plastic theory of bending - materials - engineering reference with worked examples.pdf
TRANSCRIPT
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PlasticTheoryofBendingDescribesBendingabovetheyieldStressforelasticmaterials(MildSteel).
EngineeringMaterials
Contents
1. Introduction2. AssumptionsInThePlastic
Theory.3. TheMomentOfResistance
AtAPlasticHinge.4. MomentsOfResistanceFor
VariousCrosssections.5. CollapseLoads6. CombinedBendingAnd
DirectStress7. CollapseLoadsInPortal
Frames8. PageComments
Introduction
BendingBeyondTheYieldStress.MostEngineeringdesignisbasedonthe"ElasticTheoryofBending"andthemethodistocalculatethemaximumStresseswhichoccur,andtothenkeepthemwithintheworkingStressesinbothcompressionandTension.TheseworkingStressesarecalculatedfromtheYield(orultimate)StressandaFactorofSafety.ThisapproachisalittleunrealisticsinceMildSteelStructuresdonotfailwhentheedgeStressofanycrosssectionreachestheYieldpoint,andwillcontinuetowithstandtheloadaslongasthecentralcoreofthesectionremainswithintheElasticState.
PlasticBendingOfBeamsAstheloadonaparticularbeamisgraduallyincreased,thegreatestStresseswilloccurattheextremefibresofthe"weakest"section(Note:InsomeSteelswhentheelasticlimitisreachedthereisamarkedreductioninStressandinanycalculationsthelowerYieldStressistakenSeegraph).Theseouterfibresaresaidtobeintheplasticstate,andanyincreaseinloadingwillresultinaconsiderableincreaseinStrainandhencedeflectionatthatsectionoftheBeam.TherewillalsobearedistributionofStress.WithMildSteelthisincreaseinStraincantakeplacewithouttheStressrisingabovetheyieldpoint(i.e.anyStrainHardeningeffectscanbeneglectedandtheplasticStrainatyieldisintheorderof1020timestheElasticStrain).
ItcanthereforebeassumedthattheStressintheplasticregionisConstant.WhenthewholecrosssectionatanypointinastructurebecomesPlastic,nofurtherincreaseinthemomentofresistanceispossiblewithoutexcessiveStrain(equivalenttoanincreaseintheCurvatureatthatsection)andaplastichingehasbeendevelopedoneormoresuchhingesarerequiredforacompletecollapse.Thenumberdependsuponthetypeofstructureandwhetheritis,forexample,asimplysupportedbeam,abuiltinbeamorarigidframe.ThevalueoftheloadrequiredtoproducethisstateiscalledtheCollapseLoad,andtheratiooftheCollapseLoadtotheWorkingLoadiscalledtheLoadFactor.InplasticdesignthisfactorisusedinsteadofthenormalFactorofSafety.
AssumptionsInThePlasticTheory.TherequirementistocalculatetheBendingMomentneededtoformaPlastichingeinanyparticularcrosssection,andtodeterminethedistributionofBendingMomentalongthebeamattheCollapseLoad.Todothisitisnormaltomakethefollowingassumptions:
ThatthematerialexhibitsamarkedyieldandcanundergoconsiderableStrainatYieldwithoutanyfurtherincreaseinStress.IneffectthislimitsthetheorytoapplicationsusingMildSteelsasthematerialhasadropinStressatYield.Theloweryieldstressisusedincalculations.
TheYieldStressisthesameinTensionandCompression.
TransversecrosssectionsremainplanesothattheStrainisproportionaltothedistancefromtheNeutralAxis.However,inthePlasticregiontheStresswillremainConstantandisnotproportionaltotheStrain.
OnceaPlasticHingehasdevelopedatanycrosssection,theMomentofResistanceatthatpointwillremainConstantuntilthecollapseofthewholestructurehastakeneffect.ThiswillonlyhappenwhentherequirednumberofPlasticHingesatotherpointshavedeveloped.
TheMomentOfResistanceAtAPlasticHinge.ThediagramshowsthevariationsinStressandStraininabeamofsymmetricalcrosssectionsubjectedtoaworkingload.
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(a)UsingtheformulafromtheSimpleTheoryofBending,themaximumworkingStressis .NotethattheStressandStrainareproportionaltothedistancefromtheNeutralAxis.
(b)TheloadhasbeenincreasedsothattheextremefibresYieldandthebeamisinapartialPlasticstate.NotethatisthelowerYieldStress.
(c)TheLoadisincreasedfurtheruntilafullyPlasticStateisobtained.Itisnowassumedthatthestress isuniformoverthewholecrosssection.Infactthisisnotstrictlytrue,sincetherewillbeaverysmallelasticregionaroundtheNeutralAxis(shownonthediagram)buttheeffectofthisonthevalueoftheMomentofResistanceisverysmallandcanbeneglected.
MomentsOfResistanceForVariousCrosssections.a)RectangularSection
IfthewidthisbandthedepthdthentheTotalloadsaboveandbelowtheNeutralAxisareboth eachactingatfromtheNeutralAxis.Hence,thePlasticMomentisgivenby:
(2)
ThiscanbecomparedwithaWorkingMomentof:
(3)
ThishasbeencalculatedfromtheElasticTheoryfromwhich:
(4)
AndZistheNormalSectionModulus.
Theratio iscalledtheShapeFactorSsinceitdependsonlyupontheShapeofthecrosssection.Forarectangularsection,fromequations(1)and(3):
(5)
Andfromequations(2)and(3)TheNormalFactorofSafetybasedontheinitialYieldequals:
(6)
Andfrom(1)and(2)
(7)
Notethattheequations(5)and(6)applytoanycrosssection.
b)Isection
TheShapefactorwillvaryslightlywiththeproportionsofflangetoweb.TheaveragevalueforSisabout1.15.
c)UnsymmetricalSections
IfAistheTotalAreaofacrosssection,thenitisclearthatforpurePlasticBendingthe"NeutralAxis"mustdividetheareainhalf.IftheCentroidsofthesehalvesare atadistanceapartof ,
then:
(8)
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Example: 1 2 3
Butatfirstyield.
(9)
(10)
[imperial]
ExampleMomentsOfResistanceForRectangularCrosssectionsProblem
ASteelbarofrectangularcrosssection3in.by1.25in.isusedasasimplysupportedbeamoveraspanof48in.withacentralload.IftheyieldStressis18tons/sq.in.andthelongedgesofthesectionarevertical,(a)findtheloadwhenyieldingfirstoccurs.
Assumingthatafurtherincreaseinloadcausesyieldingtospreadinwardstowardstheneutralaxis,withthestressintheyieldedpartremainingat18tons/sq.in.,(b)findtheloadrequiredtocauseyieldingtoadepthof0.5in.atthetopandbottomofthesectionatmidspan.(c)Findalsothelengthofbeamoverwhichyieldinghasoccurred.(U.L.)Workings
If tonsistheloadatfirstyield,thenfromequation(3):
(1)
(2)
(3)
UnderahigherloadWthecentralsectionofthebeamisinapartiallyPlasticstate,thestressdistributionbeing
similartotheouter1/2in.oneachsideoftheneutralaxisbeingunderconstantstressof18tons/sq.in.withnodropofstressatyield.TheMomentofResistancecalculatedfromthestressdiagramis:
(4)
(5)
(6)
Usingequation(12).AtfirstyieldtheMomentofResistanceis andif
thisoccursatadistancexfromeitherendunderacentralloadWthen:
(7)
Thelengthofbeamoverwhichyieldingoccurs
Solution
(a)
(b)
(c)Thelengthofbeamoverwhichyieldingoccurs
CollapseLoadsOncetheMomentsofResistanceataplastichingeinasectionofabeamhasbeenfounditisnecessarytodecidefromtheconditionsatthesupports,howmanyhingesarerequiredtocauseCollapse.Ifthereareanumberofpointsof"local"maximumbendingmomentsalongthebeam(Underworkingloadconditions),itisclearthatthefirstplastichingewilloccuratthenumericalmaximumpoint.Iffurtherplastichingesarerequiredforcollapse,thenthesewilloccuratthenextlowervaluechosenfromtheremaininglocalmaxima.Whensufficientplastichingeshavebeenformedtoconvertthestructureintoamechanism(i.e.thehingesareconsideredtobepinjoints),thencollapsewilloccur.
Thecaseofasinglebeamsupportedinthreedifferentwayswillnowbeexamined.
a)ASimplySupportedBeam.
Lettheloaddividethelengthintheratioofa:b.ThereisonlyonepointofMaximumBendingMoment(i.e.Wab/lundertheload)andthecollapseconditionswillbereachedwhenaPlasticHingeisformedatthispoint,
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TheBendingMomentatthehingeis ,andhencethecollapseLoadisgivenby:
(11)
UsingEquation(#6)
(12)
But whereWistheworkingLoad.
Rearranging:
(13)
(14)
Thisisthesimpleresultwhichwillalwaysbeobtainedwhenonlyoneplastichingeisrequiredforcollapse.ForagivenmaterialandworkingstressitcanbeseenthattheloadfactorisgreaterbytheShapeFactor,thanthenormalfactorofsafetyusedonelasticdesign(thisconsidersthatfailureoccursatfirstyield).ItcanalsobeseenthatdifferentloadFactorswillbeobtainedfrom,say,rectangularandIsections,evenunderthesamesystemofloading.Alternatively,bybasingthedesignonaconstantloadfactortheworkingStressmaybevariedtosuittheparticularsection.
(15)
(16)
(17)
Theresultsobtainedfordistributedloadsandforsimplecantileversarealsoasinequations(29and(30).
b)ProppedCantilever
ThefollowingdiagramshowsacantileverwhichiscarryingacentralloadW,andwhichisproppedatthefreeendtothesameheightasthefixedend.
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Theloadonthepropunderelasticconditionsis (Seepagesonthedeflectionofbeams).TheBendingMomentdiagramisshownimmediatelyunderneath.Therearelocalmaximaatthefixedendandundertheload,andagradualincreaseinloadwillcauseaplastichingetoformatthefixedendfirstasthecentralB.M.issomewhatless.However,duetothesupportatthefreeend,collapseconditionswillnotbereacheduntilasecondplastichingehasformedundertheload.AtthatpointtheB.M.'satthecentreandfixedendwillbethesameandnumericallyequalto .Thedistributionisshownonthelowerdiagram.NotethattheshapeoftheB.M.diagramatthecollapseconditionsisnotsimilartothatatWorkingconditions.ThisisduetotheredistributionofStressandStrainwhenaplastichingeisformed.Thevalueof isassumedtobethesameateachhinge.IfPistheloadonthepropatcollapse,thenequatingthenumericalvalueoftheB.M.'satthefixedendandthecentregives:
(18)
(19)
(20)
UnderworkingconditionsthemaximumBendingMomentis:
(21)
Usingequation(#27)
(22)
andfromequation(6)
(23)
Substitutingfromequation(#28)
(24)
HencetheLoadFactorLis:
(25)
Thisisanincreaseof9:8overasimplysupportedbeamunderthesameworkingconditions.
c)BuiltinBeamwithaUniformlydistributedLoad.
ForcollapsetooccurthreePlasticHingesmustbeformed,andastheloadingissymmetrical,thesewillbeateitherendandinthecentre.TheBendingMomentdiagramatcollapseisthenconstructedbymakingthevaluesatthesepointsequalto .
Byinspectionitcanbeseenthatthereactionsattheendsare andhenceatthecentre:
(26)
fromwhich:
(27)
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Example: 1
Fromtheelastictheory:
(28)
Substitutinginequation(#34)
(29)
Substitutingfromequation(#35)
(30)
(31)
Forallcasesofbuiltinbeamsthecollapseloadisnotalwaysaffectedbyanysinkingofthesupportsorlackofrigidityatthefixedends,providedthattherigidityissufficienttoallowthefullyplasticmomenttodevelop.
[imperial]ExampleApplicationofCollapseLoadsProblem
A12in.by4in.BritishStandardBeamiscarriedoveraspanof20ft.andhasrigidlybuiltinends.Findthemaximumpointloadwhichcanbecarriedat8ft.fromoneendandthemaximumworkingstresswhichwillhavebeensetup.Workings
(8)
UnderElasticconditionsthemaximumBendingMomentwillbeattheendnearesttotheload.Hence:
(9)
Atcollapsehingesmustbeformedateachendandundertheloadanditcanbeseenthatthecollapseload isfoundbyequatingthenumericalvalueoftheBendingMoments.
(10)
(11)
Sincetheloadfactoris1.8xWorkingLoad.
(12)
fromequation(40)
(13)
(14)
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Example: 1 2
(15)
ItisnowpossibletocalculatetheworkingStressfrom:
(16)
(17)
Solution
CombinedBendingAndDirectStressWhenaBeamorColumnissubjectedtoanaxialStressaswellasaBendingStress,theneutralaxiswillbedisplacedtoonesideofthecentroid.(a)inthefollowingdiagramshowsthevariationinworkingStress.AnincreaseinloadwillcausethestresstoreachtheYieldPointononesidefirstandthentospreadacrossthesectiontogiveafullyplasticstate(c).
Itcanbeseenthatthedisplacementoftheneutralaxisintheplasticstateisgivenbyh,where:
(32)
Wherebisthewidthofthesectionneartothecentroidaxis.Theplasticmomentofresistanceisgivenby:
(33)
(34)
(35)
Comparingthistoequation(6)itcanbeseenthattheplasticmomenthasbeenreducedbyatermdependingupontheAxialLoad,theLoadFactorandtheShapeofthesection.Thepermissibleworkingmomentforasinglehingeisthenobtainedfrom
bydividingbytheLoadFactorL.
(36)
[imperial]ExampleApplicationofCombinedBendingAndDirectStressProblem
A12in.by5in.BritishStandardBeamhastowithstandanaxialloadof10tons.Ifaloadfactorof1.8istobeapplied,determinethemaximumpermissibleBendingMoment.Workings
(18)
AtCollapsetheaxialloadis1.8X10=18tonswhichrequiresadepthofWebof .Thiswillbespacedequallyaaboutthecentroidi.e.1.705oneitherside(hofequation(#49)).
Thereductionin isgivenbytheproductofhalftheaxialloadandthedistancebetweenthecentresofareasofeachhalfload(i.e.GHCDJKintheabovediagram)
(19)
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(20)
(21)
Notethatthereductionin inthiscaseisonlyabout %,whereasontheelastictheory,withaworkingstressof10tons/sq.in.,thepermissibleBendingStressisgivenby:
(22)
(23)
Andthereductionin duetotheexistenceoftheaxialloadis:
(24)
Solution
CollapseLoadsInPortalFramesInaframeworkwithrigidjoints,underanyappliedload,pointsofmaximumBendingMomentwilloccuratthejoints.AtcollapsesomeorallofthejointswillbecomePlasticHinges.
Thediagramshowsaportalframeofheighthandspanl.ItisunderacentralverticalloadVandahorizontalloadH.PlastichingesmayforminanycombinationatthepointsABCDandE.ItshouldbenotedthatifAandEarepinjointed,theywillrotateunderzeroBendingMoment.
Acollapseconditionisreachedwhensufficienthingesareformedtocreatea"mechanism".Theonlythreeformsofcollapsemechanismare:
BeamCollapsewithhingesatB,CandD.
SwayCollapsewithhingesatA,B,DandE
CombinedCollapsewithhingesatA,C,D,andE
Ifonelinkofthemechanismisgivenarotationof (undertheactionoftheplasticmoment ),thenthevalueofthecollapseloadcanbecalculatedbytheprincipleofwork,choosingtheleastloadforallthepossiblemechanisms.
Somestandardcasesareconsideredbelow.Toallowfordifferentsectionbeamstheplasticmomentswillbeindicatedasfollows:
forthestanchionsABandDE.
forthebeamBD
forthecornersBandD.
a)HingedBasePortal
VerticalLoadonly.ThesymmetricalBeamCollapsewillapply.Ajointrotationof willoccuratBandDwhichequatesto atC.IfitisassumedthatthewholeStraintakesplaceunderaconstantcollapseloadandneglectinganyelasticstrain,thentheworkdonebytheLoadis ,andtheenergydissipatedintheplastichingesis
.ButworkdonemustequalEnergydissipated.
HorizontalLoadonly.Thiswillproducea"SwayCollapsewithrotationsof occurringatBandD.EquatingtheWorkdonebytheloadandattheplastichinges:
(37)
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Example: 1 2 3
LastModified:24Nov11@14:40PageRendered:2014021016:44:08
(38)
CombinedLoad.GenerallytherewillbenorotationatthepointBandcollapsewillbebyformingplastichingesatCandD.TheworkEnergyequationnowbecomes:
(39)
(40)
Itcanbeshownthatifthesectionisuniformthroughout,thenif ,collapsewilloccurbySway.TheCollapseloadisgivenbyequation(#62)
b)FixedBasePortal
VerticalLoadingonly.Thebeamcollapsesinthesamewayasthehingedbaseportalframe.Hence:
(41)
HorizontalLoadOnly.Swaycollapsenowrequirestheformationof4hingesandtheworkequationis:
(42)
(43)
CombinedLoading.Thecombinedcollapsemechanismgives:
(44)
(45)
Foraneconomicaldesignequation(#69)andeither(#67)or(#65)shouldbesatisfiedsimultaneously.
[imperial]ExampleCollapseLoadsInHingedBasePortalFramesProblem
Ifintheabovediagram obtainanexpressionforthehorizontalandverticalcollapseloadswhenthePlasticmoment isthesameforthebeamandthestanchions.Workings
Fromequation(#69)
(25)
(26)
(27)
Iftheothertwomodesofcollapsearecheckedthenitwillbefoundthattheybothrequirehighercollapseloadsandconsequentlythecombinedcollapsemechanismgivestheleastload.
Themosteconomicalsectionsforagivenloadarecalculatedbysatisfyingequations(#67)and(#69)simultaneously.Solution