plastid rain
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PlastiDrainPlastiDrain is a plastic gravity drainage systemdesigned for both foul and surface waterapplications in housing, industrial, commercialand highway drainage.
PlastiDrain is based on 110mm and 160mmdiameter pipes and includes a comprehensiverange of fittings, gullies and inspectionchambers together with a wide range of adaptors for connection to a variety ofother pipe systems.
Product Selector
Fittings Description Dia mm Code
Equal Junction Double Socket871/2 82 3P08B871/2 110 4P08B45 110 4P09B
Equal Junction Triple Socket45 x 82 3P09C871/2 110 4P08C45 110 4P09C
Level Invert Reducerx 82mm 110 4P11A
StopperSocket Fitting 82 3P10A
110 4P10A
Temporary Pipe 110 4A15ACover fits into Socket
Internal Blanking Plug
100/110 S89P
Internal Drain Connectorto 32/40mm Waste 100/110 S460Pto 50mm Waste 100/110 S462P
Internal Drain Connector- To RainwaterRound 100/110 4A06RSquare 100/110 4A06S
Internal Drain Connector- To Soil Stacks 100/110 S464P
Adaptor to SocketMortar joint 110 4A01A
W.C. AdaptorDouble Socket 110 4A02A
Adaptor to Waste PipeDouble Socket32mm 110 4A03A40mm 110 4A04A
Adaptor to RainwaterPipe Double Socket68mm Round 82 3A06A65mm Square 82 3A06S50mm Round 110 4A05A
68mm Round 110 4A06A82mm Round 110 4A07A
Adaptor to Clay (Black)Double SocketHepSleve 110 4A08ASuperSleve 110 4A18A
Fittings Description Dia mm Code
Adaptor to ClayCast Iron SpigotSingle Mor tar 110 4A09A
Joint Socket
Adaptor to Cast Iron 110 4A09B
Spigot AdaptorDouble Ended 100/110 4A19Afor converting SuperSleveto Plastidrain.
Square Top RoddingPoint 110 4A10SASealed c/w Coupling
Straight Rodding EyeTerminal 110 4A20Ac/w Sealing Plate and Screws
Access Pipe Single Socketc/w Screw Cap 82 3A11A
110 4A11A
Access Pipe Single Socketc/w Screw Down Cover 110 4A13A
Access Bend Single Socket871/2 c/w Screw Cap 110 4P03D
Double Access Junction45 Four Socket 110 4A13Cc/w Screw Down Cover andOptional Left/Right Stoppers
Access Plug c/w Screw CapSpigot Tail 110 4A21A
Wall Protection Sleeve110 4A14A
PlastiDrainPipes Description Frame Qty Dia mm Code
Pipe Plain Ended (BS)3.0m 163 82 3P01A36.0m 163 82 3P01A63.0m 57 110 4P01A36.0m 57 110 4P01A6
Pipe Single Socketed (BS)6.0m 50 110 4P01E63.0m 50 110 4P01E3
Pipe Plain Ended Slotted6.0m 57 110 4P01C6
Fittings Description Dia mm Code
Coupling Double SocketPVC-U 82 3P02BPolypropylene 110 4P02APVC-U 110 4P02BPVC-U Repair 110 4P02C
Loose Socket Solvent82 3P02D
110 4P02D
Settlement Socket 110 4P50CAllows up to 270mmof movement
Bend Double Socket871/2 110 4P03B45 110 4P04B221/2 110 4P05B111/4 110 4P06B
Bend Single Socket871/2 82 3P03A45 82 3P04A871/2 110 4P03A45 110 4P04A221/2 110 4P05A111/4 110 4P06A
Flexible Bend (0-25) Single Socket 110 4F05A
Long Radius Bend Plain Ended 8711/2
450mm Radius 110 4P07B
Long Radius BendDouble Socket275mm Radius 110 4P07FRest Bend
BS EN 1401-1:1998
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Product Selector
PlastiDrain 160Pipes Description Dia mm Code
Pipe Plain Ended (BS)3.0m Frame Qty 46 160 6P01A36.0m Frame Qty 46 160 6P01A6
Pipe Single Socketed (BS)3.0m Frame Qty 49 160 6P01B36.0m Frame Qty 49 160 6P01B6
Pipe Plain Ended Slotted6.0m Frame Qty 46 160 6P01C6
Fittings Description Dia mm Code
Coupling Double SocketPolypropylene 160 6P02APVC-U 160 6P02BPVC-U Repair 160 6P02C
Loose Socket Solvent 160 6P02D
Bend Double Socket90 160 6P03B45 160 6P04B30 160 6P05B
15 160 6P06B
Bend Single Socket871/2 160 6P03A45 160 6P04A30 160 6P05A5 160 6P06A
Long Radius BendPlain Ended 871/2
600mm Radius 160 6P07C
Long Radius BendDouble Socket275mm Radius 160 6P07F
Equal JunctionTriple Socket
90 160 6P08C45 160 6P09C
Unequal JunctionTriple Socket90 x 110mm 160 6P08F45 x 110mm 160 6P09F
Level Invert Reducerx 110mm 160 6P11BDouble Socket
StopperSocket Fitting 160 6P10A
Adaptor to SocketMortar joint 160 6A01A
Adaptor to Clay (Black)Double SocketHepSleve 160 6A08ASuperSleve 160 6A18A
Adaptor to ClayCast Iron SpigotS ingle Mortar Jo int 160 6A09ASocket
Adaptor to UntrappedRoad Gully 160 6A08B
Spigot AdaptorDouble Endedfor converting SuperSleveto P last iDra in . 150/160 6A19A
Access Pipe Single Socketc/w Screw Down Cover 160 6A13A
Fittings Description Dia mm Code
Access Junction Triple Socketc/w Screw Down Cover45 Left Hand45 Right Hand45 Left Hand 160 6A13BL45 Left Hand,Unequal x 110mm 160 6A13EL45 Right Hand,Unequal x 110mm 160 6A13ER
Access Plugc/w Screw Cap
Spigot Tail 160 6A21A
Wall Protection Sleeve160 6A14A
Channels Description Dia mm Code
Channel Bend Single Socket
871/2 Left Hand 160o 6C03AL871/2 Right Hand 160 6C03AR45 Left Hand 160 6C04AL45 Right Hand 160 6C04AR
Channel Bend Double socket90 160 6C03B45 160 6C04B
Long Radius Channel Bend Plain Ended 871/2600mm Radius 160 6C07C
Long Radius Channel Bend Double socket 90
275mm Radius 160 6C07F
Equal Channel Junction Triple socket90 Left Hand 160 6C08CL90 Right Hand 160 6C08CR45 Left Hand 160 6C09CL45 Right Hand 160 6C09CR
Unequal Channel Junction Triple Socket90 Left Hand x 110mm 160 6C08FL90R ight Hand x 110mm160 6C08FR45 Left Hand x 110mm 160 6C09FL45R ight Hand x 110mm160 6C09FR
Manhole Connector635mm long 160 6C01A
Channel CouplingDouble Socket 160 6C02A
Universal InspectionChambers
UniversalDescription Dia mm CodeInspection Chambers
Mini Access ChamberPolypropylene 300mm diaAccess ChamberDepth 600mm, three100/110mm inletsComplete Unit 110/100 SDAC1/1
Use up to 0.6m including adaptorsto 110mm
Polymer Cover SDC3& Frame (airtight)345mm x 345mm square.Effective height 85mm
Raising Piece, SDC4with rubber sealing ringEffective height 150mm
Base Unit 110/100 SDC5215mm deep withtwo 100/110mmFlexible inlets allowing10 of movement
110mm adaptors included
100/110mm PPICPolypropylene InspectionChamber475mm diameter.Supplied with stoppers ininlets (4 only).Depth 940mm,five 100/110mm inlets 110/100 SPIC1/1
Depth 595mm,five 100/110mm inlets 110/100 SPIC2/1
Use up to 1.2m
110mm Adaptors included UGSInspection Chambers
Mixed Base PPIC
Polypropylene InspectionChamber
475mm diameter.Supplied with stoppers 100/110in inlets (4 only). andDepth 1030mm, 160/150 SPIC1/2150/160mm straight through mainchannel with 2x150/160 branchesat 90 and 2x100/110 branches at45.
Use up to 1.2m Extra Stoppers 150 UYS
Fittings Description Dia mm Code
Soil Manifold For Soil/WasteConnections at Floor LevelUniversal Inlets accept11/4"-32mm and 110 S300/A*11/2"-40mm Waste PipeFor 2" connections useinlet grommet 50 S352
Telescopic CaravanConnector800mm max. extension 110 4P50B
Gully Fittings Description Dia mm Code
GullySquare with rotating topc/w Grid 110 4A12A
Spare Rotating Top and GridSpare rotating top c/w Grid 4A12H
Inlet Gully Polypropylenec/w Grid 110 4A17ATrap 110 4A17DRaising Piece 110 4A17E
Paved Area Gully Polypropylenec/w Grid 110 4A22ATop Assembly 110 4A22BCover Plate 110 4A22CMetal Grid 110 4A22D
*Square HopperSpigot Outlet c/w GridTwo boss Inlets 110 4H10AOrder Boss AdaptorsseparatelyGrid 110 4H11B
*Rectangular HopperSpigot Outlet c/w Grid &Cover Plate. Two bossInlets 110 4H11AOrder Boss AdaptorsseparatelyGrid 110 4H11BCover Plate 110 4H11E
Sealed Hopperc/w Screwed 110 4H12ABlanking Plate
Lowback P Trapwith improved stability fortrench seating 110 4T10C- double socket
Boss Adaptor forPush-Fit/Solvent/Copperconnection 11/4"-32mm 110 S420
11/2"-40mm 110 S421
* Both the Square & Rectangular Hoppers are designed so that the10mm spigot outlet can be cut off leaving a solvent socket, enabling
variable spigot lengths to be fitted
Channels Description Dia mm Code
Manhole Connector
Plain Ended 110 4C01A635mm long
Channel CouplingDouble Socket 110 4C02A
Bend Single Socket871/2 Left Hand 110 4C03AL871/2 Right Hand 160 4C03AR45 Left Hand 110 4C04AL45 Right Hand 160 4C04AR
Straight Channel Pipe1.5m long 110 4C07A
Long Radius Channel Bend Plain Ended 871/2
450mm Radius 110 4C07B
Equal Channel Junction Double Socket871/2 Left Hand 110 4C08BL871/2 Right Hand 110 4C08BR45 Left Hand 110 4C09BL45 Right Hand 110 4C09BR
Anti-FloodDescription Dia mm CodesValves
Eurofix 110/160
Telescopic raising pieceand locking coversing le valve , single 110 QE100Psocket use SA15/1 &SA9 Adaptors forSuperSleve single socket 160 QE150P
use SA15/2 & SA10Adaptors for SuperSleve
Staufix 110/160Double valve , single 110 QS100Pspigot use SA15/1 & SA9
Adaptors for SuperSleveDouble valve , single 160 QS150Pspigot use SA15/2 & SA10
Adaptors for SuperSleve
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Product Selector
Reduced AccessDescript ion Dia mm Cod eChambers
Reduced Access Telescopic PPICImproves safety by preventing man entrywhilst still allowing inspection andmaintenance access to drains and sewers.Depth range 1.2 - 3.0mA choice of DN100 or DN150mm diameterinspection chambers with combinations of700mm or 175mm risers, together withsealing rings, plus a new adjustable cover andframe with 350mm Vertical and 4 angularadjustment.Universal - connects to DN100/150mmSuperSleve and PlastiDrain systems
Telescopic Raising PieceAssembly SPIC3/7Airtight, Class B square coverwith 350mm vertical and 4angular adjustment, c/winstallation instructions.Access not greater than350mm dia
Raising Piece SPIC3/4700mm deep, pre-sealed
Raising Piece SPIC4175mm deep
Sealing Ring for SPIC5Raising Piece
100/110mm 100/110 SPIC1/1PolypropyleneInspection Chamber940mm deep, 475mmdiameter, 5 inlets
150/160mm 150/160 SPIC1/2
PolypropyleneInspection Chamber940mm deep, 475mmdiameter, 5 inlets
Raising Piece SPIC4175mm deep
Sealing Ring for SPIC5Raising Piece
Base, 225mm deep 110/100 SPIC6/1five 100/110mm inlets.110mm adaptors included
Mixed Base, 100/110 & SPIC6/2315mm deep 160/150150/160mm straight through mainchannel with 2x150/160 branchesat 90 and 2x100/110 branches at45.
Supplied with 4 inlet stoppers
UniversalDescript ion Dia mm Cod e
Inspection Chambers
Inlet Adaptor150-100mm 150/100 SPIC7
Inlet Adaptorfrom160-110mm 160/110 6P22A
Round Ductile IronCover & Frame (airtight)Includes security clips for SPK8additional safety - EN124
Square Ductile IronCover & Frame SPKS8Includes security clips foradditional safety - EN124
Round GRP Cover & FrameBlackIncludes security clips for SPK10additional safety - EN124
UniversalDescr iption Dia mm CodeInspection Chambers
Round GRP Cover & FrameGreenIncludes security clips for SPK11additional safety - EN124
Recessed Coverforopt ional sur face cover SPCR8
Yard Gullies Description Dia mm Code
Yard Gully
Available with eitherdomestic or mediumgrating. 110 4A30AInternal Internal Backdia depth dia225mm 585mm 110mm
Domestic Duty Grating(up to 1 Tonne) 4A31A
Medium Duty Grating(up to 5 Tonnes) 4A32A
Combined Filter andSilt Bucket 4A33A
Yard Gully RaisingPiece 4A34A(300mm high)
Road Gullies Description Dia mm Code
HDP Polyethylene Gully,untrapped 150mmSuperSleve outletInternal dia x Internal depth375x750mm 150 GO3A510x840mm 150 GO4AUse 6A18A to adapt to PlastiDrain
Description
HDP Polyethylene Gully,trapped 150mm SuperSleveoutletInternal dia x Internal depth375x750mm 150 GO6A510x840mm 150 GO7AUse 6A18A to adapt to PlastiDrain
Manhole Covers Description Dia mm Code
Double TriangularClear
Ductile openingGrade D-400 600x600 IDC1
Double TriangularCast IronGrade D-400 600X600 IDC2
Rectangular(Slide Out)DuctileGrade B-125 600x450 IDC4Grade B-125 600x600 IDC6
Rectangular ClearCast Iron openingGrade A-15 600X600 IDC7
Double TriangularDuct ile 405x435 IDG1Grade GA1-450
Manhole Covers Description Dia mm Code
Rectangular End HingedGA2-450 400x400 IDG7Ductile Grade D-400GA2-325 360x310 IDG8Ductile Grade C-250GA2-325 500x350 IDG9Ductile Grade D-400
Lifting KeysHeavy Duty (per pair) ILK1Light Duty (per pair) ILK2
Accessories Description Dia mm Code
Solvent Cement - 250ml Can S241
Solvent Cleaning Fluid - S243250ml Can
Lubricant Bottle - 500ml S264
Lubricant Tub - 1 kilo SL1P- 2.5 kilo SL2P
Expanding Pipe StopperFor Pipe Testing 110 4P30A
160 6P30A
Universal Grease Trap550mm deep 100/110 RGU1Supplied complete including filterbasket, spatula, cover and frameand 100/110 conversion adaptors
Internal length Internal width600mm 450mm
Spare Cover and Frame IGUCI
Spare Filter Basket RGUFBand Spatula
Product Data
Square P.P.I.C. Cover
Product Features Benefits
Square design Enables accurate and tidy fit to paving materials Screw down and captive Safety and security improved
Sealed top Suitable for all applications including internal
Rotatable Best alignment to paving materials
Strength - one tonne wheel load Can be safely used in driveways
Security clips Added safety
Square PPIC CoverSPKS8
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Inlet Gully
Product Features Benefits
Flexible outlet for 5 to 20 adjustment from the horizontal Ease of connection to difficult angles
Removable dip tube trap Improved maintenance by allowing gully to be cleaned more easily. Access to outlet for full bore rodding
Brush strip vertical back inlet Maximum flexibility of inlet configurations
Multi-material construction Optimum strength for a positive location, utilises versatility of modern materials
Square top Neat fit to walls and paving materials
20% increased capacity Unrestricted flow
Offset cover Easy location to slab foundation or against building. Easy access to back inlet
Compact design Reduced excavation and easy accommodation of shallow foundation to ground height
Stabilising feet Increased stability during installation Ability to accept raising pieces Maximum flexibility of height, using 4A17E 300mm raising piece
Good aesthetics End user satisfaction
360 rotation of top to base Ensures perfect fit every time. Outlet can be adjusted to take best design line
Hinged Screw Down captive grid Enhanced safety and security
Hinged cover plate option Increased design flexibility where grids are not suitable
Product Data continued
275mm275mm
165mm
205mm
55mm
205mm205mm
250mm
220mm300mm
Paved Area Gully4A22A
Square Gully with Rotating Top4A12A
Paved Area Gully
Product Features Benefits
150mm square grid Easy fit to paving materials
Hinged captive grid Tidy, secure and easy to maintain
Removable dip tube trap Ease of maintenance and rodding
Paving platform around grid Ensures accuracy of fit for paving
360 rotatable top Perfect fit and best line from gully
Hinged cover plate option Increased design flexibility
Inlet Gully Square with Rotating Top
Product Features Benefits
Rotatable top Perfect fit and best line from gully
Polypropylene contruction Robust and less likely to damage
Versatile grid Allows 6 different rain and waste waterconnections
Rodding Point4A10SA
45
164mm
158mm
126mm
164mm
Rodding Point
Product Features Benefits
Square top Enables best fit to surface paving or buildings
Hinged, sealed, screw down top Secure, easy to maintain, suitable for all applications
Durable material Excellent impact resistance
Strength - one tonne wheel load Can be safely used in driveways
164mm
nlet Gully4A17A
151mm
191mm
211mm271mm
248mm
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Product Data continued
Flexible Bend4F05A
Pipes, Bends & Junctions
Product Features Benefits
Pipe Depth insertion marks embossed into pipe Improved joint security and guaranteed performance
Fittings Socketed fittings as standard Speed and ease of fitting
Flexible Bend 0-25 multi-direction adjustment Difficult angles and distances accommodated
Further Range Enhancements
Product Features Benefits
Increased cover stability on PPIC Safety and security increased
Typical application details printed on critical items 100% installation confidence
Recycled material used in sockets and chambers Environmental awareness
Mini Chamber
Product Features Benefits
Flexible inlet arms from 0 to 10 Ease of connection in difficult conditions
Square cover Neat fit to paving and other surface materials
Purpose made raising pieces with integral seals Quick and simple height adjustment with no loss of system water and air tightness
Only one base with two 45 inlets Ordering simplified with ultimate in flexibility - one base does everything
Non level invert . Inlet arms are raised above main channel F low great ly improved
Increased flow characterist ics by computer a ided design Maximum efficiency and low maintenance
Shallow base unit designed for direct fit to cover Accommodation of pipes laid at shallow depths
Advanced polymer cover Reduced maintenance and long life
140mm
600mm
405mm
405mm
25
275mm
205mm
300mm
205mm
55mm
Waste pipe
HingedCaptive
Grid
Flexibleoutlet
Set in concrete
Removable trap
Inlet gully4A17A
275mm
205mm300mm
205mm
55mm
Wastepipe
Adaptorfor waste
pipesHopper
HingedCaptive
Grid
90 bend4P03A
Set in concrete
Flexibleoutlet
Pipe cut to sizeRemovabletrap
Inlet gully4A17A
Inlet Gully with External Vertical Waste Connection Inlet Gully with Internal Vertical Waste Connection
Application Details
Hopper
Mini ChamberSDAC1/1
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Application Details continued
168 mm
245mm325m
m
Straight outlet
Set in concrete
Pipe cut to size
Removabletrap
Paved area gullywith HBI4A22A
Hinged Captive Grid
Inlet Gully with Raising Piece and Cover Plate (4A17A)
275mm
505m
m
Hopper
Cover to outletincreased byuse of gully
extension
Variable300mm
maxRaising Piece4A17E
Hinged Captive Grid orOptional Cover Plate
Inlet gully4A17A
Set inconcrete
Mini Chamber Offset to Main Drain
300mm
600mm
; ; ;
; ; ;
; ;
; ;
Rodding Point Flexible Bend
45
25
25
Flexible bend
4F05A
Oblique junction 45Triple socket 4P09C
Use of flexible bend witha 45 junction gives a pipeto pipe variable angle of15 - 70
Plastic cover and frame with tilt action for sloping ground
Stoppers blank offinlet not required
Standard raisingpiece 150mm
Bend
Main drain(Positioned off main drain run)
45 Bend4P04A
PlastiDrain Pipeor Bend
Designer tospecify
Concrete
Depth adjustable
Flexibleinlet sidebranch
; ; ;; ; ; ; ; ;; ; ;
168mm
325mm
Set in concrete
70mm
Paved Area Gully with Horizontal Inlet
Removabletrap
Chosensurface finish
Paved Area Gully
4A22A
Square Gully with Rotating Top (4A12A)
Waste or Rainwater pipe up to maximum68mm diameter or 65mm square pipe
Polypropylene grid (provided) secured atcorners by four Push-fit plugs
Rotatable top
Square compact Gully 4A12A
Removable stopper allowingRodding access
Concrete bed
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Materials:Pipes and fittings are manufactured from Unplasticized polyvinyl chloride(PVC-U); Gullies from PVC-U, polypropylene (PP), or polyethylene (PE);Inspection chambers from polypropylene. Couplings can be made from eitherPVC-U or PP and contain a rubber sealing ring manufactured from styrenebutadiene rubber (SBR).
Colour:Pipes, Gullies and fittings are in terracotta. Inspection Chambers and
elastomeric joint rings in black.Standards:The PlastiDrain system is manufactured to the highest possible standards andwhere relevant is manufactured in accordance with BS 4660: 2000 andBS EN 1401-1: 1998 which specifies the requirements for underground pipesand fittings in sizes 110mm and160mm. Rubber seals are manufactured toBS EN 681: 1996.In addition the PlastiDrain system has been independently assessed by theBritish Board of Agrment and has been awarded an Agrment CertificateNo 86/1648.
Quality Assurance:All Hepworth products are manufactured under aquality management system which is approved to BSEN ISO 9001:2000 Quality Management Systems -Requirements.
Maintenance:A PlastiDrain system when correctly designed and installed should not needmaintenance. However, blockages do occur from time to time and the pipeline
will need to be cleared. Provision of access points into the system should bemade in the design of the drainage layout. Should a blockage occur, flexible orroller type rods should be used.
From July 1998 the new Europe-wide manufacturing standardBS EN 1401-1:1998 started to replace BS 4660. However, 110mm and 160mmaccess fittings are not covered by the new standard and will conform toBS 4660:2000.
System Performance
The following notes are given as a broad indication of the main installationmeasures to be considered. Further advice and information can be obtainedfrom Hepworth Technical Advisory Service on Tel: 0870 443 5551.
Trench Preparation:The trench should not be excavated too far in advance of pipe laying andshould be backfilled as soon as possible. Trench widths should be as narrow aspracticable but not less than the pipe OD plus 300mm to enable propercompaction of sidefill. Trench sides should be correctly supported.
The type of bedding and filling needed depends on:-
the pipe type and size
type of subsoil
the load on the surface of the trench (eg. under a road, field or garden)
the depth of pipe under the surfacewidth of trench
These are recommendations made by Hepworth. Standard beddings aredefined in BS 5955: Part 6: 1980 and BS EN1295.
Trench Backfilling:Hand tamp the backfill fully at the sides of the pipe while tamping lightly overthe crown. This should continue until a minimum thickness of 300mm has beenplaced over the pipe. As dug material may then be placed in 300mm layers andmechanically compacted. Dumpers and other vehicles should not be drivenalong the trench as a means of compaction.
Recommended Bedding Requirements
Pipes laid at depths greater than 900mm cover in roads, 600mm in fields. Pipes laid at depths less than900mm cover in roads, 600mmin fields.
BackfillMaterial
SidefillMaterial
50mm
Ground Level (GL)
BeddingMaterial 100mm
Pipes laid in as dug subsoilsuitable as bedding material*
Pipes laid in subsoilunsuitable as beddingmaterial which does notpuddle when walked on.
Pipes laid in subsoilunsuitable as beddingmaterial.
ConcreteSlab
* Suitable material - granular material in accordance with BS 5955 Part 6: 1980
Appendix A maximum particle size - 10mm (110 dia), 14mm (160 dia).
NB: Alternatively, pipes may be protected using a150mm thick reinforced concrete surroundwith allowance for flexibility at pipe joints.
As dug backfill/sidefill maximum particle size 10mm (110 dia)14mm (160 dia)
10mm single-sized aggregate (complying with BS 882)
NB Where backfill above pipe contains stones greater than 40mm orcover to pipe exceeds 2m in poor ground extend the bedding materialto 100mm above the pipe crown.
300mm backfill free from stones greater than 40mm (unless granularmaterial extends 100mm above pipe see above)
As dug backfill
Granular material in accordance with BS 5955 Part 6 1980: table 2
Pipe dia Material (complying with BS 882)(mm) (mm)110 10, single-sized
160 10, 14 single-sized, 14-5 graded
GL GL GL
300mm
100mm
300mm
100mm
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t is important that good care is taken on site to prevent unnecessarywastage of materials and time and for the prevention of problemsafter laying thus causing delay and additional expense.
1 Transport:- Generally pipes are delivered pre-packed in standard quantities, held by
nylon straps and timber supports.
Loose pipes are hand loaded, care should be taken to clear the carryingsurface of debris and nails.
Pipes should not overhang the vehicle by more than 1m. Vehicles should
have side supports no more than 2m spacing. With mixed loads of pipes ensure that the larger diameter pipes are at the
bottom.
Fittings are supplied in cardboard boxes or plastic bags.
2 Handling:- Pipes should never be thrown from lorries, dropped or dragged along the
ground. Use web or rope slings when mechanically lifting pipes, do not use metal
slings, hooks or chains.
Take extra care in wintry conditions as cold weather reduces the impactstrength of PVC-U.
3 Storage:- Pipes should be laid on a flat surface free from large stones and projections.
If this is not possible pipes should be placed on transverse bearers with sidesupports.
Stack pipes of different sizes separately, if this is not possible stack largerpipes at the base (see diagram a)
Pipes should not be nested for long periods and stacks should not exceedseven layers or 2m in height.
Sitework and Installation Instructions
4 Cutting:-
To cut a pipe to a specified length, use the following procedure.
a) Mark the pipe, and cut cleanly at a right angle to the pipes horizontal axisusing a fine tooth saw.
b) The cut end should be chamfered to approx 15 for half the pipe wallthickness and deburred with a sharp tool.
5 Jointing:-
Pipes and fittings are joined by push-fit joints. Socket ends are fitted with anelastomeric seal which is compressed by the spigot end of the joining pipe toform an effective seal.
a) Ensure both pipe end and sealing ring are clean.
b) Lubricate both pipe end and sealing ring.c) Align components and push home fully.
If expansion is required the spigot may be withdrawn by 12mm. An allowancefor expansion only needs to be made when using PVC-U couplings. This is notnecessary with the use of polypropylene couplings.
If extra leverage is required to push home the spigot, use a timber block at thetrailing end to prevent damage.
The push-fit joint allows for some angular deflection giving ease of installationwhilst allowing for subsequent ground movement.
6 Testing:-
All lengths of drains and sewers installed correctly using the Plastidrain systemwill pass the appropriate air or water test. An air test is usually moreconvenient but an excessive drop in pressure may be due to a change intemperature, defective apparatus or failure in the pipeline. Should this occur awater test is recommended so that the leakage can be assessed and located.
Protection of pipes laid at very shallow depthsPipes may be protected at shallow depths using a 150mm thick reinforcedconcrete surround, with allowance for flexibility at pipe joints usingcompressible boards which should be equal in size to the concrete crosssection, or by means of reinforced bridging slabs of adequate strength.
Incorrectway to
stack pipes
Correct wayto stack plainended pipes
Stacking singlesocket pipes
a b
Incorrect way to off load pipes Correct way to off load pipes
Incorrect way to load pipes Correct way to load pipes
Stack socketed pipes as diagram b. Ensure that the first layer is raised offthe ground.
Fittings supplied in bags should be stored away from direct sunlight.
HAZLEHEAD CROW EDGE SHEFFIELD S36 4HG
TELEPHONE 01226 763561 FACSIMILE 01226 764827
Our policy is one of constant development. Whilst
this publication is accurate at the date of printing,
specification/approvals may be changed in the
interest of continued improvements.
Hepworth Building Products
e-mail: [email protected]
web site: www.hepworth.co.uk
Advisory Services
Technical Advisory Service
This service covers all aspects of
Hepworth products from design through
o maintenance.
Hydraulic and structural design
Quantity take offs and material
scheduling
For any advice or assistance on these
matters contact the Technical Advisory
Service on:Tel: 0870 443 5551
Fax: 0870 443 5552
Email For Customer Service
Literature
For details of other products in the
Hepworth range, please telephone the
Literature Service Hotline on:
Tel: 0870 443 6000
Fax: 0870 443 8000
Availability
The Hepworth range is available through
a nationwide network of builders
merchants or direct from Hepworth. Forfurther details please telephone our order
enquiry hotlines on:
Tel: 0870 443 6000
Fax: 0870 443 8000