peeling the onion and cutting the mustard: as/rs design
TRANSCRIPT
PRESENTATION TITLE
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Presented by:
Dean Starovasnik
Tim Hartig
Peeling The Onion
And Cutting The
Mustard:
AS/RS Design And
Justification In
Food And Beverage
1
Overview
• Background
• Basics
• Bunk
• Buildings
• Beginnings
Peeling The Onion And Cutting The Mustard
2
Background
• Tim
• BA, Berea College
• Supply Chain Vertical: 29 years
• Peach State: 13 years
• Dean
• BS, MIT Aero/Astro, MS, NPS Space Systems
• Naval Officer: 10 years
• Supply Chain Vertical: 23 years
• Peach State: 19 years
Peeling The Onion And Cutting The Mustard
3
Basics
• Handling Unit
• Functions
• Features
Peeling The Onion And Cutting The Mustard
4
Handling Unit
Peeling The Onion And Cutting The Mustard
Pallet Layer Case
5
Function
Peeling The Onion And Cutting The Mustard
Storage Picking Fulfillment
6
Features
Peeling The Onion And Cutting The Mustard
Space Utilization
Processing Speed
Labor Efficiency
7
Bunk
• Resources
• Rigidity
• Risks
Peeling The Onion And Cutting The Mustard
8
Resources
Pallet vs. Case Systems
Peeling The Onion And Cutting The Mustard
32%
65%
1%
2% Unit Load AS/RS
SRMs
Rack
Extractors
Software
55% 23%
13%
9%
Case Load AS/RS
SRMs
Rack
Extractors
Software
9
Rigidity
• Multiple lane depths
• Free roaming shuttles
• Variety of functions
• Programmed capacity increases
Peeling The Onion And Cutting The Mustard
10
Risks
• Information Systems
• Reliability (MTBF/MTTR)
• Inventory Accessibility
• Operations Management
Peeling The Onion And Cutting The Mustard
11
Buildings
• Yogurt
• Pork
• Pet Food - LGV
• Beef
• More Pork
Peeling The Onion And Cutting The Mustard
12
Yogurt
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13
Peeling The Onion And Cutting The Mustard
Pork
14
Peeling The Onion And Cutting The Mustard
Pet Food
15
Peeling The Onion And Cutting The Mustard
Beef
16
More Pork
Peeling The Onion And Cutting The Mustard
EMPTY CASE CASE ERECTION
CASE WEIGHT & SEALING
SORT ACCUM.
PALLETIZING FREEZER/COOLER AUTO STAGING
17
Beginnings
• Alternatives
• Assessment
• Analysis
• Action
Peeling The Onion And Cutting The Mustard
18
Alternatives
• Consolidation/Profiling
• Improved Inventory Turns
• Off Site Storage
• Facility Expansion
–Conventional
–Automated
Peeling The Onion And Cutting The Mustard
19
Assessment
• Plant Capacity
• Shift Schedule
• Activity Levels
• Requirements
Peeling The Onion And Cutting The Mustard
20
Analysis
• Inventory Levels
• SKU Profiles
• Order Characteristics
• Daily/Hourly Activity
Peeling The Onion And Cutting The Mustard
21
Action
• Evaluate Current Circumstances
• Determine Strategic Objectives
• Identify Capacity Gaps
• Engage Assistance As Needed
Peeling The Onion And Cutting The Mustard
22
For More Information:
www.peachstate.com
Or visit ProMat Booth S4261
23