Petroleum/Chemical

Industry

1

The Industry’s Most Preferred

The chemical and petroleum industries provide the key elements for many

products. Converting hydrocarbons by physical or chemical means, the

PetroChem industry helps meet the world’s basic need for fuel, food, shelter

and health.

By investing in technology, the PetroChem industry meets the challenge of

operating efficiently while meeting environmental standards. This industry

continues to look for ways to save energy, to run safer, and reduce any

impact on the environment.

Baldor Electric offers a full line of performance-proven energy-efficient

motors, variable speed drives, bearings, speed reducers, and conveyor

components for PetroChem. Products engineered with industry driven

designs and patented technology that ensure greater uptime, with less

maintenance. With our in-depth understanding of your application needs,

Baldor•Reliance, Dodge and Maska brand products provide a dependable

source for the most trusted brands in the chemical and petroleum

industries.

Q = Quality S = ServiceC = Cost T = Time

P = Perceived

The Value Formula illustrates the importance ofQuality, Service, Cost and Time

in shaping our customers’ perception of Value.

Process Products

Motors Gearing Bearing PT Components

Variable Speed Drives Generators

Petroleum OperationConventional Oil Extraction x x x x

Unconventional Oil Extraction x x x xRefining x x x x x

Transportation x xChemical Operation

Material Handling x x x x xBoilers x x xCooling x x x x

Processing x x x x x xFlare x x

Packaging & Shipping x x x x x

2

Map Legend

Motors

Gearing

Bearings

PT Components

Drives

Generators

Typical Petroleum/Chemical OPERATION

• • • •

• • • • •

• •

UnconventionalOil Extraction

Refining

Transportation

• • • •Conventional Oil Extraction

3

• • • • • •

• • • • •

• • • •• • •

• • • • •

• • •

Processing

Material Handling

CoolingFlare

Packaging & Shipping

Boilers

24

Petroleum/Chemical Solutions from BALDOR

API Standard 547 Monogram® MotorOversized conduit box

accommodates stress cones.

Stainless-steel hardware resists rust

and corrosion.

Low-noise fan and fan cover

design provides 85dba operation.

Reliance’s APEX paint system provides protection

from corrosive elements and UV rays.

IP55 for TEFC. WPII motors have IP55 bearing protection,

which provides durable performance in harsh

conditions.

Proven SolidSeal insulation system

features a two-cycle VPI process capable of passing a water

immersion test.

Baldor•Reliance is API Monogram 001/ Licensee #1

Constant level oilers with sight glass provide

quick visual verification of proper lubrication.

API standards for foot flatness and keeping

feet in same plane assures convenient

installation.

Developed specifically for the petroleum and chemical industry, this large AC motor is easy to specify and has features that are engineered to handle severe-duty challenges.

Advanced R&DWith Baldor’s Advanced Development Laboratory, PetroChem customers can benefit from a state-of-the-art facility that offers expanded research capabilities, as well as advanced development sciences. Here, R & D experts evaluate energy efficiency, materials, magnetics, insulation, vibration, and sound - all in an effort to ensure optimun performance and reliability in every application.

5

661XL Air Cooled Heat Exchanger Motor• 5-75hp(3to55kW)• 184T-365Tframes• 200V,230V,400V,460V,575V,50or60Hz• IP56TEFC• 661XLSuper-Emeets2010EISArequirements• MeetsIEEE661andmeets&exceedsIEEE841-2009• Designedforheavybeltloads,includesdriveendrollerbearing• 661XLSuper-EmeetstherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• Allcastironconstructionincludingframe,endbrackets,con-

duitboxandfancover• PositiveLubricationSystem(PLS)channelsgreasedirectlyinto

the bearing track• Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor• 5yearwarranty

841XL Motor• 1to500hp(0.75-372kW)841XLstockmotorsthatmeetor

exceedIEEE841-2009• 143Tthru449TFrames• 3600,1800and1200and900rpm• 200V,230V,400V,460V,575V,50or60Hz• 841XLmeetsIP56• 841XLSuper-Emeets2010EISArequirements• 841XLSuper-EmeetstherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• Allcastironconstructionincludingframe,endbrackets,conduit

box and fan cover• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe

bearing track • Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor• 5yearwarranty

Super-E® Liberator• 200-1500hp(149to1100kW)• 449T-G400Jframes(TEFC)• O5808-O5812frames(WPII)• 3600,1800,1200rpm• 2300/4000V,3phase,60Hz• IP55TEFC• Super-Emodelsmeet2010EISArequirements• SevereDuty• 3yearwarranty

API 541 • 500-15000hp(372to11000kW)• 3phase,50and60Hz• 2300to13200V• 5000-10840frames• TEFC,TEAAC,TEWAC,WPII,WPI,DPGdesigns• VariableSpeeddesigns• Suitableforallcriticalareas

26

Petroleum/Chemical Solutions from BALDOR

Super-E Premium Efficient• 1/2-500hp(0.37to370kW)• 56thru5010Frames• 3600,1800and1200rpm• 230/460V,460Vand575V,60Hz,1.15s.f.• IP54TEFCenclosures• Super-Emodelsmeet2010EISArequirements• Super-EmodelsmeettherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• 3yearwarranty

General Purpose Open Drip Proof (ODP) Motors• 1/6-600hp(0.12to450kW)• 48-5009LFrames• Singleor3phase,50or60Hz• 115V,200V,230V,400V,460V,575Vand690V• EPActandSuper-EPremiumEfficient• Super-Emodelsmeet2010EISArequirements• FootmountedandC-facedesigns• Super-EPremiumEfficientmotorshave3yearwarranty

Super-E Metric Motor• 4-200kW• D112M-D315MFrames• 230V-690V,3phase• IP55TEFCenclosures• Wye-Deltaconnection• ComplieswithAS/NZS1359.5.2005HighEfficiencyMEPS• ExceedsEff1CENELEC;IE3• Allcastironconstructionincludingframe,endbrackets,conduit

box and fan cover• Thermistorsonall11kWandlarger

Super-E XEX• 1-500hp(0.75to370kW)• 143T-449TFrames• 230/460V,460Vand575V,60Hz,1.15s.f.• IP55TEFCenclosures• Super-EXEXmeets2010EISArequirements• Allcastironconstructionincludingframe,endbrackets,conduit

box and fan cover• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe

bearing track• InverterReady• 3yearwarranty

7

V*S Master AC Vector Motors• DesignedspecificallyforInverteroperationwhereupto1000:1

constanttorquespeedrangeisrequired• 1/2-300hp(0.37to225Kw)• 56-449TFramesNEMA• 200V-690V,3phase• TEFCandTENV• InsulationsystemexceedsNEMAMG1-2006,Part31.4.4.2• Allcastironconstructionincludingframe,endbrackets• Encoderready• Continuoustorquetozerospeed• Optimumpoleinverterduty• Thermostats(1/phase)• 125hpandlargerincludesinsulatedODEbearing

RPM AC Vector Motors• DesignedspecificallyforInverter/Vectoroperationwhereupto

1000:1constanttorquespeedrangeisrequired• 1/3-1000hp(0.25to750Kw)• 180-440FramesNEMA,112-280FramesIEC• 200V-690V,3phase,ClassHInsulation• TEFC,TEBCandDPG-FVorIP54,IP55,IP23-IC06• Compactsquarelaminatedsteelframewithcastironbrackets• InsulationsystemexceedsNEMAMG1-2006,Part31.4.4.2• Encoderready• Continuoustorquetozerospeed• Optimumpoleinverterduty• Thermostats(1/phase)• L440frameincludesinsulatedODEbearing

Industrial Prime/Standby Generators• Dieselratingsfrom20kWto2,000kW• LPandNaturalGasto880kW• Enginesinclude:GM,JohnDeere,Detroit,Mitsubishi• Primepower,industrialstandby,peakshaving Towable Generators & Light Towers

• Ratingsfrom25kVAto400kVA• Availablewithorwithouttrailer• Dieselengines•MobileLightTowers -6000wattstotal -(4)1000watthalidebulbs -30foottelescopingmast

28

Petroleum/Chemical Solutions from BALDOR

Adjustable Speed Drives• Inverter,EncoderlessVector,VectorDriveandACServoavailable• 230volt,3/4through60hp(0.56to45kW)• 460volt,3/4through1000hp(0.56to746kW)• 575,volt3/4through150hp(0.56to112kW)• Graphicaloperatordisplay• PIDProcesscontrolloop• Ethernetconnectionoption

Motion Controls• SingleandMulti-axiscontrols• DigitalandAnalogI/O• AvailableinPCIformatorstandaloneunitwith USB and serial interfaces• ProgramviaBaldor’s MintMT®(Multi-Tasking),embedded‘C’or ActiveX® Technologies • DeviceNet,ProfibusDP,CANopen,Ethernet

Linear Motors• Manydifferentdesigns:IronCore,Cog-free,LinearInduction,

SingleandDualAxisSteppers,DCBrushed,Polynoidand Non-CommutatedLinear“Actuator”,CustomDesigns• Forcesupto3100lbs(13.8kN)• Speedsupto5m/sec,accelerationsupto10Gs• Modulartracksforverylongtravels• Openlooporclosedloopoperation• Kitsandreadytousestagesavailable• LightweightDualAxisStepperplatensthatcanbemounted

upsidedown,allowingmotorto“hang”inmidaironairbearings• Usedinpickandplace,materialhandling,peoplemoving,and

otherlinearandcurvedapplications

AC Servo Motors• Peaktorquesover1500lb-in(170Nm)• Standardorlowinertia• Pottedstator–superiorprotectionforhighvoltageand currentspikes• Premium200°Cmoistureresistant,multi-coatedwire• StainlesssteelIP67enclosuresavailable

9

Dodge TORQUE-ARM™ II Shaft Mount Reducers• Ratings,3,000-325,000lb-in(339-36725N-m)• 12reducersizeswithmodularaccessories• Allreducerscanbeshaftmounted;screwconveyor,vertical,and

flangemounted• Horsepowerratingsthrough400hp(298kW)• Standard5,9,15,25,andupto40:1gearratios• Nearly300:1speedreductionwithV-beltdrives• Twin-taperedbushingbores:1”through7”• Highlyefficienthelicalgearing• MeetsorexceedsAGMAstandards,including

5,000hoursL10lifeand25,000averagehourlife• Newheavydutylipsealsforextended wearlife,-40˚to+300˚F• 100%factorynoiseandleaktested• Newmetalshieldsealingsystemwithexcluderlip

Dodge TORQUE-ARM™ II Shaft Mount Reducers

Dodge Magnagear XTR• 1to2000hp(0.75to1491kW), 100,000to920,000lb-intorque(11,298-103,746N-m)• Offsetparallelandrightangleconfigurations• Standard8:1through63:1gearratios• 8casesizes• Availablewithsolidorhollowoutputshaft• Canbedirectbasemountedorshaftmounted• Highlyefficienthelicalandplanetarygearingformaximum powerdensity• MeetsorexceedsAGMAstandards,including5000hours L10life• DualHNBRlipsealingsystemasstandard• Additionaloptionsincludeswingbases,tunnelhousingsand

inching drives

Baldor 900 Series and Dodge TIGEAR®-2•OutputRatings,100to6800lb-in(11to768N-m) 1/4to10hp(0.18to7.5kW)•9casesizescoveringcenterdistances1.33”to3.75”•MountingConfigurations:Quill,3-piececoupledorsolidinput•300seriesStainlessSteelsolidorhollowoutputshaftsand stainlesshardware•Totallyenclosedventlesssealingdesign•FactoryfilledwithH1foodgradesyntheticlubrication

Dodge QUANTIS® Gearmotors and Reducers• ILHInlineHelical,RHBRightAngleHelicalBevel, MSMMotorizedShaftMount• OutputRatings,1/4hp-75hp(0.75to56kW); Upto123,914(lb-in)torque(14,000N-m)• Ratios,1.5:1-300:1+(capableofhigherrations throughtandemconfiguration)• 8Casesizesperhousingconfiguration,ClampCollar,3-piece coupled,IntegralGearmotor,SeparateInput.Solid,Straight Hollowoutput• ILH/MSMefficiencyof98%perstage,RHBefficiencyof 95%perstage• Allunitsshippedfilledwithoilfromthefactoryandare installationready• OptionalXTHarshDutySealforoperationinwet anddirtyenvironments• Class30GrayIronHousingscastwithinternalribbing

for added strength• Optionsincludewashdownandscrewconveyorconfigurations

210

Petroleum/Chemical Solutions from BALDOR

Dodge GRIP TIGHT® Ball Bearings• PillowBlock,twoandfourboltflange,flangebracket,material

handling,wide,narrowandTypeGTakeUp,Cylindrical,Screwconveyorhanger

• CastIronhousing• 1/2”to3-1/2”borerange(17mm-85mm)• Taperedsleeve,adaptermounted• RubbercontactsealandFlinger,Labriynth“LowTorque”-shield

and flinger• Anti-RotationPin• UnirexN3Grease• Plusorminus2°staticmisalignment• Hightemperatureavailable-upto400°fahrenheit

Dodge IMPERIAL IP Spherical Roller Bearings• Availablein2-boltand4-boltpillowblocks,flanges, andtake-ups• CastIronorSteel(incertainconfigurations)frame• 1-1/8”to7”borerange(80mm-125mm)• Industry’sonlypush/pulladaptermountsystem• Imperialadaptersystem,fullconcentricshaftattachmentwith

adaptorsleevemount• TridenttripleliporLabyrinth• Replaceableinserts• Fieldconvertiblebetweenexpansion&non-expansion• Capableofwithstandingstaticordynamic misalignmentof±1°

Dodge SLEEVOIL® RTL Series HydrodynamicPillow Block Bearings• Plainbearingtype• Pillowblockhousing• 3-7/16”to12”borerange• Shaftcollarmounting• AluminumandAuxsealoptions• Water/Aircooled• Dampensvibration,quietoperation• Fullysplitforeaseofmaintenance• Selfaligning• Pre-drilledforaccessories

Dodge Type E-XTRA® Tapered Roller Bearings• Taperedrollingelements• Pillowblock,flange,takeuphousingtypes• 1-3/16”to7”borerange• Setscrewanddualcollarmounting• “R”rubbinglipsealoption• Completelyassembled,factoryadjusted,andproperlylubricated–

shaftready• Extraprotection–E-TECTsealoption• Endcoversavailableformostsizes

11

Dodge PARA-FLEX®, GRID-LIGN®, GEAR,RIGID and FLUID Couplings• 10differenttypesofElastomericandMetalliccouplings• Torqueratingsupto1,000,000+lb-ins(113kN-m)• Boresizesupto12+inches• Shaftmountingavailablewithclearancefit,interferencefit,

bushings(QD,TAPER-LOCK®andGRIP-TIGHT)• Applicationspecificcouplings:spacer,flywheel,floatingshaft,

mill motor• RigidcouplingforrigidmountingDodgeMagnageartoconveyor

shafts• Single/multipledelay-fillandcontrolfillfluidcouplingsavailable

Mechanical Drive Components• Bushingstylesinmultiplebeltprofiles3V,5V,8V,A,B,C,D,E• WiderangeofBushingsizes• FixedBoreandBushedLightDuty,VariablePitch,Adjustable

Pitch,HeavyDutyAdjustablePitchandStepFHPSheaves• SynchronousPulleyshavemultipletoothprofilesavailable

includingTrapezoidal,Curvilinear,ModifiedCurvilinearandReinforced Parabolic

• WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,DoubleV,FHPandSynchronousBelts

• Designedforharshenvironments• Made-to-OrderSheavesandBushingcapabilities

Conveyor Components• PulleyassembliesfitCEMAdimensionsandexceedtheCEMA

applicationstandardsbythreetofivetimes• One-pieceintegralhubseliminateweldedhubheat-

affectedzones(HAZ)• 360ºweldingofinternalcenterdisc• Upto1”(1/2”onwing)vulcanized45,60,and70durometer

SBRand45,60,and70durometerNeoprene rubberlaggedwithplainandgroovesurfaces

• Crownedorstraightface• Vulcanized60durometerD-Lagwith73%more

abrasionresistancethan60durometerSBR• MDX® (MineDutyExtra)WingpulleysdesignedforusewithMDX

Drumpulleys• Ruggedwing-on-drumconstructionincorporating

2”x3/4”thickcontactbarsand3/8”thickwings

CST (Controlled Start Transmission)• 300to3000hp(224to2237kW),300,000to3,500,000lb-in

torque(33,895to395,446N-m)• Offsetparallelandrightangleconfigurations• Standard15:1through38:1gearratio• 7casesizes• Unsurpassedacceleration/decelerationcontrolandloadsharing

capability• Highlyefficientplanetaryoutputgearing• Allowsstartingdrivemotorundernoloadandutilizationofupto

breakdowntorqueofmotorwithoutoversizingsystem• Hydroviscousclutchonoutputabsorbstransientshocks• DuallipHNBRseals

212

Built for Reliable Performance BALDOR Severe Duty Motors

PLUS…•Documentedmotorperformanceandvibrationtestdatashippedwithmotor.•Soundpowerlevelslessthan90dBA•Maximumshaftrun-outlessthanNEMAstandards: (180T-250T)frames=0.001inch (280T-440T)frames=0.0015inch•Fiveyearwarranty

n FeaturesfoundinallSevereDutymotors

n Featuresfoundonlyin841XLand661XLmotors

Allcastironpartsarecoatedwithanepoxyprimerinsideandout,plusanepoxyfinishcoat.

Corrosion-resistantoversizedcastironconduitboxexceedsthevolumerequiredbyNEMAstandards.

StainlesssteelT-drainineachendbracket.

Allmotorleadshavelugsforeasyelectricalconnections.

Allhardwareishexhead,highstrengthandzinc-plated.

RTVsealantappliedtobrackettoframefits.

EmbossedstainlesssteelnameplatesincludeallrequiredNEMAdataplusactualmotorweightandguaranteedminimumefficiency.

Neoprenegasketsbetweenbox/coverandbox/frameprevententryofmoistureandcontaminates.

Aclamptypegroundlugisprovidedintheconduitbox.

Adrilledandtappedholeforagroundlugisprovidedontheframe.

Footpadplanitywithin0.005inchesforprecisionalignmenttodrivenequipment.

13

Highstrengthcastironframeisdesignedtoreducevibrationandassureaccuratemountingdimensions.

Rugged Electrical Design:

• Coilheadsarelacedonbothendstopreventmovement.

• Statorcoildippedandbakedinnon-hydroscopic100%solidsepoxyvarnish.ClassFinsulationconsistingofClassFandClassHmaterials.

• AllstatorwindingsaretestedbeforeandafterinsertionintotheframetoNEMAMG.1highpotentialvoltagestandards.

• InsulationsystemmeetstherequirementsofNEMAMG.1Part31SectionIVforVFDuseandareconsideredinverterready.

Bearinglifeisincreasedbyminimizingtemperaturerisetobelow50˚Cfor2polemotorsand45˚Cfor4polemotors.

ExclusivePLS®Plus(PositiveLubricationSystemPlus)assuresproperbearinglubricationinallmountingpositions.Greaseischanneleddirectlyintothebearingtrack.Easilyaccessiblelubricationfittingsarepositionedinthefrontandbackendshields.

Castironbearinginner-capsprovideaccuratealignmentandpreventbearingcontamination.

Automaticgreaserelieffittingonbothbrackets.OnODEitextendsoutofthefancoverforeasyaccess.

Inpro/Seal™bearingisolatorsatboththedriveendandfanendensurebearingprotectionfromcontamination.

Alemitegreasefittingsonbothends.

Thedraftangleontopofallmountingfeetis1.5degreesorlesstomakepropermountingeasier.

Allinternalrotor,statorandshaftsurfacesareepoxycoated.

841XLmotorsareguaranteedtomeetIEEE841vibrationstandards.

Precisioncastconductorbarsontherotorupthru449Tframesminimizevibrationandextendservicelife.

Durablecastironendshieldsaremachinedtoclosetolerancesforexactalignmentofbearingsandrotor.

PLS CONSTRUCTION

GreaseReservoirs

GreaseRelief

Anti-ChurningVanes

InnerBearingCap

OpenBearing

GreaseChannel

Wavywasherpreloadsthemotorbearings.

World HeadquartersP.O.Box2400,FortSmith,AR72902-2400U.S.A.,Ph:(1)479.646.4711,Fax(1)479.648.5792,InternationalFax(1)479.648.5895

“Baldor is to be the best (as determined by our customers) marketers, designers

and manufacturers of industrial electric motors, mechanical power transmission products,

drives and generators.”

MISSION

AllRightsReserved.PrintedinUSA.

4/09TCP25,000

©BaldorElectricCompany

BR260