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    Pep Boys Advanced Import EVAP Diagnosis

    webinar

    Notes For Tonight's Webinar Is Available At

    www.MEAtraining.com/ttcfaq.htm

    Audio Through PC Speakers Or By Phone

    If Using Phone Audio Call In On # 1 (480) 297-0021

    Then Enter Access # 425-104-849

    Hyundai EVAP Diagnosis

    Training Model

    Setting The New Standard InAutomotive Technician Training

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    Continuous Relevant Training

    Training Customized To The Equipment In The Shop

    Focus Is On Results Through Real World Content

    Company Wide Support For All Levels Of Technicians

    Training Model

    On Demand and Live Web Training a

    technician can view the from ANY PC

    With any type of connection or speakers

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    Master Tech Level 2014

    Advanced

    VERUS LabscopeDiagnostics

    Domestic OBD II

    EVAPImport Evaporative

    Fuel System

    Variable Cam

    Timing

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web basedtraining

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    on demand

    e-learning module

    live web

    based training

    Instructor Led

    Training

    live web based

    training

    Available NOW

    Schedule Now

    Tuesday October

    14th 2014

    Make Up Date: Monday

    October 20th 2014

    Live Web Training 7PM / 9PM EST

    7 PM6 PM

    7 PM6 PM 9 PM

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    Guidelines

    Webinar times:

    7:00 to 8:00 PM EST 9:00 to 10:00 PM EST

    Q and A session at the end ofthe training webinar

    HOLD YOUR QUESTIONS TOTHE END!

    Questions on this technical

    topic only

    Any questions aboutadministrative proceduresor course credit forattendance please referthem to your storemanager, technical traineror training manager

    3 Poll questions to verifyparticipation only, not usedfor pass or fail

    As you complete this course, you will be able to:

    Objectives

    Understand Hyundai EVAPSystems With Real WorldTesting Techniques.

    Quickly And AccuratelyDiagnose Hyundai EVAPSystem Problems.

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    Hyundai Santa Fe

    Purge Control Solenoid Valve Location

    Purge Solenoid

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    Purge Control Solenoid Valve

    Normally Closed

    2 Wires, PCM

    Controlled

    Used For Purge And

    During EVAP Monitor

    Leak Testing

    Purge Solenoid Wiring

    12V Power

    From Fuse

    ECMPurge

    Solenoid

    Power

    Through

    Solenoid

    Power At PCM

    Waiting For PCM To

    Duty Cycle Control

    The Ground

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    Canister Purpose

    Charcoal

    Canister

    Collects Fuel Vapors

    and Temporarily

    Stores Them

    Canister Close (Vent) Solenoid

    Normally Open

    2 Wire Solenoid, PCM

    Controlled

    Closes During EVAP

    Monitor Leak Check

    Canister

    Close Valve

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    Canister Close Valve Location

    Canister Close

    Valve (Vent)Solenoid

    Canister Close Valve Wiring

    12V Power

    From Fuse

    ECM

    Canister Close

    Valve (Vent

    Solenoid)

    Power

    Through

    Solenoid

    Power At PCM

    Waiting For PCM To

    Control The Ground

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    Canister Close Solenoid Energized

    13.20 Volts AtCanister Close

    Solenoid

    PCM Closing(Energizing)

    Canister Close

    Solenoid

    FTP Fuel Tank Pressure Sensor

    Fuel Pump

    Module

    Fuel Tank

    Pressure

    SensorMeasures Pressure Or

    Vacuum In EVAP

    System

    Used In Testing Of

    EVAP System

    3 Wires:5 Volt Reference

    Signal

    Ground

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    Accessing Fuel Pump Module

    Access UnderRear Seat

    RemoveCover

    FTP Sensor Location

    Fuel Pump

    Module

    Fuel Tank

    Pressure

    Sensor

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    FTP Voltage Range

    Voltage kPa PSI In H20

    4.4 4.6 volts -3.75 -0.54 -14.94

    1.4 1.6 volts 0.0 0.0 0.0

    0.4 0.6 volts +1.25 +0.18 +4.98

    Poll Question #1

    Fuel

    Tank

    Pressure

    Sensor

    5 Volt Power

    Supply

    Sensor

    Ground

    Signal 1.3

    1.7 Volts @

    Atmosphere

    With Vacuum

    Voltage Goes

    Up

    1.5 Volts @ Atmosphere

    With PressureVoltage Goes

    Down

    Poll Question #1

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    Common Codes

    P0441: Incorrect Purge

    Flow

    P0442: EVAP System

    Small Leak

    P0444: Purge Control

    Valve Circuit Open

    P0445: Purge Control

    Valve Circuit Shorted

    P0447: Vent Control

    Circuit Open

    P0448: Vent Control

    Circuit Shorted

    P0451: EVAP Pressure

    Sensor Range /

    Performance

    P0452: EVAP Pressure

    Sensor Low

    P0453: EVAP Pressure

    Sensor High

    P0455: EVAP System

    Large Leak

    P0456: EVAP System

    Very Small Leak

    EVAP Diagram

    Purge

    SolenoidCharcoal

    Canister

    Fuel Tank

    Pressure Sensor

    Fuel Tank

    Air Fi lter

    Canister

    Close Valve

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    Engine Cold

    Purge

    Solenoid

    Manifold

    Vacuum

    No Vacuum

    Should Pass

    Fuel Vapors

    Generated In TankAre Col lected By

    Canister

    Normal Purge

    PCM Duty Cycles

    Purge Solenoid

    Vacuum Is Pulling

    Fuel Vapors From

    Canister Assembly

    Canister Close Valve Open

    Letting Air Flow In

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    IAT: 40F 95F

    ECT: 40F 95F

    ECT and IAT Within 12F

    Of Each Other

    Fuel Level: -

    Hyundai EVAP Criteria

    PCM Testing: Pulling Vacuum

    PCM Duty Cycles

    Purge Solenoid

    PCM Closes Canister

    Close Valve

    Pulls Vacuum In Entire

    System

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    PCM Testing: Checking For Leaks

    PCM Stops PurgeSolenoid

    PCM Keeps Canister

    Close Valve Closed

    Monitors Vacuum InEntire System

    PCM Testing: Checking Vent

    PCM Keeps Purge

    Solenoid Closed

    PCM Opens Canister

    Close Valve

    Monitors FTP Vacuum

    In Entire System

    FTP Should Quickly

    Return To Atmosphere

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    PCM Testing: Passed

    PCM Returns To DutyCycling Purge Solenoid

    PCM Keeps Canister

    Close Valve Open

    FTP Should Be AtAtmosphere

    Time

    Volts

    .5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    0 4 8 12 16

    4.5

    20 24 28 32 36 40

    Target Vacuum Is 3.0 v 3.5 v

    No Vacuum To Purge

    P0455: Large EVAP Leak

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    Time

    Volts

    .5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    0 4 8 12 16

    4.5

    20 24 28 32 36 40

    Target Vacuum Is 3.0 v 3.5 v

    ( 6 10 H20 Vacuum)

    Unable To Reach Target

    P0455: Large Leak

    Time

    Volts

    .5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    0 4 8 12 16

    4.5

    20 24 28 32 36 40

    Target Vacuum Is 3.0 v 3.5 v

    Unable To Hold Vacuum

    P0442: Small Leak

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    Time

    Volts

    .5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    0 4 8 12 16

    4.5

    20 24 28 32 36 40

    During Normal Purge, Excessive

    Vacuum Is Pulled In System

    Normal Vacuum During

    Purge Is 4 5 H20 Vacuum

    P0446: Vent Blocked

    Time

    Volts

    .5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    0 4 8 12 16

    4.5

    20 24 28 32 36 40

    Purge Flow When Not Commanded

    P0441: Incorrect Purge Flow

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    Smoke Testing

    Smoke From

    Purge Solenoid

    Smoke From Gas

    Cap

    Smoke From Vent

    Into System

    Using VERUS To Test EVAP

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    Purge Solenoid Electrical Codes

    P0444: Purge Control

    Valve Circuit Open

    P0445: Purge Control

    Valve Circuit Shorted

    Build Vehicle In Scanner

    Build Vehicle And

    Click OK

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    Engine Off Tests

    Choose Engine Off

    Tests

    Under Functional Tests

    Can Activate Canister

    Purge Valve

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    Command Canister Purge Valve

    Commanding PCM

    To Duty Cycles

    Purge Solenoid

    Purge Solenoid

    PCM Duty Cycles

    Purge Solenoid

    12 Volts On

    Control Wire

    PCM Pulling

    Purge To

    Ground

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    Resistance Testing Purge Solenoid

    OL

    Purge Must BeUnplugged To Check

    Resistance

    Resistance Specs:

    19 22 Ohms

    Testing New Purge Solenoid

    12V Power

    From Fuse

    ECM

    PurgeSolenoid

    Power

    Through

    Solenoid

    12 volts

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    Testing Purge Solenoid Control

    12V PowerFrom Fuse

    ECM

    Purge

    Solenoid

    Power At PCM

    12 volts

    Vent Solenoid Electrical Codes

    P0447: Vent Control

    Circuit Open

    P0448: Vent Control

    Circuit Shorted

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    Under Functional Tests

    Can Activate CanisterClose Valve

    Command Canister Close Valve

    PCM Commanding

    Canister Close

    Solenoid Closed

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    Canister Close Solenoid Energized

    13.20 Volts AtCanister Close

    Solenoid

    PCM Closing(Energizing)

    Canister Close

    Solenoid

    Under Functional Tests

    Can Activate Canister

    Close Valve - Clocked

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    Canister Close Solenoid Clocked

    PCM Commanding

    Canister Close Solenoid

    Duty Cycle Open and

    Closed

    Vent Commanded

    PCM Commanding

    Canister Close

    Solenoid Duty Cycle

    Open and Closed

    13.20 Volts At

    Canister Close

    Solenoid Control

    Wire

    0 Volts AtCanister Close

    Solenoid

    Control Wire

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    Canister Close Valve (Vent Solenoid)

    12V PowerFrom Fuse

    ECM

    Vent

    Solenoid

    PCM ControlsVent By

    Grounding

    12 volts

    Canister Close Valve (Vent Solenoid)

    12V Power

    From Fuse

    ECM

    VentSolenoid

    Power

    Through

    Solenoid

    12 volts

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    Canister Close Valve (Vent Solenoid)

    12V PowerFrom Fuse

    ECM

    Vent

    Solenoid

    Power Missing

    At PCM

    0 volts

    Broken Wire

    Resistance Testing Vent

    24 Ohms

    Vent Must Be

    Unplugged To Check

    Resistance

    Resistance Specs:

    15 40 Ohms

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    Testing Fuel Tank Pressure Sensor

    ECM

    FTP

    5 VoltReference

    .09 volts

    Ground

    Signal: 1.5

    Volts @

    Atmosphere

    Using VERUS To Test EVAP System

    Can Perform EVAP

    Monitor Test

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    Beginning Test

    Warns It May Take

    Up To 10 Minutes

    Continue

    Conditions Required

    Make Sure All

    Conditions Are Met

    Continue

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    Purge Flow Test

    Checking For

    Purge When Not

    Commanding

    Purge

    Leak Testing

    Leak

    Testing

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    Test Complete

    Complete

    No Leaks

    Or Codes

    Poll Question #3

    Poll Question #3

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    Summary

    Quickly and Accurately Findand Repair Problems OnHyundai EVAP Systems

    Quickly and Accurately UseScan Tool To Find and SolveProblems on Hyundai EVAP

    Systems

    I Will Repeat The

    Question Anonymously

    To The Group

    I Am The Only One

    To See The

    Questions

    Enter Your Questions Here and

    Click Send

    Please Type Questions In Box

    Notes Available @ www.MEAtraining.com/ttcfaq.htm

    Hyundai EVAP