pentair hypro low pressure diaphragm pumps manual · warning: do not handle a pump or pump motor...

Hypro low pressure diaphragm pumps are recommendedfor ground and low-level spraying of herbicides,pesticides, liquid fertilizers and many other hard-to-handle fluids. Low-cost maintenance and almost wear-free operation make these pumps ideal for a wide variety

of spraying jobs. Pressure and output are designed foroptimum performance of medium to large-sized sprayers.Hypro low pressure diaphragm pumps can be adapted forsplined shaft, hollow shaft, and solid shaft drive options.Pumps include a pulsation dampener.

Description

Model 9910-D250Max flow: 66 gpmMax pressure: 290 psi6 diaphragms

Model 9910-D160Max flow: 42.5 gpmMax pressure: 290 psi4 diaphragms

Model 9910-D115Model 9910-D115GR34Max flow: 30.1 gpmMax pressure: 290 psi3 diaphragms

Model 9910-D135Max flow: 34.8 gpmMax pressure: 290 psi3 diaphragms

Model 9910-D70Model 9910-D70GRMax flow: 19 gpmMax pressure: 290 psi2 diaphragms

Low Pressure Diaphragm PumpsForm L-1381

Rev. CHYPRO®®

California Proposition 65 Warning -- This product and related accessories contain chemicals known to theState of California to cause cancer, birth defects or other reproductive harm.

Installation, Operation, Repair and Parts Manual

2

Order appropriate Shaft Adapter Kit for drive optionrequirements. Refer to adjoining chart for properselection. For proper installation, refer to Page 5.

NOTE: Model 9910-D135 is supplied with a 1-3/8" malePTO splined shaft as standard. Models 9910-D160 and

9910-D250 are supplied with a splined thru shaft. Thesemodels can be adapted for belt and pulley drive with theuse of a split taper bushing (Hypro part number 3115-0011). Use of this bushing allows a Browning Q2 sheaveto be mounted on the bushing.

Control units are available for easy flow and pressurecontrol of your spraying system. These units include a pressure relief valve to control pressure, an oil-filledpressure gauge to monitor pressure, and multiple outletshut-off valves to control boom flow. Refer to the adjoining chart to select the proper control unit for your pump.

1. Use of a pressure relief device on the discharge side of pumpis required to prevent damage from pressure build up if thedischarge is closed or blocked while the power source is stillrunning.

2. WARNING: DO NOT pump flammable or explosive fluidssuch as gasoline, fuel oil, kerosene, etc. DO NOT use inexplosive atmospheres. The pump should be used onlywith liquids that are compatible with the pumpcomponent materials. DO NOT pump asphalt, asphaltsealer, roofing compounds, concrete sealers or any two-step curing products. Personal injury may result, and thewarranty will be void. If there are any questions, call theHypro Applications toll-free number: 800-445-8360.

3. Do not operate pump above recommended rpm.4. Do not pump at pressures higher than the maximum

recommended pressures for the pump (see Specifications).5. Operate pump between temperature range of 45 ̊to 140 ̊F.6. Make certain that the power source conforms to the

requirements of your equipment.7. Provide adequate protection in guarding around the moving

parts, such as the shaft and pulleys.8. Disconnect power before servicing.9. Release all pressure within the system before servicing any

component.10. Drain all liquids from the system before servicing.

11. Secure the discharge lines before starting the pump. Anunsecured discharge line may whip, causing personal injuryand/or property damage.

12. Check hoses for weak or worn condition before each use.Make certain that all connections are tight and secure.

13. Periodically inspect the pump and the system components.Perform routine maintenance as required (see Maintenancesection).

14. When wiring an electrically-driven pump, follow all electricaland safety codes, as well as the most recent NationalElectrical Code (NEC) and the Occupational Safety andHealth Act (OSHA).

15. WARNING: Because of the risk of electrical shock, allwiring should be done by a qualified electrician.WARNING: DO NOT handle a pump or pump motor withwet hands, when standing on a wet or damp surface, orwhile standing in water.

16. Do not operate a gasoline engine in an enclosed area. Besure the area is well ventilated.

17. Use only pipe, hose and fittings rated for maximum ratedpressure of pump or pressure at which pressure relief valve isset at. Check with local supplier for proper pressure rating. Donot use used pipe!

18. Do not use these pumps for pumping water or other liquids forhuman or animal consumption.

Drive Options

General Safety Information

Control Units

Pump 1-3/8" Male 1" Solid Shaft 1-3/8" Female HydraulicModel Splined PTO w/Keyway Splined PTO Motor Mounting

Shaft Coupler Flange Kits9910-D70 9910-KIT1710 9910-KIT1711 9910-KIT1708 9910-HYD24959910-D115 9910-KIT1710 9910-KIT1711 9910-KIT1708 9910-HYD24959910-D135 Std. 1-3/8"

male-splined shaft N/A N/A N/A9910-D160 Std. thru shaft N/A N/A 9910-HYD15709910-D250 Std. thru shaft N/A N/A 9910-HYD1570

Control Max MaxUnit Model GPM PSI Type3300-0087 42.5 290 D70, D115, D135, D160, D2503300-0088 42.5 290 D70, D115, D135, D160, D250

3

Installation

1. Always mount the pump with oil sight tube in the uprightposition.

2. Proper selection of type and size of hose is vital to goodperformance:

a. Use suction line of spiral wire braid reinforced suctionhose to prevent collapse. Diameter of inlet hoseshould be at least that of the pump inlet hose barb orgreater.

b. Use only approved high pressure hose on dischargeside of pump.

3. All ports are provided with hose barb connections. Usegood quality hose clamps, and tighten securely.

NOTE: Use only pipe, fittings, accessories, hose, etc.rated for the maximum pressure rating of the pump.

Hazardous Substance Alert1. Always drain and flush pump before servicing ordisassembling for any reason (see instructions).

2. Always drain and flush pumps prior to returning unitfor repair.

3. Never store pumps containing hazardous chemicals.

4. Before returning pump for service/repair, drain out allliquids and flush unit with neutralizing liquid. Then, drainthe pump. Attach tag or include written notice certifyingthat this has been done. Please note that it is illegal toship or transport any hazardous chemicals without UnitedStates Environmental Protection Agency Licensing.

Troubleshooting

Symptom

The pump does not draw water.

The liquid flow is irregular.

Output drops and the pump is noisy.

Oil comes out of the discharge portor oil is a milky color.

Probable Cause(s)

One or more valves are seatingimproperly.Suction line is plugged orcollapsed. Clogged strainer.The charge in the pulsationdamper is incorrect.

One or more valves are seatingimproperly.

Oil level is too low.

One or more diaphragms split.

Corrective Action

Remove valve and check for debris.Examine suction line. Clean strainer.Check pressure in pulsationdampener (20% working pressure).Remove valve and check fordebris. Examine the valve seatingsand clean them.

Add oil to correct level (halfway upthe sight tube).Remove manifold and heads. Drainoil and clean crankcase of water.Replace diaphragms, heads andmanifold. Refill with Hypro Oil(Part No. 2160-0038).

DiaphragmPump Connection

Agitator

Agitation Line

Bypass Line

Pump

ControlValve

TankShut-off

PressureGauge

Boom Shut-offor Selector

To Spray Gun To Boom Nozzles

Relief Valve

Maintenance

1. After use, flush the pump with clean water.

2. Hypro diaphragm pumps come with oil in thecrankcase. Hypro recommends changing oil after40 hours of break-in operation and every threemonths or 500 hours, whichever comes first. UseHypro Oil (Part Number 2160-0038). Hypro Oil is aspecially formulated, high-grade, nondetergent, SAE30 weight oil designed to prolong pump life.

To drain oil from the pump, remove the oil drain plug,and rotate the shaft until the oil stops flowing out. Tofill the pump with oil, slowly pour the oil into sighttube while turning the pump shaft. Turning the pumpshaft purges all the air out of the crankcase. Alwayschange oil when replacing diaphragms.

3. For winter storage or if a freezing condition will beencountered, flush pump with a 50/50 mixture ofwater and antifreeze.

Figure 1. Diaphragm Replacement

Diaphragm and Valve Replacement

I. Valve and O-Ring Replacement1. Occasionally debris can cause the valves to not

seat properly or damage the o-rings. To checkfor this problem, follow these steps.

2. Remove the pump manifold. (See parts list foryour model.) Use a 17 mm box wrench (oradjustable wrench) to remove manifold nuts.(Use a 13 mm for Models D160, D250.) Withmanifold removed, valves can readily beremoved and checked for debris or wear. Toreplace valves or o-rings, refer to parts list forappropriate kits.

II. Diaphragm Replacement

Hypro recommends changing diaphragms every 500hours or three months, whichever comes first.

1. Drain the oil from the pump by removing drainplug. Rotate the shaft to remove excess oil.

2. Remove the pump manifold according to Step 2in Section I: Valve and O-ring Replacement.

3. Use a 19 mm box wrench (or adjustable wrench)to remove the diaphragm retaining bolt, supportwasher and diaphragm. To replace thediaphragms, order the appropriate repair kit.See the parts list.

4. Turn the crankshaft to bring the piston to itsupstroke to replace the diaphragm. Use thedownstroke to seat the new diaphragm into thesleeve groove. Install retaining washer andtighten nut.

5. Replace the pulsation dampener diaphragm byfirst bleeding the air from the dampener. (Seeparts list for your model.) Use a 13 mm boxwrench to remove the bolts holding thedampener assembly together, then replacediaphragm. Recharge dampener to 20% ofoperation pressure.

6. Refill crankcase with Hypro Oil (Part No. 2160-0038). Rotate the shaft slowly forward andreverse to distribute oil, and fill to the properlevel.

4

Maintenance Instructions for All Models

Bolt

Washer

Diaphragm

5

Parts List for 9910-KIT1708, 9910-KIT1710 and 9910-KIT1711

Shaft Adapter Kit Installation

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D1 9910-380271 Torque Arm 12 9910-550290 Roll Pin 23 9910-320130 Nut 14 9910-320131 Washer 15 9910-500160 Collar 16 9910-500171 Lock Retaining Washer 17 9910-320170 12MAx75 Bolt 18 9910-550250 Female Splined Shaft 19 9910-320650 Chain “S” Hook 410 9910-320640 Chain 211 9910-620472 M10 x 20 Bolt 212 9910-200231 Washer 513 N/A Washer (7/16”; 10.5 mm) 114 N/A Eye Bolt 115 9910-320610 Wing Nut 116 2840-0028 Safety Shield (with KIT1708) 117 2270-0004 Washer 4

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D1 9910-550290 Roll Pin 22 9910-620470 M10 x 20 Bolt 33 9910-200231 Washer 34 9910-620240 1-3/8" Male 6 Spline PTO Shaft 15 9910-550510 Adapter 16 9910-621600 1" Solid Shaft 17 9910-580080 Base 18 9910-180150 Nut 19 9910-540300 10MAx30 Bolt 110 9910-620472 M10 x 20 Bolt 2

Order appropriate shaft kit according to chart on page 2.

Female Splined Coupler Kit 9910-KIT1708 (see Fig. 2).To install the 1-3/8" female splined shaft coupler:

1. Place the torque bracket (Ref. 1) onto pump andsecure with bolts (Ref. 11).

2. Slide female coupler (Ref. 8) onto pump shaft. Alignholes in coupler with holes in pump shaft and pressin pins (Ref. 2).

3. Make sure clamp (Ref. 5) is over groove in thecoupler. Slide the pump onto the PTO shaft ofpower source and tighten clamp.

4. Attach chains (Ref. 10) to tractor to prevent rotationof the pump.

Solid Shaft Kit 9910-KIT1711, Male Splined Shaft Kit9910-KIT1710 (see Fig. 3).To install the 1-3/8" male splined shaft coupler:

1. Slide shaft adapter flange (Ref. 5) over pump shaft.Align adapter hole with hole on the pump shaft andpress in pin (Ref. 1).

2. Bolt shaft adapter (Ref. 4 or 6) onto flange with threebolts (Ref. 2) and washers (Ref. 3).

3. Place base (Ref. 7) on pump, and secure with boltsand washers. Secure opposite side of base with bolt(Ref. 9) and nut (Ref. 8).

Figure 2. Coupler Kit 9910-KIT1708 Installation9910-KIT1708: 1-3/8" Female PTO Adapter, SafetyShield, Torque Arm and Chains

Parts List for 9910-KIT1708 Parts List for 9910-KIT1710 & 1711 Shaft Kit

Figure 3. Coupler Kit 9910-KIT1710 Installation9910-KIT1710: 1-3/8" Male PTO Shaft and Base Kit9910-KIT1711: 1" Solid Shaft and Base Kit

3 4

4

6 7 8

1

5

9

2 3

5 6 2 8 17

9 9

9

10 10

141315 Included in

KIT1710

Included inKIT1711

1716

11 12

9

6

Control Units 3300-0082, 3300-0087 and 3300-0088

Installation and Operation

DescriptionThe 3300-0087 and 3300-0088 control units are designed for the control of pressure and output from 0 to 290 PSI. They are supplied with mounting brackets for mounting separately from the pump. They consist of a main pressure regulating valve and 3 on-off outlet valves. For individual boom section control, model 3300-0088 includes a main on-off lever that can be put in the off position for complete bypass to the tank.

Safety Note: Main relief valve bypass must be connected to the tank directly without restrictions (such as ball valves).

flush with clean water.Model 3300-0087 and 3300-0088 InstallationLocate mounting bracket and secure in desired position. Thepressure line from the pump is connected to main inlet hosebarb (1). The return line is connected unrestricted to the mainbypass hose barb (2). Boom sections are connected to the outletboom hose barb (3).Operation1. Before starting pump, adjust relief valve for the lowestpossible pressure by screwing the pressure adjustment knob(4) all the way counterclockwise.

2. On Model 3300-0088, turn the main on-off lever (6) to the fullbypass (up) position.

3. Open all boom feed lines by lifting lever(s) to the up position.4. Start pump and allow liquid to flow through the control unit.5. Turn main on-off valve lever (6) to on position (down) andadjust to the desired spraying pressure by turning thepressure adjustment knob (4). Turning the knob clockwisewill increase the pressure.

6. The 3300-0087 or 3300-0088 control unit is now ready foruse. After each use, flush the unit with water. For extendedor winter storage, drain the unit completely.

Figure 5. Model 3300-0087 and 3300-0088

PressureAdjustment Knob

1. Main Inlet 5. Outlet Valve Levers

3. Outletsto BoomSections

6. MainOn-Off Lever

2. Main Bypass

Pressure Gauge

8

Parts Illustrations for Models 3300-0087 and 3300-0088

1

34

2

34

51

55

55

49

5051

52

53

30 3132 33

35

34

35 36

42 104

106 108

70 109

110

71118

113114115

112119 116

84

104

13

24 56

44

117

48 3534

24 56

59

5144105

5857

50 52

50

61

50

71111

120

37 3839

40

47

4841

46451943

24 60

34

103

5150

5424

11

17

19 20 21

23

2424

44 44

44

22

18

161514

24101312

102

41

9

Model 9910-DBS-110, 9910-DBS-140Parts List for Models 3300-0087 and 3300-0088

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D1 9910-1547 Left 2-way valve assy. (Optional) 12 9910-1571 Right 2-way valve assy. (Optional) 12 9910-1572 Right 3-way valve assy. 13 9910-1348 Compl.reg.valve (3300-0087) 13 9910-1349 Compl.reg.valve (3300-0088) 14 9910-1351 Bypass control assembly 110 9910-394850 Valve body 2 outlets 111 9910-394860 Valve body 3 outlets 112 9910-394690 Lever 413 9910-390330 Pin 514 9910-390341 O-ring 415 9910-390312 Lock washer 416 9910-390300 Spring 417 9910-390313 Lock washer 418 9910-390323 Complete valve rod 419 9910-180101 O-ring 520 9910-392600 Threaded adapter 421 9910-640070 O-ring 422 9910-392580 Clip 423 9910-392870 Hose barb 3/8" 423 9910-392590 Hose barb 1/2" 423 9910-392620 Hose barb 3/4" 424 9910-390291 O-ring 530 9910-480550 Retainer ring 131 9910-394790 Adjustment knob 132 9910-394770 Spring guide 133 9910-1040830 Spring 134 9910-390440 Nut 1635 9910-550331 Washer 1236 9910-394780 Adjustment body 137 9910-394750 Piston 138 9910-394740 Diaphragm-Desmopan 139 9910-394720 Valve 140 9910-394730 Spring 141 9910-394830 Stud 842 9910-680700 M6 x 20 Bolt 143 9910-394700 Regulating valve body 144 9910-395530 Clip 545 9910-394800 Gauge adapter 146 9910-550450 Ring nut 147 9910-GG400 Pressure gauge 148 N/A O-ring 349 9910-394810 Threaded flange 150 9910-550350 O-ring 451 9910-550242 Hose barb nut 252 9910-550210 Hose barb inlet 1" 253 9910-394840 Cover 154 9910-550340 Threaded adapter 155 9910-550370 Elbow hose barb 1" 156 9910-395000 Adapter 257 9910-395520 Bypass manifold 158 9910-390060 O-ring 159 9910-395020 Bypass adapter 160 9910-394870 Plug 161 9910-770260 O-ring 170 9910-392120 Pin 171 9910-880581 Plug 284 N/A Nut 1102 9910-394820 Mounting bracket 1103 9910-770130 O-ring 1104 N/A Stud 8105 9910-850730 Clip 1106 9910-1660560 Control lever 1108 9910-1660020 Complete valve rod 1109 9910-480561 O-ring, Viton 2110 9910-1660010 Main valve body 1

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D111 9910-1660230 O-ring 1112 9910-1660541 Spring 1113 9910-1660050 Feed rod valve 1114 9910-1660090 Spring 1115 9910-1660080 Guide 1116 9910-393790 Washer 1117 9910-1660060 Flange 1118 9910-1660120 Blue seat 1119 9910-1660140 Washer 1120 9910-1660551 O-ring, Viton 1

9910-KIT2346O-Ring Kit

REF. NO. QTY.14 519 721 524 548 350 458 161 197 1103 1109 2111 1120 1

10

Parts Illustrations for Models 9910-D70 and 9910-D70GRFigure 6. Parts Illustrations for Model 9910-D70

Figure 7. 9910-D70GR Gear Box Components

32

34

75

36

3

7668

12

9192

89

95

94

103

111

109

108107

110

110112

113

98

98

98

100

9796

99

99

99

102

101

8493

90

79 53 74

48 64 23

46

44 67

45

6653

47

4

15

18

19

13

16

24

8728

2524

13

3641

4243

2726

29

5

24

77

88

24

24

17

1

12

2

11 11

10

10

13

35

33

11


REF. NO. QTY.10 418 124 727 133 136 167 176 1

9910-KIT2364Valve Kit

REF. NO. QTY.10 411 4

9910-KIT1720Diaphragm KitDesmopan

REF. NO. QTY.7a 210 425 1

Model 9910-DBS-110, 9910-DBS-140Parts List for Models 9910-D70 and 9910-D70GR

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D1 9910-550011 Pump Body with bolts 12 9910-550101 Right head DX 13 9910-550102 Left head SX 14 9910-550150 Manifold 15 9910-559200 Accumulator manifold 16 9910-580370 Plate 27 9910-550080 Diaphragm (Buna) Optional 27a 9910-550085 Diaphragm (Desmopan) Standard 28 9910-550110 Sleeve 29 9910-550120 Piston 110 9910-320030 O-ring 411 9910-759051 Complete valve assembly 412 9910-551040 M10 x 55 Bolt 813 9910-180152 Nut 414 9910-580360 Diaphragm bolt 215 9910-550880 Ring nut 116 9910-580040 Elbow 1-1/4" 117 9910-550370 Elbow 1" 118 9910-550350 O-ring 119 9910-550340 Threaded adapter 123 9910-550310 Roller bearing 124 9910-390290 O-ring 725 9910-550190 Accumulator diaphragm 126 9910-550300 Air valve 127 9910-650542 O-ring 128 9910-550680 Bolt 429 9910-559204 Upper air chamber 132 9910-550057 Sight glass cap 133 9910-550040 O-ring 134 9910-550030 Oil sight glass 135 9910-850851 Bolt 236 9910-180101 O-ring 241 9910-650660 Diaphragm holder 142 9910-650670 Diaphragm 143 9910-650690 Clamp 144 9910-200391 Retainer ring 145 9910-550470 Seal ring 146 9910-550070 Spacer ring 147 9910-550060 Roller bushing 148 9910-550170 Shaft 152 9910-200233 Washer 253 9910-320621 Washer 557 9910-550280 Bearing 258 9910-550140 Cylinder 164 9910-550160 Spacer 166 9910-550491 Seal ring 167 9910-650920 O-ring 168 2406-0023 Oil drain plug 174 9910-1500350 Shield 175 9910-550332 Washer 276 9910-740290 O-ring 177 9910-330173 Plug 179 9910-620472 M10 x 20 Bolt 184 9910-550175 Shaft 187 9910-450120 Threaded adapter 188 9910-550870 Ring nut 189 9910-580230 O-ring 190 9910-550920 Flange 191 9910-550950 Bolt 392 9910-180030 Bolt 193 9910-620561 O-ring 194 9910-621000 Gear cap 195 9910-550930 Gear 1

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D96 9910-620950 Gasket 197 9910-1140370 Oil Plug & O-ring 198 9910-1980740 Plug 399 9910-740290 O-ring 3100 9910-621010 Bolt 4101 9910-620960 Gear box 1102 9910-540290 Bolt 4103 9910-651000 Bolt 4107 9910-881090 Key 1108 9910-961800 Seal ring 1109 9910-961790 Circlip 1110 9910-320240 Circlip 2111 9910-961780 Bearing 1112 9910-621660 Pinion 1113 9910-620990 Bearing 1

Torques for D70 Gearbox Components

Ref. No. Description Tightening TorqueIn. Lbs. Nm

12 Bolt 350 39.213 Nut 350 39.214 Diaphragm Bolt 265 29.928 Bolt 175 19.835 Bolt 90 10.277 Plug 175 19.8


91 Bolt 175 19.898 Plug 90 10.2100 Bolt 220 24.9103 Bolt 220 24.992 Bolt 90 10.2102 Bolt 220 24.9

NOTE: When ordering parts, give QUANTITY,PART NUMBER, DESCRIPTION, andCOMPLETE PUMP MODEL NUMBER. Referencenumbers are used ONLY to identify parts in thedrawing and are NOT to be used as order

117 9910-580371 Plate 1118 9910-2290110 Nut 1119 9910-2240100 Stud 1

12

Parts Illustrations for Models 9910-D115, 9910-D115GR34 and 9910-D135

Torques for D115GR3/4 Gearbox Components


87 Bolt 175 19.894 Plug 90 10.296 Bolt 220 24.999 Bolt 220 24.988 Bolt 90 10.298 Bolt 220 24.9

Figure 8. Parts Illustrations for Model 9910-D115 and 9910-D135

Figure 9. 9910-D115GR34 Gear Box Components

61 53 3154 32

33

35

85

88

86

89

87

8091

90

99

100

102

105

104103

103

106

101

98

97

929395

95

95

94

94

9496

63

36

38

37

5

3

55

8184

83

6078

37

50

19

57

571716

18 6620

52

5

2526

2829

56

7719

23

1919

27 30

46

47 48

2

211716

58

49

4

82

62

37

379 61

59

34

1

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D86 9910-550920 Flange 187 9910-550950 M10 x 25 Bolt 388 9910-180030 Bolt 189 9910-620561 O-ring 190 9910-621000 Gear cap 191 9910-550930 Gear 192 9910-620950 Gasket 193 9910-1140370 Oil plug & O-ring 194 9910-1980740 Plug 395 9910-740290 O-ring 396 9910-621010 Bolt 497 9910-620960 Gear box 198 9910-540290 M8 x 25 Bolt 499 9910-651000 Bolt 4100 9910-881090 Key 1101 9910-961800 Seal ring 1102 9910-961790 Circlip 1103 9910-320240 Circlip 2104 9910-961780 Bearing 1105 9910-621660 Pinion 1106 9910-620990 Bearing 1

13


REF. NO. QTY.16 619 729 147 152 154 162 166 181 183 1


REF. NO. QTY.16 617 6


REF. NO. QTY.8 316 626 1

Model 9910-DBS-110, 9910-DBS-140Parts List for Models 9910-D115, 9910-D115GR34 and 9910-D135

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D1 9910-580013 Pump body with bolts 12 9910-580150 Manifold 13 9910-550101 DX Right head 24 9910-550102 SX Left head 15 9910-180152 Nut 38 9910-550080 Diaphragm (Buna) Optional 38 9910-550085 Diaphragm (Desmopan) Standard 39 9910-580110 Sleeve (D115) 39 9910-580350 Sleeve (D135) 310 9910-500260 Piston ring 312 9910-580120 Piston 313 9910-380300 Pin 314 9910-380080 Pin ring 615 9910-580140 Connecting rod 316 9910-320030 O-ring 617 9910-759051 Complete valve 618 9910-540541 Ring nut 119 9910-390291 O-ring 720 9910-540530 Threaded adapter 121 9910-390271 Nut 323 9910-580050 Gasket 125 9910-580180 Accumulator manifold 126 9910-550190 Accumulator diaphragm 127 9910-559204 Accumulator head 128 9910-550300 Air valve 129 9910-650542 O-ring 130 9910-550680 M8 x 20 Bolt 431 9910-200391 Retainer ring 132 9910-550470 Gasket retainer 133 9910-550070 Spacer ring 134 9910-550060 Roller bearing 135 9910-550170 Shaft (D115) 136 9910-580470 Connecting rod ring 237 9910-551040 M10 x 55 Bolt 1238 9910-550310 Roller bushing 146 9910-550340 Threaded adapter 147 9910-550350 O-ring 148 9910-550242 Ring nut 149 9910-550370 Elbow 1" 150 9910-540550 Elbow 1-1/2" 152 9910-250310 O-ring 153 9910-550491 Seal ring 154 9910-650920 O-ring 155 2406-0023 Oil drain plug 156 9910-330173 Plug 157 9910-589200 DX Right valve retainer w/plug/o-ring 258 9910-580072 SX Left valve retainer 159 9910-1500350 Shield 160 9910-550332 Washer 261 9910-320621 Washer 562 9910-740290 O-ring 163 9910-580330 Shaft (D135) 164 9910-580370 Plate 365 9910-580360 Diaphragm bolt 366 9910-250310 O-ring 169 9910-200233 Washer 277 9910-180101 O-ring 178 9910-850851 M6 x 30 Bolt 279 9910-620472 M10 x 20 Bolt 380 9910-550175 Shaft 181 9910-390180 O-ring 182 9910-1040310 Oil sight glass 183 9910-650920 O-ring 184 9910-1040322 Black oil tank cap 185 9910-580230 O-ring 1


5 Nut 350 39.221 Nut 175 19.830 Bolt 175 19.837 Bolt 350 39.255 Plug 175 19.865 Diaphragm Bolt 265 29.978 Bolt 90 10.279 Bolt 350 39.2

NOTE: When ordering parts, give QUANTITY, PARTNUMBER, DESCRIPTION, and COMPLETE PUMP MODELNUMBER. Reference numbers are used ONLY to identify partsin the drawing and are NOT to be used as order numbers.

107 9910-2240110 1108 9910-2240100

NutStud 1

109 9910-580371 Plate 1

14

Parts Illustrations for Model 9910-D160

Figure 10. Parts Illustrations for Model 9910-D160

1

6060

6

5

52

43

57 532

9 8

1615

18

17

43

19

5511

40

4847

Without air chamber

50

4649

45

54

11 55

23

30

6

42

24

74

2526

33

35 36

34

34

35

53

52 39 38

37 36

57

41

37

38

20

22

21

39

32 31

12

27 58 56

29 32

2861

436

51

4410

7

7

14

13

15


REF. NO. QTY.8 815 124 142 247 154 255 2


REF. NO. QTY.8 89 8


REF. NO. QTY.8 827 446 1

Model 9910-DBS-110, 9910-DBS-140Parts List for Model 9910-D160

REF. PART QTY. NO. NUMBER DESCRIPTION REQ’D1 9910-3040440 Elbow 2" 12 9910-3040450 Ring nut 15 9910-760750 Suction manifold 16 9910-380242 Nut 187 9910-751350 Head 48 9910-680070 O-ring 89 9910-759051 Complete valve 810 9910-750071 Bolt 411 2406-0023 Oil drain plug 212 9910-750110 Sleeve 413 9910-750061 M12 x 65 Bolt 1214 9910-680350 M8 x 35 Bolt 215 9910-1040060 O-ring 116 9910-750057 Black oil tank cap 117 9910-750030 Oil sight glass 118 9910-750040 Gasket 119 9910-761010 Pump body 120 9910-851360 O-ring 121 9910-680020 Bearing support housing 122 9910-160672 M10 x 25Bolt 623 9910-751130 Threaded adapter 124 9910-390290 O-ring 125 9910-750670 Ring nut 126 9910-750660 Elbow 1-1/2" 127 9910-550085 Diaphragm (Desmopan) Standard 427a 9910-550080 Diaphragm (Buna) Optional 428 9910-500260 Piston ring 429 9910-750122 Piston 430 9910-760760 Manifold 131 9910-160700 Pin 432 9910-160691 Pin ring 833 9910-760140 Connecting rod 434 9910-750090 Roller bearing 235 9910-750130 Connecting rod ring 236 9910-540040 Spacer washer 237 9910-230350 Bearing 238 9910-160740 Seal ring 239 9910-200390 Retainer ring 240 9910-760201 Base 241 9910-750170 Crankshaft 142 9910-390290 O-ring 143 9910-380243 Washer 1844 9910-250143 Washer 445 9910-330173 Plug 246 9910-550190 Accumulator diaphragm 147 9910-650542 O-ring 148 9910-180020 Air valve 149 9910-620232 Accumulator head 150 9910-621781 M8 x 40 Bolt 851 9910-680180 Accumulator body 152 9910-1500350 Shield 253 9910-850251 M8 x 12 Bolt 654 9910-180101 O-ring 255 9910-740290 O-ring 256 9910-2240110 Diaphragm nut 457 9910-390314 Washer 658 9910-751250 Retaining washer 459 9910-390670 Accumulator stud 160 9910-3040470 O-ring 261 9910-2240100 Diaphragm stud 474 9910-751140 O-ring 1


6 Nut 175 19.810 Bolt 440 49.711 Plug 175 19.813 Bolt 440 49.714 Bolt 90 10.222 Bolt 310 35.045 Plug 350 39.250 Bolt 175 19.853 Bolt 90 10.256 Diaphragm Nut 265 29.9

NOTE: When ordering parts, give QUANTITY,PART NUMBER, DESCRIPTION, andCOMPLETE PUMP MODEL NUMBER. Referencenumbers are used ONLY to identify parts in thedrawing and are NOT to be used as ordernumbers.

16

Parts Illustrations for Model 9910-D250

Figure 11. Parts Illustration for Model 9910-D250

4342

8 7

405841

54

3

38

55

46

4954

22

23

23A

2425

47

48

51

2953

385

52

41 9 37

3536

40 5834

33

10

33

21

34 35 36

37 9

19

20

53

52

12

6

131514

18

16

17

38

576156

391 2

32

31

31

62

30 28

11 26

27 60 59

17


REF. NO. QTY.3 17 1214 123 251 152 154 1


REF. NO. QTY.7 128 12


REF. NO. QTY.7 1226 647 1

Model 9910-DBS-110, 9910-DBS-140Parts List for Model 9910-D250


1 Bolt 440 49.75 Nut 175 19.812 Bolt 440 49.713 Bolt 90 10.221 Bolt 310 35.040 Bolt 90 10.249 Bolt 175 19.853 Plug 350 39.257 Plug 175 19.859 Diaphragm Nut 265 29.9

NOTE: When ordering parts, give QUANTITY,PART NUMBER, DESCRIPTION, andCOMPLETE PUMP MODEL NUMBER. Referencenumbers are used ONLY to identify parts in thedrawing and are NOT to be used as ordernumbers.

REF. PART DESCRIPTION QTY. NO. NUMBER REQ’D1 9910-750071 Bolt 42 9910-750200 Base 13 9910-750740 O-ring 24 9910-751070 Suction Manifold 15 9910-380242 Nut 266 9910-751350 Head 67 9910-680070 O-ring 128 9910-759051 Complete valve 129 9910-200390 Retainer ring 210 9910-750170 Crankshaft 111 9910-750110 Sleeve 612 9910-750061 M12 x 65 Bolt 2013 9910-680350 M8 x 35 Bolt 214 9910-1040060 O-ring 115 9910-750057 Black oil tank cap 116 9910-750030 Oil sight glass 117 9910-750040 Gasket 118 9910-751300 Pump body 119 9910-851360 O-ring 120 9910-680020 Shaft support 121 9910-160672 M10 x 25Bolt 622 9910-751130 Threaded adapter 123 9910-751140 O-ring 123A 9910-390290 O-ring 124 9910-750670 Ring nut 125 9910-750660 126 9910-550085 626A 9910-550080

Elbow 1 1/2" HBDiaphragm (Desmopan) Standard Diaphragm (Buna) Optional 6

27 9910-500260 Piston ring 628 9910-750122 Piston 629 9910-751080 Manifold 130 9910-160700 Pin 631 9910-160691 Pin ring 232 9910-750140 Connecting rod 633 9910-750090 Roller bearing 234 9910-750130 Connecting rod ring 235 9910-540040 Spacer washer 236 9910-230350 Bearing 237 9910-160740 Seal ring 238 9910-380243 Washer 2639 9910-250143 Washer 440 9910-850251 M8 x 12 Bolt 641 9910-1500350 Shield 242 9910-750850 143 9910-750710 146 9910-620232 147 9910-550190

Elbow 2" HBRing nutAccumulator head Accumulator diaphragm 1

48 9910-680180 Accumulator body49 9910-621781 M8 x 40 Bolt 851 9910-390290 O-ring 152 9910-180101 O-ring 253 9910-330173 Plug 254 9910-650542 Gasket 155 9910-180020 Air valve 156 9910-750370 Elbow 157 9910-880581 Oil drain plug 158 9910-390314 Washer 659 9910-2240110 Diaphragm nut 660 9910-751250 Retainer washer 661 9910-880820 Washer 162 9910-2240100 Diaphragm stud 6

18

Pump Performance

350 RPM 400 RPM 450 RPM 500 RPM 550 RPMPSI GPM HP GPM HP GPM HP GPM HP GPM HP0 13.6 0.33 15.1 0.40 16.9 0.48 18.4 0.58 19.6 0.8072 11.2 0.73 12.7 0.79 14.1 0.91 15.6 1.01 17.0 1.09145 11.0 1.20 12.4 1.39 13.9 1.63 15.2 1.66 16.6 1.91217 10.7 1.71 12.3 2.10 13.8 2.19 15.1 2.36 16.3 2.63290 10.6 2.18 12.1 2.46 13.7 2.77 15.0 3.12 16.1 3.39

Series D70

U.S. Units

350 RPM 400 RPM 450 RPM 500 RPM 550 RPMBAR LPM HP LPM HP LPM HP LPM HP LPM HP0 51.2 0.33 57.1 0.40 63.7 0.48 69.4 0.58 74.1 0.805 42.3 0.73 47.9 0.79 53.2 0.91 58.8 1.01 64.3 1.0910 41.4 1.20 46.9 1.39 52.6 1.63 57.3 1.66 62.7 1.9115 40.4 1.71 46.3 2.10 52.2 2.19 57.1 2.36 61.6 2.6320 40.0 2.18 45.7 2.46 51.8 2.77 56.7 3.12 60.6 3.39

Series D70

Metric Units


Series D115

U.S. Units


Series D115

Metric Units


Series D135

U.S. Units


Series D135

Metric Units

NOTE: “HP” is electrical horsepower. Consult your gas engine supplier for engine horsepower required.

Pump Performance


Series D160

U.S. Units


Series D160

Metric Units


Series D250

U.S. Units


Series D250

Metric Units

NOTE:“HP” is electricalhorsepower.Consult your gasengine supplier forengine horsepowerrequired.

Oil crankcase capacities are approximate. Filloil to proper level in sight glass. Always makesure all the air is purged out of crankcaseprior to operating.

19

Maintenance Schedule

Limited Warranty on Hypro/Shurflo Agricultural Pumps & Accessories

Hypro/Shurflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship undernormal use for the time periods listed below, with proof of purchase.

- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will notexceed two (2) years, in any event.

- Accessories: ninety (90) days of use.

This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible withfluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.

Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be testedper Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the return-ee for the testing and packaging of “tested good” non-warranty returns.

No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed basis. Hypro reserves the right to choose the method of transportation.

This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any otherwarranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor shall Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale ofany defective product. This limited warranty covers agricultural products distributed within the United States of America. Other world market areas should consult with the actual distributor for any deviation from this document.

Return ProceduresAll products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be labeled/tagged before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to “disposition as scrap” products returned which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing, and proper disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown fluids.

Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your product. Hypro may request additional information, and may require a sketch to illustrate the problem.

Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#).Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid to:

HYPRO / PENTAIRAttention: Service Department375 Fifth Avenue NWNew Brighton, MN 55112

For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to: [email protected]. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428; or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.

*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so mayresult in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

375 Fifth Avenue NW • New Brighton, MN 55112 USAPhone: (651) 766-6300 • 800-424-9776 • Fax: 800-323-6496www.hypropumps.com

Hypro (05/16) Printed in USA

Visit www.hypropumps.com/register today to register your product and stay up-to-date on new products and promotional offers.

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pentair hypro low pressure diaphragm pumps manual · warning: do not handle a pump or pump motor...

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