pinnacle re-tec & kc engineering...
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Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
Repair &
Test
Field
Service
Capability
New &
Repair
Pump Spares, Overhauls & White Metal Bearings
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
& Repair
Field
Service
Capability
New &
Repair
32,000 sq.ft facility
78 staff, common management structure
Accreditation for both parts of business
Unique combination – RE/Service & Repair Pumps/WMB’s
Integrated ERP management system
FPAL / Achilles approved
Integrated design & engineering software
Pump Spares, Overhaul & White Metal Bearings
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
& Repair
Field
Service
Capability
New &
Repair
Pump Spares, Overhaul & White Metal Bearings
Our USP’s
Cost Savings
Typically 30% cheaper than OEM for engineered product
Time Saving
Typically 50% quicker than OEM for engineered product
Both in terms parts and service
ObsolescenceSpecialize in rotating equipment spares for all pump types
Reverse Engineering & Manufacturing capability.
QualityISO9001:2015
3.1 Material certs, CoC, Weld procedures, NDT (MPI/DPI), Design Calcs, Hydrostatic test Certs etc
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
& Repair
Field
Service
Capability
New &
Repair
Pump Spares, Overhaul & White Metal Bearings
Service Department
Pump Delivery Dates/
weeks
Simple Pump Intermediate Pump Complex Pump
Example End Suction Horizontal split casing
Short VS pump
Boiler Feed Pump
Free Issue Parts 4 5 8
PRT to make parts(non cast) shaft,sleeves
+2 +3 +4
PRT to make Cast PartsImpeller, volute etc
+16 +16 +16
PRT Cast Parts once RELead time reduced to
+10 +10 +10
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
& Repair
Field
Service
Capability
New &
Repair
Pump Spares, Overhauls & White Metal Bearings
All Wear Parts
Wear rings
Sleeves
Gland followers
Balance drums
Labyrinth sleeves
Shafts up 6.5m
RE Pump Parts
Weir Water Injection Pump - Balance Drum Bush
Manufactured in UNS S32750
Swirl breaks & Grooves in bore HVOF TC coated
Weir Water Injection Pump – Interstage Sleeve
Manufactured in UNS S32750
OD face Laser Clad with Tungsten Carbide
Finish Ground
Tartan - SPX VMBX 86.40- 12 Stg (VS6)
Manufactured complete pump head (P400).
Manufactured in P265GH.
Pressure tested @ 153B.
Full Quality Pack.
◦ CoC / 3.1 Material Certs
◦ NDT / MPI / DPI
◦ Radiography
◦ Design Calcs
◦ Dimensional Report
◦ Hydrostatic Test Report/Cert
◦ Weld Procedures / Qualifications
Barrel for SWI Pump OK 7C 25 / OK 7D 26
Current job to Reverse Engineer
Manufacturing / Cast in Ferralium 255
Full Quality Pack.
◦ CoC / 3.1 Material Certs
◦ NDT / MPI / DPI / FEA
◦ Radiography
◦ Design Calcs
◦ Dimensional Report
◦ Hydrostatic Test Report/Cert
◦ Weld Procedures / Qualifications
Dowty Propellers (GE) ; Spin Rig Joint Pinnacle Re-Tec & KC Engineering Bearings solution
Dowty Propellers (GE) ; Spin Rig
GE looking for increase in performance +25% due to testing loads of modern day propellers.
Full FEA analysis on main & thrust shaft, bearing blocks and main thrust block.
DyroBes analysis on journal & thrust bearings
Hydraulic parts RE/modelled using Faro arm
RE Pump Parts
Casings
Suction cones
Diffusers
Impellers
Bearing housing
Wear plates
Shorter Delivery Times and less Cost
Hydraulic parts RE/modelled using Faro arm
RE Pump Parts
Casings
Suction cones
Diffusers
Impellers
Bearing housing
Wear plates
Shorter Delivery Times and less Cost
New PartFinish
MachineCast PartPattern
M/F
Drawings3D ModelFaro Arm PMI
1 week 1 week
4 weeks 8 weeks 2 week →16 weeks
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
Repair &
Test
Field
Service
Capability
New &
Repair
Pump Spares, Overhauls & White Metal Bearings
Key Markets UK & O/S
• Oil & Gas
• Petrochem
• Process Industry
• Power Stations
Service & Repair
Reporting
•SIR & Repair Plan
•Inspection report detailing as found dimensions
•QuoteSIR
•Inspection Test Plan (ITP)
•Material Certs / CoC / NDT / Standards / Work Instructions
•Build Report
•Documented record of build / Dimension sheet as built
Build
•Pump Test Report in accordance to API610
•NPSH / Duty / Bearing Temperatures / Vibration AnalysisTest
Begemann VLSP
New Column pipes, Spider bearings, shafts, chambers & impellers.
Complete Rebuild
Mossmorran - David Brown FWP – 25m string Pump received stripped from Weir, Alloa
Mossmorran - David Brown FWP – 25m string Pump received stripped from Weir, Alloa
Mossmorran - David Brown FWP 25m string RE new wetted end in super duplex (ASTM A995 Grade 4A)◦ Suction bellmouth / 1st & 2nd stage channel ring / 1st & 2nd stage channel ring
inserts
Mossmorran - David Brown FWP Pump received stripped from Weir, Alloa
Complete Overhaul
RE new wetted end in Super Duplex
New Column pipes
Discharge Head repair
Proof Assembly
Elgin Franklin - Begemann Diesel Transfer Pump 8-G-4210D
General overhaul and performance test.
Field service engineer to install
RE 2nd complete new pump as spare.
Heather G18 SWLP : FMC HXB 2STG
SIR & Quote repair New Parts ◦ Impeller (Ni-Resist CI)◦ Top shaft / Impeller shaft◦ WR’s/ shaft sleeves / Flourosint bushes
Repair / Service◦ Pump bowl◦ Motor Stool / Discharge head◦ Strainer ◦ Michell Bearing Assembly overhaul
Column Pipes / Spiders◦ faces & locating spigots ◦ Repair rings fitted to pipes
Proof Assembly
BK550 036 2 STG
FMC HXB 2 STG
Heather G18 SWLP : FMC 18 HXB 2STG
Armada : Sulzer FWP 45 m string
Initial SIR & Quote Chemically cleaned column pipes,
wetted end etc New wear parts – WR’s/ shaft
sleeves / Peek bearings Column pipe Repair ◦ set up to location spigot and flash
skim flange faces. ◦ pipe repair – bore out location spigot,
fit repair ring & finish machine
Spider Bearing Repair ◦ weld repair to locating spigot
New duplex shafts Proof Assembly
BK550 036 2 STG
Armada : Sulzer FWP 45 m string
(BK550 036 2STG)
BK550 036 2 STG
Weir Water Injection Booster Pump 150/200
Complete overhaul New shaft New Impeller New wear rings New Mech seals Dynamic balance Rebuild & Performance Test
Tiffany : LP Condensate Booster Pump Type A – 2x8 DDM x 7 Stage
RE full rotating element New shaft New impeller stages 1-7 ◦ Scan/pattern/castings
New ring section diffusers◦ Scan/pattern/castings
External casing Repair Bearing Assembly Repair Pump rebuild & Performance test 24 weeks (OEM 54 wks)
Tiffany : LP Condensate Booster PumpType A – 2x8 DDM x 7 Stage
Customer: Power-station in Cyprus
9 stage obsolete boiler feed pump
Complete overhaul
Over 100 new parts including
complete rotor and WM bearings
Lead time was 30 weeks
OBSOLETE MULTI STAGE PUMP
CARTRIDGE OVERHAUL
East Delta Electricity Cartridge Overhaul. (6 Stage Feed Pump)
CARTRIDGE OVERHAUL
Re-engineered / Overhauled Cartridges
CARTRIDGE OVERHAUL
Re-engineered/Overhauled Cartridges
Customer: Power station in Egypt
Latest job sent
Two 6-stage rotors
• OEM SIHI Hallberg
• Complete Rotating Elements
Including couplings
BOILER FEED PUMP
Customer: Power station in Egypt
4-stage rotor
• Complete Rotating Elements
Including couplings
BOILER FEED PUMP
Curlew - LEWA Methanol Injection pump
Type EG1B, Tag P-7301B
Full overhaul RE mechanical parts ◦ Drive element incl eccenter
and connecting rods◦ New plunger rods & bushes◦ Diaphragm pump heads
Motor overhaul (ATEX) New lubrication system Rebuild Hydrostatic test heads 550B Mechanical run Test
Curlew - LEWA Methanol Injection pump
Forties Bravo - David Brown Sea Water Injection pump
6x8x11B MSD – D 4 stage
Full overhaul
New Shaft
New wear rings / HVOF TC coating
New Mech seals & WMB’s
Rebuild – fully align bearing
housing & set rotor during
rebuild
Forties Bravo - David Brown Sea Water Injection pump
RE full rotating element & bearing housings
Forties Bravo - David Brown Sea Water Injection pump
RE full rotating element & bearing housings
Complete Rebuild
Mossmoran - QP02B Pump Repair
Volute Repair
Corrosion of volute behind wear ring location.
Weld Repair to casing.
Modelled pump - Scan mating parts to check clearances & fits.
Mossmorrran - QP02B Pump Repair
Weld repair to volute.
Manufactured new cover plate
Forties Bravo - Weir Lynavane Oil pump (BER)
Forties Bravo - Weir Lynavane Oil pump
Flowserve PVXM pump (BER) ◦ New wetted parts, TC coating
Pump Test Capability
Locally in NE Test Capacity 500KW Test Procedure in accordance to
API610 Bearing Vibration Analysis (mm/s
RMS) Bearing Temperature recording Duty & NPSH Testing Test Reporting
Insert Picture pump test here
Nouvo Pignone CEP pump
Rebuild & Performance test
Critical Lead time Achieved
Weir Water Injection Booster Pump 150/200
Pump Assembled
Full Performance test
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump
Parts
Service
& Repair
Field
Service
Capability
New &
Repair
Pump Spares, Overhauls & White Metal Bearings
Increased requirement to provide Field Service Capability
2 guys currently in Malaysia
1 guy in North Sea
Supplement from Workshop as required. (+3)
Pinnacle Re-Tec & KC Engineering Bearings
Complete Service Provider
RE Pump Parts
Service & Repair
Field Service
Capability
New & Repair
Pump Spares, Overhauls & White Metal Bearings
www.kceng.com
Serving Global Market with clients in over 20 countries
Power Generation
Oil and Gas /
Petrochemical
Marine
Mining/Cement
Mineral Processing
Turbines / Generators
Gearboxes /
Transmission
Compressors
Pumps
Products and Services
Manufacturing Services – Journal Bearings
Journal Bearing bore options
• Cylindrical
• Lemon
• Offset Halves
• Tri-Lobe
• Quad Lobe
Any tilt pad construction
• Offset Pivot
• Preload Design
• Direct Lubrication
Manufacturing Services – Thrust Bearings
Available in variety of configurations :
• Fixed Profile
• Taper Land
• Tilt Pad Equalising
• Non Equalising
Backing materials :
• Steel
• Brass
• Copper-Chrome-Zirconium
Direct & Indirect lubrication
Instrumentation options :
• Thermocouples
• Load cells
• RTD’s
Our Repair Process
Hydrodynamic bearings lined with white
are designed as a sacrificial component.
All white metal lined bearings can be
Repaired for any type of application.
Bronze backed journal bearings
Supplied to Pump OEM
Basic sizes: Ø7.00” X Ø4.00” X 6.25” Long
Backing Material: BS14000 LG2
Lining Material: Alloy A
Case Studies
Combined Thrust & Journal Bearing
Supplied to European Gearbox Manufacturer
Basic sizes: Ø280 x Ø170 x 128mm Long
Backing Material: RG7 (CC493K)
Lining Material: SAE-13 (lead based).
Case Studies
Case Studies
Mill Bearings (Trunnion Slippers)
Cottam Power Station, Coal Crusher
Experience in repairing :
• Partial Arc / Full Lower half
• Segmental Pads for journals upto 3.5m
• Full lower half bearings upto 78” bore
Case Studies
Bearing Liners
GE, Stafford. Overspeed test facility
Experience in repairing :
• Bearings range from 200mm – 530mm bore
• Typically 1 week turnaround, ready for next test
Case Studies
GE Frame 9E Gas Turbine Bearings
Bearings repaired or new manufacture
Case Studies
Siemens V94.2 Gas Turbine Bearings
Bearings repaired or new manufacture
Bore ranges 300mm-330mm