pitch systems for wind power turbines - atech gmbh ... · pdf filepitch systems for wind power...
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Pitch Systems forwind power turbines
up to
97%efficiency
0%emission
build byintelligence
performedwithemotion
on- andoffshoreapplication
customizeddesign
high andlow voltagesystems
up to
97%efficiency
www.atech-antriebstechnik.de
Trail of strength.
As each country searches for renewable energy sources, andreducing their carbon dioxide emissions, wind energy pre-vails as one of the most trusted and viable solutions. Windturbines are in use today all over the world, and continue toprovide clean and reliable energy to the end user.
Renewable. Reliable. Unparalleled.
We use maintenance-free, temperature independentcapacitors, which apply the appropriate amount of powerto the pitchcontrol in the event of power failure. Withmore than 1 Mio. load cycles of the powercaps and thehigh quality standard of our industrial series components,our pitch systems are main-tenance-free for the entire lifeof the wind-power-plant.
The redundancy of our systems is guaranteed for anoptimal and safe working environment. Our productalready adheres to standards that will affect the windturbine market in the future.
Progressive Design.
The multi-redundancy of our systems is guarantor for anoptimal and safe working of your plants. Our standardtoday corresponds already to the requirements fromtomorrow. We think into the future and improve oursystems everytime anew.
Pitch Systems for wind power turbines
up to
97%efficiency
Safety by experience
NEW FACTS• experience in onshore and offshore capable systems• certification according to GL2010 with PLd / SIL 2
on request• more than 30.000 pitch systems worldwide
STANDARDS• design and production for prototypes• experience in design• efficient use of space while maintaining
high power density• high quality industrial components• the use of high volume production components
yields cost savings to the end customer• parts are readily available• continual improvement manufacturing process
ensures the highest quality• high flexibility by modular conception
• highest safeguarding against failure achievedthrough redundancy systems
• compatible with wind turbines from0,2 - 6 megawatts or more
• customized solutions possible• wide product range allows for compatibility
to many different turbine sizes• maintenance-free energy storage and components• mostly UL registered components• customized SW for PLC will be developed by FREQCON• simple and effective energy storage (powercaps, batteries)• compatible with all motor technologies• highly efficient system yields cost savings
to the customer• thousands of our low-voltage pitch systems
are working today around the world• high and low voltage structure design
Always close to the wind.
The following facts speak in their favor for a ZAPI/ATECH low-voltage-pitch system:
up to
97%efficiency
Examples of pitch system assemblies
Profibus PC CAN
Additionallimit switch(es)
• encoder as optionpossible
Power-supplyfrom 20V to 100V, from 1kW to 18kW
• more output power on request
Grid-connection1, 2 or 3-phase, 230VAC or 400VAC
• other voltages on request
Pitchsystem in most compact design, include PLC• pitchinverter
• DC/DC-converter
Pitchmotor• DC, AC or synchronmotor• integrated thermal sensor
• integrated SSi-multiturn absolute encoder• electric-fan / brake• customized options
Power capacitorsup to 100V / 150F
ATECH low-voltage pitchinverterfrom 1kW to 12kW
Low-voltage dc-link bus20VDC to 100VDC
Low-voltagedc-link bus
20VDC to 100VDC
To turbine operating control
All fieldbus possible
Low-voltage Pitch system
1,5 MW
High-voltage Pitch system
up to
97%efficiency
Technical specifications (component examples)
NominalDC-Voltage
Turbines< 0,5 MW
Turbines1,0 - 1,5 MW
Turbines2,0 - 4,0 MW
Turbines> 5,0 MW Inverter
800 V
190 V
145 V
135 V
90-100 V
75 V
45-60 V
30 V
HV 2
ACE-5
AC-3
ACE-3
ACE-2 PW
ACE-2
ACE-0
AC-2
NominalDC-Voltage
Turbines< 0,5 MW
Turbines1,0 - 1,5 MW
Turbines2,0 - 4,0 MW
Turbines> 5,0 MW Power supplies
800 V
190 V
145 V
135 V
90-100 V
75 V
45-60 V
30 V
NextGen Charger
NG9
2 x NG9
NG7
NG7 or 3 x SG6
NG3 or 2 x SG6
NG3 or SG6
SG6
Synchron/Asynchron
Turbines< 0,5 MW
Turbines1,0 - 1,5 MW
Turbines2,0 - 4,0 MW
Turbines> 5,0 MW Pitch motors
800 V
190 V
145 V
135 V
90-100 V
75 V
45-60 V
30 V
14-28 kW
14-28 kW
8-10 kW
6-8 kW
4,5 kW
1,5 kW
up to
97%efficiency
Example of low-voltage pitch system structure(only one pitchbox in schematic)
Main components of anATECH pitch system
• Pitch Inverter• Power supply• Power back up system• PLC• Overvoltage protection• DC/DC converter
New HV pitch system solution
• 3 MW turbine• Pitch system 480 V• Controller: HV2• Power supply: NextGen Charger• Pitch motor: 11 kW
up to
97%efficiency
Together close to the windATECH Antriebstechnik
We are one of the leading companys in development and fini-shing of battery-electric powered industrial vehicles, of airporttarmac and many other fields. Since over 25 years we are well-established in the growing market and international approvedas a qualified business partner. Our know-how assures thesuccess in business of our clients.
FREQCON
Freqcon develops and distributes electric equipment andsoftware for purposes of producing renewable energy. Freqconis for many years a associate partner of ATECH and developesPitch PLC SW for ATECH Pitch systems. This SW is customizedand independent of the PLC manufacturer.
ZAPI Group
ZAPI group presently employs over 350 direct people in itsown 13.000 square meter production facility located on a70.000 square meter lot in Poviglio, Reggio Emilia.
ZAPI was founded in 1975 by the president Giannino Zanichelliand it has always focused its activity on development, inno-vation and design/manufacturing of electronic controllers ofhigh quality.
Today, ZAPI is known for its advanced and sophisticated con-troller technology that places ZAPI between the world-wideleaders in high frequency motor controllers for battery poweredmachines.
ZIVAN, opened in 1985 as a branch of the ZAPI Group, havebecome experts in every kind of battery/supercap charging,monitoring and care. Since 1980, when the Patent “Righi-Zanichelli” of the first high frequency controlled battery chargerwas registered, ZIVAN has reached high levels of quality and reliability recognized and rewarded with a worldwide successwhich is constantly rising.
BEST MOTOR s.r.l. was established in 1990 by technicians of consolidated experience in the electrical and mechanical fields.The factory has quickly increased its production capacity, thusachieving a range of more than 1.000 different models, alsothanks to constant research and development throughadvanced technologies and technical assistance for specialmotors conceived according to customers’ specifications.
up to
97%efficiency
Atech Antriebstechnikfür Elektrofahrzeuge Vertriebs GmbH
Neumannstrasse 1D-84561 Mehring / Obb.
Tel.: +49 (86 77) 98 09-0Fax: +49 (86 77) 98 09-20