pemd2014_0282_final

6
1 A New Continuous PWM Strategy for Three-Phase Direct Matrix Converter Using Indirect Equivalent Topology S M Dabour, E M Rashad Electrical Power and Machines Engineering Department,Tanta University, Egypt, [email protected] Keywords: Carrier-based PWM; matrix converter; indirect modulation; voltage transfer ratio Abstract This paper presents a new continuous carrier-based pulse width modulation (CPWM) method to control three-phase direct matrix converter (DMC). This technique is based on the equivalent indirect scheme, which models the converter as two independent stages to perform rectification and inversion processes. With this representation, two CPWM methods of the rectification process are proposed. In the inversion stage, the well-known CPWM methods of the standard voltage source inverter (VSI) have been applied. With these techniques, a voltage transfer ratio (VTR) of 0.937 has been achieved in the linear modulation mode. This value is higher than the present attainable value of 0.866. The proposed technique has been implemented using a laboratory setup. Measured results showed the validity of the given analysis. 1 Introduction Three-phase matrix converter (MC) is a direct three- to three- phase converter. It was firstly introduced in 1976 [1]. Due to the progress of the power electronics technology, MC development is growing steadily. After almost three decades of intensive research, the development of MC has been involved in industrial applications. In 2008, Yaskawa Company in Japan introduces the first product of three-phase MC. However, the industrial use of this type of the power converter is limited, because of two main reasons; reduced VTR (< 1) and complicated control implementation. The converter VTR can be increased by operating in the overmodulation region [2-4]. Some of research work to solve complexity of the converter control algorithm has been published using direct and indirect MC topologies. A novel carrier based PWM modulation method is proposed in [5] to control DMC, which does not need any sector information for calculating the duty-ratios, and the output voltage is synthesized to 0.866 times the amplitude of the input voltage. This scheme also allows the input power factor to be controlled. In [6] the unsymmetrical triangular carrier signal is compared to the modulating signals. The inverter stage is controlled by a variable slope carrier signal. Thus, the implementation of this technique is complicated. However, [7] introduces carrier based PWM for indirect matrix converter (IMC) by comparing the modulation signals with a fixed slope carrier signal instead of a variable slope carrier signal. The aim of this paper is to propose a new control scheme using CPWM method including over-modulation mode to increase the converter VTR. This solution is simple and more efficient compared with the other techniques [5]-[7]. It is based on indirect equivalent model of DMC, which assumes the converter as a virtual rectifier followed by a VSI without a dc-link. With this representation, the CPWM methods can be applied for each stage independently. In the two stages, sinusoidal PWM (SPWM) and modified SPWM (MSPWM) by adding a zero-sequence signal (ZSS) are applied. The resulted switching signals for each stage are combined using indirect equivalent switching matrix to get the gating pulses of the DMC. A detailed analysis of the proposed technique has been presented. The modulation strategy is implemented using Matlab/ Simulink. Then the algorithm is compiled to real time system based on DS1104 card provided by dSPACE. All steps of hardware design using discrete semiconductor devices are given. Experimental results have been obtained and compared with those obtained using the analysis. 2 Three-Phase DMC Topology The topology of a three-to three-phase DMC is comprised from nine bi-directional switches (BDS’s) as shown in Fig. 1. These switches are connected so that any of the input phases (A, B, and C) can be switched to any of the output phases; (a, b, and c). The output voltages can be derived from the input voltages using the switching matrix, S as follows; v a v b v c = S aA S aB S aC S bA S bB S bC S cA S cB S cC v A v B v C (1) Fig. 1. Three-phase DMC topology S aA S bA S cA S aB S bB S cB S aC S bC S cC V A V B V C V a V b V c

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  • 1

    A New Continuous PWM Strategy for Three-Phase

    Direct Matrix Converter Using Indirect Equivalent Topology

    S M Dabour, E M Rashad

    Electrical Power and Machines Engineering Department,Tanta University, Egypt, [email protected]

    Keywords: Carrier-based PWM; matrix converter; indirect

    modulation; voltage transfer ratio

    Abstract

    This paper presents a new continuous carrier-based pulse

    width modulation (CPWM) method to control three-phase

    direct matrix converter (DMC). This technique is based on the

    equivalent indirect scheme, which models the converter as

    two independent stages to perform rectification and inversion

    processes. With this representation, two CPWM methods of

    the rectification process are proposed. In the inversion stage,

    the well-known CPWM methods of the standard voltage

    source inverter (VSI) have been applied. With these

    techniques, a voltage transfer ratio (VTR) of 0.937 has been

    achieved in the linear modulation mode. This value is higher

    than the present attainable value of 0.866. The proposed

    technique has been implemented using a laboratory setup.

    Measured results showed the validity of the given analysis.

    1 Introduction

    Three-phase matrix converter (MC) is a direct three- to three-

    phase converter. It was firstly introduced in 1976 [1]. Due to

    the progress of the power electronics technology, MC

    development is growing steadily. After almost three decades

    of intensive research, the development of MC has been

    involved in industrial applications. In 2008, Yaskawa

    Company in Japan introduces the first product of three-phase

    MC. However, the industrial use of this type of the power

    converter is limited, because of two main reasons; reduced

    VTR (< 1) and complicated control implementation. The

    converter VTR can be increased by operating in the

    overmodulation region [2-4]. Some of research work to solve

    complexity of the converter control algorithm has been

    published using direct and indirect MC topologies. A novel

    carrier based PWM modulation method is proposed in [5] to

    control DMC, which does not need any sector information for

    calculating the duty-ratios, and the output voltage is

    synthesized to 0.866 times the amplitude of the input voltage.

    This scheme also allows the input power factor to be

    controlled. In [6] the unsymmetrical triangular carrier signal

    is compared to the modulating signals. The inverter stage is

    controlled by a variable slope carrier signal. Thus, the

    implementation of this technique is complicated. However,

    [7] introduces carrier based PWM for indirect matrix

    converter (IMC) by comparing the modulation signals with a

    fixed slope carrier signal instead of a variable slope carrier

    signal.

    The aim of this paper is to propose a new control scheme

    using CPWM method including over-modulation mode to

    increase the converter VTR. This solution is simple and more

    efficient compared with the other techniques [5]-[7]. It is

    based on indirect equivalent model of DMC, which assumes

    the converter as a virtual rectifier followed by a VSI without a

    dc-link. With this representation, the CPWM methods can be

    applied for each stage independently. In the two stages,

    sinusoidal PWM (SPWM) and modified SPWM (MSPWM)

    by adding a zero-sequence signal (ZSS) are applied. The

    resulted switching signals for each stage are combined using

    indirect equivalent switching matrix to get the gating pulses

    of the DMC. A detailed analysis of the proposed technique

    has been presented. The modulation strategy is implemented

    using Matlab/ Simulink. Then the algorithm is compiled to

    real time system based on DS1104 card provided by

    dSPACE. All steps of hardware design using discrete

    semiconductor devices are given. Experimental results have

    been obtained and compared with those obtained using the

    analysis.

    2 Three-Phase DMC Topology

    The topology of a three-to three-phase DMC is comprised

    from nine bi-directional switches (BDSs) as shown in Fig. 1. These switches are connected so that any of the input phases

    (A, B, and C) can be switched to any of the output phases; (a,

    b, and c). The output voltages can be derived from the input

    voltages using the switching matrix, S as follows;

    vavbvc

    = SaA SaB SaCSbA SbB SbCScA ScB ScC

    vAvBvC

    (1)

    Fig. 1. Three-phase DMC topology

    SaA SbA ScA

    SaB SbB ScB

    SaC SbC ScC

    VA

    VB

    VC

    Va Vb Vc

  • 2

    The same performance of the DMC can be achieved in

    practice using an indirect equivalent configuration as shown

    in Fig. 2. It consists of two stages, a bi-directional controlled

    three-phase rectifier followed by a three-phase VSI. Using

    such hypothetical configuration the switching matrix of the

    DMC, S can be derived from product of switching matrix of

    the rectifier stage, R and of the inverter stage, I as follows;

    S = I R (2)

    SaA SaB SaCSbA SbB SbCScA ScB ScC

    = S7 S8S9 S10S11 S12

    S1 S3 S5S2 S4 S6

    (3)

    3 Proposed PWM Technique

    The proposed PWM technique is based on the indirect

    equivalent configuration of the DMCs. Therefore, it is

    necessary to find a set of modulating signals for each stage.

    Each set is compared with its own carrier wave to obtain the

    PWM signals which are combined to get the gating signals of

    the DMC switching matrix.

    3.1 Rectifier-Side Control (RSC)

    The rectifier stage has to generate a virtual dc-link voltage

    (Vdc) from the input three-phase supply. The ratio between Vdc

    to the maximum value of the input phase voltage (Vim) is

    defined as a rectifier-side VTR (MR). The virtual dc-link

    voltage is built by chopping the input three-phase voltages.

    This operation is performed by the rectifier switching matrix,

    R so that;

    vpn = R . vin

    where

    vp vn T = S1 S3 S5S2 S4 S6

    . vA vB vC T (4)

    where vp and vn are the voltages at the dc-link rails. It is

    clearly seen from (4) that, the rectifier switches are divided

    into two groups; namely upper {S1, S3, S5} and lower {S2, S4,

    S6} groups. Three switches in a group connect all input

    phases to one terminal of the dc-link. To avoid short-circuits

    on input phases or open-circuit on the dc-link, only one

    switch in a group must be turned on at a time. This means;

    S1 + S3 + S5 = 1

    S2 + S4 + S6 = 1 (5)

    S1

    S2

    S3

    S4

    S5

    S6

    S7

    S8

    S9

    S10

    S11

    S12

    Rectifier Stage Inverter Stage

    VDCvAvBvC

    vavbvc

    +

    -

    Vp

    Vn

    Fig. 2 Indirect equivalent representation of DMC

    On the other hand, to obtain a maximum possible dc-link

    voltage from the supply, each switch in the upper group must

    be turned on when the corresponding input phase voltage is of

    the higher than the other phases at the instant considered. In

    contrary, each switch in the lower group must be turned on if

    the corresponding input phase voltage is of the lower than the

    other phases at the instant considered.

    The modulating signal for each switch (1 to 6, where j is the modulating signal of switch Sj and j=1 to 6) can be

    obtained by assuming that the input phase voltages of the MC

    are balanced and has a frequency of i as given by;

    vA = Vim sin(it)

    vB = Vim sin it 2/3

    = 4/3 (6)

    In this scheme, the rectifier modulating signals are chosen as

    in (7) to synthesize sinusoidal input current with controllable

    power factor, where k is a suitable constant and is the input displacement angle.

    1 23 45 6

    T

    = vpvn

    sin(it + )sin(it 2/3 + )sin(it 4/3 + )

    T

    (7)

    To deduce the optimum value of k, substitute the value of

    each modulating signal from (7) into its corresponding switch

    (4), and after some trigonometric manipulations, the optimum

    value of k is given by;

    k = 2/(3Vim cos) (8)

    Application of Offset Duty Ratio

    It has clearly seen that, the above choice of rectifier

    modulating signals in (7) does not satisfy the condition in (5).

    Therefore, an offset duty ratio must be added to satisfy this

    condition. A constant 1/3 may be added to each modulating

    signal to satisfy these constraints. The new signals are;

    1,2 = 1/3(1 D sin it + )

    3,4 = 1/3 1 D sin it 2/3 +

    5,6 = 1/3 1 D sin it 4/3 + (9)

    where, D is the rectifier duty ratio and equals 3kVp. The

    waveforms of the new modulating signals at D=2 are shown

    in Fig. 3.

    Rectifier Side Modes of Operation and Boundaries

    There are three modes of operation of the rectifier stage

    namely; linear, overmodulation (RSO) and six-pulse mode.

    The choice of rectifier duty ratio D in (9) determines the dc-

    link voltage and consequently the modes of operation.

    0 0.005 0.01 0.015 0.020

    0.5

    1

    Mag

    nit

    ud

    e

    4 1 6 3 2 5

    Time (msec)

    Fig. 3 Rectifier side modulating signals using SPWM at D=2.

  • 3

    The boundaries of these modes are based on the following

    considerations:

    - The three-phase supply is balanced with line voltages of 3Vim magnitude. The space vector diagram of three-phase system is shown in Fig. 4.

    - The waveform of the dc-link voltage envelope has a

    fundamental frequency of six times input frequency and a

    peak value of 3 times Vim as shown in Fig. 5.

    - The vector length of the inner circle in the space vector

    diagram corresponds to the maximum dc-link voltage

    available in the linear modulation region. The vector

    length of the outer circle is the peak input line voltage.

    However, the maximum available dc voltage can be

    determined from the waveform of Fig. 5 and given as

    follows;

    Vdc _max =2

    2/6 vCB

    6

    0

    d it = 1.654Vim

    vCB = 3Vim cos it (10)

    where, VCB is the instantaneous line voltage between input

    phase C and B. Hence, the value of 1.654Vim is the

    maximum virtual dc-link voltage that can be obtained

    when the rectifier stage is in six-pulse mode and it

    behaves as a three-phase diode bridge rectifier.

    Application of Zero Sequence Signal Injection

    The range of linear mode of the rectifier stage can be

    increased using the principle of ZSS injection employed in

    the three-phase VSI.

    VA

    VB

    VC

    3V im

    1.5V

    im

    R1

    R2R3

    R4

    R5R6

    Fig.4 Space vector diagram of a three-phase voltages system

    0 0.005 0.01 0.015 0.02

    1.5

    1.654

    1.732

    Time (msec)

    Mag

    nit

    ude

    vCB

    Linear

    Limit

    Six Step

    Limit

    Fig. 5 The waveform of the dc-link voltage envelope

    This results in a flat-topped waveform and reduces the

    amount of overmodulation. By injecting ZSS with third

    harmonic voltage with triangular waveforms (v3h), the new

    modulating signals becomes as follows;

    1,2 = 1/3(1 D sin it + + v3h)

    3,4 = 1/3 1 D sin it 2/5 + + v3h

    5,6 = 1/3 1 D sin it 4/5 + + v3h (11)

    where,

    v3h = 1/2(vmax + vmin ) (12)

    It was found that for this technique, the limit of the linear

    modulation region is extended to 1.62Vim. The simulation

    result of the modulating signals using this scheme is shown in

    Fig. 6.

    Fig. 7 shows the rectifier side control characteristic for

    SPWM, and PWM with ZSS. The range of linear part of the

    input side control characteristic for SPWM ends at MR=3/2

    (D=2). The PWM with ZSS provides extension of the linear

    range up to MR =1.62. For MR>1.62, the rectifier is in over-

    modulation range. Fig. 8 gives the flowchart of the proposed

    algorithm. These modulating signals S1-S6; are compared with

    a common unipolar carrier signal whose frequency is much

    higher than the frequency of the duty cycles (input side

    frequency of supply frequency). The results of the

    comparison are the switching signals of each switch of the

    rectifier stage. The resulting switching signals of the rectifier

    switches are shown in Fig. 9 for RSC using PWM with ZSS

    at D=2. It is clearly show that, the operation of the rectifier

    switches by this algorithm did not allow supply short circuits

    and the resulting operation sequence are; S5S4, S1S4, S1S6,

    S3S6, S3S2 and S5S2.

    0 0.005 0.01 0.015 0.020

    0.5

    14 1 6 3 2 5

    Time (msec)

    Mag

    nit

    ude

    Fig. 6 Rectifier side modulating signals using PWM with ZSS

    at D=2.

    Fig. 7 Rectifier side control characteristic.

    -2 -1 2 2.5 4 50

    1.654

    X: 2

    Y: 1.62

    D

    Mc

    X: 2

    Y: 1.5

    SPWM

    THI-PWM

    Linear OvermodulationSix

    Pulse

    SYPWM

    D

    Mc

    SPWM

    THIPWMPWM with ZSS

  • 4

    3.2 Inverter-side control (ISC)

    The CBPWM techniques in the standard voltage source

    inverter are well known and reported in many researcher

    works such as [12-13]. However, it has been implemented

    here to modulate the inverter stage.

    START

    Read

    va,vb,vc

    va >vb &vc vc > vb v3h=-0.5vc

    v3h=-0.5vb R=2

    vb > va & vc va > vc v3h=-0.5va R=3

    v3h=-0.5vc R=4

    vb > va v3h=-0.5vb R=5

    v3h=-0.5va R=6

    Yes

    No

    vx**=vx

    *+v3h x {a,b,c}

    dx=1/3(1D.vx**) x {a,b,c}

    dx < 0 dx = 0

    Test R

    d1=1/3(1+D.va**)

    d4=1/3(1-D.vb**)

    R=1

    d5=1/3(1+D.vc**)

    d4=1/3(1-D.vb**)

    R=6

    PWM Modulator

    S1 S2 S3 S4 S5 S6

    K=1

    k=k+1

    Duty cycle

    limiter

    R=1

    Yes

    Yes

    Yes

    Yes

    Yes

    No

    NoNo

    No

    No

    Fig. 8 Flowchart of the RSC using PWM with ZSS.

    The inverter side VTR (MI) is defined as the ratio between the

    peak value of the output phase voltage (Vom) and the average

    value of the virtual input dc voltage. A general representation

    of the inverter modulating signals ei (i=a, b and c) for three-

    phase carrier PWM modulators is as follows;

    ei = vi + vzss (13)

    Fig. 9 RSC switching signals using PWM with ZSS.

    where vzss is the injected zero sequence signal, and vi* is called

    sinusoidal reference signal and it is defined as a function of

    the output frequency (o) as follows;

    va = Vom sin(o t)

    vb = Vom sin o t 2/3

    vc = Vom sin o t + 2/3 (14)

    These inverter modulating signals, ei are compared with a

    common triangular carrier signal whose frequency is much

    higher than that of the modulating signal. The result

    represents the switching signals of each leg of the inverter

    stage. Two schemes of CPWM technique are employed;

    Sinusoidal PWM (SPWM) and Symmetrical PWM

    (SYPWM).

    Sinusoidal PWM

    Sinusoidal PWM is the most popular and widely used CPWM

    technique because of its simple implementation in both

    analogue and digital realization. It can be executed, if vzss

    equals zero. The modulating signal waveforms, ei are purely

    sinusoidal. As a result, the maximum possible inverter side

    VTR, MI is 0.5 if the inverter operates in linear mode.

    However, the value of 0.636 is the maximum available VTR

    in the overmodulation region (ISO).

    Symmetrical PWM

    In order to increase the output voltage level in the linear mode

    of the inverter stage, the ZSS can be applied. For SYPWM

    the ZSS can be determined as follows [13];

    vzss = 1

    2 vmin

    + vmax (15)

    where =

    , ,

    and

    =

    , ,

    Using this scheme, the maximum possible inverter side VTR,

    MI is increased to 0.577 in linear mode.

    0

    1

    S1

    0

    1

    S2

    0

    1

    S3

    0

    1

    S4

    0

    1

    S5

    0 T/4 T/2 3T/4 T/20

    1

    S6

  • 5

    4. Direct Matrix Converter Modulator

    4.1 DMC Gating Signals

    Once the switching signals of the two stages have been

    derived, the gating signals of the implemented 53 DMC can

    be determined considering the switching matrix given in (3).

    4.2 Maximum VTR of 53 Direct Matrix Converter

    There are two VTRs to be controlled in this technique; MR

    and MI. The overall VTR of the 33 DMC (M) equals the

    product of the two VTRs (M=MRMI). The resulting overall

    VTRs due to the proposed technique are given in Table I. It

    has clearly seen that, the OM operating region is classified

    into three different modes based on the choice of the rectifier

    and inverter stages modulating signals. These modes are

    Rectifier-Side OM (RSO), Inverter-Side OM (ISO) and Both

    Sides OM (BSO). The maximum VTR equals 1.053 for BSO

    operation mode. When the SPWM is applied in both sides the

    maximum VTR of the converter is 0.75. Owing to the

    application of ZSS in the inverter side only, the converter

    VTR is 0.866. This VTR is as that of space vector modulation

    techniques [4], [7], [10]. Due to the application of ZSS in

    both sides, the VTR of the linear mode is increased to 0.937.

    This result represents the maximum obtainable of this MC

    topology using this technique in linear mode.

    5 Experimental Setup and Results

    5.1 Experimental Setup

    The switching matrix of the DMC is realized by 9-BDS, each

    is composed of a diagonal power MOSFET (IRFP460A) and

    a bridge of fast recovery diodes (BY229F). The employed

    MOSFET has the following characteristics; voltage blocking

    capability is 500V, current capacities is 20A, integral

    freewheel-diode, no clamp circuit required, low switching

    losses, and total turn on and turn off times 77 and 168 ns

    respectively. The fast recovery diodes are with reverse

    recovery time of less than 135 ns. The gate driver circuit is

    based on a high-speed optocoupler device (6N137) with a

    typical 50 and 12 ns rise and fall time respectively. Therefore,

    it is very suitable for MC applications.

    The control system is based on the DS1104 controller.

    Furthermore, it has been implemented using Matlab/Simulink

    and then compiled to real time system. Measurements are

    obtained using a digital scope and a current probe (HAMEG

    HM-407 and HZ-56). All experimental results have been

    obtained using a switching frequency of 1-kHz and sampling

    time of 200sec. The reference input current displacement

    angle adjusted to zero, which achieves maximum VTR.

    (MI)

    (MR)

    SPWM With ZSS ISO

    0.5 0.577 0.636

    SPWM 1.5 0.75 0.866 0.955

    With ZSS 1.62 0.81 0.937 1.03

    RSO 1.654 0.827 0.955 1.053

    Table I. Matrix converter VTR of the proposed technique

    5.2 Experimental Results

    To testify the converter behavior, the output phases (a-c) are

    connected to the passive load (100 and 0.25 H). A small input line voltage supply of 100 V at 50 Hz is applied. Fig.10

    gives experimental waveforms of output line-voltages (upper

    trace) and phase-voltages (bottom trace) at frequency of 10

    Hz. Both stages are in linear mode (MR=2 and MI=0.95). Fig.

    11 shows the experimental waveforms of the load currents

    (upper trace) and its spectrum analysis (bottom trace). The

    load currents are near sinusoidal due to load inductive nature.

    Fig. 10. Experimental waveforms for output side line-

    voltages (top trace) and phase-voltages (bottom trace) for

    peak input voltage of 100V and output frequency of 10Hz

    where both stages are in linear-mode.

    Fig. 11. Experimental waveforms for output line-currents

    (top trace) and its spectrum (bottom trace) for linear-mode.

    ib ia

    0.5A/Div

    va

    vb

    vbc

    vab

  • 6

    Finaly, the developed MC is tested for over-modulation mode

    when BSO operation. Figs. 12 and 13 show the output line

    and phase voltages and the currents waveforms at output

    frequency of 10 Hz. It can be found that, at BSO operation an

    amount of the lowest order harmonics specially 5th

    and 7th

    harmonics are introduced.

    Fig. 12. Experimental waveforms for output line (top trace)

    and phase-voltages (bottom trace) for BSO operation.

    Fig. 13. Experimental waveforms for output line-currents

    and its spectrum analysis for BSO operation

    5 Conclusions

    In this paper a new CPWM scheme of the three-phase DMC

    is presented. This method based on the indirect equivalent

    model of DMC. The maximum possible VTR of the DMC

    using this technique is found to be 1.03 with inverter stage

    over-modulation only, 0.955 with rectifier stage over-

    modulation only and is 1.053 with both rectifier and inverter

    stages overmodulation, whilst, the total harmonic distortion of

    the output current and the lowest order harmonics are

    increased. Moreover, the voltage transfer ratio can be

    increased to 0.937 with simultaneous input and output in

    linear mode. In addition, the proposed scheme allows the

    input power factor to be controlled. The theoretical analysis

    of the proposed modulation scheme is confirmed by

    experimental results.

    References

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