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Techni

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GE Oil & Gas

Techni

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Sharing Knowledgeand Experiencewith our CustomersA highly trained workforce creates a competitiveadvantage in the marketplace.Employee training is one of the most importantinvestments a company can make.

ContentsOverview 4

Training Worldwide 5

Customized Training 6

C.O.R.E. 7

Multi-Customer Training 8Mechanical ProgramsMechanical Programs 88•• Heavy Duty Gas TurbinesHeavy Duty Gas Turbines 99

•• Aeroderivative Industrial Gas TurbinesAeroderivative Industrial Gas Turbines 1010

•• Steam TurbinesSteam Turbines 1111

•• Centrifugal CompressorsCentrifugal Compressors 1212

•• Reciprocating CompressorsReciprocating Compressors 1313

Control System ProgramsControl System Programs 1414

•• SpeedTronic™ Mark V Turbine Control Panel - HMISpeedTronic™ Mark V Turbine Control Panel - HMI 1515

•• SpeedTronic™ Mark VI Turbine Control Panel - HMISpeedTronic™ Mark VI Turbine Control Panel - HMI 1616

•• SpeedTronic™ Mark VIe Turbine Control Panel - HMISpeedTronic™ Mark VIe Turbine Control Panel - HMI 1717

Computer-Based Training 18CCF Centrifugal Compressor Fundamentals 18

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GE Oil & Gas provides a comprehensive portfolio of training courses on a widerange of products. These courses can be conducted at the customer's site or inFlorence at our Florence Learning Center facility.Located next to GE Oil & Gas headquarters in Florence, Italy , the TechnicalTraining Department offers courses to all customers. Our 5,600 square meterfacility has more than 20 training rooms, a conference center, multimedia rooms,classrooms equipped with Speedtronic™ Mark V and Mark VI control panels, GEFanuc 90/70 PLCs, Bently Nevada simulators and laboratories for hands-onsessions. All the rooms are equipped with state-of-the-art presentation equipmentsuitable for any type of course, seminar, or meeting.Our instructors are field-seasoned experts who combine an understanding oftheory with practical experience. The high quality training that they provide is aprerequisite for improving the skills of operation and maintenance personnel toassure safety and superior equipment availability.Training courses delivered at the Florence Learning Center offer formal classroomlectures with the added advantage of being able to visit the manufacturing plant,where trainees have the opportunity to become familiar with machining,assembly and testing operations while they are actually being performed.In addition, the Florence Learning Center features numerous scale models andcut-outs of current machines that help students visualize concepts duringlearning activities.We offer courses both on a single company basis, as well as to groups frommultiple companies.

Our training programs include:

1. Customized Training - tailored to customer needs and equipment; ateither the Florence Learning Center or the customer’s site; in multiplelanguages.

2. C.O.R.E. - "Certified Operator for Rotating Equipment"; a certificationprogram for control room operators.

3. Multi-Customer Training - trainees from variouscompanies; at the Florence Learning Center; in English;available for many products; pre-scheduled.

4. Computer-Based Training - Centrifugal CompressorFundamentals.

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Overview

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Training WorldwideCloser to you

With the aim of better satisfying customer needs, GE Oil & Gas hascreated Training Centers worldwide based on the model of the

Florence Learning Center.

The first was the Sonatrach Training Center in Hassi R’Mel,Algeria (opened in June 2000) followed by the Petrobras

Training Center in Macaè, Brazil (opened in July2002) and Atlantic LNG in Trinidad & Tobago

(opened in May 2007).

In September 2004 the first GE RegionalTraining Center was inaugurated in

Port Harcourt Nigeria.

In this Training Center, weprovide technical information,

training and assistance for customers inNigeria and the surrounding region. It is the

first GE facility of its kind in Sub-Saharan Africa.Construction has recently been completed on a new, four-

story building located in the industrial zone of Port Harcourt City,Rivers State, Nigeria.

The Center includes two fully equipped classrooms for mechanical trainingsessions, a gas turbine control panel simulator, Bently Nevada vibration trainingequipment and other instructional materials such as machined cut-outs showingcomponent parts and displays designed to instruct trainees on the operationalfeatures of GE equipment for oil and gas applications.The Center offers customized training as well as standard training packages forGE equipment for operation and maintenance personnel, and leadership andmanagement courses.

Through the new Centers, we are developing learning environments that provideinformation on technologies of interest to our customers.One of the key objectives is to increase GE’s impact and the value that it adds bycreating local resources to deliver technical information and assistance to ourcustomers.

Development of other GE Oil & Gas Training Centers in strategic regions isunderway.

GE’s Oil & Gas Technical Training provides world-class, site specific technical training to owners andoperators of our equipment. Courses and programsare offered for the operation and maintenance of:

• GE Heavy Duty Gas Turbines• GE Aeroderivative Industrial Gas Turbines • Steam Turbines• Centrifugal Compressors• Axial Compressors• Reciprocating Compressors• Centrifugal Pumps• Turboexpanders• Electric Generators • Electric Motors• Speedtronic™ Mark V, Mark VI

and Mark VIe Control Systems• PLC GE Fanuc • Bently Nevada Systems

And others upon customer request.

Customized training is intended to provide traineeswith practical experience that they will be able toapply when they return to their jobs. The courses aredesigned to meet the specific needs of the customerand are developed using the actual designs anddocumentation prepared for the relevant customerunits.Instruction is available either at the customer’s site orat the Florence Learning Center and may bescheduled for the convenience of the customer. Thecourse duration is tailored to the course material andthe background of the trainees.To ensure the best possible learning experience forthe individual, the class size is limited to 15 trainees.Courses and related documentation are available inseveral languages

Customized Training

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The “Certified Operator for Rotating Equipment”program was launched in 2008 and certifies thecustomer’s ability to manage a specific installationcontaining GE rotating equipment.Unlike routine activities with courses oriented tosingle machines, this new C.O.R.E. training approachcertifies the ability of the customer’s operators froma comprehensive plant operation point of view. Thetraining program includes exercises, simulations andfinally an individual exam administered by a GEsenior examiner.This site-specific certification gives operators thehighest level of preparation and proficiency on theplant they have to operate daily.

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C.O.R.E.Certified Operator for Rotating Equipment

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Multi-Customer TrainingMechanical ProgramsWho should attendThese courses are designed for plantpersonnel that have a basic knowledge of GEproducts and who would like to gain morespecific knowledge of operation andmaintenance features and auxiliary systems.

GoalsThese courses aim to improve a trained workforce by providing a more complete vision ofGE products and related auxiliaries. Everyeffort is made to present course material interms that trainees can readily absorb andapply to their jobs.

Length5 Days

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Heavy Duty Gas TurbinesOperation and Maintenance

Gas Turbine General Overview• Installation layout • Influence of external factors on performance

Operating Principles• Brayton cycle• Key parameters affecting gas turbine

performance

Description of Gas Turbine Components • Air compressor• Combustion chamber and principles of

emission reduction• Journal and thrust bearings• Oil and air sealing systems• Cooling and sealing air systems

Main Gas Turbine Auxiliary Systems• Lube oil system• Control and hydraulic oil system• Starting system• Gas fuel system (if applicable)• Liquid fuel system (if applicable)• Atomizing air system (if applicable)• Gas detection system• Fire fighting system• Ventilation system• Turbine inlet and exhaust air system

Gas Turbine Control System• Control and protection systems• Description of gas turbine startup

and shut-down sequences

Key Parameters during Gas TurbineStartup and Operation

• Operating parameter monitoring• Operating parameter evaluation

Turbine Performance Curves

Gas Turbine Assembly

Maintenance Overview• Operating factors affecting maintenance

intervals

Scheduled Maintenance• Scheduled inspection• Boroscopic inspection• Disassembling and reassembling procedures• Component acceptability criteria

Emergency Maintenance

Spare Parts Required for Inspections

Gas Turbine On-site Alignment

Troubleshooting

How to use the Unit Service Manuals

NOTE: The course is focused on GE10/2, MS5002D and MS7001EA machines

AeroderivativeGas TurbinesOperation and maintenance

Gas Turbine General Overview• GE Oil & Gas gas turbine key features • Installation layout• Main equipment configuration

Operating Principles• ISO condition• Operating principle• Brayton cycle• External factors affecting gas turbine

performance• Internal factors affecting gas turbine

performance

Aereoderivative Industrial Gas Turbine Heritage

Gas Turbine General Description, Model Summary and Heritage of LM Aereoderivative Gas Turbine

• Purpose and scope• General description and features• Standard equipment and features

Model Summary• LM2500/PGT25• PGT25+

Description of Gas Turbine Components• Typical aeroderivative gas turbine

assembly description• Compressor section• Combustion section• High pressure turbine• Power turbine

• Power turbine flow path• Accessory drive components• External accessory skid

Gas Turbine Auxiliary Systems • Synthetic and mineral lube oil system• Fuel gas system• Hydraulic starting system

Gas Detection & Fire Fighting System

Gas Turbine Operation• Operator responsibilities• General operating precautions• Preparation for start-up

Gas Turbine Troubleshooting• Purposes of troubleshooting• Definition of troubleshooting• Typical problems with main auxiliary systems

Gas Generator Maintenance Philosophy• On-condition maintenance• Maintenance levels

Power Turbine Maintenance Philosophy• Inspection types• Inspection intervals

Spare Parts Required for Inspections


NOTE: The course is focused on PGT25+SAC machines

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Steam Turbines

Operation and maintenance

GE Oil & Gas Steam Turbines: General Description and Key Features

Field Applications

Fundamentals of Steam Turbine Cycles• Design considerations• Efficiency considerations• Turbine fundamentals (impulse and reaction)

Major Components and Equipment Arrangements• Rotors• Turbine buckets• Journal and thrust bearings• Nozzle boxes• Crossovers• Diaphragms• Casings and shells• Major steam valves• Couplings• Miscellaneous devices• Turning gears

Condenser• Operating principles• Components

Steam Consumption Diagrams

Auxiliary and Protection Systems• Lube oil system • Control oil system• Steam sealing• Vents and drain• Extraction• Exhaust hood

Description of Condensate and Drain Circuits

Control System• Basic control functions • Basic protection functions• Protective devices • Supervisory instrumentation

Preliminary Procedures for Steam Turbine Startup

Startup and Shut-down Sequences

Loading

Key Parameters for Steam Turbine Startup and Operation

Maintenance Philosophy Overview • Planning • Inspection types • Routine maintenance

Troubleshooting


NOTE: The course is focused on SAC/SC and SNC/SANC machines

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GE Oil & Gas Centrifugal Compressors: Introduction & Overview

Compressors - General Description and Key Features• Shaft• Impellers/Blades• Balance drum and thrust collar• Casing and diaphragm bundle/stator vanes• Journal & thrust bearings• Oil seals • Instrumentation

Gas Path• Fluid Flow in a Centrifugal Compressor• Axial thrust

Abnormal Operating Conditions - Overview• Centrifugal Compressor unsteady flows• Rotating stall• Surge

Choking (or stonewall)

Compressor Performance Curves• Design considerations• Efficiency considerations• Operating planes

Compressor Regulation• Basic principle of compressor operation • System resistance curve modification

Off Design Operations• Effect of molecular weight variation• Suction temperature variation• Suction pressure variation• Compressor internal leakage• Fouling effect

Antisurge Protection System• Protection system philosophy overview

Lube Oil System• Description of components• Electrical instruments-typical loops

• Jacking oil system (if applicable)• Alarm and shut-down• Routine check during normal operation• Identifying malfunctions & faults

Sealing System• Scope of the system• Description of components• Electrical instruments-typical loops• Alarm and shut-down• Seal operation• Routine check during normal operation• Identifying malfunctions & faults

Assembly and Disassembly Operations• Special tools• Clearance measurements

Maintenance Philosophy• Minor and major maintenance• Preventive maintenance


NOTE: The course is focused on BCL, MCL and SRL machines

Centrifugal Compressors

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Reciprocating Compressors


Reciprocating Process Compressors: General Description

• How the compressor operates and how it is integrated in a plant

• Components of a reciprocating compressor

Basic Principles of Operation -- Thermodynamics

• Ideal and real compression cycle • Capacity and Power • Multistage compression

Review of Compressor Components -- Cylinders:

• Single acting/double acting cylinders • Main components/operating principle

Frame:• Frame arrangements • Key components/operating principles

Lube Oil and Cooling Systems Frame Oil System• Operating principles • Description/features of components • Instrumentation

Cylinder Oil System:• Operating principles • Review of possible arrangements • Control/instrumentation

Compressor Cooling:• Cooling solutions • System components • Control/instrumentation

Startup/Stop Sequences• Minimum requirements to safely start and stop

the unit • Special sequences to meet process

requirements

Main Parameters during Compressor Operation• Data acquisition systems and analysis • Run-out and rod-drop

Pulsation and Vibration• Wave propagation • Pressure pulsation • Gas capacity pulsation • Vibrations

Maintenance Overview• Corrective maintenance • Preventive maintenance

Diagnostics and Maintenance• List of parameters for optimum diagnostics • Troubleshooting • Maintenance planning from diagnostic results • Routine maintenance and inspection

Compressor Modifications• Up-dating and up-rating (capacity control; valve

losses and pocket factors


NOTE: The course is focused on 2HE/1-1 and 6HG/3 machines

user

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Who should attendEngineers and experienced instrument andcontrol technicians.

GoalsThese two-week courses enable engineers tocalibrate the controls and diagnose problemsin GE control panels. The courses provide asolid background in turbine governingsystems. Participants increase their skillsin machine operation requirements. Class size is limited to maintain an effectivelearning environment and to allow foradequate hands-on experience.

Length10 Days

Multi-Customer TrainingControl System Programs

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Gas Turbine Control Fundamentals• General description and operating principles • Main components • Auxiliary systems

Introduction To Speedtronic™ Mark V• General overview of control system • TMR Control Philosophy

Hardware Description• Control Panel • Operator Interface • Panel Documentation • P&ID \ Interconnection drawings \ Device

summary • Practice

General Software Description• Operating System & Software Structure • TCI and Cimplicity services for <HMI> • HMI & Software Tools • HMI Documentation • Practice

Control Software Philosophy• Startup control system overview • Speed control system overview • Acceleration control system overview • Temperature control system overview

Protection Philosophy• Protections: Over Temperature & Over Speed • Vibrations & Loss of Flame / stall (if any) • Alarms: Trip and Events • Control specification reference

Operating Procedures• Permissive to Start/ Crank/ Fire • Startup and Shutdown Sequence • Troubleshooting • Practice

Introduction to the Speedtronic Mark V Features• Control panel hardware configuration • Backup operator interface panel

<BOI> / Backup systems (if any) • Abbreviations and conventions • I/O & Global Variable scaling • Mark V data communication network

Software Configuration• I/O Configuration • Sequencing • Control constants and assignment files • Compiling Configuration Program (MK5MAKE) • Download Configuration Files

Cimplycity• Navigation through screens• Applications • Alarm display • Screen Edit• Configuration of points

SpeedTronic™ Mark V Turbine Control Panel - HMI

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SpeedTronic™ Mark VI Turbine Control Panel - HMIOperation and maintenance

Control Panel Overview• System architecture • Hardware identification

and description

Introduction to HMI • Windows NT/2000/XP basic information• Cimplicity program description• Toolbox ST program description• Common communication port

Mark VI Controller • Hardware structure• Controllers• I/O Packs• Terminal boards• Practice

Toolbox• General description and features• Software structure description• Hardware configuration• Modify sequence • Adding I/O signal• Downloading new configuration• Data exchange configuration• Trend recorder • HMI configuration• Finder analysis• Practice

Cimplicity Project• Cimplicity project configuration• Standard screen description• Cymplicity screen editing • Practice• Trends

Troubleshooting• Troubleshooting tools description • Watch Windows• Practice• Trip history• Replacement of cards

Fuel Demand Philosophy• Startup• Acceleration• Speed/load• Temperature• Shutdown

Protection• Overtemperature• Overspeed• Vibration• Loss of flame

Panel Calibration• Servo actuator calibration

Startup and Shut-down Procedures• Permissives


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SpeedTronic™ Mark VIe Turbine Control Panel - HMIOperation and maintenance

Control Panel Overview• System architecture • Hardware identification

and description

Introduction to HMI • Windows XP basic information• Cimplicity program description• Toolbox ST program description• Common communication port

Mark VIe Controller • Hardware structure• Controllers• I/O Packs• Terminal boards• Practice

ToolboxST• General description and features• Software structure description• Hardware configuration• Modify sequence • Adding I/O signal• Downloading new configuration• Data exchange configuration• Trend recorder • HMI configuration• Finder analysis• Practice

Cimplicity Project• Cimplicity project configuration• Standard screen description• Cymplicity screen editing • Practice• Trends

Troubleshooting• Troubleshooting tools description • Watch Windows• Practice• Capture Block & DDR• Trip history• Replacement of cards

Fuel Demand Philosophy• Startup• Acceleration• Speed/load• Temperature• Shut-down

Protection• Overtemperature• Overspeed• Vibration• Loss of flame

Panel Calibration• Servo actuator calibration

Startup and Shut-down Procedures• Permissives


Our new course presents the following material:

• Theory of Operation – includes principles of

operation, basic thermodynamic and rotordynamic

theory, major components, and factors that affect

centrifugal compressor performance

• Design and Construction – includes theidentification, function, and assembly of all majorcentrifugal compressor components

• Auxiliary Systems and Instrumentation – describesthe lube oil system and the sealing system, as well ascompressor instrumentation and monitoring systems

• Operation and Maintenance – describes basicstartup and operating procedures, safety precautions,maintenance philosophy, maintenance intervals andrequirements, and troubleshooting advice

FlexibilityTrainees can use it:

• During work or off hours, anytime and anywhere• As a quick start training program• As a periodic refresher course

OrganizationThe integrated, automatic record keeping systemmaintains complete records on:

• Each user’s progress• Each user’s test scores

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Since 1993, GE Oil & Gas has been using computer-based training to benefit from its capabilities to:

• Shorten training time• Improve retention rates• Bring just-in-time training to our service engineers

Now, one of our most universal CD-ROM trainingprograms, Centrifugal Compressor Fundamentals, isbeing made available to our customers.Based on the latest technology, this course usesstate-of-the-art 3D animations, graphics, audio, andtext to provide an introduction to GE centrifugalcompressors.Using this multimedia training course, customers cangain knowledge in the convenience of their own siteor achieve the necessary preparation beforeattending formal classroom training.

BenefitsUsing traditionalclassroom trainingmethods to presentthis material can takeup to 16 hours.With our interactivemultimedia trainingcourse you can:

• Reduce training time by an average of 30% to 70%

• Increase long-termretention by an average of 50%

Computer–Based TrainingCCF CentrifugalCompressor Fundamentals

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GE Oil & Gas

Via Perfetti Ricasoli, 7850127 Florence - ItalyT +39 055.4263.4063F +39 055.423.2800Nuovo Pignone S.p.A.

www.ge.com/oilandgase-mail: [email protected]

g COMK/MARK 831/II - Designed by: Studio Tre FasiPrinted by: Sagraf -01-2009©2009 Nuovo Pignone S.p.A. all rights reserved

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