Plow Mount Installation Instructions ATV Polaris Sportsman 500Kit #60055

TOOLS NEEDED:a) flat head screwdriverb) ½” open, ½” box wrench and 9/16” wrenchc) ½” socket, 9/16” socket and 3½” long extensiond) torque wrench (ft. lb.)e) protective eyewear

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Plow Mount Parts

Mount Pin

Short Bolts

Short Bracket

Lock Nuts Mounting

Plate

Lock Nuts

Long Bracket

Long BoltsHitch Pin ClipReceiver

c) At front, lift front of mount plate up and turn bolt on left side into machine. You may have to push up on front of ma-chine frame to help get bolt aligned and started. Only turn bolt several threads for now.

b) On opposite side insert second long bolt from bottom up. Start a lock nut to hold assembly in place at rear.

a) Lift plate up and insert long bracket into square tube opening on frame and slide to opposite side. Assembly will hang temporarily.

Insert through here

viewafter

inserted

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b) Remove 2 front bolts under machine (these will not be used later).

a) Remove plastic shield on each side at front of machine. Pry center of push tabs loose (3 per shield) using screw-driver and remove. Save for reinstalling later.

Pry loose and remove

c) Assemble long bracket to rear of mount plate using 1 long bolt for now on side as shown. Turn nut finger tight.

Mount Plate

Long Bracket

Long Bolt

Remove these bolts

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b) Lift front of receiver up and align hole with hole in mounting plate. Insert pin through to opposite side.

Insert mount pin here

c) Then insert hitch pin clip. Mount in-stallation is now complete. Periodical-ly check torque on bolts and retighten if needed.

Hitch Pin Clip

a) Insert prong at rear of receiver into mount plate attached to machine.

Insert Prong Here

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b) At rear of mount plate, tighten the 2 bolts that were inserted earlier in step 2. Use 9/16 socket. Torque to 31 ft. lbs.

Tighten these 2 bolts

c) Reinstall plastic shielding by inserting push plugs removed earlier. (Repeat on other side of machine).

Push plugs in

a) Tighten (2) lock nuts with ratchet using extension and 1/2” socket. Torque to 25 ft. lbs.

c) Then turn a lock nut on each bolt.

Lock Nuts

Short Plate on top

b) Place short bracket on top of machine frame over exposed threads of the 2 bolts just turned tight.

Short Bracket

Lock Nut

a) Start bolt on right side next and turn this bolt tight. Then tighten bolt on left side.