pg-25/30/35/40 & 45 gas fired combination heatersbostonheatingsupply.com/triangletube/delta pg...

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Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa- tion in order to gain warranty coverage. When receiving the Delta Performance unit, any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. Leave all documentation received with appliance with owner for future reference. WARNING * I N S * I N S T A L L A T I O N I O N A N D M N D M A I N I N T E N E N A N C E * N C E * M M A N U N U A L - Input from 100,000 to 199,000 Btu/hr - NOTICE If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. PG-25/30/35/40 & 45 Gas Fired Combination Heaters Category I or Category III Vented Appliance The CONFORMS TO ANSI Z 21-10-3 CERTIFIED TO CGA CAN 1-4-3 M85 90870

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  • Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-tion in order to gain warranty coverage.

    When receiving the Delta Performance unit, any claims for damage or shortage in shipment must be filedimmediately against the transportation company by the consignee.

    Leave all documentation received with appliance with owner for future reference.

    WARNING

    * I N S * I N S TT AA LL LL AA TT I O N I O N AA N D M N D M AA I N I N TT E N E N AA N C E * N C E * M M AA N U N U AA LL

    - Input from 100,000 to 199,000 Btu/hr -

    NOTICE

    If the information in this manual is not followed exactly, a fire or explosion mayresult causing property damage, personal injury or death.

    FOR YOUR SAFETY• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of

    this or any other appliance.

    • WHAT TO DO IF YOU SMELL GAS- Do not try to light any appliance- Do not touch any electrical switch; do not use any phone in your building.- Immediately call your gas supplier from a neighbor’s phone. Follow the gas

    supplier’s instructions.- If you cannot reach your gas supplier, call the fire department.

    Installation and service must be performed by a qualified installer, service agency or thegas supplier.

    PG-25/30/35/40 & 45Gas Fired

    Combination Heaters

    Category I or Category III Vented Appliance

    The

    CONFORMS TO�ANSI Z 21-10-3�CERTIFIED TO�

    CGA CAN 1-4-3 M8590870

  • Table of Contents

    i

    PRODUCT AND SAFETY INFORMATION

    Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Product Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Operating Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Code Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    SECTION I - PRE-INSTALLATION ITEMS

    Code Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Determining Product Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Boiler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Recommended Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Flooring and Foundation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Residential Garage Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    SECTION II - COMBUSTION AIR AND VENTING

    Combustion Air Contamination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Outside Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Air Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Methods of Accessing Combustion Air into a Space . . . . . . . . . . . . . . . . . 8-10Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Removal of an Existing Category I Appliance from a Common Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    SECTION III - UNIT PREPARATION

    Handling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Hydrostatic Pressure Test

    Hydrostatic Test Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Hydrostatic Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13Completion of Hydrostatic Test and Draining . . . . . . . . . . . . . . . . 13

    SECTION IV - DOMESTIC PIPING

    General Piping Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Domestic Supply Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Thermal Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Water Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Temperature / Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15Thermostatic Mixing Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

  • Table of Contents

    ii

    U-Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16Domestic Drain Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Multiple Units Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Storage Tank Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16TR/Smart Series Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Domestic Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19

    SECTION V - PRIMARY PIPING

    General Piping RequirementsLow Water Cut-off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    Primary System Piping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Expansion Tank and Makeup Water

    Diaphragm (Bladder) Expansion Tank. . . . . . . . . . . . . . . . . . . . . . 20Closed-Type (Standard) Expansion Tank . . . . . . . . . . . . . . . . . . . . 20-21

    Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Closet (Zero Clearance) Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Sizing Primary Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21System Piping - Zone Circulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21System Piping - Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21System Piping - Radiant Heating with Mixing Valves . . . . . . . . . . . . . . . . 22System Piping - Multiple Units Installation. . . . . . . . . . . . . . . . . . . . . . . . 22Primary Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26

    SECTION VI - VENT / COMBUSTION AIR INSTALLATION

    General Requirements - Category I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Masonry and Metal Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Type B Vent Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Vent Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Common Venting - Category I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28General Requirements - Category III . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Category III Vent Termination - Guidelines. . . . . . . . . . . . . . . . . . . . . . . . 29Category III Vent Termination Clearances. . . . . . . . . . . . . . . . . . . . . . . . . 29-30Multiple Vent Terminations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Locating the Combustion Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Venting Option - Non-Direct Vent / Vertical . . . . . . . . . . . . . . . . . . . . . . . 31Venting Option - Direct Vent / Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32Venting Option - Non-Direct Vent / Horizontal . . . . . . . . . . . . . . . . . . . . . 32Venting Option - Direct Vent / Horizontal . . . . . . . . . . . . . . . . . . . . . . . . . 32-33Horizontal Wall Thimble Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Excessive Horizontal Vent Runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

  • iii

    Table of Contents

    Vent Appliance Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Vent Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Condensate Drain Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Determining Piping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35Venting Option Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-38

    SECTION VII - GAS PIPING

    Gas Supply Piping Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Natural Gas

    Pipe sizing -Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Natural Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . 40

    Propane GasPipe Sizing - Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Propane Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . 41

    SECTION VIII - INTERNAL WIRING

    General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Internal Control Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44

    SECTION IX - EXTERNAL WIRING

    Installation Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Line Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Outdoor Temperature Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45External Control Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48

    SECTION X - START-UP PREPARATION

    Check System and Domestic Water ChemistryWater pH Level 6.0 to 8.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Water Hardness Less Than 7 Grains . . . . . . . . . . . . . . . . . . . . . . . 49Chloride Concentration Less Than 80 mg/L . . . . . . . . . . . . . . . . . 49Chlorinated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

    Flush Primary and Domestic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Check and Test Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Use of Antifreeze in the Primary System . . . . . . . . . . . . . . . . . . . . . . . . . 50Filling the Inner (Domestic) Tank and System . . . . . . . . . . . . . . . . . . . . . 50Filling the Outer (Primary) Tank and System . . . . . . . . . . . . . . . . . . . . . . 50-51Check Low Water Cut-off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Check for Gas Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

  • iv

    Table of Contents

    Verify Correct Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Verify Correct Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Check Thermostat Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    SECTION XI - START-UP PROCEDURES

    Final Checks Before Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53PERFORMANCE Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53If PERFORMANCE Does Not Start Correctly . . . . . . . . . . . . . . . . . . . . . 53Check the PERFORMANCE and System . . . . . . . . . . . . . . . . . . . . . . . . . 53-55Start-Up / Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

    SECTION XII - TEMPERATURE LIMITS

    Setting Primary Thermostat Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Adjustment of Secondary Thermostat Limit . . . . . . . . . . . . . . . . . . . . . . . 56Setting the Thermostatic Mixing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

    SECTION XIII - CHECK-OUT PROCEDURES

    Check-out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

    SECTION XIV - INSTALLATION RECORD

    Installation Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

    SECTIONS XV - MAINTENANCE SCHEDULE

    Service Technician - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Owner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

    SECTION XVI - MAINTENANCE PROCEDURES

    Maintenance ProceduresReported Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Check Surrounding Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Inspect Burner Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Check System (Primary and Domestic) Piping . . . . . . . . . . . . . . . 61Check Combustion/Ventilation Air Operating . . . . . . . . . . . . . . . . 62Inspect Vent System and Combustion Air Piping . . . . . . . . . . . . . . 62Check Primary System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Check Domestic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

  • v

    Table of Contents

    Check Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Check Boiler Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Check Temperature / Pressure Relief Valve . . . . . . . . . . . . . . . . . . 63Inspection of Ignition Electrode. . . . . . . . . . . . . . . . . . . . . . . . . . . 63Check Ignition Wiring and Ground Wiring . . . . . . . . . . . . . . . . . . 63Check Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Check Thermostat Limit Settings . . . . . . . . . . . . . . . . . . . . . . . . . 63Perform Start-Up and Checkout Procedure . . . . . . . . . . . . . . . . . . 63Check Burner Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Check Flame Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Check Combustion Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Review with Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

    SECTION XVII - REPLACEMENT PARTS

    Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-69

    PRODUCT SPECIFICATIONS

    Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-71

  • Product & Safety Information

    1

    Indicates the presence of a hazardoussituation which, if ignored, will result indeath, serious injury or substantialproperty damage.

    Indicates a potentially hazardous situa-tion which, if ignored, can result indeath, serious injury or substantialproperty damage.

    Indicates a potentially hazardous situa-tion which, if ignored, may result inminor injury or property damage.

    Indicates special instructions on installa-tion, operation or maintenance, whichare important to equipment but notrelated to personal injury hazards.

    Indicates recommendations made byTriangle Tube for the installers whichwill help to ensure optimum operationand longevity of the equipment

    BEST PRACTICES

    NOTICE

    CAUTION

    WARNING

    DANGER

    The following terms are used throughout this manual to bring attention to the presence ofpotential hazards or to important information concerning the product.

    Triangle Tube reserves the right to modify the technical specifications and components ofits products without prior notice.

    NOTICE

  • Product & Safety Information

    2

    Bacteria can develop in the domesticwater system if certain minimum watertemperatures are not maintained.

    Water temperature over 125ºF can causesevere burns instantly or death fromscalds.

    • Children, disabled and elderly are athighest risk of being scalded.

    - Never leave them unattended in ornear shower, bathtub or sink.

    - Never allow small children to use ahot water faucet or draw their ownbath.

    • If any one using hot water in the buildingfits this description or codes require spe-cific water temperatures at hot waterfaucet, we recommend:a) ensure the factory installed thermosta-

    tic mixing valve is working properly.b)to set the thermostatic mixing valve

    for the lowest temperature which sat-isfies your hot water need.

    .

    Protection must be taken against excessivetemperature and pressure!

    TO PROTECT AGAINST EXCESSIVETEMPERATURE AND PRESSURE

    • Check if the Temperature andPressure (T&P) relief valve is in thelocation provided. (Domestic Water)

    • Check if the 30 psi relief valve sup-plied is in the location provided.(Primary water)

    • To avoid injury, install the reliefdevices to comply with local coderequirements.

    CAUTION

    DANGER

    WARNING

    HOT

    BURN

  • 3

    Product & Safety Information

    Do not use this appliance if any parthas been under water. Immediately calla qualified service technician to inspectthe appliance and to replace any part ofthe control system which has beenunder water.

    WHAT TO DO IF YOU SMELL GAS- Do not try to light any appliance

    - Do not touch any electrical switch; donot use any phone in your building.

    - Immediately call your gas supplierfrom a neighbor’s phone. Follow thegas supplier’s instructions.

    - If you cannot reach your gas suppli-er, call the fire department.

    Installation and service must be per-formed by a qualified installer, serviceagency or the gas supplier.

    Should overheating occur or the gassupply fails to shut off, turn OFF themanual gas control valve external tothe appliance.

    To prevent damage to inner tank,installer must:

    • Fill inner tank prior to outer tankduring start-up.

    • Relieve primary system pressurebelow 15 psig prior to draininginner tank.

    CAUTION

    WARNING

    DANGER

    DANGER

    Qualified Installer:

    Prior to installing this product read allinstructions included in this manual.Perform all installation steps required in thismanual in the proper order given. Failure toadhere to the guidelines within this manualcan result in severe personal injury, death orsubstantial property damage.

    Homeowner:

    -This product should be maintained / ser-viced and inspected annually by a qual-ified Service Technician.

    - This manual is intended for use by aqualified Installer/Service Technician.

    Please reference the unit’s model num-ber and the serial number from the rat-ing label when inquiring about service ortroubleshooting.

    Triangle Tube accepts no liability for anydamage resulting from incorrect instal-lation or from the use of components orfittings not specified by Triangle Tube.

    NOTICE

    NOTICEWARNING

  • OPERATING RESTRICTIONS

    • Maximum working pressure for inner(domestic water) tank is 150 psig.

    • Maximum working pressure for outer(primary water) tank is 45 psig.

    • Inner tank has factory installedTemperature & Pressure Relief Valvewith an AGA rating of 100,000 Btu/hrfor PG-25 and 200,000 Btu/hr for PG-30/35/40/45.

    • Outer tank has a factory installed 30psig relief valve rated at 535,000 Btu/hr

    • Electrical rating:120 V, 60 Hz, lessthan 12 amperes

    • pH & chloride limits for the PERFOR-MANCE are:

    - Chloride, less than 80 mg/l.- pH, 6.0 - 8.0.

    Any water conditioning system must beinstalled and maintained in accordancewith manufacturer’s specifications.

    • 180º F Maximum operating tempera-ture - primary side.

    • 120º F Maximum outlet/mixed temper-ature - domestic side.

    CODE RESTRICTIONS

    Single wall heat exchanger in the PERFOR-MANCE complies with National StandardPlumbing Code, provided that:

    - Outer tank water (including additives)is practically non-toxic, having toxicityrating or Class of 1, as listed in ClinicalToxicology of Commercial Products,

    - Outer tank pressure is limited to maxi-mum 30 psig by approved relief valve.

    Single wall heat exchangers are permitted underthe Uniform Plumbing code - Paragraph L3.2. ifthey satisfy all of the following requirements.

    1. The heat transfer medium is potablewater or contains only substances whichare recognized as safe by the U.S. Foodand Drug Administration.

    2. The pressure of the heat transfer mediumis maintained less than the normal mini-mum operating pressure of the potablewater system

    3. The equipment is permanently labeledto indicate that only additives recog-nized as safe by the FDA shall be used inthe heat transfer medium.

    Or, per Uniform Plumbing Code paragraph L3.3as follows:

    Other heat exchanger designs may be permittedwhere approved by the Administrative Authority.

    NOTICE

    4

    Product & Safety Information

  • Pre-Installation Items

    5

    SECTION I - Pre-Installation Items

    Code Compliance

    This product must be installed in accor-dance to the following:

    • All applicable local, state, national andprovincial codes, ordinances, regula-tions and laws.

    • The National Fuel Gas Code NFPA54/ANSI Z332.1 - Latest edition.

    • National Electric Code ANSI/NFPA 70.

    • For installations in Canada -“InstallationCode for Gas Burning Equipment”CGA/B149.

    Determining Product Location

    Before locating the PERFORMANCE checkfor convenient locations to:

    - Domestic water supply piping

    - Heating system piping

    - Venting

    - Gas supply piping

    - Electrical service

    Ensure the area chosen for the installation ofthe PERFORMANCE is free of any com-bustible materials, gasoline and other flamma-ble liquids.

    Failure to remove or maintain the areafree of combustible materials, gasolineand other flammable liquids or vaporscan result in severe personal injury,death or substantial property damage.

    Ensure the PERFORMANCE and its controlsare protected from dripping or spraying waterduring normal operation or service.

    The PERFORMANCE should be installedin a location so that any water leaking fromthe tank or piping connections or reliefvalves will not cause damage to the areasurrounding the unit or any lower floors inthe structure.

    - When such a location is unavoidable asuitable drain pan with adequatedrainage should be placed under theunit. The drain pan must not restrict theflow of combustion air to the unit.

    Boiler Replacement

    If the PERFORMANCE is replacing an exist-ing boiler / hot water heater system, the fol-lowing items should be checked and correctedprior to installation:

    • Primary and domestic piping leaks andcorrosion.

    • Improper location and sizing of theexpansion tank on the primary heatingloop.

    • Improper sizing of the thermal expan-sion tank (if used) on the domestic sup-ply line.

    • Vent condition and sizing.

    Recommended Clearances

    The PERFORMANCE is approved for zeroclearance to combustibles, excluding the venthood and vent piping.

    Vent hood and vent piping - 2 inches fromcombustible materials unless otherwise statedby the vent pipe manufacturer.

    Primary and domestic hot water piping - 1 inchfrom combustible material.

    WARNING

  • To provide serviceability to the unit it isrecommended that the following clear-ances be maintained:

    Top and vent hood area - 36 inches.

    Front and burner area - 24 inches.

    Rear and primary piping areas - 12inches.

    When installing the PERFORMANCEin a confined space, sufficient air mustbe provided for proper combustion andventing and to allow under normal oper-ating condition proper air flow aroundthe product to maintain ambient temper-atures within safe limits to comply withthe National Fuel Gas Code NFPA 54 -latest edition.

    Flooring and Foundation

    The PERFORMANCE is approved for installa-tion on combustible floors, but never on car-peting.

    Do not install the PERFORMANCE oncarpeting even with a metal or woodfoundation base. Fire can result causingsevere personal injury, death or substan-tial property damage.

    Installer should provide a solid brick or con-crete foundation pad, at least 2 inches abovethe floor level if:

    - There is a potential for the floor tobecome flooded. The height of thefoundation should be such to sufficient-ly elevate the unit.

    - The floor is dirt, sand, gravel or otherloose material.

    - The flooring is severely uneven orsloped.

    The minimum foundation size required is 24inches x 23 inches.

    Residential Garage Installations

    When installing the PERFORMANCE in a res-idential garage the following special precautionsper NFPA 54/ANSI Z223.1 must be taken:

    - Mount the unit with a minimum 18inches above the floor level of thegarage. Ensure the burner and ignitiondevices / controls are no less than 18inches above the floor level.

    - Locate or protect the unit in a matterso it cannot be damaged by a movingvehicle.

    WARNING

    WARNING

    BEST PRACTICES

    6

    Pre-Installation Items

  • Combustion Air and Venting

    7

    SECTION II - Combustion Air andVenting

    Combustion Air Contamination

    If the PERFORMANCE combustion airinlet is located in any area likely to causeor contain contamination, or if products,which would contaminate the air cannotbe removed, the combustion air must berepiped and terminated to an outsidelocation. Contaminated combustion airwill damage the unit and its burner sys-tem, resulting in possible severe personalinjury, death or substantial propertydamage.

    Do not operate a PERFORMANCE if itscombustion air inlet is taken inside in alaundry room or pool facility. Theseareas will always contain hazardous con-taminants.

    Pool chemicals, laundry products, com-mon household cleaners and hobbyproducts often contain fluorine or chlo-rine compounds. When these chemicalspass through the burner and vent sys-tem, they can form strong acids. Theseacids can create corrosion of the outertank, burner components and vent sys-tem, causing serious damage and pre-senting a possible threat of flue gasspillage or water leakage into the sur-rounding area.

    Please read the information listed below.If contaminating chemicals are locatednear the location of the combustion airinlet, the installer should pipe the com-bustion air inlet to an outside area perSECTION VI of this installation manual.

    Potential contaminating products

    - Spray cans containing chloro/fluorocar-bons

    - Permanent Wave Solutions

    - Chlorinated wax

    - Chlorine - based swimming pool chem-icals / cleaners

    - Calcium Chloride used for thawing ice

    - Sodium Chloride used for water soften-ing

    - Refrigerant leaks

    - Paint or varnish removers

    - Hydrochloric acid / muriatic acid

    - Cements and glues

    - Antistatic fabric softeners used inclothes dryers

    - Chlorine-type bleaches, detergents, andcleaning solvents found in householdlaundry rooms

    - Adhesives used to fasten building prod-ucts and other similar products

    Areas likely to contain these products

    - Dry cleaning / laundry areas and estab-lishments

    - Beauty salons

    - Metal fabrication shops

    - Swimming pools and health spas

    - Refrigeration Repair shops

    - Photo processing plants

    - Auto body shops

    - Plastic manufacturing plants

    - Furniture refinishing areas and estab-lishments

    - New building construction

    - Remodeling areas

    - Garages with workshops

    WARNING

    WARNING

  • Combustion Air Requirements

    The PERFORMANCE can use inside air if nocontaminants are present in the area of installa-tion when venting as a Category I or CategoryIII appliance. If contaminants are likely to bepresent in the area of installation, outside airmust be piped directly to the unit as referencedin Section VI Venting and Combustion AirInstallation.

    In order to avoid the potential of indoorcontaminates when venting as either aCategory I or Category III appliance it isrecommended to pipe uncontaminatedcombustion air directly from the out-doors to the unit as referenced in SectionVI Venting and Combustion AirInstallation.

    Outside Combustion Air

    Combustion air can be ducted directly from theoutside to the air inlet fitting of the PERFOR-MANCE (Category I or Category III ventapplications) using the following materials:

    - PVC

    - Galvanized metal vent

    - Flexible metal vent

    All seams and joints must be sealed withsealant or mechanical fasteners. Do not usetape as it is not considered a sealing material.

    Air Openings

    Air openings to the PERFORMANCE arealways required even if the combustion air isobtained indoors or outdoors. These air open-ings provide ventilation to prevent overheatingof the PERFORMANCE and its control as wellas providing combustion air.

    The air openings must be sized to handlethe requirements of all appliances and airmovers (exhaust fans, etc.) contained inthe same space using the same air supply.

    Methods of Accessing Combustion Air Into ASpace

    Indoor Combustion Air

    The methods listed in this section foraccessing Indoor Combustion Airassume that the infiltration rate is ade-quate and not less than .40 ACH. Forinfiltration rates less than .40 ACH, ref-erence the NFPA 54 National Fuel GasCode for additional guidance.

    Opening Size and Location

    Openings used to connect indoor spaces shallbe sized and located in accordance with thefollowing see Fig. 1:

    NOTICE

    NOTICE

    BEST PRACTICE

    8

    Combustion Air and Venting

    Equipment Located in ConfinedSpaces; All Air from inside thebuilding.

    Fig. 1:

  • 9

    Combustion Air and Venting

    - Combining spaces on the same story.Each opening shall have a minimumfree area of 1 sq. in./1000 Btu/hr of thetotal input rating of all gas utilizationequipment in the space, but not less than100 sq. inches. One opening shall com-mence within 12 inches of the top, andone opening shall commence within 12inches of the bottom of the enclosure.

    - Combining spaces in different stories.The volumes of spaces in different sto-ries shall be considered as communicat-ing spaces where such spaces are con-nected by one or more openings indoors or floors having a total minimumfree area of 2 sq. in./1000 Btu/hr oftotal input rating of all gas utilizationequipment.

    Outdoor Combustion Air

    Isolating the combustion appliance roomfrom the rest of the building and bring-ing in uncontaminated outside air forcombustion and ventilation is alwayspreferred.

    Opening Size and Location

    Openings used to supply combustion and ven-tilation air shall be sized and located in accor-dance with the following:

    One Permanent Opening Method. See Fig. 2

    One permanent opening, commencing within 12in. of the top of the enclosure, shall be provided.The equipment shall have clearances of at least 1inch from the sides and back and 6 in. from thefront of the appliance. The opening shall direct-ly communicate with the outdoors or shall com-municate through a vertical or horizontal duct tothe outdoors or spaces that freely communicatewith the outdoors and shall have a minimum freearea of the following:

    - 1sq. in./3000 Btu/hr of the total inputrating of all equipment located in theenclosures, and

    - Not less than the sum of the areas of allvent connectors in the space.

    Two Permanent Openings Method.

    Two permanent openings, one commencingwithin 12 in. of the top and one commencingwithin 12 in. of the bottom of the enclosure,shall be provided. The openings shall commu-nicate directly, or by ducts, with the outdoorsor spaces that freely communicate with the out-doors, as follows:

    - Where directly communicating with theoutdoors or where communication to theoutdoors is through vertical ducts, eachopening shall have a minimum free areaof 1 sq. in./4000 Btu/hr of total input rat-ing of all equipment in the enclosure.See Fig.3.

    - Where communicating with the out-doors is through horizontal ducts, eachopening shall have a minimum freearea of not less than 1 sq.in./2000Btu/hr of total input rating of all equip-ment in the enclosure. See Fig. 4.

    BEST PRACTICE

    Equipment Located in ConfinedSpaces; One Permanent Air Inlet

    Fig. 2:

  • Combination of Indoor and OutdoorCombustion Air

    Indoor Openings: Where used, openings con-necting the interior spaces shall comply withthe Indoor Combustion Air section on page 8.

    Outdoor Opening(s) Location. Outdoor open-ing(s) shall be located in accordance with theOutdoor Combustion Air section.

    Outdoor Opening(s) Size. Outdoor opening(s)shall be calculated in accordance with the fol-lowing:

    - The ratio of the interior spaces shall bethe available volume of all communi-cating spaces divided by the requiredvolume.

    - The outdoor size reduction factor shallbe 1 minus the ratio of interior spaces.

    - The minimum size of outdoor open-ing(s) calculated in accordance with theabove outdoor air section multiplied bythe reduction factor. The minimumdimension of air openings shall not beless than 3 in.

    Vent System

    The PERFORMANCE is designed to ventas a Category I appliance using standardgas vent or, as a Category III appliance,which requires a special vent system.

    Category III Venting is described as a ventsystem that has a positive static pressureand a flue temperature that avoids exces-sive condensate within the vent.

    10

    Combustion Air and Venting

    Equipment Located in ConfinedSpaces; All Air from OutdoorsThrough Ventilated Attic

    Fig. 3:

    Equipment Located in ConfinedSpaces; All Air from Outdoors

    Fig. 4:

  • 11

    Combustion Air and Venting

    Do not install the PERFORMANCE intoa common vent with other gas applianceswhen venting as a Category III appliance.This may cause flue gas spillage or appli-ance malfunction, resulting in possiblesevere personal injury, death or substan-tial property damage.

    Removal of an Existing Boiler from aCommon Vent System

    For installations in which the PERFOR-MANCE is installed as a category IAppliance and is replacing an existingboiler / hot water heater system, connect-ed to a common vent system with otherappliances, the following steps shall beconducted with each remaining applianceconnected to the common venting system:

    1. Any unused openings in the commonventing system must be sealed.

    2. A visual inspection of the venting sys-tem must be conducted for proper siz-ing and horizontal pitch. The inspec-tion should ensure no blockage orrestriction is within the vent system,and there is no leakage, corrosion orother items, which could cause anunsafe condition.

    3. To adequately test the venting system,close all exterior doors and windowsand all doors between the area contain-ing the remaining appliances connectedto the common vent system and otherareas of the building. Turn on anyclothes dryers and any other gas appli-ance not connected to the common ventsystem. Turn on all exhaust fans, i.e.range hoods and bathroom exhaustfans, preferably at maximum speed.Close any fireplace dampers.

    4. Place in operation the first appliancebeing inspected that is connected to thecommon vent system. The remainingappliances should not be in operation.Follow the appliance’s lighting instruc-tions and adjust the thermostat to allowthe appliance to operate continuously.

    5. Test for spillage at the draft hood reliefopening after 5 minutes of main burneroperation. Spillage can be detectedusing the flame of a match or candle orwith smoke from a cigarette.

    6. Once it has been determined that eachremaining appliance connected to thecommon vent system is properly vent-ed, return doors, windows, exhaustfans, fireplace dampers and any operat-ing gas appliance to their previous con-dition.

    Should any improper operation of the commonventing system be detected in the outline test,the condition should be corrected so the ventsystem conforms with the National Fuel GasCode, NFPA 54/ ANSI Z223.1 - latest edition.Canadian installations must conform withB149.1 or 149.2 Installation Code.

    BEST PRACTICES

    DANGER

  • Unit Preparation

    12

    SECTION III - Unit Preparation

    Handling InstructionsThe PERFORMANCE is generally easier tohandle and maneuver once removed from theshipping carton and pallet.

    To remove the shipping carton and pallet:

    a. Remove the shipping straps and openthe top of the carton to remove thewood shipment insert.

    b. Lift the carton over the unit to remove.If ceiling height is limited, the cartonmaybe cut open using care not to dam-age the exterior jacket of the unit.

    c. Remove the front burner hood to pre-vent damage prior to lifting the unitfrom the shipping pallet.

    When lifting or moving the unit do notuse the burner or its components as ameans of a handle. Hand-truck the unitfrom the rear only.

    d. Discard all packing materials.

    Hydrostatic Pressure Test

    Prior to permanently connecting water,gas supply or electrical supply, performa pressure hydrostatic test of the outertank to ensure all piping connectionswere not damaged during shipment.

    Hydrostatic Test Preparation

    1. Mount the circulator on the supply pipe asshown in Figure 11 page 23.

    2. Temporarily plug the primary return con-nections as shown in Figure 11 using a 1”NPT pipe plug. Use pipe dope sparingly toallow removal of the plugs upon comple-tion of the test.

    3. On the outlet flange of the circulator pipeinstall a 1” NPT nipple and shut-off valve.Use pipe dope sparingly to allow removalof the fittings upon completion of the test.

    To avoid getting water onto the unitand/or surrounding area, additional pip-ing from the shut-off to a catch bucket ordrain may be required.

    4. Connect a hose to the primary circuit drainvalve located per Figure 45 page 70, Item 2and connect the other end to a fresh watersupply. Ensure the hose can be used as adrain hose upon completion of the test.

    Hydrostatic Test Procedures

    1. Open the shut-off valve installed on theoutlet flange of the circulator.

    2. Open the fresh water supply valve and thenopen slowly the primary circuit drain valveto fill the outer tank with water.

    3. When the water within the outer tankreaches the shut-off on the primary supply,close the primary circuit drain valve.

    4. Close the shut-off valve, on the top of thecirculator.

    5. Slowly reopen the primary circuit drainvalve until the test pressure on the temper-ature / pressure gauge reaches 10 psigmaximum. Close the primary circuit drainvalve and fresh water supply valve.

    To prevent damage to the inner tank thetest pressure must not exceed 10 psig.

    6. Allow the test pressure to remain for 10minutes.

    CAUTION

    NOTICE

    BEST PRACTICES

    WARNING

  • Unit Preparation

    Do not leave the unit unattended whilepressurized. A cold water fill couldexpand and cause excessive pressure,resulting in severe personal injury, deathor substantial property damage.

    7. Ensure constant gauge pressure has beenmaintained throughout the 10 minute test.Check for leaks at all fitting joints. Repairif found.

    Leaks must be repaired immediatelywhen detected. Failure to repair leakscan damage the unit, resulting in sub-stantial property damage.

    8. Check continuity using a voltmeter acrossthe terminals of the LWCO device. Thecontacts on the LWCO should be closed.See item 6 Figure 40 page 66 for locationof the LWCO.

    Completion of Hydrostatic Test and Draining

    1. Disconnect the fill hose from the freshwater source and direct the hose to a suit-able place of drainage.

    2. Open the primary drain valve and complete-ly drain the unit. To aid in draining open theshut-off valve on the primary supply.

    3. Remove the hose from the primary drainvalve when draining is complete.

    4. Remove the plugs, nipple, shut-off valveand any other piping unless they willremain for use in the system piping.WARNING

    WARNING

    13

  • Domestic Piping

    SECTION IV - Domestic Piping

    General Piping Requirements

    • All plumbing must meet or exceed alllocal, state and national plumbing codes.

    • Use pipe dope or tape suitable forpotable water.

    • Use isolation valves to isolate systemcomponents.

    • Install unions for easy removal of thePERFORMANCE from the systempiping.

    Domestic Supply Pressure

    For applications in which the domestic sup-ply pressure exceeds 70 psig it is recom-mended to install a pressure reducing valveon the cold water supply.

    Maintaining the cold water supply at orbelow 70 psig will prevent normal thermalexpansion from repeatedly forcing the T&Prelief valve open.

    Thermal Expansion

    If the cold water supply to the domesticinner tank contains a backflow preventer,check valve and / or a pressure reducingvalve, the installer must install a domesticthermal expansion tank on the cold watersupply. (See Fig. 6 page 17)

    Installing a thermal expansion tank willprevent normal thermal expansion fromrepeatedly forcing the T&P relief valveopen.

    When installing a thermal expansion tankensure the charge pressure of the tank isequal to the cold water supply pressure atthe point of installation. Consult the ther-mal expansion tank manufacturer’s instruc-tions for further information on installationand sizing.

    The Temperature / Pressure relief valveis not intended for constant duty, such asrelief of pressure due to normal thermalexpansion.

    Water Hammer

    Water hammer is the effect of sudden pres-sure changes occurring in the domestic pip-ing. These pressure changes are typicallythe result of “fast acting” positive shut-offvalves closing. These types of valves canbe typically found on dishwashers andclothes washers.

    The effects of water hammering can causedamage to system components and tankwelds on the unit.

    Installation of hammer arresters is recom-mended at these types of appliances, whichincorporate “fast-acting” positive shut-offvalves. Consult the manufacturer of waterhammer arresters for recommendation onsizing and installation requirements.

    Temperature / Pressure Relief Valve

    The PERFORMANCE has a factoryinstalled Temperature / Pressure Reliefvalve. Ensure the rating of the T&P reliefvalve is correctly sized as follows perAGA:

    CAUTION

    14

    Model AGA RatingPG-25 100,000 Btu/hr

    PG-30 200,000 Btu/hr

    PG-35 200,000 Btu/hr

    PG-40 200,000 Btu/hr

    PG-45 200,000 Btu/hr

  • Domestic Piping

    The installer must install discharge pipingonto the T&P relief valve. The dischargepiping must be:

    • Made of material serviceable for tem-peratures of 250ºF or greater.

    • Directed so that any hot water dis-charge flows away from all persons.

    • Directed to a suitable place of drainage.

    • Installed as to allow complete drainingof the T&P relief valve and the dis-charge piping.

    • Terminated with a plain end, not withthreads.

    Failure to properly direct the dischargepiping of the T&P relief valve may resultin flooding of the area adjacent to theunit and or lower floors in the structurecausing substantial property damage.

    The installer must not install the T&Prelief valve discharge piping in a mannerthat is:

    • Excessively long: Using more than 2elbows and/or 15 feet of discharge pip-ing can reduce the discharge capacity.

    • Terminated directly into a drain: Thedischarge piping must terminate within6 inches of the drain. Check with localplumbing codes for termination guide-lines.

    • The discharge piping is plugged, reducedin size or restricted in any manner.

    • The discharge piping is subject to freez-ing.

    DO NOT install any valves between theT&P relief valve and the discharge pip-ing. DO NOT plug the T&P relief valveor the discharge piping. Improper place-ment and piping of the T&P relief valvecan cause severe personal injury, deathor substantial property damage.

    Thermostatic Mixing Valve

    The PERFORMANCE contains a factoryinstalled thermostatic mixing valve with built-in check valve.

    The operating range of the thermostatic mixingis 90ºF to 120ºF.

    For applications with a domestic recirculationloop, the recirculation pump should be con-trolled by an aquastat. The maximum recom-mended setting of the aquastat is 10ºF lowerthan the thermostatic mixing valve setting.

    For proper operation of the thermostaticmixing valve and to prevent potentialscalding hazards, the recirculation loopshould be controlled by an aquastat. DONOT use continuous recirculation.

    U-Tube Assembly

    The PERFORMANCE is supplied with aU-Tube Assembly that directs cold water tothe thermostatic mixing valve.

    To install the U-Tube Assembly theinstaller must:

    1. Disconnect the cold inlet adapter/unionfrom the thermostatic mixing valve.

    2. Use needle-nose pliers to remove theplastic check valve assembly from theadapter.

    DANGER

    WARNING

    CAUTION

    15

  • 16

    Domestic Piping

    3. Solder the U-Tube Assembly onto theadapter. (See Fig. 5)

    4. Once the adapter has sufficientlycooled, re-insert the check valve assem-bly making sure of orientation andreconnect onto the mixing valve.

    If the installation of the PERFORMANCErequires domestic hot water for a commer-cial dishwasher, the installer may insert atee connection between the unit and themixing valve to provide 140ºF domestichot water. The installer must referencelocal plumbing codes to ensure if this typeof application is permissible.

    The thermostatic mixing valve MUST beinstalled and utilized on the PERFOR-MANCE. Removal of the thermostaticmixing valve will result in severe person-al injury or death.

    The manual valve on the U-Tube assem-bly must remain in the full open positionfor proper operation of the thermostaticmixing valve.

    Domestic Drain Valve

    - The installer must install a drain valveand drain leg as shown in Fig. 6 page 17or Fig. 7 page 18.

    - The drain valve should be positionedclose to the floor to aid in the siphonaction required to drain the inner tank.

    Multiple Units Installation

    For applications using multiple units thedomestic piping should be piped using a bal-anced manifold arrangement.

    The installer should remove the thermostaticmixing valve from the units and install a singlethermostatic mixing valve at the outlet of thehot water manifold. The thermostatic mixingvalve should be sized according to the requiredflow rate and pressure drop. Refer to the ther-mostat mixing valve manufacturer specifica-tion and installation instructions for moredetails.

    Reference Fig. 8, page 18 for piping diagram.

    Storage Tank Application

    For applications requiring large volumes ofdomestic hot water in a relative short period,the installer may include a storage type tank(see Fig. 9 page 19) in the domestic piping.The installer must:

    1. Relocate the thermostatic mixing valvefrom the PERFORMANCE to the out-let of the storage tank.

    2. Provide recirculation from the storagetank back to the PERFORMANCEusing a bronze type circulator.Maximum recommended flow rate is 5to 10 gpm.

    This can be accomplished through thedrain connection if a 3rd tapping isunavailable and the circulator should becontrolled by an aquastat.

    NOTE

    CAUTION

    DANGER

    Cold

    Hot

    U-Tube AssemblyAdapter

    Check Valve

    Mixed

    Fig. 5: Mixing Valve Assembly

  • 17

    Domestic Piping

    12" Heat trap

    8

    1

    To dishwasher ifpermitted by codes

    3

    Cold water inlet4 33

    6

    9

    U-Tube assemblyRe-attach valve handle

    when draining inner tank

    Fig. 6: PERFORMANCE WithoutRecirculation

    Note: All shut off valves shown inthis figure must be shut when siphondraining the PERFORMANCE

    Domestic Piping Diagrams

    1. Mixing valve with check valve3. Shut off valve4. Backflow preventer or pressure reducing valve*

    6. Thermal expansion tank 8. Domestic drain valve9. Vacuum breaker*

    * Optional devices may be required by local Codes

    TR/SMART Series Application

    For applications requiring large volumes ofdomestic hot water over an extended period,the installer may include a Triangle TubeTR/SMART Indirect Water Heater in conjunc-tion with the PERFORMANCE. (See Fig. 10page 19)

    The domestic system recirculation, if used, isdirected to the TR/SMART Series Tank. Thecirculator should be controlled by an aquastat.

    The primary piping to the TR/SMART Seriestank must comply with the piping methodsdetails in SECTION V - Primary Piping or withother recognized piping methods.

    Additional information regarding domestic andprimary piping can be found in the TR/SMARTInstallation Manual.

  • 18

    Domestic Piping

    7

    8

    1

    To dishwasher ifpermitted by codes

    2 3 *

    U-Tubeassembly

    Optional recirculation

    3

    12" Heat trap

    Cold water inlet4 33

    6

    9

    Fig. 7: PERFORMANCE WithRecirculation

    1. Mixing valve with check valve2. Flow check valve3. Shut off valve4. Backflow preventer or pressure reducing valve*

    6. Thermal expansion tank 7. Circulator (controlled by aquastat)8. Domestic drain valve9. Vacuum breaker*

    Note: All shut off valvesshown in this figure must beclosed when siphon drainingthe PERFORMANCE

    * Optional devices may be required by local Codes

    12" Heat trap

    8

    1

    Cold water inlet4 33

    6

    9

    7 2 3

    Fig. 8: Multiple Units Installation With Recirculation

  • 19

    Domestic Piping

    12" Heat trap

    Optional recirculation line

    8

    1

    8

    3

    Cold water inlet4 3

    3

    3

    6

    9

    27

    27

    To dishwasher ifpermitted by codes

    12" Heat trap

    8

    1

    3

    Cold water inlet4 3

    3

    3

    6

    9

    27

    To dishwasher ifpermitted by codes

    Optional recirculation line

    Fig. 10: PERFORMANCE with TR/SMART Indirect Water Heater

    Fig. 9 : PERFORMANCE with Storage Tank

    1. Mixing valve with check valve2. Flow check valve3. Shut off valve4. Backflow preventer or pressure reducing valve*

    6. Thermal expansion tank 7. Circulator (controlled by aquastat)8. Domestic drain valve9. Vacuum breaker*

    Domestic Piping Diagram

    * Optional devices may be required by local Codes

  • 20

    Primary Piping

    SECTION V - Primary Piping

    General Piping Requirements

    Low Water Cutoff Device

    - The PERFORMANCE is equipped with afactory installed pressure switch styleLow Water Cut Off device.

    - The minimum operating system pressureallowable with this device is 10 psig.

    - Check local codes which require a lowwater cutoff device for compliance ofthis device.

    Backflow Preventer

    - Use a backflow preventer valve in themake-up water supply to the unit asrequired by local codes.

    Primary System Piping Applications

    All piping applications shown in this instal-lation manual utilize a primary/ secondarypiping arrangement. This method is rec-ommended as a means to provide priorityto the production of domestic hot water.For other piping arrangements, consult theEngineering Department at Triangle Tubeor consult other approved/recognizeddesign arrangements.

    On piping applications utilizing a singlezone or other recognized piping designarrangements, it is recommended theinstaller uses flow/check valves withweighted seats at or near the appliance toprevent gravity circulation.

    To prevent potential outer tank failure,the primary system piping must be a“closed” loop sytem to avoid any oxygencontamination of the boiler water.

    Expansion Tank and Makeup Water

    Ensure the expansion tank is properly sizedfor the outer tank volume (20 gallons) andthe system volume and temperature.

    Undersized expansion tanks will cause sys-tem water to be lost through the pressurerelief valve and cause additional makeupwater to be added to the system. Eventualprimary tank failure can result due to thisexcessive makeup water addition.

    The expansion tank must be located asshown in Figure 11, 11A or 11B page 23 oras per recognized design methods. Refer tothe expansion tank manufacturer instruc-tions for additional installation details.

    Connect the expansion tank to an air sepa-rator only if the air separator is located onthe suction side (inlet) of the system circu-lator. Always locate and install the systemfill connection at the same location as theexpansion tank connection to the system.

    Diaphragm (Bladder) Expansion Tank

    Always install an automatic air vent on thetop of the air separator to remove residualair from the system.

    Closed-Type (Standard) Expansion Tank

    It is recommended to pitch any horizontalpiping toward the expansion tank 1 inch per5 feet of piping. Use 3/4” piping for theexpansion tank to allow air within the sys-tem to rise.

    CAUTION

    NOTICE

    BEST PRACTICE

    BEST PRACTICE

  • 21

    Primary Piping

    For proper operation of the expansion tankand system, remove the factory installedautomatic air vent from the PERFOR-MANCE and plug the connection. (SeeItem 10, Fig. 46 page 70)

    DO NOT install automatic air vents on aclosed-type expansion tank system. Airmust remain in the system and bereturned to the expansion tank to pro-vide an air cushion. An automatic airvent would cause air to be vented fromthe system resulting in a water-loggedexpansion tank.

    Circulator

    The PERFORMANCE is supplied with acirculator that is pre-wired to allow fordomestic priority. Locate the circulator inthe return or supply piping as shown in thepiping diagrams included in this manual.

    Closet (Zero Clearance) Applications

    For applications in closets or zero clear-ances, the installer may use the upper prima-ry connection shown as Item 4 on page 70 asa primary return connection. The air elimi-nation, expansion tank and make-up watersystem should then be piped directly into theprimary loop of the space heating prior tothe system circulator.

    Sizing Primary Piping

    See Figs: 12 through 15, pages 24 - 25, forrecommended piping arrangements basedon various applications. In all diagrams,the space heating system is isolated fromthe PERFORMANCE using primary / sec-ondary piping connections.

    Size the piping and system componentsrequired in the space heating system usingrecognized design methods.

    System Piping - Zone Circulators

    Connect the PERFORMANCE to the sys-tem piping as shown in Fig. 12 page 24when zoning with zone circulators. Thecirculator supplied with the PERFOR-MANCE should not be used for a heatzone. It must supply only the primary loop.

    Install a separate circulator for each zone ofspace heating.

    To control the zone circulators refer to Fig.34, page 47.

    To ensure adequate flow rate throughthe PERFORMANCE, maintain a mini-mum 1 inch diameter on the system pip-ing connecting the unit to and from theprimary / secondary connection.

    System Piping - Zone Valves

    Connect the PERFORMANCE to the sys-tem piping as shown in Fig. 13 page 24when zoning with zone valves. The prima-ry / secondary piping ensures the priority isgiven to the production of domestic hotwater.

    To control the system circulator refer toFig. 33, page 46.

    To ensure adequate flow rate throughthe PERFORMANCE, maintain a mini-mum 1 inch diameter on the system pip-ing connecting the unit to and from theprimary / secondary connection.

    NOTICE

    NOTICE

    CAUTION

  • 22

    Primary Piping

    System Piping - Radiant Heating with MixingValve

    Connect the PERFORMANCE to the systempiping as shown with a radiant system usinga thermostatic mixing valve as shown in Fig.14 page 25. The primary / secondary pipingensures sufficient return temperature to thePERFORMANCE.

    If the radiant system tubing contains nooxygen barrier, a stainless steel heatexchanger must be used. Failure toinstall a heat exchanger could lead topremature failure of the outer tank andvoid any warranty claim.

    Radiant heating system piping shouldinclude a means of regulating the boilerreturn water. The return water tempera-ture to the unit should be maintained at130ºF or higher. Failure to prevent lowreturn water temperature to the unitcould cause premature failure of the unitand it’s burner system resulting in severepersonal injury, death or substantialproperty damage.

    Size the heating system piping and circula-tor to provide the flow needed for the radiantsystem.

    To control the zone circulators referenceFigure 34, page 47.

    To ensure adequate flow rate throughthe PERFORMANCE, maintain a mini-mum 1 inch diameter on the system pip-ing connecting the unit to and from theprimary / secondary connection.

    System Piping - Multiple Units Installation

    Use a balance manifold system as the pri-mary / secondary connection to the spaceheating piping as shown in Fig. 16 page 26.

    Refer to Fig. 11 page 23 to install air elim-ination and expansion tank.

    For the space heating piping refer to theapplications mentioned in this manual oruse recognized design methods.

    NOTICE

    WARNING

    NOTICE

  • 23

    Primary Piping

    1

    2

    12" Max.

    Tosystem

    4

    7

    5

    22

    3

    2

    From system

    Cold Waterfill supply

    Supplyflow

    2

    Returnflow

    8

    8

    1

    Tosystem

    2

    2

    12" Max.

    3

    4

    7

    6

    2

    22

    Supplyflow

    Returnflow

    From system

    Cold Waterfill supply

    Near Appliance Piping

    1. Appliance Circulator2. Shut Off valve3. Expansion tank

    4. Auto fill valve5. Tank fitting6. Automatic air vent

    7. Air Separator8. Plug (by others)

    To system

    From system

    Supplyflow

    Returnflow

    Cold Waterfill supply

    2

    1

    7

    6

    8

    2

    12" Max.

    3

    4 2

    22

    Fig. 11 : Near Appliance PrimaryPiping with a DiaphragmType Expansion Tank

    Fig. 11A : Near Appliance PrimaryPiping with Closed -Type Expansion Tank

    Fig. 11B : Near Appliance Primary Pipingwith Diaphragm - Type ExpansionTank (Alternate Circulator Location)

  • 24

    Primary Piping

    112" max.

    2 2

    3

    6

    2

    3

    6

    222

    2

    2

    5

    LOAD

    LOAD

    1

    2

    2 2

    22

    5

    2

    4

    6

    4

    12" max.

    LOAD

    LOAD

    Fig. 12: Primary piping - Zoning with Circulators

    Fig. 13: Primary Piping - Zoning with Zone Valves

    1. Appliance circulator2. Shut-off valves3. Flow check valve4. Zone valve

    5. System purge valve6. System circulator

    Note: See page 23 for near appliance piping.

    • Install balancing valves toadjust flow to distributeheat to all zones

    • Size primary piping fortotal flow of all circula-tors

    • Size each circulator toindividual circuit require-ments

    • Install balancing valves toadjust flow to distributeheat to all zones

  • 25

    Primary Piping

    1

    8

    2

    3 27

    6

    5

    2

    5H

    M

    C

    LOAD

    Fig. 14: Primary Piping - Low Temperature Radiant System

    Note: Adjust system temperaturevalve to establish maximum sup-ply/return temperature differen-tial of 30ºF and a minimum130ºF return water temperatureto the PERFORMANCE

    1. Appliance circulator2. Shut Off valves3. Flow check valve4. Zone valve

    5. Purge valve6. System circulator7. 3-way mixing valve8. System Temperature valve (See note above)

    1

    6Baseboard

    Load

    3

    6

    6

    2

    2

    8

    7

    RadiantLoad

    Air HandlerLoad

    3

    32

    2

    2

    H

    C

    M

    2

    2

    12" Max.

    12" Max.

    12" Max.

    2

    Fig. 15: Primary Piping - Multi Temperature System

  • 26

    Primary Piping

    Rec

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    To th

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    From

    the

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    12"

    Max

    .

    12 3

    12 3

    4

    22

    2

    12 3

    Prim

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    Hea

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    Prim

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    Tem

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    Tube

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    Phas

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    III-

    PhaseIII-Ph

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    D

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    Prim

    ary

    Hea

    ting

    Prim

    ary

    Tem

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    /Pre

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    eD

    omes

    ticH

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    g

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    ngle

    Tube

    Hot

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    peci

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    III-

    PhaseIII-Ph

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    D

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    heating

    Phas

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    III-

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    Prim

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    Prim

    ary

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    Tube

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    III-

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    heating

    Phas

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    III-

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    1.A

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    2.Sh

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    tion

  • 27

    Venting and Combustion Air Installation

    SECTION VI - Venting and CombustionAir Installation

    General Requirements - Category I

    The venting system must be installed in accor-dance with:

    - NFPA 54 National Fuel Gas Code, ANSIZ223.1.

    - NFPA 211 Standard for Chimneys, Ventand Solid Fuel Burning Appliances.

    For installations in Canada the venting systemmust be installed in accordance with:

    - CGA / B149 Installation Code for GasBurning Equipment.

    - Prior to installing the appliance into anexisting chimney or venting system, thevent system should be inspected forcondition and obstructions.

    If the inspection reveals the vent systemis not safe for the intended use, it shall berepaired, rebuilt, lined, relined orreplaced with a vent or chimney to con-form to NFPA 211, latest edition. Failureto conduct such an inspection and/orrepair could result in severe personalinjury, death or substantial propertydamage.

    - No portion of the venting system shallextend into or pass through any circu-lating air duct or furnace plenum.

    - The gas venting system shall beinstalled, in accordance with their list-ings and the manufacturer’s instruc-tions.

    Masonry and Metal Chimneys

    - The NFPA code book severely limits theinstallation of the PERFORMANCE intoa masonry chimney. For applicationsusing either interior or exterior masonrychimney a listed, approved metal chim-ney lining system should be used.

    For any applications using an exteriorchimney it is recommended that an insu-lated or stainless steel chimney liningsystem be used.

    A chimney with one or more sidesexposed to the outside of the structure isconsidered to be an exterior chimney.

    - The chimney shall extend at least 5 feetabove the highest connected applianceflue collar.

    - The chimney shall extend at least 3 feetabove the highest point where it passesthrough a roof of a building and at least2 feet higher than any portion of abuilding within a horizontal distance of10 feet.

    Type B Vent Systems

    - The vent system should terminate inaccordance with NFPA 54, latest edi-tion, provided the termination is at least8 feet from a vertical wall or similarobstruction.

    The Type B vent system shall extend in ageneral vertical direction with offsets notexceeding 45 degrees. A vent systemhaving not more than one 60 degree off-set shall be permitted. Any angle greaterthan 45 degrees is considered horizontal.

    BEST PRACTICE

    NOTICE

    BEST PRACTICE

    WARNING

  • 28

    Venting and Combustion Air Installation

    The total horizontal distance of a ventplus the horizontal vent connector shallnot be greater than 75% of the verticalheight of the vent.

    Vent Connectors

    - When a vent connector must be locatedin or pass through an un-conditionedspace, attic or crawl space, that portionof the vent connector must be listed asType B or other approved material hav-ing equivalent insulation qualities.

    - The minimum clearance to com-bustibles for single wall vent connec-tors shall be 6 inches.

    - The minimum clearance to com-bustibles for Type B vent connectorsshall be 1 inch or per vent manufactur-er’s instructions.

    - The vent connector shall be installed ina manner to avoid excessive turns orother construction features that createexcessive resistance to the flow of thevent gases.

    - The vent connector should be installedin a manner without any dips or sagsand should slope upward toward thevent or chimney at least 1/4 inch per 1foot.

    - The location of the appliance should belocated as close to the vent or chimneyto maintain the vent connector length asshort as possible.

    The maximum horizontal length allow-able should not exceed 75% of the heightof the vent or chimney assuming no off-sets in the vertical vent.

    - The entire length of a vent connectorshall be readily accessible for inspec-tion, cleaning and replacement.

    - The diameter of the vent connectorshould not be upsized more than twosizes greater than the flue outlet diameter.

    The minimum recommended vent con-nector given in Table 1 is only a generalguideline. The vent system must bedesigned and installed in compliancewith all applicable codes. Failure toproperly size and install the vent systemcould result in severe personal injury,death or substantial property damage.

    There are certain applications for thePERFORMANCE in which upsizing thevent connector to 5 inches will not resultin sufficient maximum capacity require-ments. In these applications theinstaller, after consultation with TriangleTube Engineering, may upsize the ventconnector to 6 inches provided the ventconnector and vent system are Type B.

    Common Venting - Category I

    The PERFORMANCE may be vented into acommon vent system using the guidelines andsizing Tables of the National Fuel Gas CodeNFPA 54 ANSI Z223.1 latest edition.

    The PERFORMANCE may also be vented intoa common multi story vent using the guidelinesand sizing Tables of the National Fuel GasCode NFPA 54 ANSI Z223.1 latest edition.

    NOTICE

    WARNING

    BEST PRACTICE

    BEST PRACTICE

    PERFORMANCE Min. Recommended

    Model Vent Connector

    Diameter

    PG-25/30 4 inches

    PG-35/40/45 5 inches

    TABLE 1: Vent Connector Diameter

  • 29

    Venting and Combustion Air Installation

    General Requirements - Category III

    - Installation must comply with localrequirements and with the NationalFuel Gas Code, NFPA 54/ ANSI Z223.1for U.S. installations and CSA B149.1or B149.2 for Canadian installations.

    - The PERFORMANCE requires a spe-cial vent system designed for pressur-ized venting and is rated as ANSIZ21.13 Category III (pressurized ventsystem, with flue temperature thatavoids excessive condensate within thevent system).

    - The PERFORMANCE may be directvented with outside combustion air ornon-direct vented using room air.

    - The PERFORMANCE is approved forthe following vent manufacturers:

    • Heat-Fab (Saf-T-Vent®)

    • ProTech Systems (FasNSeal®)

    • Flex-L (StaR-34)

    • Z-Flex (Z-Vent III™)

    DO NOT mix components from differentsystems. The vent system could fail orimproperly seal, causing leakage of flueproducts into the building.

    Category III Vent Termination - Guidelines

    Locate the vent termination for direct or non-direct vent applications using the followingguidelines:

    1. The total equivalent length of the ventshould not exceed 100 feet as given inTable 2, page 35.

    2. The installer must consider the followingwhen determining the location of the venttermination:

    - Locate the vent termination where fluevapors will not damage surroundingshrubs, plants or air conditioning equip-

    ment or be objectionable to the home-owner.

    - The flue products will form a notice-able plume as they condense in colderair. Avoid terminating the vent in areaswhere the plume could obstruct win-dow views.

    - Prevailing winds could cause freezingof flue condensation and a buildup ofwater / ice on surrounding plants, build-ing surfaces or combustion air inlet.

    - Avoid locations of possible accidentalcontact of flue vapors with persons orpets.

    - Avoid locations where prevailing windscould affect the performance of the unitor cause recirculation of the flue gases,such as inside corners of buildings ornear adjacent buildings or vertical sur-faces, window wells, stairwells,alcoves, courtyards, or other recessedareas.

    - Do not terminate the vent above anydoors or windows; flue condensatecould freeze causing ice formations.

    - Locate or guard the vent termination toprevent possible condensate damage toexterior finishes.

    3. The vent termination and vent pipe mustnot extend more than 12 inches beyond theexterior wall. The vent termination for thehorizontal concentric snorkel kit must notextend more than 24” beyond the exteriorwall.

    4. Do not connect or terminate any otherappliance to the vent system or multipleunits into a common vent system.

    Category III Termination Clearances

    Maintain the following clearances to the venttermination:

    - At least 6 feet from adjacent walls

    WARNING

  • 30

    Venting and Combustion Air Installation

    - No closer than 5 feet below roof over-hangs

    - At least 7 feet above any public walk-ways

    - At least 3 feet above any forced airintake (does not include the combustionair inlet) within 10 feet.

    - The vent termination must be at least 4feet from any electric meters, gasmeter-regulators, relief valves or otherequipment. Never terminate the ventabove or below any of these items with-in 4 feet.

    - Vent must terminate at least 12 inchesabove grade or common snow line.

    In those applications in which the venttermination is below the projected snowline the installer has 2 options. In thefirst option, the vent system can be rout-ed vertically through an insulated chaseor “riser box” and then terminated hori-zontally. The chase is to be constructedand insulated by the contractor, main-

    taining clearances for vertical and hori-zontal enclosures. In the second optionthe installer can use the horizontal con-centric snorkel kit see Fig. 22B page 36.

    If the venting application is a horizontaldirect vent:

    - Must maintain 12-inch clearancesbelow and horizontally from doors andwindows. See dimension A Fig. 17.

    If the venting application is a horizontalnon-direct vent:

    - Must maintain 4 feet of clearancebelow and horizontally from doors andwindows. See dimension A Fig. 17.

    If the venting application is a vertical director non-direct vent application:

    - The vent must terminate at least 3 feetabove the roof and at least 2 feet higherthan any portion of the building within10 feet.

    NOTICE

    Fig.17: Termination of Vent system

    Dimension ADirect Vent - 12 inchesNon-Direct Vent - 4 feet

  • 31

    Venting and Combustion Air Installation

    Multiple Vent Terminations

    For multiple unit installation venting horizon-tally, it is recommended to vent as direct ventusing the Horizontal Wall Thimble Kit orHorizontal Concentric Kit. The terminationson these installations must maintain the samehorizontal centerline and be spaced a minimum18 inches from center to center.

    For multiple unit installation venting vertically,it is recommended to vent as direct vent usingTriangle Tube Vertical Concentric Vent Kit.The concentric vent / combustion air termina-tions must maintain a minimum 18 inch spac-ing from vent centerline to vent centerline.

    Locating the Combustion Air Inlet

    When ducting outside combustion air directlyto the unit when venting as a Category I orCategory III appliance the installer must usethe following guidelines:

    1. The total equivalent length of the air inletduct should not exceed 100 feet as given inTable 2, page 35.

    2. The installer must consider the followingwhen determining the location of the com-bustion air inlet:

    - The air inlet must terminate at least 12inches above grade or projected snowline.

    - The combustion air inlet must be locateda minimum 12 inches from the vent ter-mination when installing separate airand vent pipes through a side wall. Thisdoes not apply to horizontal concentric-direct venting applications using theHorizontal Wall Thimble kit. See Fig.23, page 37.

    - The combustion air inlet should not belocated above the vent termination.

    - The combustion air inlet must be locat-ed in the same pressure zone as the venttermination. This does not apply whenventing the appliance as Category I.

    Venting Option - Non Direct Vent / Vertical

    In this vent application the PERFORMANCEis vented vertically through the roof or anunused chimney using only approved 3 inchstainless steel vent material and using room airfor combustion.

    The installer should consider the followingwhen choosing this vent option:

    a. The vent system must contain a con-densate trap located no higher than 2feet above the unit. As shown in Fig. 19page 35.

    b. The vent system must pitch back to theunit 1/4 inch per foot or as specified bythe vent manufacturer.

    c. Clearance to combustibles must bemaintained per the vent manufacturer’srequirements. Refer to the vent manu-facturer’s installation instructions foradditional details.

    d. At a minimum, a 3-inch elbow withscreen should be placed on the combus-tion air inlet of the unit. This will pre-vent an accidental blockage shouldanything be placed on top of the unit.

    When using an unused chimney as ameans of a raceway for the 3 inch vent,the surrounding space cannot be used todraw combustion air.

    Venting Option - Direct Vent / Vertical

    In this vent application the PERFORMANCEis vented vertically through the roof or anunused chimney using the Triangle Tube con-centric Vertical Vent Kit.

    NOTICE

  • 32

    Venting and Combustion Air Installation

    The installer should consider the followingwhen choosing this vent option:

    a. The vent system should contain a conden-sate trap located near the unit as shown inFig. 20, page 35.

    b. The vent system must pitch back to the unit1/4 inch per foot as a minimum.

    c. The vent system must maintain the follow-ing clearances to combustibles:

    - 0 inches when there are no horizontaloffsets and fully enclosed by com-bustibles on all sides

    - 1 inch when there are horizontal offsetsand fully enclosed by combustibles onall sides.

    - 0 inches with or without offsets andunenclosed or with 1 side open and amaximum 3 sides enclosed with com-bustible materials.

    - 0 inches with or without offsets andenclosed with non combustible materials.

    Venting Option - Non-Direct Vent /Horizontal

    In this vent application the PERFORMANCEis vented horizontally through a wall usingonly approved 3-inch stainless steel vent mate-rial and using room air for combustion.

    The installer should consider the followingwhen choosing this vent option:

    a. The vent system must contain a con-densate trap located near the unit asshown in Fig. 21 page 36.

    b. The vent system must be pitched a min-imum 1/4 inch per foot or as specifiedby the vent manufacturer.

    Although the vent system is allowed topitch away from the unit, it is recom-mended that the vent system pitchestoward the unit with a condensate draininstalled as close to the unit as possible.Opting to pitch the vent system awayposes potential damage to the buildingexterior or to the surrounding landscapeand/or potential risks of icing if conden-sate is formed.

    c. Penetration at the wall requires a wallthimble.

    d. Clearance to combustibles must bemaintained per the vent manufacturer’srequirements. Reference the vent man-ufacturer’s installation instructions foradditional details.

    Maintain a minimum 2-inch clearance tocombustible wall and 1-inch clearance tonon-combustible in the absence of thevent manufacturer’s recommendedclearance when penetrating a sidewall.

    e. At a minimum a 3-inch elbow withscreen should be placed on the combus-tion air inlet of the unit. This will pre-vent an accidental blockage shouldanything be placed on top of the unit.

    Venting Option - Direct Vent /Horizontal

    In this vent application the PERFORMANCEtypically is vented horizontally through a wallusing only approved 3-inch stainless steel ventmaterial and using outside air for combustion.

    The installer should consider the followingwhen choosing this vent option:

    a. The vent system should contain a con-densate trap located near the unit asshown in Figs. 22, 22A & 22B, page 36.

    b. The vent system must pitch back to theunit 1/4 inch per foot.

    NOTICE

    BEST PRACTICE

  • 33

    Venting and Combustion Air Installation

    Although the vent system is allowed topitch away from the unit, it is recom-mended that the vent system pitchestoward the unit with a condensate draininstalled as close to the unit as possible.Opting to pitch the vent system awayposes potential damage to the buildingexterior or to the surrounding landscapeand/or potential risks of icing if conden-sate is formed.

    c. Penetration at the wall requires athimble.

    d. Clearance to combustibles must bemaintained per the vent manufacturer’srequirements. Refer to the vent manu-facturer’s installation instructions foradditional details.

    Maintain a minimum 2-inch clearance tocombustible wall and 1-inch clearance tonon-combustible in the absence of thevent manufacturer’s recommendedclearance when penetrating a sidewall.

    e. For a zero clearance concentric termi-nation of the vent and combustion airrefer to the Horizontal Concentric,Horizontal Single Wall Vent orHorizontal Wall Thimble Kits.

    There are two methods available for DirectVenting - Horizontal:

    Separate: The vent and the combustion airinlet are run together and exit the structure sep-arately with different terminations. See Fig. 23,page 37.

    The combustion air inlet and the venttermination must reside in the samepressure zone area of the building forproper operation of the appliance.

    Combination: The vent and combustion air ter-minate at a single concentric point using theHorizontal Concentric, Horizontal Single WallVent or Horizontal Wall Thimble Kit. See Figs.:22,22A and 22B, page 36.

    Horizontal Wall Thimble Kit

    - Requires a 5 1/2 inch x 5 1/2 inch penetra-tion through any type of wall.

    - Allows zero clearance at the wall penetration.

    - Maximum wall thickness is 11 inches.

    - The use of a termination elbow for theventing system is not recommended whenusing the Horizontal Wall Thimble Kit.

    To prevent potential nuisance lock-outsor flue gas recirculation it is recommend-ed to terminate the vent with a horizon-tal termination tee or side discharge venthood.

    Excessive Horizontal Vent Runs

    If maintaining the 1/4 inch per foot pitchrequirement creates clearance problems withstructural obstacles, i.e. low ceilings, theinstaller may opt to installing the vent in a man-ner that pitches up to a high point from the unitand then pitches away from the high point tothe vent termination.

    A condensate tee should be installed as close aspossible to the unit when venting in this manner.

    BEST PRACTICES

    NOTICE

    NOTICE

    BEST PRACTICE

  • 34

    Venting and Combustion Air Installation

    The vent run from the high point to the venttermination should be as minimal in length aspossible to reduce the amount of potential con-densate at the vent termination.

    The vent system must maintain the 1/4 inch perfoot pitch to the high point and from the highpoint to the vent termination.

    Vent Appliance Adapters

    - The PERFORMANCE requires the use ofan appliance adapter as approved by the oneof vent manufacturers listed on page 29.

    Failure to use an approved vent appli-ance adapter may create improper ventconnection and potential flue gas leak-age. Do not mix the manufacturer appli-ance adapter with other manufacturers’vent components, the vent system couldfail or improperly seal, causing leakageof flue products into the building.

    Vent Condensate Drain

    A vent condensate drain and drain tube shouldbe installed near the appliance to prevent anypotential condensate from entering the flueways on the unit. See Figs. 19 through 22Bpages 35 & 36.

    Failure to provide a vent condensatedrain close to the appliance could allowacidic flue gas condensate to enter intothe appliance flue ways causing prema-ture failure of the appliance.

    Condensate Drain Tube

    To prevent flue gases from entering into thebuilding it is important the drain tube is fash-ioned into a “pigtail” trap as shown in Figs. 19through 22B pages 35 & 36.

    The drain tube must be filled with water to pre-vent flue gases from emitting into the buildingprior to operating the appliance.

    Periodically inspect the water level in thecondensate drain tube. If low, add wateras needed to maintain trap level.

    If water in drain tube evaporates rapidly due toambient conditions, propylene glycol may beadded or substituted to reduce evaporation.

    Pipe the condensate drain tube to a suitableplace of drainage or to a condensate pump orsump. Consult local authorities regarding dis-posal of flue gas condensate into public wastewater system.

    Determining Piping Lengths

    Once the venting method and location for thevent termination has been determined theinstaller must select the vent componentsrequired for the system.

    The maximum combined equivalent lengths forventing and combustion air inlet are as follows:

    - Delta PERFORMANCE - 200 feet (100feet each)

    The maximum equivalent length is thetotal length of the venting and the com-bustion air inlet combined. This includestermination fittings.

    NOTICE

    NOTICE

    WARNING

    WARNING

  • Primary Heating

    PrimaryTemperature/Pressure

    DomesticHeating

    TriangleTubeHot Water Specialists

    Push Button

    To

    ResetSwitchPhase

    III-

    PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    PhaseIII

    -PhaseIII-Pha

    seIII

    -Ph

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    citse mo D

    Space

    heating

    Refer to ventmanufacturer’srecommended

    clearances

    Refer to vent manufacturer’srecommended clearances

    To draindispose of condensate

    according to local codes

    Condensate Drain with trap loop

    StormCollar

    Rain Cap

    AdjustableFlashing

    Roof Jack

    FirestopSupportClamp

    CombustionAir Inlet

    2 Ft.Max.

    Fig. 19: Single Wall Vertical Vent Installation

    HoseClamps

    FlexibleAir Hose

    CombustionAir Inlet

    ApplianceAdapter

    SpringClip

    Flue Outlet

    CondensateDrain Hose

    3" DiameterTrap Loop

    Cable Ties

    Fire Stop/Support

    Tall ConeFlashing

    5" StormCollar

    VerticalTermination Adapter

    Rain Cap

    Primary Heating

    PrimaryTemperature/Pressure

    DomesticHeating

    TriangleTubeHot Water Specialists

    Push Button

    To

    Reset Switch

    PhaseIII

    -PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    PhaseIII

    -PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    Fig. 20: Concentric Vertical Vent Installation

    35

    Venting and Combustion Air Installation

    For Delta PERFORMANCE applica-tions that may exceed the 100 feet maxi-mum allowable equivalent length for theventing system, contact Triangle TubeEngineering Department for additionalinformation on how the appliance can beadjusted to the application.

    - For each elbow included in the system,the maximum allowable linear lengthmust be reduced as follows:

    • Each 90º elbow within the system isthe equivalent of 10 linear feet.

    • Each 45º elbow within the system isthe equivalent of 5 linear feet.

    It is recommended that the installer uses thesame number of elbows and length of pipingon the venting system and the combustion airinlet.

    NOTICE

    Table 2- Allowable Equivalent Length (Combined Vent and Combustion Air)

    MaximumAllowable for Linear

    Length Combined 2 3 4 5 6 7

    PERFORMANCE 180 170 160 150 140 130

    Total Elbows within the Venting / Combustion Air System

  • 36

    Venting and Combustion Air Installation

    Primary Heating

    PrimaryTemperature/Pressure

    DomesticHeating

    TriangleTubeHot Water Specialists

    Push Button

    To

    ResetSwitchPhase

    III-

    PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    PhaseIII

    -PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    Refer to the vent manufacturer’s recommended clearances

    Refer to the vent manufacturer’srecommended spacing of support Termination Tee

    with Bird screen

    HangerStrap

    WallThimble

    To DrainDispose of Condensate

    According to Local Codes

    Elbow

    ApplianceAdaptor

    CombustionAir Inlet

    Condensate Drain withTrap Loop

    Fig. 21: Single Wall Horizontal Vent Installation

    Primary Heating

    PrimaryTemperature/Pressure

    DomesticHeating

    Push Button

    To

    Reset Switch

    PhaseIII

    -PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    PhaseIII

    -PhaseIII-Pha

    seIII

    -Ph

    ase III -

    citse mo D

    Space

    heating

    HangerStrap

    Triangle TubeHorizontal

    Wall Thimble Kit

    To DrainDispose of Condensate

    According to Local Codes

    ApplianceAdaptor

    Elbow

    Appliance

    Refer to the vent manufacturer’s

    recommended clearances

    Refer to the vent manufacturer’s