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    PlastiDrainPlastiDrain is a plastic gravity drainage systemdesigned for both foul and surface waterapplications in housing, industrial, commercialand highway drainage.

    PlastiDrain is based on 110mm and 160mmdiameter pipes and includes a comprehensiverange of fittings, gullies and inspectionchambers together with a wide range of adaptors for connection to a variety ofother pipe systems.

    Product Selector

    Fittings Description Dia mm Code

    Equal Junction Double Socket871/2 82 3P08B871/2 110 4P08B45 110 4P09B

    Equal Junction Triple Socket45 x 82 3P09C871/2 110 4P08C45 110 4P09C

    Level Invert Reducerx 82mm 110 4P11A

    StopperSocket Fitting 82 3P10A

    110 4P10A

    Temporary Pipe 110 4A15ACover fits into Socket

    Internal Blanking Plug

    100/110 S89P

    Internal Drain Connectorto 32/40mm Waste 100/110 S460Pto 50mm Waste 100/110 S462P

    Internal Drain Connector- To RainwaterRound 100/110 4A06RSquare 100/110 4A06S

    Internal Drain Connector- To Soil Stacks 100/110 S464P

    Adaptor to SocketMortar joint 110 4A01A

    W.C. AdaptorDouble Socket 110 4A02A

    Adaptor to Waste PipeDouble Socket32mm 110 4A03A40mm 110 4A04A

    Adaptor to RainwaterPipe Double Socket68mm Round 82 3A06A65mm Square 82 3A06S50mm Round 110 4A05A

    68mm Round 110 4A06A82mm Round 110 4A07A

    Adaptor to Clay (Black)Double SocketHepSleve 110 4A08ASuperSleve 110 4A18A

    Fittings Description Dia mm Code

    Adaptor to ClayCast Iron SpigotSingle Mor tar 110 4A09A

    Joint Socket

    Adaptor to Cast Iron 110 4A09B

    Spigot AdaptorDouble Ended 100/110 4A19Afor converting SuperSleveto Plastidrain.

    Square Top RoddingPoint 110 4A10SASealed c/w Coupling

    Straight Rodding EyeTerminal 110 4A20Ac/w Sealing Plate and Screws

    Access Pipe Single Socketc/w Screw Cap 82 3A11A

    110 4A11A

    Access Pipe Single Socketc/w Screw Down Cover 110 4A13A

    Access Bend Single Socket871/2 c/w Screw Cap 110 4P03D

    Double Access Junction45 Four Socket 110 4A13Cc/w Screw Down Cover andOptional Left/Right Stoppers

    Access Plug c/w Screw CapSpigot Tail 110 4A21A

    Wall Protection Sleeve110 4A14A

    PlastiDrainPipes Description Frame Qty Dia mm Code

    Pipe Plain Ended (BS)3.0m 163 82 3P01A36.0m 163 82 3P01A63.0m 57 110 4P01A36.0m 57 110 4P01A6

    Pipe Single Socketed (BS)6.0m 50 110 4P01E63.0m 50 110 4P01E3

    Pipe Plain Ended Slotted6.0m 57 110 4P01C6

    Fittings Description Dia mm Code

    Coupling Double SocketPVC-U 82 3P02BPolypropylene 110 4P02APVC-U 110 4P02BPVC-U Repair 110 4P02C

    Loose Socket Solvent82 3P02D

    110 4P02D

    Settlement Socket 110 4P50CAllows up to 270mmof movement

    Bend Double Socket871/2 110 4P03B45 110 4P04B221/2 110 4P05B111/4 110 4P06B

    Bend Single Socket871/2 82 3P03A45 82 3P04A871/2 110 4P03A45 110 4P04A221/2 110 4P05A111/4 110 4P06A

    Flexible Bend (0-25) Single Socket 110 4F05A

    Long Radius Bend Plain Ended 8711/2

    450mm Radius 110 4P07B

    Long Radius BendDouble Socket275mm Radius 110 4P07FRest Bend

    BS EN 1401-1:1998

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    Product Selector

    PlastiDrain 160Pipes Description Dia mm Code

    Pipe Plain Ended (BS)3.0m Frame Qty 46 160 6P01A36.0m Frame Qty 46 160 6P01A6

    Pipe Single Socketed (BS)3.0m Frame Qty 49 160 6P01B36.0m Frame Qty 49 160 6P01B6

    Pipe Plain Ended Slotted6.0m Frame Qty 46 160 6P01C6

    Fittings Description Dia mm Code

    Coupling Double SocketPolypropylene 160 6P02APVC-U 160 6P02BPVC-U Repair 160 6P02C

    Loose Socket Solvent 160 6P02D

    Bend Double Socket90 160 6P03B45 160 6P04B30 160 6P05B

    15 160 6P06B

    Bend Single Socket871/2 160 6P03A45 160 6P04A30 160 6P05A5 160 6P06A

    Long Radius BendPlain Ended 871/2

    600mm Radius 160 6P07C

    Long Radius BendDouble Socket275mm Radius 160 6P07F

    Equal JunctionTriple Socket

    90 160 6P08C45 160 6P09C

    Unequal JunctionTriple Socket90 x 110mm 160 6P08F45 x 110mm 160 6P09F

    Level Invert Reducerx 110mm 160 6P11BDouble Socket

    StopperSocket Fitting 160 6P10A

    Adaptor to SocketMortar joint 160 6A01A

    Adaptor to Clay (Black)Double SocketHepSleve 160 6A08ASuperSleve 160 6A18A

    Adaptor to ClayCast Iron SpigotS ingle Mortar Jo int 160 6A09ASocket

    Adaptor to UntrappedRoad Gully 160 6A08B

    Spigot AdaptorDouble Endedfor converting SuperSleveto P last iDra in . 150/160 6A19A

    Access Pipe Single Socketc/w Screw Down Cover 160 6A13A

    Fittings Description Dia mm Code

    Access Junction Triple Socketc/w Screw Down Cover45 Left Hand45 Right Hand45 Left Hand 160 6A13BL45 Left Hand,Unequal x 110mm 160 6A13EL45 Right Hand,Unequal x 110mm 160 6A13ER

    Access Plugc/w Screw Cap

    Spigot Tail 160 6A21A

    Wall Protection Sleeve160 6A14A

    Channels Description Dia mm Code

    Channel Bend Single Socket

    871/2 Left Hand 160o 6C03AL871/2 Right Hand 160 6C03AR45 Left Hand 160 6C04AL45 Right Hand 160 6C04AR

    Channel Bend Double socket90 160 6C03B45 160 6C04B

    Long Radius Channel Bend Plain Ended 871/2600mm Radius 160 6C07C

    Long Radius Channel Bend Double socket 90

    275mm Radius 160 6C07F

    Equal Channel Junction Triple socket90 Left Hand 160 6C08CL90 Right Hand 160 6C08CR45 Left Hand 160 6C09CL45 Right Hand 160 6C09CR

    Unequal Channel Junction Triple Socket90 Left Hand x 110mm 160 6C08FL90R ight Hand x 110mm160 6C08FR45 Left Hand x 110mm 160 6C09FL45R ight Hand x 110mm160 6C09FR

    Manhole Connector635mm long 160 6C01A

    Channel CouplingDouble Socket 160 6C02A

    Universal InspectionChambers

    UniversalDescription Dia mm CodeInspection Chambers

    Mini Access ChamberPolypropylene 300mm diaAccess ChamberDepth 600mm, three100/110mm inletsComplete Unit 110/100 SDAC1/1

    Use up to 0.6m including adaptorsto 110mm

    Polymer Cover SDC3& Frame (airtight)345mm x 345mm square.Effective height 85mm

    Raising Piece, SDC4with rubber sealing ringEffective height 150mm

    Base Unit 110/100 SDC5215mm deep withtwo 100/110mmFlexible inlets allowing10 of movement

    110mm adaptors included

    100/110mm PPICPolypropylene InspectionChamber475mm diameter.Supplied with stoppers ininlets (4 only).Depth 940mm,five 100/110mm inlets 110/100 SPIC1/1

    Depth 595mm,five 100/110mm inlets 110/100 SPIC2/1

    Use up to 1.2m

    110mm Adaptors included UGSInspection Chambers

    Mixed Base PPIC

    Polypropylene InspectionChamber

    475mm diameter.Supplied with stoppers 100/110in inlets (4 only). andDepth 1030mm, 160/150 SPIC1/2150/160mm straight through mainchannel with 2x150/160 branchesat 90 and 2x100/110 branches at45.

    Use up to 1.2m Extra Stoppers 150 UYS

    Fittings Description Dia mm Code

    Soil Manifold For Soil/WasteConnections at Floor LevelUniversal Inlets accept11/4"-32mm and 110 S300/A*11/2"-40mm Waste PipeFor 2" connections useinlet grommet 50 S352

    Telescopic CaravanConnector800mm max. extension 110 4P50B

    Gully Fittings Description Dia mm Code

    GullySquare with rotating topc/w Grid 110 4A12A

    Spare Rotating Top and GridSpare rotating top c/w Grid 4A12H

    Inlet Gully Polypropylenec/w Grid 110 4A17ATrap 110 4A17DRaising Piece 110 4A17E

    Paved Area Gully Polypropylenec/w Grid 110 4A22ATop Assembly 110 4A22BCover Plate 110 4A22CMetal Grid 110 4A22D

    *Square HopperSpigot Outlet c/w GridTwo boss Inlets 110 4H10AOrder Boss AdaptorsseparatelyGrid 110 4H11B

    *Rectangular HopperSpigot Outlet c/w Grid &Cover Plate. Two bossInlets 110 4H11AOrder Boss AdaptorsseparatelyGrid 110 4H11BCover Plate 110 4H11E

    Sealed Hopperc/w Screwed 110 4H12ABlanking Plate

    Lowback P Trapwith improved stability fortrench seating 110 4T10C- double socket

    Boss Adaptor forPush-Fit/Solvent/Copperconnection 11/4"-32mm 110 S420

    11/2"-40mm 110 S421

    * Both the Square & Rectangular Hoppers are designed so that the10mm spigot outlet can be cut off leaving a solvent socket, enabling

    variable spigot lengths to be fitted

    Channels Description Dia mm Code

    Manhole Connector

    Plain Ended 110 4C01A635mm long

    Channel CouplingDouble Socket 110 4C02A

    Bend Single Socket871/2 Left Hand 110 4C03AL871/2 Right Hand 160 4C03AR45 Left Hand 110 4C04AL45 Right Hand 160 4C04AR

    Straight Channel Pipe1.5m long 110 4C07A

    Long Radius Channel Bend Plain Ended 871/2

    450mm Radius 110 4C07B

    Equal Channel Junction Double Socket871/2 Left Hand 110 4C08BL871/2 Right Hand 110 4C08BR45 Left Hand 110 4C09BL45 Right Hand 110 4C09BR

    Anti-FloodDescription Dia mm CodesValves

    Eurofix 110/160

    Telescopic raising pieceand locking coversing le valve , single 110 QE100Psocket use SA15/1 &SA9 Adaptors forSuperSleve single socket 160 QE150P

    use SA15/2 & SA10Adaptors for SuperSleve

    Staufix 110/160Double valve , single 110 QS100Pspigot use SA15/1 & SA9

    Adaptors for SuperSleveDouble valve , single 160 QS150Pspigot use SA15/2 & SA10

    Adaptors for SuperSleve

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    Product Selector

    Reduced AccessDescript ion Dia mm Cod eChambers

    Reduced Access Telescopic PPICImproves safety by preventing man entrywhilst still allowing inspection andmaintenance access to drains and sewers.Depth range 1.2 - 3.0mA choice of DN100 or DN150mm diameterinspection chambers with combinations of700mm or 175mm risers, together withsealing rings, plus a new adjustable cover andframe with 350mm Vertical and 4 angularadjustment.Universal - connects to DN100/150mmSuperSleve and PlastiDrain systems

    Telescopic Raising PieceAssembly SPIC3/7Airtight, Class B square coverwith 350mm vertical and 4angular adjustment, c/winstallation instructions.Access not greater than350mm dia

    Raising Piece SPIC3/4700mm deep, pre-sealed

    Raising Piece SPIC4175mm deep

    Sealing Ring for SPIC5Raising Piece

    100/110mm 100/110 SPIC1/1PolypropyleneInspection Chamber940mm deep, 475mmdiameter, 5 inlets

    150/160mm 150/160 SPIC1/2

    PolypropyleneInspection Chamber940mm deep, 475mmdiameter, 5 inlets

    Raising Piece SPIC4175mm deep

    Sealing Ring for SPIC5Raising Piece

    Base, 225mm deep 110/100 SPIC6/1five 100/110mm inlets.110mm adaptors included

    Mixed Base, 100/110 & SPIC6/2315mm deep 160/150150/160mm straight through mainchannel with 2x150/160 branchesat 90 and 2x100/110 branches at45.

    Supplied with 4 inlet stoppers

    UniversalDescript ion Dia mm Cod e

    Inspection Chambers

    Inlet Adaptor150-100mm 150/100 SPIC7

    Inlet Adaptorfrom160-110mm 160/110 6P22A

    Round Ductile IronCover & Frame (airtight)Includes security clips for SPK8additional safety - EN124

    Square Ductile IronCover & Frame SPKS8Includes security clips foradditional safety - EN124

    Round GRP Cover & FrameBlackIncludes security clips for SPK10additional safety - EN124

    UniversalDescr iption Dia mm CodeInspection Chambers

    Round GRP Cover & FrameGreenIncludes security clips for SPK11additional safety - EN124

    Recessed Coverforopt ional sur face cover SPCR8

    Yard Gullies Description Dia mm Code

    Yard Gully

    Available with eitherdomestic or mediumgrating. 110 4A30AInternal Internal Backdia depth dia225mm 585mm 110mm

    Domestic Duty Grating(up to 1 Tonne) 4A31A

    Medium Duty Grating(up to 5 Tonnes) 4A32A

    Combined Filter andSilt Bucket 4A33A

    Yard Gully RaisingPiece 4A34A(300mm high)

    Road Gullies Description Dia mm Code

    HDP Polyethylene Gully,untrapped 150mmSuperSleve outletInternal dia x Internal depth375x750mm 150 GO3A510x840mm 150 GO4AUse 6A18A to adapt to PlastiDrain

    Description

    HDP Polyethylene Gully,trapped 150mm SuperSleveoutletInternal dia x Internal depth375x750mm 150 GO6A510x840mm 150 GO7AUse 6A18A to adapt to PlastiDrain

    Manhole Covers Description Dia mm Code

    Double TriangularClear

    Ductile openingGrade D-400 600x600 IDC1

    Double TriangularCast IronGrade D-400 600X600 IDC2

    Rectangular(Slide Out)DuctileGrade B-125 600x450 IDC4Grade B-125 600x600 IDC6

    Rectangular ClearCast Iron openingGrade A-15 600X600 IDC7

    Double TriangularDuct ile 405x435 IDG1Grade GA1-450

    Manhole Covers Description Dia mm Code

    Rectangular End HingedGA2-450 400x400 IDG7Ductile Grade D-400GA2-325 360x310 IDG8Ductile Grade C-250GA2-325 500x350 IDG9Ductile Grade D-400

    Lifting KeysHeavy Duty (per pair) ILK1Light Duty (per pair) ILK2

    Accessories Description Dia mm Code

    Solvent Cement - 250ml Can S241

    Solvent Cleaning Fluid - S243250ml Can

    Lubricant Bottle - 500ml S264

    Lubricant Tub - 1 kilo SL1P- 2.5 kilo SL2P

    Expanding Pipe StopperFor Pipe Testing 110 4P30A

    160 6P30A

    Universal Grease Trap550mm deep 100/110 RGU1Supplied complete including filterbasket, spatula, cover and frameand 100/110 conversion adaptors

    Internal length Internal width600mm 450mm

    Spare Cover and Frame IGUCI

    Spare Filter Basket RGUFBand Spatula

    Product Data

    Square P.P.I.C. Cover

    Product Features Benefits

    Square design Enables accurate and tidy fit to paving materials Screw down and captive Safety and security improved

    Sealed top Suitable for all applications including internal

    Rotatable Best alignment to paving materials

    Strength - one tonne wheel load Can be safely used in driveways

    Security clips Added safety

    Square PPIC CoverSPKS8

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    Inlet Gully

    Product Features Benefits

    Flexible outlet for 5 to 20 adjustment from the horizontal Ease of connection to difficult angles

    Removable dip tube trap Improved maintenance by allowing gully to be cleaned more easily. Access to outlet for full bore rodding

    Brush strip vertical back inlet Maximum flexibility of inlet configurations

    Multi-material construction Optimum strength for a positive location, utilises versatility of modern materials

    Square top Neat fit to walls and paving materials

    20% increased capacity Unrestricted flow

    Offset cover Easy location to slab foundation or against building. Easy access to back inlet

    Compact design Reduced excavation and easy accommodation of shallow foundation to ground height

    Stabilising feet Increased stability during installation Ability to accept raising pieces Maximum flexibility of height, using 4A17E 300mm raising piece

    Good aesthetics End user satisfaction

    360 rotation of top to base Ensures perfect fit every time. Outlet can be adjusted to take best design line

    Hinged Screw Down captive grid Enhanced safety and security

    Hinged cover plate option Increased design flexibility where grids are not suitable

    Product Data continued

    275mm275mm

    165mm

    205mm

    55mm

    205mm205mm

    250mm

    220mm300mm

    Paved Area Gully4A22A

    Square Gully with Rotating Top4A12A

    Paved Area Gully

    Product Features Benefits

    150mm square grid Easy fit to paving materials

    Hinged captive grid Tidy, secure and easy to maintain

    Removable dip tube trap Ease of maintenance and rodding

    Paving platform around grid Ensures accuracy of fit for paving

    360 rotatable top Perfect fit and best line from gully

    Hinged cover plate option Increased design flexibility

    Inlet Gully Square with Rotating Top

    Product Features Benefits

    Rotatable top Perfect fit and best line from gully

    Polypropylene contruction Robust and less likely to damage

    Versatile grid Allows 6 different rain and waste waterconnections

    Rodding Point4A10SA

    45

    164mm

    158mm

    126mm

    164mm

    Rodding Point

    Product Features Benefits

    Square top Enables best fit to surface paving or buildings

    Hinged, sealed, screw down top Secure, easy to maintain, suitable for all applications

    Durable material Excellent impact resistance

    Strength - one tonne wheel load Can be safely used in driveways

    164mm

    nlet Gully4A17A

    151mm

    191mm

    211mm271mm

    248mm

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    Product Data continued

    Flexible Bend4F05A

    Pipes, Bends & Junctions

    Product Features Benefits

    Pipe Depth insertion marks embossed into pipe Improved joint security and guaranteed performance

    Fittings Socketed fittings as standard Speed and ease of fitting

    Flexible Bend 0-25 multi-direction adjustment Difficult angles and distances accommodated

    Further Range Enhancements

    Product Features Benefits

    Increased cover stability on PPIC Safety and security increased

    Typical application details printed on critical items 100% installation confidence

    Recycled material used in sockets and chambers Environmental awareness

    Mini Chamber

    Product Features Benefits

    Flexible inlet arms from 0 to 10 Ease of connection in difficult conditions

    Square cover Neat fit to paving and other surface materials

    Purpose made raising pieces with integral seals Quick and simple height adjustment with no loss of system water and air tightness

    Only one base with two 45 inlets Ordering simplified with ultimate in flexibility - one base does everything

    Non level invert . Inlet arms are raised above main channel F low great ly improved

    Increased flow characterist ics by computer a ided design Maximum efficiency and low maintenance

    Shallow base unit designed for direct fit to cover Accommodation of pipes laid at shallow depths

    Advanced polymer cover Reduced maintenance and long life

    140mm

    600mm

    405mm

    405mm

    25

    275mm

    205mm

    300mm

    205mm

    55mm

    Waste pipe

    HingedCaptive

    Grid

    Flexibleoutlet

    Set in concrete

    Removable trap

    Inlet gully4A17A

    275mm

    205mm300mm

    205mm

    55mm

    Wastepipe

    Adaptorfor waste

    pipesHopper

    HingedCaptive

    Grid

    90 bend4P03A

    Set in concrete

    Flexibleoutlet

    Pipe cut to sizeRemovabletrap

    Inlet gully4A17A

    Inlet Gully with External Vertical Waste Connection Inlet Gully with Internal Vertical Waste Connection

    Application Details

    Hopper

    Mini ChamberSDAC1/1

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    Application Details continued

    168 mm

    245mm325m

    m

    Straight outlet

    Set in concrete

    Pipe cut to size

    Removabletrap

    Paved area gullywith HBI4A22A

    Hinged Captive Grid

    Inlet Gully with Raising Piece and Cover Plate (4A17A)

    275mm

    505m

    m

    Hopper

    Cover to outletincreased byuse of gully

    extension

    Variable300mm

    maxRaising Piece4A17E

    Hinged Captive Grid orOptional Cover Plate

    Inlet gully4A17A

    Set inconcrete

    Mini Chamber Offset to Main Drain

    300mm

    600mm

    ; ; ;

    ; ; ;

    ; ;

    ; ;

    Rodding Point Flexible Bend

    45

    25

    25

    Flexible bend

    4F05A

    Oblique junction 45Triple socket 4P09C

    Use of flexible bend witha 45 junction gives a pipeto pipe variable angle of15 - 70

    Plastic cover and frame with tilt action for sloping ground

    Stoppers blank offinlet not required

    Standard raisingpiece 150mm

    Bend

    Main drain(Positioned off main drain run)

    45 Bend4P04A

    PlastiDrain Pipeor Bend

    Designer tospecify

    Concrete

    Depth adjustable

    Flexibleinlet sidebranch

    ; ; ;; ; ; ; ; ;; ; ;

    168mm

    325mm

    Set in concrete

    70mm

    Paved Area Gully with Horizontal Inlet

    Removabletrap

    Chosensurface finish

    Paved Area Gully

    4A22A

    Square Gully with Rotating Top (4A12A)

    Waste or Rainwater pipe up to maximum68mm diameter or 65mm square pipe

    Polypropylene grid (provided) secured atcorners by four Push-fit plugs

    Rotatable top

    Square compact Gully 4A12A

    Removable stopper allowingRodding access

    Concrete bed

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    Materials:Pipes and fittings are manufactured from Unplasticized polyvinyl chloride(PVC-U); Gullies from PVC-U, polypropylene (PP), or polyethylene (PE);Inspection chambers from polypropylene. Couplings can be made from eitherPVC-U or PP and contain a rubber sealing ring manufactured from styrenebutadiene rubber (SBR).

    Colour:Pipes, Gullies and fittings are in terracotta. Inspection Chambers and

    elastomeric joint rings in black.Standards:The PlastiDrain system is manufactured to the highest possible standards andwhere relevant is manufactured in accordance with BS 4660: 2000 andBS EN 1401-1: 1998 which specifies the requirements for underground pipesand fittings in sizes 110mm and160mm. Rubber seals are manufactured toBS EN 681: 1996.In addition the PlastiDrain system has been independently assessed by theBritish Board of Agrment and has been awarded an Agrment CertificateNo 86/1648.

    Quality Assurance:All Hepworth products are manufactured under aquality management system which is approved to BSEN ISO 9001:2000 Quality Management Systems -Requirements.

    Maintenance:A PlastiDrain system when correctly designed and installed should not needmaintenance. However, blockages do occur from time to time and the pipeline

    will need to be cleared. Provision of access points into the system should bemade in the design of the drainage layout. Should a blockage occur, flexible orroller type rods should be used.

    From July 1998 the new Europe-wide manufacturing standardBS EN 1401-1:1998 started to replace BS 4660. However, 110mm and 160mmaccess fittings are not covered by the new standard and will conform toBS 4660:2000.

    System Performance

    The following notes are given as a broad indication of the main installationmeasures to be considered. Further advice and information can be obtainedfrom Hepworth Technical Advisory Service on Tel: 0870 443 5551.

    Trench Preparation:The trench should not be excavated too far in advance of pipe laying andshould be backfilled as soon as possible. Trench widths should be as narrow aspracticable but not less than the pipe OD plus 300mm to enable propercompaction of sidefill. Trench sides should be correctly supported.

    The type of bedding and filling needed depends on:-

    the pipe type and size

    type of subsoil

    the load on the surface of the trench (eg. under a road, field or garden)

    the depth of pipe under the surfacewidth of trench

    These are recommendations made by Hepworth. Standard beddings aredefined in BS 5955: Part 6: 1980 and BS EN1295.

    Trench Backfilling:Hand tamp the backfill fully at the sides of the pipe while tamping lightly overthe crown. This should continue until a minimum thickness of 300mm has beenplaced over the pipe. As dug material may then be placed in 300mm layers andmechanically compacted. Dumpers and other vehicles should not be drivenalong the trench as a means of compaction.

    Recommended Bedding Requirements

    Pipes laid at depths greater than 900mm cover in roads, 600mm in fields. Pipes laid at depths less than900mm cover in roads, 600mmin fields.

    BackfillMaterial

    SidefillMaterial

    50mm

    Ground Level (GL)

    BeddingMaterial 100mm

    Pipes laid in as dug subsoilsuitable as bedding material*

    Pipes laid in subsoilunsuitable as beddingmaterial which does notpuddle when walked on.

    Pipes laid in subsoilunsuitable as beddingmaterial.

    ConcreteSlab

    * Suitable material - granular material in accordance with BS 5955 Part 6: 1980

    Appendix A maximum particle size - 10mm (110 dia), 14mm (160 dia).

    NB: Alternatively, pipes may be protected using a150mm thick reinforced concrete surroundwith allowance for flexibility at pipe joints.

    As dug backfill/sidefill maximum particle size 10mm (110 dia)14mm (160 dia)

    10mm single-sized aggregate (complying with BS 882)

    NB Where backfill above pipe contains stones greater than 40mm orcover to pipe exceeds 2m in poor ground extend the bedding materialto 100mm above the pipe crown.

    300mm backfill free from stones greater than 40mm (unless granularmaterial extends 100mm above pipe see above)

    As dug backfill

    Granular material in accordance with BS 5955 Part 6 1980: table 2

    Pipe dia Material (complying with BS 882)(mm) (mm)110 10, single-sized

    160 10, 14 single-sized, 14-5 graded

    GL GL GL

    300mm

    100mm

    300mm

    100mm

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    t is important that good care is taken on site to prevent unnecessarywastage of materials and time and for the prevention of problemsafter laying thus causing delay and additional expense.

    1 Transport:- Generally pipes are delivered pre-packed in standard quantities, held by

    nylon straps and timber supports.

    Loose pipes are hand loaded, care should be taken to clear the carryingsurface of debris and nails.

    Pipes should not overhang the vehicle by more than 1m. Vehicles should

    have side supports no more than 2m spacing. With mixed loads of pipes ensure that the larger diameter pipes are at the

    bottom.

    Fittings are supplied in cardboard boxes or plastic bags.

    2 Handling:- Pipes should never be thrown from lorries, dropped or dragged along the

    ground. Use web or rope slings when mechanically lifting pipes, do not use metal

    slings, hooks or chains.

    Take extra care in wintry conditions as cold weather reduces the impactstrength of PVC-U.

    3 Storage:- Pipes should be laid on a flat surface free from large stones and projections.

    If this is not possible pipes should be placed on transverse bearers with sidesupports.

    Stack pipes of different sizes separately, if this is not possible stack largerpipes at the base (see diagram a)

    Pipes should not be nested for long periods and stacks should not exceedseven layers or 2m in height.

    Sitework and Installation Instructions

    4 Cutting:-

    To cut a pipe to a specified length, use the following procedure.

    a) Mark the pipe, and cut cleanly at a right angle to the pipes horizontal axisusing a fine tooth saw.

    b) The cut end should be chamfered to approx 15 for half the pipe wallthickness and deburred with a sharp tool.

    5 Jointing:-

    Pipes and fittings are joined by push-fit joints. Socket ends are fitted with anelastomeric seal which is compressed by the spigot end of the joining pipe toform an effective seal.

    a) Ensure both pipe end and sealing ring are clean.

    b) Lubricate both pipe end and sealing ring.c) Align components and push home fully.

    If expansion is required the spigot may be withdrawn by 12mm. An allowancefor expansion only needs to be made when using PVC-U couplings. This is notnecessary with the use of polypropylene couplings.

    If extra leverage is required to push home the spigot, use a timber block at thetrailing end to prevent damage.

    The push-fit joint allows for some angular deflection giving ease of installationwhilst allowing for subsequent ground movement.

    6 Testing:-

    All lengths of drains and sewers installed correctly using the Plastidrain systemwill pass the appropriate air or water test. An air test is usually moreconvenient but an excessive drop in pressure may be due to a change intemperature, defective apparatus or failure in the pipeline. Should this occur awater test is recommended so that the leakage can be assessed and located.

    Protection of pipes laid at very shallow depthsPipes may be protected at shallow depths using a 150mm thick reinforcedconcrete surround, with allowance for flexibility at pipe joints usingcompressible boards which should be equal in size to the concrete crosssection, or by means of reinforced bridging slabs of adequate strength.

    Incorrectway to

    stack pipes

    Correct wayto stack plainended pipes

    Stacking singlesocket pipes

    a b

    Incorrect way to off load pipes Correct way to off load pipes

    Incorrect way to load pipes Correct way to load pipes

    Stack socketed pipes as diagram b. Ensure that the first layer is raised offthe ground.

    Fittings supplied in bags should be stored away from direct sunlight.

    HAZLEHEAD CROW EDGE SHEFFIELD S36 4HG

    TELEPHONE 01226 763561 FACSIMILE 01226 764827

    Our policy is one of constant development. Whilst

    this publication is accurate at the date of printing,

    specification/approvals may be changed in the

    interest of continued improvements.

    Hepworth Building Products

    e-mail: [email protected]

    web site: www.hepworth.co.uk

    Advisory Services

    Technical Advisory Service

    This service covers all aspects of

    Hepworth products from design through

    o maintenance.

    Hydraulic and structural design

    Quantity take offs and material

    scheduling

    For any advice or assistance on these

    matters contact the Technical Advisory

    Service on:Tel: 0870 443 5551

    Fax: 0870 443 5552

    Email For Customer Service

    [email protected]

    Literature

    For details of other products in the

    Hepworth range, please telephone the

    Literature Service Hotline on:

    Tel: 0870 443 6000

    Fax: 0870 443 8000

    Availability

    The Hepworth range is available through

    a nationwide network of builders

    merchants or direct from Hepworth. Forfurther details please telephone our order

    enquiry hotlines on:

    Tel: 0870 443 6000

    Fax: 0870 443 8000