pmc technical guide2016-1-3
TRANSCRIPT
Fast and Powerful:
PMC-S spray-applied Waterproofing
PMC-S spray-applied Waterproofing system can be used in all kinds of area Application of Projects
Wildiy used in Miner, highway, railway, tunnel,
basement, underground Parking, air-raid
shelters, groud pipe, cave storage
waterproofing projects, special suit for
airtight underground waterproofing projects.
Suitable formation level
Concrete, metal material, rocks syrface or
any formation level which is stable and
solid.
Interfaces basicly smoonth:
·water test on interfaces, pH=4;
·temperature: -20℃~45℃,processing temperature >0℃;
Installation requirments:
·Water:Clean water without sand
·Power:380V/220V dynamic electricity
·Air:Air pressure 0.6MPa, Air supply >1.2m'/min。
Stable performance:
Material perfotmance of PMC-S
SPRAYING MATERIAL
EVOCATORS
SPECIFICATION
PMC-S main emulsion is divide into emulsion A and emulsion B, specification below
COMPOSITION
APPEARANCE
DENSITY
NVV
VISCOSITY
pH VALUE
PROPORTION
USEAGE
STORAGE TIME
PACKING
NET WEIGHT
CA-Me3 emulsion, filler, membrane shaping additives etc
Cream white liquid, sediment appears in storage but does not affect its function
membrane shaping materials contains 23%
去50%
25’ ~90’
rectify at 6.5~8 depends on PH of ground water
1. 3
membrane shaping materials
5 months, inspection needed after 5 months, can be continue use
sealed plastic barrel
50~60kg I barrel
2 kinds of evocators - reducer and oxidant, specifications below
reducer
oxidant
crystalline particles
PP bag with plastic liner 3 months after opening
3 months after opening
caking does not affect function
caking does not affect function
locality Drainage material
locality Drainage material use>400g/m'
geotextile , quality fit international standard
SPRAYING MATERIALPREPARE & CONSCTRUCTION
1) Mix the reducer in main emulsion, concoct oxidant to aqueous solution with fixed ratio.
2) Formed into 2 group of emulsions, spraying out though PMJ-W-3 high pressure airless spraying system
3) The airbrush on PMH-W-3 spraying system will mix the 2 group of emulsions and spray it on the formation level
4) Emulsion will shaping to waterproofing membrane in 1-3 seconds.
crystalline particles
sealed plastic bags or barrel
Project PMC-S main emulsion A PMC-S main emulsion B
ITEM APPEARANCE PACKING TERM OF VALIDITY REMARKS
1 2
PMJ-W-3 HIGH PRESSURE
AIRLESS SPRAYING SYSTEM
PMJ-W-3. high pressure airless system is private equipment to spraying PMC-S
waterproofing membrane,especially suit for tunnel and underground spraying
waterproofing, it is sturdy, stable, easy to handle, delivering, mantain
清本桐
Performance Index of PMJ-W-3 Spraying System
4.5-9L/min F L U X
Washing Pump Output 30.0MPa
剿’1
Rated input pressure Main emulsionoutput pressure
’国帽2
1. OMPa
20.0MPa
CONSTRUCTION PROCESS & METHOD
是|是
否
CONSTRUCTION PROCEDURE
PREPARE
MATERIAL
TESTING
BUILDING SITE
CELAR INTERFACE
EQUIPMENT
LOCALLY DRAINAGE
DRAINAGE CHECK
MORTAR LEVELLING
LEVELLING CHECK
SPRAYING
PROJECT CHECK
NO
YES
NO
YES
YES YES
NO NO
NO YES
3 4
STABLE, SECURE, HIGHLY RECOMMENED
PMC-S Spray-applied waterproofing
Seamless, using life reaches 100 years
PMC-S Spray-applied waterproofing
Quality Control of Spray-applied Waterproofing and Membrane Quality Test
Thickness of the membrane
To guarantee the uniformity of the thickness, should control the thickness ≥ 3mm, see image below for control procedure.
Standard production quantity for one time spraying
WEIGHT(kg)
12
126
PRODUCTION (kg)
120
6
12
MIXING TIME (min)
10
10
3
126
Clearance and trim of formation level
Formation level should be clear or trim if dust deposit or water accumulated in large area。
Formation level clean
If dust content >10% at formation level, suggest to use high pressure water or gas to clear the formation level
Formation level trim
Trim collapse rock, big hole and cement burr, spraying should be start at least 24 hours later after use cement mortar to fix them
locality Drainage material
locality Drainage material use>400g/m'geotextile, fix geotextile by nail gun, form a 50-60cm draining net. If infiltration is big, could use
spring tube method and semi-circle iron sheet method to drainage.
Preparation of the EmulsionMain Emulsion is semi-finished in our factory, when you are in construction site you just need to mix the main emulsion and reducer together by fixed ratio, mix the oxidant with emulsion and send to spraying machine separately.
Emulsion
Main Emulsion A
Adjuvant Emulsion B1
Adjuvant Emulsion B2
THICKNESS CONTROL of MEMBRANE
BEGAIN
TEST SPRAY
SETTLE SPRAY VALUE
ACTUAL VALUE
CORRECTION
THICKNESS≥CONTROL VALUE
ACTUAL SPRAY
ACTUAL THICKNESS
COUTINUE SPRAY
END
PATCH UP
ACTUAL THICKNESS
ACTUAL SPRAY VALUE
COUTINUE SPRAY
5 6
PHYSICAL&CHEMISTRY FEATURE OF THE MEMBRANESTABLE, SECURE, HIGHLY RECOMMENED
PMC-S Spray-applied waterproofing
Quality control of the waterproofing membrane:
·Thickness, selective examination by special testing tool
·Honeycomb, pinprick, testing by visual observation
·Seam, testing lap strength of the last spraying, should begin 24 hours later since spraying
We have done physical, chemistry and dynamic experiment in laboratorial condition, check form below
for the results.
Conclusion: Both physical and mechanical Indexes of this spray-applied membrane are reaches
waterproofing material standard, fully fit the requirements of waterproofing.
In chemistry, this membrane is a stable material. After PH soak test by national standard, it did not
affect membrane's function.
Special thing is the membrane is placed between concrete and sprayed layer, basically insulation with
air, thus the membrane keep its feature for a long time.
We have a entire technical standard for QC could provide for a reference.
acceptance check every 2000㎡ per sampling, standards belowPERFORMANCE INDEX
TEST METHODSTANDARDUNITESPROJECT
Visual observation in ordinary temperature
Visual observation in ordinary temperature
7士0. 5
%
Shore D
pH Value
Appearance
Color
Whiteness
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>0.20MP a
MP a ACCEPTANCE CHECKING STANDARD MP a
kN/m STANDARDCONTENT
>0.20
>0.20
>5. 0
g/cm3 1. 3士0.05
>2sce after 7 days, RH>50%, Normal Temperature=1. lMpa TS
ELONGATION
=0.3MPa BONDING STRENGTH
<50 ℃
Waterproof
≥2mmTHICKNESS
Soaking in 1% sulfuric acid 15days
Soaking in saturated NaCI 15days
Soaking in saturated CaOH 15days
80±2℃×Sh
-20℃freeze 2h×30 times
Soaking, cold drying 30 times
ACTUAL RESULT
Performance of membrane
Opaque rubber
Grey white or light color
72
75.6 ~ 82.4
7
50
1. 5
2.38
514
hydrodynamic pressure 250h no leakinghydrostatic pressure 250h no leaking
1. 2
0.5
1. 5
8.83
1. 28
2~5
No Change
No Change
No Change
No Change,Qualified
No Change
No ChangeSpraying after 60 seconds, the membrane
should be unsticky, no honeycomb, pinprick, No
slags, distortion, fall off, bubble etc.SURFACE STATE
PERMEABILITY
after 7 days, RH>50%, Normal Temperature=400%
Odour Free, Non-Toxic, Non-flammable, Green Material
Elongation
Water impermeability
Adhesion to concrete
Adhesion to wall rock
Adhesion to rebar
Angle Tear Srength
Apparent Density
Minimum shaping time
Acid resistance
Carbonate Tolerance
Alkali resistance
Heat resistance
Freeze-thaw resistance
Wet-dry Stability
Reference to"GB12953" Standard
Density
7 8
PHYSICAL&CHEMISTRY FEATURE OF THE MEMBRANE
30% Self-recovering, more safety in the project
Safety of the Membrane
Median Lethal Dose
Dermal Corrosion
Pollution
Smell
Combustibility
Harmful gas
>6200 (mg/kg)
None
Tiny
None
None
>1780 (mg/kg) Food Additives Rat 840 (mg/kg)
None
Spray-Applied Membrane compare
with PE+ Geotextile Waterproofing Board
Price of Spray-applied membrane is higher than waterproofing board, However, the processing cost of spray-applied membrane is lower than waterproofing board. The sum cost of both kinds of materials are nearly equal.
However, spray-applied membrane have better waterproof effect, more integral, easier and faster in processing. No cutting and joints, higher utilization ratio.
Considering all points above, why you don't choose spray-applied membrane?
Spray-Applied Membrane compare with PE+ Geotextile Waterproofing Board
||
Unit
||
Spraying Material
||
PE+Geotextile Board
MP a 2. 38 11. 34
% 514
N/mm 8. 83
Mpa
Project
0.2
Stable
High
No skill requirements in processing
234
21. 4
None
Stalbe
Hard
Low
None None
None
None
None
None
None
None
None
None
None
None
None
None
None
TS
Elongation
Tearing Strength
Bonding Strength
pH Resistance
Difficulty of Construction
Material Integrity
Construction Condition High skill requirements in processing
PROJECT
LIQUORPMC-S MAIN EMULSION
REDUCER H-4 OXIDANT O-2ADDITIVE
9 10
Research and Test
Tear Strength Testing Settleability Observe
TS Testing Polymer Concrete Comparision Testing
Wet-Dry Cyclical Testing Machine Sampling
Long Term Antiseep Exeriment NVV Testing
11 12
PMJ-W-3 SPRAY EQUIPMENT TESTING
隧道渗漏试验模型外观
针刺法检测防水膜厚度 深圳中海油大桥局工作人员做阻燃实验
1 :2隧道构造与防水模型隧道 专家在围岩基面喷膜操作 喷膜防水工程模型试验
中耻:rt\_』--- .:-瞌缸3局
局部排水基面喷膜试验
明洞交接部位保温板
面层喷膜防水效果
- - 唁、
Lι三、、心·、c、、
Graco高压无气喷枪喷射效果 防水膜缺陷处喷膜修补
[ -� 运司霞’自.. ‘;f
隧道渗漏试验模型
自制高压无气喷枪喷膜试验
防水膜厚度测量22 13 14
PROJECTS
川黄隧道 中海油深圳LNG工艺隧道
中石油彭州石化储油罐防渗
回�茸←,
国�主
23 贵广铁路天平山隧道15 16
INTERNATIONAL COOPERATION
公司董事长与外商洽谈业务
吨.
公司蒋博土在国际会议上发言
洽谈业务
17 18
国家科学技术进步奖证 书
为表彰国家科学技术进步奖获得者,
特颁发此证书。
项目名称z 大型及复杂水下隧道结构分析理论与设计关键技术
奖励等级: 二等
蔽奖者:成都市嘉洲新型防水材料有限公司
证书号: 2011-J-221-2--04-007
获奖项 目=随迦且烛下1;在啧踉防草树料且其f统技术
获奖单位:成都市皇洲新理防点材料布限公司
奖励等级:气带
奖励日期:二日 - 0年
证 书 号:先-2--0HJ2
通过检验的PMC-S喷膜防水材料:
专利及检验报告证明安全性
PMC-S暖膜防水技术是通过重式试验约防水材料, 在试验中对它在使用情况和故肆情况下的物理性能进行
了试验验证。通过型式试验,这意味着在运行可靠性和人身安全性两方面吴有最高的保障。
PMC-S曦膜防水技术已经根据国家标准进行了下述验证:
型式试验
·通过喷膜麟间凝聚粘度时间,
.通过喷膜粘度强度;
.通过喷膜材质和硅密财;
·通过喷膜设备运行稳定性。
部份专利和检测报告
也〉在鹅’创领事
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