pharmaceutical · pharmaceutical solutions in addition to these products, we also offer pressure...

8
elfab.com Pharmaceutical Experts in pressure management solutions for the Pharmaceutical industry.

Upload: others

Post on 27-Jun-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

elfab.com

Pharmaceutical

Experts in pressure management solutions for

the Pharmaceutical industry.

Page 2: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

Elfab ExpertiseWith extensive experience in providing solutions to optimise pharmaceutical manufacturing, we understand the rigorous demands which need to be met to help you achieve and exceed your operational reliability and efficiency goals.

InnovationOur innovative technologies include state of the art pressure management solutions for a variety of applications and a wide range of process conditions in both pharmaceutical and biopharmaceutical manufacturing.

Partnership Approach Through our partnership approach we will work with you to introduce solutions to drive efficiencies and reduce cost of ownership, engaging with you at either group or individual plant level, depending on the requirements of your organisation.

Safety FirstWe understand the paramount importance of preventing catastrophic process failures resulting from an overpressure event which could lead to injury or damage to plant equipment. Our primary focus is to provide you with the highest quality solution and by alleviating potentially dangerous pressure build-up we ensure your processes are safe.

About ElfabOverview

Dedicated to protecting the lives of your people and safeguarding your critical processes and equipment, Elfab is a leading provider of pressure management solutions for the pharmaceutical and biopharmaceutical industries.

2

Elfab Pressure Relief Solutions

Page 3: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

Global Reach

Our specialist global Pharmaceutical Team is supported by two manufacturing facilities, Elfab in North Shields (UK) and Oseco in Broken Arrow (USA), regional sales offices and a network of channel partners dedicated to our Pharmaceutical customers.

North Shields, UKHeadquarters &Elfab manufacturing

Broken Arrow, USARegional sales o�ce &

Oseco manufacturing

Warsaw, PolandRegional sales o�ce

Salvador, BrazilRegional sales o�ce

SingaporeRegional sales o�ce

Guangzhou, ChinaRegional sales o�ce

Contact Us

To discuss your pressure relief requirements with a member of our Pharmaceutical Team, please contact us:

Email: [email protected]

Tel (UK): +44 (0)191 293 1234

Tel (US): (918) 258-5626

3

www.elfab.com

Page 4: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

4

Elfab Pressure Relief Solutions

Meeting the demanding requirements of the pharmaceutical process environment is vital for your success. Our portfolio offers an ideal solution for the stringent market requirements and is designed to protect a variety of processes and critical equipment such as reactors, pumps, heat exchangers and other processing equipment.

Opti-Gard

Our Opti-Gard rupture disc is a high performance, full metal non-fragmenting reverse acting disc delivering unparalleled fatigue resistance and longevity in the process. It withstands full vacuum without the need of supports. The disc’s smooth surface finish helps to prevent a build-up of contaminants, allowing easy cleaning, and is designed to sustain the rigours of Clean-in-Place procedures.

Low Pressure Solutions

Elfab’s Opti-Gard SoLo is a low pressure variant of our Opti-Gard and is suitable for use in processes where pressures are as low as 2 psig. The full metal, non-fragmenting design allows customers to protect low pressure applications and prevent contamination caused by alternatives such as graphite or composite designs.

Our ultra-low pressure disc, Milli-Gard, delivers overpressure protection at extremely low pressures down to 0.044 psig.

Detection

Our range of rupture discs can be integrated into process control systems through the use of our non-invasive Flo-Tel detection system. Providing a fail-safe solution for identifying when a rupture disc functions, Flo-Tel is a reusable solution. And with no upstream or downstream contact with your product, it is unaffected by downstream pressure fluctuations. This eliminates spurious alarms, minimising the risks of unscheduled process stoppages.

Pharmaceutical Solutions

In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical specifications section or contact us for more details.

• Reverse acting• High performance• Non-fragmenting• Smooth surface finish

(Ra value: 0.4)

• Non-invasive• Re-usable

• Reverse acting• Ultra-low pressure• Composite

Flo-Tel detection

system

Milli-Gard

Opti-Gard

Page 5: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

5

www.elfab.com

Rupt

ure

Disc

sH

olde

rs a

nd D

etec

tion

Phar

mac

eutic

al

Solu

tions

Opti-

Gard

Opti-

Gard

SoL

oM

illi-G

ard

Safe

-Gar

dFA

SAr

ma-

Gard

Gra

phite

G2

Gra

phite

Reve

rse

Actin

g H

olde

rFo

rwar

d Ac

ting

Hol

der

Flo-

Tel

Test

-Tel

Prod

uct D

escr

iptio

nFu

ll m

etal

H

igh

perf

orm

ance

R

ever

se a

ctin

g

Full

met

al

Hig

h pe

rfor

man

ce

Low

pre

ssur

e R

ever

se a

ctin

g

Com

posi

teU

ltra

low

pre

ssur

eR

ever

se a

ctin

g

Full

met

alFu

ll m

etal

H

igh

pres

sure

Fu

ll liq

uid

serv

ice

Non

-tor

que

sens

itive

gr

aphi

te d

isc

H

olde

rless

des

ign

for

easy

inst

alla

tion

dire

ctly

be

twee

n in

dust

ry fl

ange

s

Forw

ard

Act

ing

Gra

phite

Mul

ti-fla

nge

de

sign

hol

der

Mul

ti-fla

nge

de

sign

hol

der

Non

-inva

sive

R

eusa

ble

dete

ctio

n

Por

tabl

e to

ol t

o ch

eck

disc

in

stal

latio

n

Com

mon

App

licat

ions

Rea

ctor

s P

umps

H

eat

exch

ange

rs

Gla

ss d

ryer

s E

vapo

rato

rs e

tcS

tora

ge t

anks

Hig

h pr

essu

re

appl

icat

ions

Liqu

id a

pplic

atio

ns

with

san

itary

co

nnec

tions

Low

Kr

appl

icat

ions

Gla

ss d

ryer

sE

vapo

rato

rs e

tcG

lass

dry

ers

Eva

pora

tors

etc

For

use

with

O

pti-G

ard,

O

pti-G

ard

SoL

o

and

Mill

i-Gar

d

For

use

with

S

afe-

Gar

d, G

2 G

raph

ite

Inte

grat

ion

of

rupt

ure

disc

to

proc

ess

cont

rol

syst

ems

For

use

with

Fl

o-Te

l ena

bled

ru

ptur

e di

scs

ASM

E U

D C

erti

fica

tion

x

Tech

nica

l Spe

cifi

cati

on

Size

Ran

ge D

N in

ches

(m

m)

1 –

24(2

5 –

600)

1 –

6(2

5 –

150)

2 –

12(5

0 –

300)

< 0

.5 –

20

(1

5 –

500)

1 –

24(2

5 –

600)

1 –

14(2

5 –

350)

1 –

12(2

5 –

300)

Burs

t Pre

ssur

e Ra

nge

in

psi(g

)5

– 1,

015

2 –

600.

044

– 7.

2551

– 2

,680

30 –

5,0

000.

44 –

798

1 –

290

Burs

t Pre

ssur

e Ra

nge

in

bar(

g)0.

35 –

7.0

0.14

– 4

.14

3 m

bar(

g) –

50

0 m

bar(

g)3.

1 –

185

2.07

– 3

440.

03 –

55

0.07

– 2

0

Tem

pera

ture

Ran

ge-2

00ºC

to

600º

C-2

00ºC

to

600º

C-4

0ºC

to

150º

C-2

00ºC

to

600º

C-2

00ºC

to

600º

C-5

0ºC

to

180º

C-5

0ºC

to

180º

C

Oper

atin

g Ra

tio95

%95

%60

%90

%90

%85

%85

%

Tole

ranc

e+

/-3%

+/-3

%+

/-25%

+/-5

%+

/-5%

+/-1

0%+

/-10%

Non

-fra

gmen

ting

x

x

Vacu

um R

esis

tant

x

x

Kr V

alue

s1.

740.

8n/

a0.

680.

223

G /

0.19

L0.

69n/

a

Proc

ess

Gas +

Liq

uid

x

Gas

Liqu

id o

nly

xx

x

Mat

eria

ls A

vaila

ble

Stai

nles

s Ste

el

xx

Has

tello

y

xx

Inco

nel

x

x

Mon

el

xx

Tant

alum

xx

x

Nic

kel

x

x

Grap

hite

xx

xx

x

Lini

ngs

P

rodu

ct-s

peci

ficx

Page 6: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

The high risk of contamination in the biopharmaceutical manufacturing process and the operational challenges that this complexity presents drives the need for equipment specifically designed for the unique environment.

Rupture DiscsOur biopharmaceutical pressure relief portfolio includes solutions for the whole spectrum of pressure ranges in bioprocesses. Opti-Gard Ferrule and Opti-Gard Ferrule SoLo have all the benefits of our Opti-Gard Pharmaceutical range and are suitable for use with sanitary (hygienic) fittings.

Detection

Our range of rupture discs can be integrated into process control systems through the use of our non-invasive Flo-Tel detection system. Providing a fail-safe solution for identifying when a rupture disc functions, Flo-Tel is a reusable solution. And with no upstream or downstream contact with your product, it is unaffected by downstream pressure fluctuations. This eliminates spurious alarms, minimising the risks of unscheduled process stoppages.

Our sanitary Flo-Tel detection system is designed for use with sanitary tri-clamps, NA Connect and other sanitary connections.

Biopharmaceutical Solutions

• Non-invasive• Re-usable• For use with sanitary

connections

Flo-Tel with sanitary

connection

6

Elfab Pressure Relief Solutions

In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical specifications section or contact us for more details.

• Reverse acting• High performance• Non-fragmenting• Smooth surface finish

(Ra value: 0.4)• For use with sanitary

connections

Opti-GardFerrule

Page 7: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

7

www.elfab.comRu

ptur

e Di

scs

Hol

ders

and

Det

ectio

nBi

opha

rmac

eutic

al

Solu

tions

Opti-

Gard

Fe

rrul

eOp

ti-Ga

rd

Ferr

ule

SoLo

Safe

-Gar

d Fe

rrul

eBi

oFla

t Co

mpo

site

Bio-

Gard

PRO-

SFM

-SFA

S-S

Sani

tary

Re

vers

e H

olde

rSa

nita

ry

Flo-

Tel

Test

-Tel

Prod

uct D

escr

iptio

nFu

ll m

etal

H

igh

perf

orm

ance

Fo

r us

e

with

san

itary

co

nnec

tions

Full

met

al

Hig

h pe

rfor

man

ceFo

r use

with

sa

nita

ry c

onne

ctio

ns

Low

pre

ssur

e

Full

met

alH

igh

pres

sure

Ultr

a lo

w p

ress

ure

Low

pre

ssur

eFu

ll m

etal

Hig

h pe

rfor

man

ceFo

r use

with

san

itary

co

nnec

tions

Ultr

a lo

w p

ress

ure

Full

met

alFo

r us

e w

ith

Pha

rmac

eutic

al

disc

s

Non

-inva

sive

R

eusa

ble

For

use

with

sa

nita

ry tr

i-cla

mps

,N

A C

onne

ct

Por

tabl

e to

ol t

o ch

eck

disc

in

stal

latio

n

Com

mon

App

licat

ions

Bio

reac

tors

Fe

rmen

tatio

n pl

ants

C

hrom

atog

raph

y co

lum

nsS

team

in

fras

truc

ture

Bio

reac

tors

Fe

rmen

tatio

n pl

ants

C

hrom

atog

raph

y co

lum

nsS

team

in

fras

truc

ture

Hig

h pr

essu

re

appl

icat

ions

Liqu

id a

pplic

atio

ns

with

san

itary

co

nnec

tions

Bio

reac

tors

Fe

rmen

tatio

n pl

ants

C

hrom

atog

raph

y co

lum

ns

Stea

m

infr

astr

uctu

re

Bio

reac

tors

Fe

rmen

tatio

n pl

ants

C

hrom

atog

raph

y co

lum

ns

Stea

m

infr

astr

uctu

re

Bio

reac

tors

Fer

men

tatio

n pl

ants

C

hrom

atog

raph

y co

lum

ns

Stea

m in

fras

truc

ture

Bio

reac

tors

Fe

rmen

tatio

n pl

ants

C

hrom

atog

raph

y co

lum

ns

Stea

m

infr

astr

uctu

re

Hig

h pr

essu

re

appl

icat

ions

Liqu

id a

pplic

atio

ns

with

san

itary

co

nnec

tions

Hyg

ieni

c pl

ant

with

non

-hyg

ieni

c di

sc

Inte

grat

ion

of

rupt

ure

disc

to

proc

ess

cont

rol

syst

ems.

Fo

r us

e w

ith

sani

tary

co

nnec

tions

For

use

with

all

Flo-

Tel e

nabl

ed

rupt

ure

disc

s

ASM

E U

D C

erti

fica

tion

U

D a

ppro

val

pend

ing

n/

an/

a

Tech

nica

l Spe

cifi

cati

on

Size

Ran

ge D

N in

ches

(m

m)

1 –

4(2

5 –

100)

1 –

4(2

5 –

100)

1 –

4(2

5 –

100)

1 –

6(2

5 –

150)

1 –

2(2

5 –

50)

1 –

4(2

5 –

100)

1 –

4(2

5 –

100)

1 –

4(2

5 –

100)

Burs

t Pre

ssur

e Ra

nge

in

psi(g

)13

– 3

005

– 75

51 –

2,6

800.

5 –

1.5

29 –

145

16 –

150

1 –

100

55 –

1,5

00

Burs

t Pre

ssur

e Ra

nge

in

bar(

g)0.

9 –

20.7

0.35

– 5

.23.

5 –

185

0.03

– 0

.12

– 10

1.1

– 10

.30.

07 –

6.9

3.79

– 1

03

Tem

pera

ture

Ran

ge-4

0ºC

to

300º

C-4

0ºC

to

200º

C -4

0ºC

to

200º

C -4

0ºC

to

200º

C -4

0ºC

to

200º

C -4

0ºC

to

200º

C0º

C t

o 23

2ºC

-40º

C t

o 20

0ºC

Oper

atin

g Ra

tio95

%95

%90

%60

%90

%90

%60

%90

%

Tole

ranc

e+

/-3%

+/-3

%+

/-5%

+/-5

%+

/-10%

+/-5

%+

/-5%

+/-5

%

Non

-fra

gmen

ting

Vacu

um R

esis

tant

Pa

rtia

l: w

ith v

ac

supp

ort

Part

ial:

with

vac

su

ppor

t

Kr V

alue

s1.

74P

endi

ng0.

69n/

an/

a5.

07n/

an/

a

Proc

ess

Gas +

Liq

uid

x

Gas

Liqu

id o

nly

xx

x

Mat

eria

ls A

vaila

ble

Stai

nles

s Ste

el

x

x

Has

tello

y

xx

x

Inco

nel

x

xx

Mon

el

xx

x

Tant

alum

x

xx

Nic

kel

x

xx

Grap

hite

xx

xx

xx

x

Lini

ngs

xx

x

Page 8: Pharmaceutical · Pharmaceutical Solutions In addition to these products, we also offer pressure relief solutions for specialised process requirements. Please refer to the technical

Elfab Limited Alder Road, North Shields Tyne & Wear, NE29 8SD UK

T: +44 (0)191 293 1234 E: [email protected]

Oseco 1701 W. Tacoma, Broken Arrow OK 74012 US

T: (918) 258-5626 E: [email protected]

www.elfab.com © Elfab Ltd 2019. All Rights Reserved. Version 1.1