the upper part ofsuperstructure are dominating. Comparable vertical vibrationsmay be also observed for the transom deck.
Magnitude of excitation forces generated by the main engi-ne is similar to that generated by the propeller. Therefore, whenanalyzing the hull and superstructure vibrations, at least theexcitation forces generated by pressure pulses on the transomdeck and the forces generated by longitudinal vibration of thepower transmission system should be taken into account. Shipsof an identical hull structure may show a high or relatively lowlevel of vibration depending on whether its propulsion system
is suitably designed. Therefore the complete dynamic analysisof the ship should be carried out simultaneously with its de-sign process – such analysis should be one of its elements.
The verification presented in Figs 16 and 17 showing a sa-tisfactory compliance of the numerical computations with me-asurement results, confirmed that the applied assumptions andcomputation methods were correct.
RECAPITULATION
The excitation forces generated by non-balanced momentsof the main engine are responsible particularly for increa-sing the level of transverse vibrations. In the case of dyna-mic analysis of the container carrier in question other exci-tation forces are dominating (in longitudinal-vertical direc-tion).
If levels of the total vibration generated by the propellerand main engine are similar to each other the vibration le-vels may be optimized by changing the relative angularposition of propeller blades and crankshaft. Vibrations ofeach orientation may be optimized. The longitudinal vibra-tions expected to be of a high level (excited by main excita-tion sources: pressure pulses on deck transom and thrustbearing reaction) are usually optimized.
Forced vibration level is clearly higher for the consideredship in ballast conditions than in design load conditions.The level of excitations generated by the main engine issimilar to those generated by the propeller. Therefore, whenanalyzing the hull and superstructure vibrations, at least theexcitation forces generated by pressure pulses on the tran-som deck and the forces generated by axial vibration of thepower transmission system should be taken into account.
Ships of an identical structure may show a high or relative-ly low level of vibration depending on whether their pro-pulsion system is suitably designed or not. Therefore a com-plete dynamic analysis of the ship should be carried out inline with its design process, being one of its elements.
Correctness of the used assumptions and computation me-thods was confirmed by the measurements (Figs 16 and17) as the presented results of the numerical computationsand measurements appeared to be in a satisfactory com-pliance.
Fig. 15. Total velocities of longitudinal vibrations of bridge wing(ship in ballast conditions)
Fig. 16. Verification of the bridge wing vibration: computation results ver-sus measurement results
Fig. 17. Verification of the transom deck vibration: computation resultsversus measurement results
21POLISH MARITIME RESEARCH, No 4/2005
ACRONYMS
BRG - bearingDSLW- coupled vibration of shaftlineDRG - bending vibrationsFEM - Finite Element Method
BIBLIOGRAPHY
1. Chen Yung-Hsiang, Bertran I. M.: Parametric study of ship -- hull vibrations. International Shipbuilding Progress, Vol. 37,No 410, July 1990
2. de Bord F., Hennessy W., McDonald J.: Measurement andanalysis of shipboard vibrations. Marine Technology, Vol. 35,No 1/1998
3. Jakobsen S. B.: Coupled axial and torsional vibrationcalculations on long-stroke diesel engine. The Society of NavalArchitects and Marine Engineers, Vol. 99/1991
4. Jenzer J., Welte Y.: Coupling effect between torsional and axialvibrations in installations with two-stroke diesel engines.Wartsila NSD. 1991
5. Mumm H: The need for a more considered design approach toengine-hull interaction. Proceedings of Lloyds List’sConference on Ship Propulsion Systems. London, 2002
6. Murawski L.: Influence of journal bearing modelling method onshaft line alignment and whirling vibrations. PRADS – Eighth
CONTACT WITH THE AUTHOR
Lech Murawski, D.Sc.,M.E.Ship Design and Research Centre
Rzeczypospolitej 880-369 Gdańsk, POLAND
e-mail : [email protected]
Faculty of Transport,Silesian University of Technology, organized
32nd Domestic Symposiumon Diagnostics of Machines
which took place on 28 February ÷ 05 March, 2005at Węgierska Górka, a south-Poland mountain resort.
It was held within the frame of 60th anniversaryof Silesian University of Technology and 35 years
of activity of „Transport” education line.
Scientific program of the already traditional meetingof experts in diagnostics contained broad spectrum of to-pics covered by 60 papers prepared by representatives of16 Polish universities and scientific research centres.
The greatest number of papers was presented by scien-tific workers from Silesian University of Technology (15)and Warsaw University of Technology (11). Maritime spe-cialists offerred 12 papers :
Use of current signals for diagnosing bow thrustersby T. Burnos (Technical University of Szczecin)
Diagnosing ship propulsion systems on the basis ofmeasurement of operational parameters – by A. Char-chalis (Gdynia Maritime University)
Service investigations of starting and rundown pro-cesses of LM 2500 ship gas turbine – by A.Charchalis
Diagnostics of machines
International Symposium on Practical Design of Ships andOther Floating Structures. Shanghai-China, Elsevier. 2001
7. Murawski L.: Axial vibrations of a propulsion system taking intoaccount the couplings and the boundary conditions. Journal ofMarine Science and Technology, Vol. 9, No. 4. Tokyo, 2004
8. Murawski L.: Shaft line whirling vibrations: effects of numericalassumptions on analysis results. Marine Technology andSNAME (Society of Naval Architects and Marine Engineering)News, Vol. 42, April 2005
9. Rao T., Iyer N., Rajasankar J., Palani G.: Dynamic responseanalysis of ship hull structures. Marine Technology, Vol. 37,No. 3/2000
10.Thorbeck H., Langecker E.: Evaluation of damping properties ofship structures. Schiffbauforschung, No. 39/2000
11.MAN B&W Diesel A/S : Shafting alignment for direct coupledlow-speed diesel propulsion plants. Copenhagen, 1995
12.Germanischer Lloyd : Ship vibration., Issue No. 5/2001
(Gdynia Maritime University) and P. Wirkowski (Po-lish Naval University)
Making operational decisions with taking into accountlikelihood of diagnosis on technical state of machineby J. Girtler (Gdańsk University of Technology)
Analysis of trends of vibration parameters of ship gasturbines – by A. Grządziela (Polish Naval University)
Assessment of state of injectors of driving engine ofsynchronous electric generator on the basis of its elec-tric energy parameters – by G. Grzeczka (Polish Na-val University)
Endoscopic diagnostics of ship engines – by Z. Kor-czewski and B. Pojawa (Polish Naval University)
Subject-matter analysis of trend of changes of metal-lic impurities in lubricating oil of ship gas turbinesby M. Mironiuk (Polish Naval University)
Expertise of cause of a failure of piston-rod stuffing--box of a ship low-speed diesel engine – by L. Muraw-ski (Ship Design & Research Centre, Gdańsk)
Diagnostics of underwater objects by using ROV ve-hicles – by A. Olejnik (Polish Naval University)
Technical state assessment of injection devices of self--ignition engine on the basis of indication diagram’scourse – by R. Pawletko (Gdynia Maritime University)
Ship double-rotor gas turbine as an object of model-ling – by P. Wirkowski (Polish Naval University).
22 POLISH MARITIME RESEARCH, No 4/2005
INTRODUCTION
Computer simulation has presently become a common tool.Simulators are used in didactic process, scientific research, andtraining courses, especially for operators. This way they sub-stitute real technical devices, for economical and safety reasons.Today operational and maintenance conditions of machines arecloser and closer to those represented in simulators. Educatio-nal process of to-be operators of machines starts from usingthe simulators.
The simulation makes it possible to represent difficult and dan-gerous operational situations and to learn to give an appropriateresponse to hazards. A boundary between a real situation andsimulated one becomes obliterated. A simulation must be closeto reality in order an operator always could consider a givensituation as real one. By continuous improving the simulatorsa higher and higher level of education and safety can be ensured.
Developments in process automation and control have madeit necessary to have at one’s disposal a model of a given pro-cess [8, 9, 12].
By comparing a model of a given process with its real runit is possible to determine an instantaneous point of operationselect appropriate control parameters and generate a correctmessage for operator, that rises safety level of the process. Si-mulation has also found wide application in training of sea--going ship’s operators, both navigators and marine engineers.Hence simulators have become an indispensable instrumenta-tion of maritime academies.
Simulation approach has also its important place in for-ming new scientific theories and widening the knowledge. In
this way one looks for confirmation of laws in engineering,physics, economy and medicine. An expected chance for spa-ce missions is also checked by means of simulations.
In this paper has been presented the problem of modellingheat flow processes by using Z - transform applied to diffe-rential equation of a modeled process. This facilitates elabo-rating the digital models on which the work of any simulatoris based.
SIMULATION MODELLING
During process simulation one tends to exactly representstatical and dynamical features of a given process. A simula-tion model should appropriately respond to external signals,and in the case of some kinds of simulators it should providereal-time responses. Real processes are complex and depen-ding on many parameters. Only the simulation models basedon differential equations are capable in providing a high con-formance with real processes [10,14]. To find solutions of suchequations is time-consuming. Modelling the objects of complexparameters leads to partial differential equations [1, 3, 4, 11].For this reason one often introduces simplifications in expenseof accuracy of process representation. For example, either sim-ple algebraic equations are introduced, or process statical anddynamical features are separately considered . However the soseperated dynamical term does not account for all variables ofthe object in question.
Applying another approach one substitutes finite differenceequations for differential equations, that impairs accuracy ofsolution. In solving partial differential equations by means of
Numerical simulation of heat flow processes
Andrzej MielewczykGdynia Maritime University
ABSTRACT
Numerical simulation method is based on mathematical models of physical processes, whichdescribe run of a given process with a various accuracy. This paper presents a method forelaborating the computer simulation models based on differential equations. This makes itpossible to obtain a high accuracy of representing dynamic features of a real process. Thederived results are given in the form of numerical series. An example of modelling thedynamics of heat transfer through a flat wall is presented in the second part of the paper.Basing on the model one can simulate the process of operation of ship engine as well assuch auxiliary devices as a cooler, evaporator, condenser, tank heating system etc.
Keywords : simulation, dynamic model, heat transfer, Z - transform
23POLISH MARITIME RESEARCH, No 4/2005
the finite difference method a condition for stability of solutionis introduced [13]. For instance the heat transfer equation :
(1)
obtains, after digitization respective to time and spatial varia-ble, the following form of response in successive time instants :
(2)
To reach a higher calculation accuracy a digitizing step,both in the time and space domain, is made shorter and simul-taneously the following stability condition has to be satisfied :
(3)
The time step T is imposed by the assumed digitizing step∆x. The application of a variable digitizing step is necessaryto accelerate a response being always of recurrent type. Howto find a compromise between simulation accuracy and its du-ration time is an open question. During simulation processmuch time is usually devoted to graphical presentation ofa model.
This author has proposed to combine the advantagesof solving differential equations and finite difference ones
in order to determine process models.
The digitization is applied respective to the time variable tonly. Equations in such a form can be solved with the use ofthe transform Z. The time variable t passes into z and becomesa parameter. The so obtained equation can be solved respectiveto spatial variables as continuous one by integrating it and ap-plying the known methods for solving partial differential equa-tions, e.g. the method of separation of variables or that of suc-cessive integral transformations [5]. In this phase dynamic re-lations of modeled process is not solved. Now the inverse trans-formation Z of the initial function is made to obtain its courserespective to time.
The proposed approach makes it possible to obtain a solu-tion equivalent to continuous one. This way the digitizationin the domain of spatial variables as well as the necessity tosatisfy the associated stability condition, is avoided. The di-gitization in the time domain only enables to choose indpen-dently a time step limited only by an assumed solution accu-racy. The inverse transform Z is calculated by expanding thefunction into numerical series by means of the following for-mula [6]:
(4)
If an expansion of a given function into Taylor series re-spective to the variable p exists then it is always possible todetermine a solution. This is much easier to do than to use theLaplace transform [2, 7, 10]. The final solution contains allprocess variables and the time variable in a discrete form. Theresult is yielded in the form of numerical series, which leadsto simple procedures of numerical programming; the calcula-tion error depends on digitizing the function respective to time,only.
In each computational step the process parameters take con-stant values. In Eq.(1) the parameter a is constant and not de-pendent on time and position. The parameters can be changedin successive computational steps. The equation is reduced toa differential equation of constant coefficients, and a linear formof a given model is obtained.
EXAMPLE:HEAT TRANSFER THROUGH A WALL
Heat transfer through a flat wall occurs in many ship sys-tems and technical devices. The phenomenon is described byEq.(1) which can be solved by using the proposed method.After application of the transform Z the Eq. (1) takes the follo-wing form :
(5)
where :
After transformation one can obtain a parabolic 2nd orderdifferential equation of constant coefficients. Its solution is asfollows :
(6)
where :
(7)
In order to solve Eq.(5) the followingboundary conditions have been defined :
1. Temperature on the inner side of the wall variesin compliance with the assumed function :
(8)
2. The outer side of the wall is insulated, hence :
(9)
The solution of Eq.(5) is describedby the following formula :
(10)
The wall’s outer side temperatureis described by the formula :
(11)
Finally, it is necessary to calculate the inverse transform Z by using the relation (4) :
(12)
where :
( ) ( )
( ) ( )n1i2ni2
n1i21ni
t,xUxTat,xU
xTa21
t,xUxTat,xU
+
−+
∆+
∆−+
+∆
=
21
xTa 2 ≤
∆
n
n
0pn dpp1zFd
!n1limf
== →
( ) ( ) 0z,xUz
1zaT1
dxz,xUd
2
2
=−−
ca
ρλ=
( ) xrxr 21 BeAez,xU +=
z1z
aT1r 2,1
−= m
( ) ( )zUBAz,0U 0=+=
( ) ( ) 0eBreArdx
z,wxdU xr2
xr1
21 =+λ−==λ−
( ) ( )( ) ( )
wrwr
wxrwxr
0 21
21
eeeezUz,xU
++=
−−
( ) z1z
z1z
eezF−α−−α
+=
aTw=α
( ) ( )2
2
xt,xUa
tt,xU
∂∂=
∂∂
( ) ( )z
1zaTw
z1z
aTw0
ee
2zUz,wU−−−
+
=
24 POLISH MARITIME RESEARCH, No 4/2005
The inverse transform is obtained this way :
(13)
A choice of k value is realized in accordance with the following principle :
k = 1 for odd values of n ; k = 2 for even values of n
The exciting function U0(z) may be arbitrary, however this leads to the operation of convolution. If U0(z) is assumed a stepfunction then the response is a sum of terms of given series. This way the mentioned operation of convolution can be avoided.For realization of other functions the approximation by a staircase function is advised. Such approximation method is used fordigital control algorithms.
In the time domain Eq.(11) takes the form :
(14)
where :
a0 = 2cosh α ; a1 = - α sinh α ; αα+αα−= cosh41sinh
41a 2
2 ; αα−αα+αα−= sinh241cosh
243sinh
243a 32
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
( )( )
( )( )( ) ( )
( )( ) ( )∑
∑−−
=
+−−
−−
=
+−−−
αα−−+
−−+
+αα−−−−−−−−αα
−−−=
22n,
23n
0k
2k23k2n2
22n,
21n
1k
1k22k2n23n2n
cosh!2k2n!1k2!n
!3k2n22
1
sinh!1k2n!1k2!kn!3k2n21kn
21sinh
!2n!n!3n2
21a
After dividing by the series an the response at discrete instants is obtained. For the exciting step signal it amounts to :
(16)
The coefficients Dk,m are derived from the recurrence algorithmbased on the Pascal triangle principle, namely from the formulae (17 and 18) :
( ) ( )( )
( )( )( ) ( )
( )( ) ( )∑ ∑
∑ ∑∑∞
=
−−
=
+−−
∞
=
−−
=
+−−
∞
=−
αα−−+
−−α+
+αα−−−−−−−−αα
−−−−=
2n
22n,
23n
0k
2k23k2n2
3n
22n,
21n
1k
1k22k2n2
2n3n2
cosh!2k2n!1k2!n
!3k2n22
1,0,cosh2
sinh!1k2n!1k2!kn!3k2n21kn
21sinh
!2n!n!3n2
21,1,0nTf
( )n1n3210
0 aa...aaaa2UnT,wU
++++++=
−
( )
( )( )
( )( )( ) ( )
( )( ) ( )
αα−−+
−−+
+αα−−−−−−−+
+αα−−
α=
∑ ∑
∑ ∑−−
= =
+−−
−−
= =
++
+−−
−
22n,
23n
0k
k
0m
m2m,k2
2k22k2n2
22n,
21n
1k
k
0m
1m2m,1k2
1k21k2n2
2n2
0
tanhD!2k2n!1k2!n
!3k2n22
1
tanhD!1k2n!1k2!kn!3k2n21kn
21
tanh!2n!n!3n2
21
cosh1UnT,wU
(15)
............... .11!- 9!165 7!5082- 5!24970 3!7381- 1 11k10!- 8!165 6!5082- 4!24970 2!7381- 1 10k
9! 7!84- 5!966 3!820- 1 9k8! 6!84- 4!966 2!820- 1 8k
7!- 5!35 3!91- 1 7k6!- 4!35 2!91- 1 6k
5! 3!10- 1 5k4! 2!10- 1 4k
3!- 1 3k2!- 1 2k
1 1k
⋅⋅⋅⋅=⋅⋅⋅⋅=
⋅⋅⋅=⋅⋅⋅=
⋅⋅=⋅⋅=
⋅=⋅=
===
25POLISH MARITIME RESEARCH, No 4/2005
(18)
For m=0 the Euler numbers are yielded [15] :
(19)
The successive values of the function are as follows :
U(w,0) = 0
( )α
=cosh
1UT,wU 0
( )
αα+
α= tanh
211
cosh1UT2,wU 0
Below in the figure results of the example calculations performed by using the described method are presented.
RECAPITULATIONThe presented method has many advantages, namely :
Simulation time is very short since any particular term ofthe series represents a solution.
Calculations can be extended by means of non-zero initialconditions and arbitrary boundary conditions. This does notimpair accuracy of the model.A simulation step may be chosen from a wide variabilityrange. It makes calculation time shortening possible that isdemanded during simulation to disregard its already knownfragments.
In some selected cases the model in question enables todetermine a response value at n-th instant with disregar-ding the preceding ones. The so obtained solution is equi-valent to continuous one.
NOMENCLATURE
a – coefficient of temperature equalization [m2/s]an – coefficients of numerical seriesA, B – integration constantsc – specific heat of a material [J/kgK]D – coefficients of expanded form of a initial functionn – natural numberr1, r2 – zero loci of a partial differential equationt – time[s]T – digitizing period [s]U – temperature functionUo – initial valuesw – wall thickness [m]x – spatial variablez, p – arguments of a function in the complex variable domainλ – thermal conductance [W/mK]ρ – density [kg/m3]
BIBLIOGRAPHY
1. Douglas J. M.: Dynamics and control of processes . Analysis ofdynamic systems (in Polish). WNT (Scientific - TechnicalPublishing House). Warszawa, 1976
2. Friedly J. C.: Analysis of dynamics of processes (in Polish).WNT. Warszawa, 1975
3. Gdula S. J. (Editor). : Heat transfer (in Polish). PWN (StateScientific Publishing House). Warszawa, 1984
4. Hobler T.: Thermal motion and heat exchangers (in Polish).WNT. Warszawa, 1979
5. Kącki E.: Partial differential equations in physics andengineering (in Polish). WNT. Warszawa, 1992
6. Kudrewicz J.: Z- transform and finite difference equations(in Polish). PWN, Warszawa, 2000
7. Mielewczyk A.: A simulation model of control process forcooling and lubricating systems of a medium-speed combustionengine (in Polish). Doctorate thesis. Gdańsk University ofTechnology, Faculty of Ocean Engineering and ShipTechnology. Gdańsk, 1998
8. Mielewczyk A.: Computer simulation of control processes ofship power plant auxiliary systems. Polish Maritime Research,Vol.7, No.3(25) September 2000
9. Mielewczyk A.: A simulation model of plate cooler. PolishMaritime Research, Vol.8, No 3(29) September 2001
10.Mikielewicz J.: Modeling of heat flow processes (in Polish).Institute of Fluid Flow Machinery, Polish Academy of Sciences.Wrocław, 1995
11.Petela R.: Heat flow (in Polish). PWN. Warszawa, 198312.Piekarski M., Poniewski M.: Dynamics and control of processes
of heat and mass exchange (in Polish). WNT. Warszawa, 199413.Taler J., Duda P.: Solving the simple and inverse heat flow
problems (in Polish). WNT. Warszawa, 200314.Tarnowski W.: Modelling of systems (in Polish). (Publishing
House of Koszalin University of Technology) WydawnictwoUczelniane Politechniki Koszalińskiej. Koszalin, 2004
15.Weisstein W. E.: Interactive mathematics encyclopedia.Wolfram Research Inc, www.mathworld.wolfram.com
( ) ( ) ( ) ( ) ( )[ ]( )( ) ( ) ( ) ( ) ( )[ ]( )
−++−−=
+−++−−=+
!m2m,2k2D1m2m,2k2D1m,k2D
!1m2m,1k2D1m2m,1k2D1m,1k2D
12
1m
12
1m
( ) ( ) ( )∑= −
−=k
mi
mm,k i,kD
!ki!k!i1D
(17)
( ) k
k
0i0,k Ei,kDD == ∑
=
( )
α
α+−+
+αα+αα+
α=
220
tanh41
81
tanh81tanh
211
cosh1UT3,wU
Dynamic characteristics of heat transfer through the wallof 0.1 m in thickness, the excitation U0(t) = 1[deg], for the following
materials : 1 – copper; 2 – aluminium; 3 – brass; 4 – steel.
CONTACT WITH THE AUTHOR
Andrzej MielewczykDepartment of Basic Engineering Sciences,
Gdynia Maritime UniversityMorska 81-87
81-225 Gdynia, POLANDe-mail : [email protected]
26 POLISH MARITIME RESEARCH, No 4/2005
INTRODUCTION
Underwater Robotic Vehicles (URV) play an important roleamong various technical means used for searching seas andoceans. The unmanned floating units fitted with propulsors andcapable of maneouvring are designed to realize tasks at thewater depth from a dozen or so to several thousand meters.
Robot’s motion of six degrees of freedom is describedby means of the following vectors [1, 3] :
(1)
where :
ηηηηη – vector of location and orientation in an inertial re-ference system
v – vector of linear and angular velocities in a hull--fixed reference system
τττττ – vector of forces and moments acting on the robotin a hull-fixed reference system.
Contemporary underwater robots are often and often equip-ped with the automatic control systems which make it possibleto execute complex maneuvers and operations without any in-tervention of operator. The main modules of such control sys-tem are shown in Fig.1. Its crucial element is the autopilot which– on the basis of comparison of a current location of controlled
object with its set values – determines forces and moments tobe generated by the propulsion system so as to make the ob-ject’s behavior complying with that assumed. The thrust vec-tor corresponding with them is computed in the thrust distri-bution module and sent to the propulsion system as a controlquantity.
The control laws implemented in the autopilot , which makeit possible to determine propulsive forces and moments, havea general character; they do not take into account constraintsput on maximum and minimum values of the thrusts whichcan be developed by particular propellers. It can cause that theobtained solution would be unfeasible for the propulsion sys-tem. Such situation may worsen control quality and cause thatrobot’s behavior would greatly differ from that assumed.
An algorithm for determining permissiblecontrol inputs to unmanned Underwater Robotic
Vehicle (URV) fitted with azimuth propellers
Jerzy GarusPolish Naval University
ABSTRACT
The paper deals with synthesis of automatic control system for an unmanned underwaterrobotic vehicle. The problem of determining permissible propulsive forces and momentsnecessary for optimum power distribution within a propulsion system composed of azi-muth propellers (rotative ones). To allocate thrusts the unconstrained optimization me-thod making it possible to obtain a minimum-norm solution, was applied. A method waspresented for assessing propulsion system capability to generate propulsive forces (setcontrol inputs). For the case of lack of such capability an algorithm was proposed making
modification of their values and determination of feasible propulsive forces (i.e. permissible controlinputs), possible. A numerical example which confirmed correctness and effectiveness of the proposed
approach, was also attached.
Keywords : underwater vehicle, propulsion system, azimuth propeller, control
[ ][ ]
[ ]T
T
T
N,M,K,Z,Y,X
r,q,p,w,,u
,,,z,y,x
=
ν=
ψθφ=
τ
v
η
Fig. 1. Schematic diagram of a control system for underwater robot
27POLISH MARITIME RESEARCH, No 4/2005
Therefore a two-phase procedureof power distribution is proposed (Fig.2).
In the first phase propulsion system capability of genera-ting the set control inputs τττττd would be assessed and the permis-sible control inputs d'τ (i.e. such values of forces and mo-ments which the propulsion system is able to generate) wouldbe determined. Their values would be so calculated as – ensu-ring operation of propellers to a saturation limit at most – notto cause a drastic perturbation in the robot’s motion controlprocess.
In the second phase on the basis of d'τ the thrust vector fwould be calculated, i.e. the allocation of thrusts to particularpropellers would be performed.
THRUST ALLOCATION PROCEDUREFOR HORIZONTAL MOTION
The solution used in majority of conventional unmannedunderwater robots is a structure having longitudinal and trans-verse metacentric stability which ensures motion with smalltrim and heel angles. Hence the basic motion of such objects istheir translation in horizontal plane at changing depth of im-mersion, being a motion of four degrees of freedom.
It makes it possible to split the propulsion systeminto two independent subsystems, namely :
The first produces the propulsive force acting along verti-cal axis, and the second ensures translational motion along lon-gitudinal and transverse axes and rotation around vertical axis.
In this paper an underwater robot is considered fitted withthe propulsion system having the arrangement of propellersshown in Fig.3. Its vertical motion subsystem consists of twovertically arranged, ducted screw propellers. To assess capabi-lity of the subsystem to generate the set force Zd is not a diffi-cult task as its absolute value cannot exceed the sum of maxi-mum thrusts developed by the propellers [4].
The horizontal motion subsystem consists of four spatiallyarranged azimuth propellers producing forces along longitudi-nal and transverse axes as well as moment of force in vertical
axis. To assess capability of the subsystem to generate the setforces Xd and Yd as well as the moment Nd is a complex taskas each of the propellers contributes to generating both propul-sive forces and propulsive moment. Therefore it is necessaryto have a procedure making it possible to assess whether theset control inputs are feasible, and in the case if the subsystemis not capable to produce them to modify them in such a wayas to ensure their feasible values. Hence further considerationsare limited to plane horizontal motion of the robot.
Let τττττd = [τd1 , τd2 , τd3]T = [Xd , Yd , Nd]T stand for thevector of set propulsive forces and propulsive moment,and f = [f1 , f2 , f3 , f4]T - for the vector of thrusts developed bythe propellers.
Moreover let the components of the vectors be constrained by the following constraints :
(2)
(3)
resulting from design parameters, arrangement and orientationof the propellers within the hull of the robot.
The vector of forces and moment, τττττ , is associated with thethrust vector f by means of the following relationship [1,2] :
τττττd = T(ααααα)f (4)
where :
T(ααααα) – arrangement matrix of propellers :
(5)
ααααα = [α1 , α2 , ..., α4]T – vector of thrust anglesαi – thrust angle of i-th propeller, i.e. the angle between ve-
hicle’s longitudinal axis and direction of its thrust forceϕi – orientation angle of i-th propeller, i.e. the angle between
vehicle’s longitudinal axis and the line connecting thevehicle’s mass centre and the propeller axis
di – distance of i-th propeller from the vehicle’s mass centre.
The quantities αi , ϕi and di are shown in Fig.4.
The propellers are aimed at developing such thrusts whichcan ensure generating the vector of set control inputs τττττd = [τd1 ,τd2 , τd3]T. Allocation of thrust values to particular propellersis realized in the power distribution module. The problem of
vertical motion subsystem (in vertical plane)horizontal motion subsystem (in horizontal plane).
( ) 3,1j orf0 - 2maxj
2dj =≤ττ
( ) 4,1ifor 0f-f 2maxi
2i =≤
( )( ) ( ) ( )( ) ( ) ( )
( ) ( ) ( )
ϕ−αϕ−αϕ−ααααααα
=
=
444222111
421
421
sind...sindsindsin...sinsincos...coscos
αT
Fig. 2. Schematic diagram of power distribution module
Fig. 3. Arrangement of the propulsion system fitted with six propellersFig. 4. Arrangement of 4 propellers in horizontal motion subsystem
28 POLISH MARITIME RESEARCH, No 4/2005
determination of values the thrust vector f on the basis of thevector of set control inputs τττττd is usually considered as anunconstrained optimization problem in which a minimum-norm solution is searched for. The solution has the followingform [1,5] :
f = T*(ααααα)τττττd (6)
where :Moore-Penrose’s pseudo-inverse matrix :
T*(ααααα) = TT(ααααα)[T(ααααα) · TT(ααααα)]-1
Its practical application is possible then and only then, whenno demand of developing a thrust value exceeding the limitvalue (3) by anyone of the thrust propellers is declared. If it isthe case then the set control inputs cannot be generated anda modification of their values is necessary, i.e. determination ofthe vector of permissible control inputs [ ]T
3d2d1dd ',','' τττ=τ .Together with the vector of control inputs the vector of azi-muth angles is computed. A way of determining their values ispresented below.
ALGORITHM FOR DETERMININGTHE VECTOR OF PERMISSIBLE
CONTROL INPUTS
Let the robot’s propulsion subsystem ensuring its planarhorizontal motion be consisted of four azimuth propellers ofthe following features :
of the same type, hence the thrust maxmaxk
maxi fff == for
4,1k,i =located at the same distance from the mass centre, symme-trically against the robot’s plane of symmetry, namely :
di = dk = d and ϕ=πϕ=πϕ2
mod2
mod ki for 4,1k,i =whose thrust angles satisfy the relationships :
at every instant t for 4,1k,i = and i ≠ k :
(7)
thrust angle change by the value ± ∆α occurs in all thepropellers simultaneously.
By virtue of the above given assumptions and the relation-ship (4) the forces and moment at the instant t are described bythe following equations :
(8)
(9)
(10)
where :
(To make the mathematical description more clear, thetime symbol t in the notation of the thrust angle α(t) is fur-ther omitted).
The maximum values of the quantities, possibleto be generated by the propulsion system are as follows :
(11)
An analysis of Eq. (10) shows that the propulsive momentτ3(α) depends on the thrust angle α through the term sin(α + ϕ),where the angle ϕ is a time - independent design parameter.
In Fig.5 runs of the relationship sin(α + ϕ) in function ofthe angle )2,0( π∈α are illustrated for some values of the angleϕ contained in the interval )2,0( π . They demonstrate that fora fixed value of the angle ϕ it is possible to determine suchvalue of the propulsive moment which can be always genera-ted independently of a current value of the thrust angle α. Thevalue is further marked τ3max and calculated as follows :
(12)
( )
( )
])t(sin[)t(sin[)t(sin[
)]t(cos[)]t(cos[)]t(cos[
)]t(sin[)]t(sin[)]t(sin[2
t0
t2
mod)t(2
mod)t(
]] kkii
ki
ki
minmaxmin
ki
ϕ+α=ϕ−α=ϕ−α
α=α=α
α=α=α
α−=α≤α≤α<
α=α=α
π
ππ
( )[ ] ( )[ ]
( )[ ] ( )[ ]{ } i
4
1ii
4
1iii1
ftcossigntcos
ftcost
∑
∑
=
=
αα=
=α=ατ
( )[ ] ( )[ ]
( )[ ] ( )[ ]{ } i
4
1ii
4
1iii2
ftsinsigntsin
ftsint
∑
∑
=
=
αα=
=α=ατ
( )[ ] ( )[ ]
( )[ ] ( )[ ]{ } i
4
1iii
4
1iiiii3
ftsinsigntsind
ftsindt
∑
∑
=
=
ϕ−αϕ+α=
=ϕ−α=ατ
τ1[α(t)] , τ2[α(t)]- propulsive forces along longitudinaland transverse axis, respectively
τ3[α(t)]- force moment around vertical axis.
( ) ( )( ) ( )
( )
ϕ−π=α
=ατ=τ
α=ατ=τ
α=ατ=τ
α≤α≤α
α≤α≤α
α≤α≤α
2
fd4max
fsin4max
fcos4max
:for
max3max3
maxmax2max2
maxmin1max1
maxmin
maxmin
maxmin
Fig. 5. Influence of selected values of the angle ϕ on sin(a + ϕ) value
( )( )
( )
( )
ππ∈ϕϕ+α
π∈ϕϕ+α
=
=ατ<ταα∈α
2,
4fsind4
4,0fsind4
min
orf
orf
maxmax
maxmin
3,max3maxmin
29POLISH MARITIME RESEARCH, No 4/2005
Therefore, by applying the following constraintonto the propulsive moment τd3 :
(13)
its feasibility is ensured within the entire rangeof variability of the thrust angle α.
Values of the propulsive forces which should be developedby the propellers to generate the moment τ3max independentlyof a value of the thrust angle α , are determined by the relation-ship:
(14)
The reserving of a part of propeller’s output to generate theforce moment τ3max makes that the maximum values of theforces τ1max and τ2max which can be generated by the propul-sion system, will be smaller. Their new values marked τ1maxand τ2max, respectively, are now :
(15)
In further considerations it was assumed that :τd = [τd1 , τd2 , τd3]T
is the vector of set control inputs whosecomponents satisfy the constraints :
and P is a point of planar coordinates (τd2, τd1).
By analyzing the relationships (8) and (9) it was stated thatthe demanded propulsive forces τd1 and τd2 can be simultane-ously generated by the propulsion system then and only then ifthe point P is located inside or at the edge of a geometricalfigure shown in Fig.6. The figure is an asteroid described asfollows :
(16)
whose vertices are the points of the coordinates :(τ2max , 0) ; (0 , τ1max) ; (- τ2max , 0)
and (0 , - τ1max) respectively.
However if the point P lies outside the asteroid then thepropulsion system is uncapable to develop set forces. Then thevector of permissible forces and moment [ ]T
3d2d1dd ,','' τττ=τand the corresponding thrust angle α' should be determined.
The schematic diagram of the algorithm for determiningthe permissible control inputs d'τ and the angle α' is shown inFig.7. Input data for the algorithm are :
and, the task of determining the permissible values of propul-sive forces 1d'τ and 2d'τ as well as of the thrust angle α' is reali-zed for the following conditions :
the propulsive moment is kept unchanged : 3d3d' τ=τthe mutual ratio of the forces :
2d
1d
2d
1d
''
ττ=
ττ
is maintained.
The algorithm in question consists of the following steps :
1. Calculate the expression :
(17)
to check whether the point P = (τd2 , τd1)lies inside or at the edge of the asteroid.
2. If the inequality (17) is true then apply substitutions :
and go to Step 4.
02max3
23d ≤τ−τ
( )( )( )( )
max3
max3
ffsin4
ffcos4
maxmaxmax2
maxminmax1
τ
τ
−α=τ
−α=τ
0,0,0 2max3
23d
2max2
22d
2max1
21d ≤τ−τ≤τ−τ≤τ−τ
032
max132
232
1 =τ−τ+τ
Fig. 6. The asteroid described by the equation 32
max132
2d32
1d τ=τ+τ ,and the position vector OP
032
max132
2d32
1d ≤τ−τ+τ
α=ατ=ττ=τ
'''
2d2d
1d1d
the set vector of control inputs τττττdthe maximum value of the propulsive force τ1maxa current value of the thrust angle α
Fig. 7. Schematic diagram of the algorithm for determining permissiblecontrol inputs and thrust angle
( )
( )
ππ∈ϕ
ϕ+ατ
π∈ϕ
ϕ+ατ
=τ
2,
4sind4
4,0
sind4forf
orf
max
max3
min
max3
max3
30 POLISH MARITIME RESEARCH, No 4/2005
3. If the inequality (17) is false then calculate :
(18)
4. Apply substitutions :
5. The end of the algorithm.
The proof of Eq. (18) can be found in [6].
Numerical exampleNumerical calculations were carried out
for the following data :
τd = [700 N ; - 120 N ; 50 Nm]T
τ3min = 50 Nm , f max = 250 N
ϕ = 30° , d = 0.4 m
The value of τ1max was calculated for the worst case, i.e.for the angle αmin = 0° :
Step 1Check if the point (τd2 , τd1) lies inside or at the edge
of the asteroid, i.e. check the condition (17) :
7002/3 + (- 120)2/3 – 7502/3 = 20.6 > 0
Step 2As the inequality has appeared false the point (τd2 , τd1)
lies outside the asteroid. Calculate – by using (18) – permissi-ble values of forces and thrust angle :
A. Calculation of the value of the force 2d'τ :
[ ]T3d2d1dd ,','' τττ=τ
( )
( )
ττ−π=α
τ
+
τττ=τ
τ
+
ττ
τττ=τ
−
−
31
2d
1d
max1
23
32
2d
1d2d2d
max1
23
32
2d
1d
2d
1d1d1d
arctan2'
1sign'
1sign'
032
max132
2d32
1d ≤τ−τ+τ
B. Calculation of the value of the force 1d'τ :
C. Calculation of the value of the angle α' :
Step 3Calculation of the vector of permissible control inputs :
To assess correctness of the calculations it was checked ifthe ratio of longitudinal and transverse forces was kept un-changed:
The obtained result showed that after correction the ratioof the forces was of the same value.
RECAPITULATION
The presented paper concerns synthesis of an automaticcontrol system for unmanned underwater robot, particular-ly its phase connected with power distribution in multi-pro-peller propulsion system. Planar horizontal motion of therobot executed by means of four azimuth propellers wasconsidered.
For thrust allocation to the propellers an unconstrainedoptimization method was applied. To use the method prac-tically in a propulsion system of a limited power outputa procedure which makes it possible to assess its capabi-lity of generating demanded forces and moment waselaborated.
For the case when the task appears unfeasible an algorithmwas proposed allowing to modify propulsive forces by pro-portional decreasing their values and determining permis-sible ones, i.e. the forces which the propulsion system iscapable to develop.
The performed numerical tests confirmed correctness of theapplied approach.
NOMENCLATURE
di – distance from i-th propeller to robot’s mass centrefi – i-th propeller’s thrustf – vector of thrustsK – propulsive moment around longitudinal axis of hull-fixed
reference system
( )
9.857501120700)120(sign
1sign'
23
32
max1
23
32
2d
1d2d2d
−=
+
−−=
=τ
+
τττ=τ
−
−
( )
( ) 5017501120700
120700700sign
1sign'
23
32
max1
23
32
2d
1d
2d
1d1d1d
=
+
−−=
=τ
+
ττ
τττ=τ
−
−
°==
−−π=
=
ττ−π=α
1.29rad51.0120700arctan
2
arctan2
'
31
31
2d
1d
]50;9.85;501['d −=τ
( ) N75030sin4.04
502504
)ff(43maxmax1
=
°⋅⋅
−=
=−=τ τ
83.5120700
2d
1d −=−
=ττ 83.5
9.85501
''
2d
1d −=−
=ττ
;
31POLISH MARITIME RESEARCH, No 4/2005
M – propulsive moment around transverse axis of hull-fixedreference system
N – propulsive moment around vertical axis of hull-fixedreference system
p – angular velocity around longitudinal axis of hull-fixedreference system
q – angular velocity around transverse axis of hull-fixedreference system
r – angular velocity around vertical axis of hull-fixed referencesystem
t – timeT(a)– arrangement matrix of propellersu – linear velocity along longitudinal axis of hull-fixed
reference systemv – vector of linear and angular velocities in hull-fixed reference
systemw – linear velocity along vertical axis of hull-fixed reference
systemx – x – coordinate of vehicle’s position in inertial reference
systemX – propulsive force along longitudinal axis in hull-fixed
reference systemy – y – coordinate of vehicle’s position in inertial reference
systemY – propulsive force along transverse axis in hull-fixed reference
systemz – z – coordinate of vehicle’s position in inertial reference
systemZ – propulsive force along vertical axis in hull-fixed reference
system
αi – i-th propeller thrust angleηηηηη – vector of location and orientation of vehicle in inertial
reference systemθ – heel angleν – linear velocity along transverse axis of hull-fixed reference
systemτττττ – vector of propulsive moments and forcesτττττd – vector of demanded propulsive moments and forcesϕi – i-th propeller orientation angleφ – trim angleψ – course angle
BIBLIOGRAPHY
1. Fossen T.I.: Guidance and Control of Ocean Vehicles. JohnWiley and Sons. Chichester, 1994
2. Fossen T.I.: Marine Control Systems. Marine Cybernetics AS.Trondheim, 2002
3. Garus J.: Kinematical Control of Motion of Underwater Vehiclein Horizontal Plane. Polish Maritime Research, Vol. 11,No. 2/2004
4. Garus J.: A Method of Determination of Control Inputs Limit forRemotely Operated Vehicle. Proc. of the 10th IEEE (the Instituteof Electrical and Electronics Engineers, Inc.) Int. Conf. onMethods and Models in Automation and Robotics MMAR’2004,Międzyzdroje (Poland), 2004
5. Garus J.: Optimization of Thrust Allocation in the PropulsionSystem of an Underwater Vehicle. Int. Journal of AppliedMathematics and Computer Science, Vol. 14, No. 4/2004
6. Garus J.: Power distribution control in propulsion system ofunderwater vehicle (in Polish). Zeszyty Naukowe AMW(Scientific Bulletins of Polish Naval University),No. 160B/2005
CONTACT WITH THE AUTHORJerzy Garus, D.Sc.,Eng.
Department of Mechanicaland Electrical Engineering,
Polish Naval UniversityŚmidowicza 69
81-103 Gdynia, POLANDe-mail : [email protected]
On 4 February 2005,Mechanical Faculty,
Gdańsk University of Technology,organized the Scientific Conference :
Mechanikaon the occasion of 60th anniversary of its activity.
Such conferences were earlier arranged in the years1995, 1997 and 1999. Their idea was to promote achieve-ments of scientific workers from mechanical faculties ofthe technical universities located in North Poland, i.e. inGdańsk, Gdynia, Szczecin, Koszalin, Bydgoszcz, Olsz-tyn, Białystok and Elbląg., as well as of the Institute ofFluid Flow Machinery, Polish Academy of Sciences,Gdańsk. It was mainly expected to draw interest of indu-strial enterprises of that region to those achievements.However effects of the attempts appeared unsatisfactoryas technological parks, industrial fairs and branch confe-rences have become more effective occasions for contactsbetween scientific and industrial circles.
As a result of the situation, this-year Conference wasdevoted to mutual presentation of selected research resultsand discussion on prospects of development of mechani-cal sciences within the frame of developing internationalcooperation.
In compliance with the Conference’s program 35 paperswere presented during three topical sessions :
Representatives of the Conference’s organizer -- with 17 papers - contributed the most
to the elaboration of the presented papers.
The remaining ones were prepared by authors from :
the Faculty of Ocean Engineering and Ship Technology –– Gdańsk University of Technology, Olsztyn TechnicalAgricultural Academy, Białystok University of Techno-logy, Technical University of Szczecin, Warmia-MazuryUniversity, Institute of Fluid-Flow Machinery of PAS –– Gdańsk, Koszalin University of Technology, Polish Na-val University, the State Higher School of Engineering inElbląg, and ALSTOM company.
MECHANIKA 2005
Techniques and engineering processesof manufacturing (12 papers)Drives and energy systems (12 papers)Computer methods in mechanics (11 papers).
32 POLISH MARITIME RESEARCH, No 4/2005
The years 1945÷2005 have been a period of dynamicaldevelopment of Gdańsk University of Technology which hastoday become the greatest technical university in the nor-thern region of Poland. The University may be proud of gra-duating over 80 thousand engineers in many disciplines, andof many achievements in the area of scientific research. TheUniversity’s employees have taken part in the activity ofmany international scientific associations and they have or-ganized many times international conferences giving impactto development in many domains of contemporary science.
These achievements justify undertaking a very compre-hensive, almost a forthnight lasting programme of celebra-tion of 60th anniversary of that so much mertorious universi-ty. Beginning from the end of May this year many historicaland scientific conferences, cultural events and light program-mes were held. It was also an exceptional occasion for arran-ging a gaudy-day of the university’s graduates to give theman opportunity to meeting in close circles of colleagues.
Among nine today existing faculties of the Universitysix of them have celebrated their own jubilee of 60th anni-versary because in 1945 they formed an origin for the fur-ther development of the University.
The Faculty of Ocean Engineering and Ship Technology(formerly Faculty of Shipbuilding) also belonged to that gro-up. The Faculty much contributed to dynamical develop-ment of shipbuilding industry in Poland, which built morethan 5000 ships of different types, among which a dozen orso was distinguished by international maritime bodies.
Within the frame of the celebration programme of theFaculty’s jubilee, was held a solemn open session of the Fa-culty Council devoted to history of activity of the Faculty.
Education of many engineers and scientific workers withscientific degrees was acknowledged as the greatest achie-
60th AnniversaryJubilee Academic Year 2004/2005
vement of the Faculty. As many as 2226 B.Sc.diplomasand 3409 M.Sc. diplomas together were issued in thespecialties of : Building of Sea-going Ships, Building ofInland Waterways Ships, Ship Power Plants and Machi-nes, Ship Equipment, Ship Technical Operation, Mana-gement and Marketing in Maritime Economy. Also, 329doctoral studies were completed.
The 60 - year history of the Faculty has been describedin the carefully edited book of 410 pages, titled :
„Shipbuilding studies at Gdańsk Universityof Technology in the years 1945÷2005”.
The Faculty’s graduates have been a basic, highly appre-ciated group of specialists employed in Polish industrialenterprises and shipping companies; many of them havecarried out a fruitful didactic and scientific activity at theuniversities.
A number of them have worked for foreign firms outsi-de Poland. Some of them, namely Mr. T. Berżowski,E. Haciski, T. Jaroszyński, W. Kossakowski, L. K. Ku-pras, R. Scheinberg and Z. K. Wójcik have imparteda piece of remembrance just on their proffessional acti-vity in various parts of the world.
Finally, a solemn accent of the celebration was the cere-mony of giving the Faculty’s modern laboratory for fueloils and lubricants the name of Prof. Janusz Staliński,deceased in 1985 former Rector of the University, Deanof the Faculty and multi-year Head of the Department ofShip Power Plants. Prof. Staliński gave a great impact tothe Department’s development in respect to its didactic,scientific and design activities. He tightly cooperated bothwith industrial enterprises and shipping companies, thatfavourably influenced the course of studies in the fieldof ship power plants.
Gdańsk University of Technology - main building (photo: C. Spigarski)
Faculty of Ocean Engineering and Ship Technology