pm circuit breaker spare parts 2gnm110134 - abb ltd · from energization to decommissioning, abb...

Spare Parts 72 kV to 500 kV PM Style Dead Tank Circuit Breaker

2 PM Parts Catalog | High Voltage Service

Every high voltage product needs support.

From energization to decommissioning, ABB has

the parts to keep a circuit breaker operating with

maximum reliability.

High Voltage PartsWhether it’s scheduled maintenance or emergency situations, OEM parts are ultimately the most economical choice, and effectively protects the operational reliability of your fleet.

Advantages of ABB’s OEM parts − OEM parts ensure form, fit, and function

− Original Manufacturer tested

− Every kit ABB builds is individually tailored to the shop order and breaker serial number for precise fit and application

− Over $20 million of parts on stock

− In-house expertise to remanufacture and life extend current production and legacy high voltage breakers, GIS, and components

− Over 60 marketing, engineering, project management, production, and field service engineers available to respond to customer needs

− Over 1,000,000 design records on-site in print and microfilm

− Expertise to develop strategic and critical parts programs with customers

− Ability to support US as well as global customers

− Same day shipping on many parts

ABB, the leader in high voltage circuit breakers, parts, and life cycle support services

A global service organization with local, 24/7 support

As a globally operating technology

corporation and a manufacturer of

products and systems, we complement

these offerings with a comprehensive

spectrum of round-the-clock support

service capabilities.

Our approach to product support is to offer

services that improve the reliability and

extend the operating life of a customer’s

high voltage switchgear, while reducing

operation and maintenance costs at each

life cycle phase. We offer a complete

portfolio of high voltage services to

maximize your asset value.

By combining our high level of quality

service and industry expertise, we provide

our customers with options for every

situation encountered. The high voltage

service market is expanding and changing.

To meet the challenges of the changing

high voltage service market we continue to

develop our portfolio, increase customer

intimacy, and improve our operations.

High Voltage Service | PM Parts Catalog |

ABB’s Comprehensive Parts Programs

Item Page

Introduction to Service & OEM Parts 2

ABB’s comprehensive parts programs 3

72 PM / PMI 4 - 5

145 PM / PMI 6

242 PMR / PMRI 7

242 PMI 8

242 PMG 9

362 PM 10

362 PMI 11

550 PM 12

Recommended maintenance schedule 13

Life cycle support services 13

Notes 14

Contact Us 16

What are your needs? Extend the breaker’s operating life, maintain or restore reliability, or rescue the mechanical & electrical integrity of equipment after emergency events - ABB has a spare parts program for every phase of a circuit breaker’s life cycle.

Routine Maintenance Parts Critical Parts Strategic Parts

ABB offers maintenance kits that provide all the parts and materials that may be required for time and condition-based maintenance routines. These packaged kits include o-rings, seals, desiccant and other parts that may require replacing during maintenance and inspection.

Critical spares are recommended stock parts for emergency situations. Critical spare parts are fully factory tested and can be used immediately for replacement of failed components. Keeping critical parts on stock mitigates outage losses.

Strategic spare parts are needed for maintaining long-term reliability. Based on the equipment spectrum in your substation, ABB will make recommendations for an optimal combination of specific parts packages emphasizing cost-saving stock levels for your fleet.

Overhaul/Rebuild Parts Recovery Maintenance Parts Ready-To-Go Components

Maximize your asset value by life extending your circuit breakers with an overhaul. Integrating overhaul maintenance with upgrading / retrofitting the internal components to current production standards will increase plant/system reliability. Up-rating to a higher capacity may also be done simultaneously with a circuit breaker rebuild/overhaul.

Recovery maintenance parts restore your equipment to original or better than original operating condition after it has experienced problems from failures, extended maintenance, or missed maintenance cycles. High Voltage Service has the expertise to review your system-specific requirements and custom engineer a recovery maintenance program.

Save critical time and money with Ready-To-Go components. These may be included in a spare, strategic, or critical parts program. The parts are delivered complete and ready to install, components include: mechanisms, replacement/rebuilt interrupters, spare poles, and replacement bushings

72 PM / PMIItem Instruction Book No. Description Part No. Qty / Circuit Breaker

Interrupter Assembly 1

1 Spare Interrupter Assembly Right Bellcrank - Aeroquip Fittings 526D69301 1

2 Spare Interrupter Assembly Center Bellcrank - Aeroquip Fittings 526D69302 1

3 Spare Interrupter Assembly Left Bellcrank - Aeroquip Fittings 526D69303 1

4 Spare Interrupter Assembly Right Bellcrank - Malmquist Valve 526D69304 1

5 Spare Interrupter Assembly Center Bellcrank - Malmquist Valve 526D69305 1

6 Spare Interrupter Assembly Left Bellcrank - Malmquist Valve 526D69306 1

7 Contact Grease Alvania # 2 (¼ Pint) 560A03007 1

8 Loctite # 242 (10 cc) 773023 1

9 Interrupter Rebuild Kit KA00006801 1

Control Cabinet

10 60001 Anti Condensation Heater 120 V 495B14701 4






16 60002 SF6 Gas Density Mini Monitor 894B44801 3

17 60002 SF6 Gas Density Monitor 894B53401 1

18 60003 SF6 Gas Pressure Gauge 458A02501 1

19 60006/7 Isolation & Sample Valve 962A56601 2

Seal and Desiccant

20 Seal & Desiccant Kit KA00006901 1

21 10153 Shaft Seal Assembly 168B09301 4

22 Flange Treatment Grease FS1292 (5.3 oz) 621A00201 1

23 10008 Desiccant Bag 109A17701 3

Applicable Mechanisms

72 PM

- FSA-2

- AHMA-1

- HMB 1.4 / 1/5

72 PMI

- HMB 1.0

- HMBs 1.2

Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units.


72 PM / PMI

Item Instruction Book No. Description Part No. Qty / Circuit Breaker

Bushing Assemblies

24 20009 Bushing Assembly Front 48” Creep, 2kA Al Rod (218D43101) 218C47001 3

25 20010 Bushing Assembly Rear 48” Creep, 2kA Al Rod (218D43201) 218C47005 3

26 20009 Bushing Assembly Front 48” Creep, 3kA Cu Rod (218D43102) 218C47002 3

27 20010 Bushing Assembly Rear 48” Creep, 3kA Cu Rod (218D43202) 218C47006 3

28 20009 Bushing Assembly Front 48” Creep, 2kA.N/P Al Rod (218D43103) 218C47003 3

29 20010 Bushing Assembly Rear 48” Creep, 2kA.N/P Al Rod (218D43203) 218C47007 3

3020009

Bushing Assembly Front 48” Creep, 3kA.N/P Cu Rod (218D43104)

218C47004 3

3120010

Bushing Assembly Rear 48” Creep, 3kA.N/P Cu Rod (218D43204)

218C47008 3

32 20009 Bushing Assembly Front 48” Creep, 2k Al Rod (218D63001) 218C47013 3

33 20010 Bushing Assembly Rear 48” Creep, 2k Al Rod (218D63101) 218C47015 3

34 20009 Bushing Assembly Front 48” Creep, 3k Cu Rod (218D58401) 218C47014 3

35 20010 Bushing Assembly Rear 48” Creep, 3k Cu Rod (218D58501) 218C47016 3

36 20009 Bushing Assembly Front 48” Creep, 3k Cu Rod (218D89204) 218C47015 3

37 20010 Bushing Assembly Rear 48” Creep, 3k Cu Rod (218D89304) 218C47017 3


















145 PM / PMI 40 kA and 50 / 63 kAItem Instruction Book No. Description Part No. Qty / Circuit Breaker

Interrupter Assembly

1 Spare Interrupter Assembly 40kA Right Bellcrank 526D68801 1

2 Spare Interrupter Assembly 40kA Center Bellcrank 526D68802 1

3 Spare Interrupter Assembly 40kA Left Bellcrank 526D68803 1

4 Spare Interrupter Assembly 40kA Right Bellcrank -31 degrees 526D68804 1

5 Spare Interrupter Assembly 40kA Center Bellcrank -31 degrees 526D68805 1

6 Spare Interrupter Assembly 40kA Left Bellcrank -31 degrees 526D68806 1

7 Spare Interrupter Assembly 50/63kA Right Bellcrank 526D68901 1

8 Spare Interrupter Assembly 50/63kA Center Bellcrank 526D68902 1

9 Spare Interrupter Assembly 50/63kA Left Bellcrank 526D68903 1

10 Spare Interrupter Assembly 50/63kA Right Bellcrank -31 degrees 526D68904 1

11Spare Interrupter Assembly 50/63kA Center Bellcrank -31

degrees526D68905 1

12 Spare Interrupter Assembly 50/63kA Left Bellcrank -31 degrees 526D68906 1


14 Loctite # 242 (10 cc) 773023 1

Control Cabinet

15 Operation Counter (for PM only) 313A00204 1

16 60001 Anti Condensation Heater 120V 495B14701 4






22 SF6 Gas Pressure Gauge O-Rings 674A01502 6


Seals

24 90005 O-Ring, Shaft Seal Assembly AG434301P34 8

25 90014 O-Ring, Tank Center, Inner 674A01130 3

26 90015 O-Ring, Tank Center, Outer 674A01131 3

27 10164 Bearing 168B13902 6

28 Intermediate Flange 674A01146 6

29 10195 Female Malmquist Fitting 962A90702 3

30 O-rings for Female Malmquist to Tank 674A01139 6

31 O-ring for Male to Female Malmquist 674A01502 6

32 Seals & Desiccant Kit KA00006902 1

Bushing Assemblies

33 20009/10 Bushing Assy. 98” Porcelain (218D46504) 218B51704 6

34 20009/10 Bushing Assy. 95“ Composite (218D61202) 218B51709 6

35 20009/10 Bushing Assy. 118” Porcelain (218D46505) 218B51703 6

36 20009/10 Bushing Assy. 118” Composite (218D61201) 218B51710 6


145PMI

- HMBs-1.4

- HMB-1.0


145PM 40 kA

- FSA-2

- AHMA-1

- HMB-1.4/1.5


145PM 63 kA

- AHMA-1

- HMB-1.4/1.5

- HMB-1.8



242 PMR / PMRI

Item Instruction Book No. Description Part No. Qty / Circuit Breaker


1 Spare Interrupter Assembly Left Bellcrank -31 degrees 526D70301 1

2 Spare Interrupter Assembly Center Bellcrank -31 degrees 526D70302 1

3 Spare Interrupter Assembly Right Bellcrank -31 degrees 526D70303 1


5 Loctite # 242 (10 cc) 773023 1

6 Interrupter Rebuild Kit KA00006804 1

Control Cabinet







13 SF6 Gas Density Gauge 458B12101 3


O-Rings & Seals

15 Seal Kit & Desiccant Kit KA00006903 1


Desiccant & Rupture Disc

17 10008 Desiccant Bag 109A17701 3

18 10017 Rupture Disc 366C08202 3

Bushing Assemblies

1920009/10

Bushing Assy. and Shipping Porcelain Gray 170” Creep (218D61701)

218B66701 6

2020009/10

Bushing Assy. and Shipping Composite Gray 205” Creep (218D66001)

218B66703 6

2120009/10

Bushing Assy. and Shipping Porcelain Gray 243” Creep (218D70501)

218B66706 6

2220009/10

Bushing Assy. and Shipping Composite Gray 307” Creep (218D92001)

218B66711 6


242PMR

- HMB-1.8

242 PMRI

- HMB-1.0

- HMBs-2.0



242 PMIItem Instruction Book No. Description Part No. Qty / Circuit Breaker


1 Spare Interrupter Assembly Left Bellcrank 526D70401 1

2 Spare Interrupter Assembly Center Bellcrank 526D70402 1

3 Spare Interrupter Assembly Right Bellcrank 526D70403 1


5 Loctite # 242 (10 cc) 773023 1

6 Interrupter Rebuild Kit SP Milka KA00000305 1

7 Interrupter Conversion Kit SP to SP Milka KA00000306 1

Control Cabinet




11 60002 Gas Density Monitor 894B35101 1

12 60003 Gas Pressure Gauge 458A02501 1

13 60004 Auxiliary Switch Drive Cable 124B00402 3

14 10003 Vacuum Fill Valve 962A54204 3


O-Rings & Seals


17 O-Ring, Tank Center AG434301P17 3



19 10008 Desiccant Bag 109A16401 3

20 Rupture Disc 366C08201

Bushing Assemblies

21Bushing Assy. Kit Porcelain 5000A 80kA 170” Creep

(218D90601) KA00028101 6


(218D78801) KA00028102 6


(218D60202) KA00028103 6


(218D60201) KA00028104 6

25Bushing Assy. Kit Composite 3000A 63kA 205” Creep

(218D66101) KA00028105 6


(218D66102) KA00028106 6


(218D75501) KA00028107 6


(218D75502) KA00028108 6


242PMI

- AHMA-4

- HMB-4.2



242 PMGItem Instruction Book No. Description Part No. Qty / Circuit Breaker


1 Spare Interrupter Assembly Left Bellcrank 526D70401 1

2 Spare Interrupter Assembly Center Bellcrank 526D70402 1

3 Spare Interrupter Assembly Right Bellcrank 526D70403 1


5 Loctite # 242 (10 cc) 773023 1

6 Interrupter Rebuild Kit SP Milka KA00000305 1

7 Interrupter Conversion Kit SP to SP Milka KA00000306 1

Control Cabinet




11 60002 Gas Density Monitor 894B35101 1

12 60003 Gas Pressure Gauge 458A02501 1




O-Rings & Seals


17 O-Ring, Tank Center AG434301P17 3



19 10008 Desiccant Bag 109A16401 3

20 Rupture Disc 366C08201

Bushings Assemblies


(218D90601) KA00028101 6


(218D78801) KA00028102 6


(218D60202) KA00028103 6


(218D60201) KA00028104 6


(218D66101) KA00028105 6


(218D66102) KA00028106 6


(218D75501) KA00028107 6


(218D75502) KA00028108 6


242PMG

- AHMA-11

- HMB-8.7



362 PMItem Instruction Book No. Description Part No. Qty / Circuit Breaker


1 Spare Interrupter Assembly 526D70501 1


3 Loctite # 242 (10 cc) 773023 1

4 Rebuild Interrupter Kit NO Closing Resistor KA00023601 3

5 Rebuild Interrupter Kit w/350Ω Closing Resistor KA00023602 3



8 Rebuild Interrupter Kit w/Resistor (NO DISKS) KA00023605 3

Control Cabinet

9 60001 Pole Cabinet Heater 115/230 V 495A20901 6

10 60006 Control Cabinet Heater 120 V 495B14701 4



13 60002 SF6 Gas Density Monitor - Pole Mounted 458C12501 3

14 60002 SF6 Gas Density Monitor - Cabinet Mounted 894B53402 3




O-Rings & Seals

18 Seal & Dessicant Kit w/ Porcelain Bushings KA00011305 1

19 Seal & Dessicant Kit w/ Composite Bushings KA00011308 1

21 O-Ring, Tank Center, Inner 674A01126 3

22 O-Ring, Tank Center, Outer 674A01127 3

23 O-Ring, Tank Center (Two Piece Tank Only) AG434301P17 3

24 10017 O-Ring, Rupture Disk AG434301P73 3

Desiccant & Rupture Disc Assembly

25 10008 Desiccant Bag 109A16401 3

26 10017 Rupture Disc 366C07701 3


Bushing Assemblies

28 Bushing Assembly, Composite Gray (2000/3000 A) 218D91201 6

29 Bushing Assembly, Composite Gray (4000 A) 218D91202 6

30 Bushing Assembly, Composite Gray (2000/3000 A) 218D91203 6


362PM

- AMMA-8

- AHMA-11



362 PMIItem Instruction Book No. Description Part No. Qty / Circuit Breaker


1 Spare Interrupter Assembly 539D19302 3

2 Rebuilt Interrupter Assembly 539D19302R 3


4 Loctite # 242 (10 cc) 773023 1

5 Rebuild Interrupter Kit KA00023601 3

Control Cabinet




9 SF6 Gas Density MiniMonitor 894B44802 3



12 60002 SF6 Gas Density Monitor - Pole Mounted 458C12501 3

13 60002 SF6 Gas Density Monitor - Cabinet Mounted 894B53402 3




17 60006 Isolation & Sample Valve 962A54207 3


O-Rings & Seals

19 Seal & Dessicant Kit w/ Porcelain Bushings KA00013303 1

20 Seal & Dessicant Kit w/ Composite Bushings KA00013304 1

21 90020 O-Ring, Tank Center (Two Piece Tank Only) AG434301P17 3

22 O-Ring, Malmquist fitting to tank 674A01139 12


23 10008 Desiccant Bag 109A17701 3

24 10017 Rupture Disc 366C08201 3

Bushing Assemblies

25 Bushing Assembly, Porcelain Gray 231“ (2000/3000 A) 218D96201 6

26 Bushing Assembly, Porcelain Gray 231“ (4000 A) 218D96202 6

27 Bushing Assembly, Composite Gray 372“ (2000/3000 A) 218D91201 6

28 Bushing Assembly, Composite Gray 372“ (4000 A) 218D91202 6

29 Bushing Assembly, Composite Gray 372“ (2000/3000 A) 218D91203 6


362PMI

- AHMA-8

- HMB-8.3



550 PMItem Instruction Book No. Description Part No. Qty / Circuit Breaker


1 Spare Interrupter Assembly 2-Break, W/Resistor Switch 526D70601 1


3 Loctite # 242 (10 cc) 773023 2

4 Interrupter Rebuild Kit for without the resistor switch KA00007701 3

5 Interrupter Rebuild Kit with the resistor switch KA00007702 3

Control Cabinet

6 60001 Pole Cabinet Heater 115/230 V 495A20901 6




10 60002 SF6 Gas Density Monitor on Pole Unit 894B44802 3

11 60002 SF6 Gas Density Monitor Cabinet-Mounted 894B53402 3

12 60003 Gas Pressure Gauge on Pole Unit 458B12101 3

13 60004 Gas Pressure Gauge Cabinet-Mounted 458A02501 3


O-Rings & Seals

15 Seal & Dessicant Kit w/Porcelain Bushings KA00014003 3

16 Seal & Dessicant Kit w/Cylindrical Composite Bushings KA00014004 3

17 Seal & Dessicant Kit w/Tapered Composite Bushings KA00014006 3


18 10008 Desiccant Bag 109A16401 3

19 10017 Rupture Disc 366C07702 3

Bushing Assemblies

20 20100 Bush Assy, Gray Porcelain 453” (2000/3000 A) 218B55202 6

21 20100 Bush. Assy., Gray Composite 412” (2000/3000/4000 A) 218B55203 6


550PM

- AHMA-8

- HMB-8.2

- HMB-8.3



Recommended PM Circuit Breaker Maintenance Schedule

Time-based maintenance

Maintenance Action Monthly Annual Five-Year Ten-Year

Check SF6 gas pressure V

Record number of operations V

Check pump motor starts and/or mechanism operations

V

Density monitor setting V V V

SF6 gas moisture V V V

Leak Test V V V

Test heaters V V V

Mechanism oil level (hydraulic) V V V

Check contact resistance V V

Check timing V V

Inspect nozzles I

Replace O-rings and nozzles, as needed

I

Replace contacts, as needed I

Replace ay worn parts, as needed

I

Use-based maintenance

Typical guidelines for number of operations on 3000A/40kA breaker before inspecting interrupter

Switching Current (kA) Recommended Operations

Up to 3 2000

5 400

10 100

20 25

30 15

40 10

Spare parts

Full line of current and legacy products

Installation and commissioning

Including on-site testing using certified staff

Maintenance and overhaul

Asset updates

Repair

On-site or factory repair

Support and remote service

24/7 hotline support, remote monitoring

Training and certification

Classroom, on-site

Environmental Services

Complete SF6 Gas Management services

Diagnostics

On-site testing, On-line monitoring

Life Extensions

Extension of assets with overhauls and replacement

modules

Retrofit and Refurbishment

Upgrade of components with new technology

Fleet Assessment

Equipment condition assessment and maintenance

prioritization

Engineering and Consulting

Specialty designs, unique applications, technical advice

V = Visual inspection, I = Internal inspection

Life cycle Support Services


Notes


Note:

The information contained in this document is for general infor-

mation purposes only. While ABB strives to keep the informati-

on up to date and correct, it makes no representations or war-

ranties of any kind, express or implied, about the completeness,

accuracy, reliability, suitability or availability with respect to the

information, products, services, or related graphics contained

in the document for any purpose. Any reliance placed on such

information is therefore strictly at your own risk. ABB reserves

the right to discontinue any product or service at any time.

© Copyright 2013 ABB. All rights reserved.

Contact us

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13ABB Inc.

High Voltage Service

100 Distribution Circle

Mount Pleasant, PA 15666, USA

Phone: +1 (724) 696-1300

Fax: +1 (724) 696-1379

www.abb.us/hvservice

pm circuit breaker spare parts 2gnm110134 - abb ltd · from energization to decommissioning, abb...

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