pb1201 - automatic lubrication group -...

PARTS BULLETIN

1(3)PB1201

October 05, 2012

© 2012 SANDVIK MINING AND CONSTRUCTION AUSTRALIA (PRODUCTION/SUPPLY) PTY LTD 431 Masonite Road ABN: 14 008 640 908

Heatherbrae NSW 2324, AUSTRALIA Issued Bulletins are available on the Sandvik website www.sandvik.com at: www.miningandconstruction.sandvik.com/au

This document shall be incorporated in the "information of use" documentation and kept there for the life of the product. Unless otherwise specified, Sandvik accepts no responsibility for changes, labour or replacements incurred from this bulletin.

TOPIC: AUTOMATIC LUBRICATION GROUP CONCERNS: PRODUCT MODELS: LS170, LS171, LS190, LS191 AND TS490 The Owner of machinery has a liability to inform and when necessary to train according to the content of this Bulletin all the

personnel (like operators, maintenance personnel) whom this Bulletin concerns.

BULLETIN NUMBER: PB1201

REASON: GREASE LUBRICATION SYSTEM COMPONENTS NOT PREVIOUSLY IDENTIFIED IN PARTS MANUALS

Possible occurrence of topic: Maintenance Operation Spare Parts

Transport Tramming Other:

Market area: Australia, New Zealand Canada, USA China

EU RSA Other:

Background

Component information for the optional grease lubrication systems fitted to the Sandvik loaders, identified above, has not previously been listed in the Parts Manual for the loaders.

This information is now provided to facilitate maintenance of the automatic lubrication group, where fitted.

Sandvik

Part Number Description Applicability

BD00024929 Grease Pump, 2 Cartridge Reservoir All Listed Models BD00024978 Grease Pump Mount Plate All Listed Models BD00024983 Boss 40 OD x 25 LG M10 All Listed Models BD00024993 Grease Pump Cover All Listed Models BD00025184 Pressure Gauge 400 Bar All Listed Models BD00028164 Pneuphonic Horn All Listed Models BD00028227 Needle Valve – Flow Control All Listed Models BD00028235 Rotowink All Listed Models BD00028236 Canister, Grease, For Low level Alarm All Listed Models

PARTS BULLETIN

2(3)PB1201

October 05, 2012




Sandvik Part Number

Description Applicability

BD00028238 Pressure Reducing Valve All Listed Models BD00028252 Repair Kit – Pump Main Body All Listed Models BD00028253 Repair Kit – Pump End Cap All Listed Models BD00028257 Cap, Grease Injector All Listed Models BD00025185 Hard Pipe for Lift Cylinder Grease ODS LS170, LS171, LS190 &

LS191 only BD00025188 Hard Pipe for Lift Cylinder Grease DS LS170, LS171, LS190 &

LS191 only BD00028231 Grease Injector – 2 Bank LS170, LS171, LS190 &

LS191 only BD00028234 Grease Injector – 4 Bank LS170, LS171, LS190 &

LS191 only BD00028239 Pneumatic Valve LS170, LS171, LS190 &

LS191 only BD00024932 Lubricator Cover TS490 only BD00024963 Grease Injector Mount TS490 only BD00024964 Mount Boss TS490 only BD00025016 Grease Injector – 4 Bank TS490 only BD00025024 Grease Injector – 3 Bank TS490 only BU00000114 Mount Boss TS490 only BU00000115 Mount Plate TS490 only

Grease cartridge. Below 0°C NLGI No. 1 or No. 0

0°C and above NLGI No. 2.

PARTS BULLETIN

3(3)PB1201

October 05, 2012




Figure 1. Automatic Lubrication Group Components

Appendixes: Auto Lube Group LS170 – Parts Pages

Auto Lube Group LS171 – Parts Pages Auto Lube System LS190 / 191 – Parts Pages Auto Lube System TS490 – Parts Pages

PARTS MANUAL

BD00027733 AUTO LUBE GROUP LS170 08-15

REV. 0

PLEASE QUOTE MACHINE SERIAL NUMBER WHEN ORDERING PARTS

SECTION 08-15 Sandvik Underground Mining Flameproof Equipment

19 22

20

#

PARTS MANUAL


REV. 0



3

3

20-300

20-300 TYP.

DETAIL ASHOWING INSIDE DRIVERS CABGREASE PUMP DETAIL

HARD LINES FOR LIFT CYL. GREASE

17 15

6

22

7

12 8

#

#

# #

PARTS MANUAL


REV. 0



B

C

C

PARTIAL TOP VIEW

DETAIL VIEWINSIDE REAR OF TRANSMISSION BAY

SHOWING HORN POSITION

13 11 16

17

19

13

# # #

#

#

PARTS MANUAL


REV. 0



SIDE PLATE ODSREF. BD00004320

PARTIAL SIDE VIEW

18

9

2

10

#

#

#

PARTS MANUAL


REV. 0



SECTION C-C(ROTATED)

CENTER FRAME WELDMENTREF. A2U130-111143

9

10

#

#

PARTS MANUAL


REV. 0



DETAIL B

HYDRAULIC TANKREF. A2U130-531025

MOUNTS ONLY SHOWN

2120

PARTS MANUAL


REV. 0


ITEM PART NO PAGE QTY DESCRIPTION

1 BU00000122 1 FASTENER KIT2 BD00028257 CAP, HYDEN194 GREASE INJECTOR3 BD00028253 REPAIR KIT - PUMP END CAP4 BD00028252 REPAIR KIT - PUMP MAIN BODY5 BD00028239 PNEUMATIC VALVE - LOW LEVEL ALARM6 BD00028238 PRESSURE REDUCING VALVE 1500PSI7 BD00028236 CANISTER, GREASE, FOR LOW LEVEL ALARM8 BD00028235 ROTOWINK9 BD00028234 08-15-09 GREASE INJECTOR - 4 BANK

10 BD00028231 08-15-10 GREASE INJECTOR - 2 BANK11 BD00028227 NEEDLE VALVE - FLOW CONTROL12 BD00028218 NAME PLATE - NOT SOLD SEPARATELY13 BD00028164 PNEUPHONIC HORN

# BD00028156 1 HYDEN KIT LS17115 BD00027936 1 HOSE KIT, HYDEN AUTO LUBE16 BD00025188 HARD PIPE FOR LIFT CYL. GREASE DS17 BD00025185 HARD PIPE FOR LIFT CYL. GREASE ODS18 BD00025184 PRESSURE GUAGE 400 BAR19 BD00024993 1 GREASE PUMP COVER20 BD00024983 4 BOSS 40 OD x 25 LG M1021 BD00024978 1 GREASE PUMP MOUNT PLATE22 BD00024929 08-15-22 GREASE PUMP, 2 CARTRIDGE RESERVIOR

PARTS MANUAL

BD00028234 GREASE INJECTOR - 4 BANK 08-15-09

REV. 0


SECTION 08-15-09 Sandvik Underground Mining Flameproof Equipment

INDICATOR (UNDER CAP)

GREASE NIPPLES

(FOR MANUAL GREASING)

1/8" NPT PORTS

(GREASE DELIVERY

TO BEARINGS)

1/4" NPT PORTS

(GREASE DELIVERY

TO INJECTORS)

PARTS MANUAL


REV. 0



1 BD00028234 1 GREASE INJECTOR - 4 BANK2 BD00028257 1 CAP, HYDEN194 GREASE INJECTOR

PARTS MANUAL


REV. 0




1/4" NPT PORT

(GREASE DELIVERY

TO INJECTORS)

1/8" NPT PORTS

(GREASE DELIVERY TO BEARINGS)

GREASE NIPPLES


PARTS MANUAL


REV. 0




PARTS MANUAL

BD00024929GREASE PUMP, 2 CARTRIDGE

RESERVIOR08-15-22

REV. 1



4 3

PARTS MANUAL


RESERVIOR08-15-22

REV. 1



1 BD00028253 REPAIR KIT - PUMP END CAP2 BD00028252 REPAIR KIT - PUMP MAIN BODY3 BD00028238 PRESSURE REDUCING VALVE 1500PSI4 BD00028236 CANISTER, GREASE, FOR LOW LEVEL ALARM

PARTS MANUAL

BU00000037 AUTO LUBE GROUP LS171 08-15

REV. 0



18

2119

#

PARTS MANUAL


REV. 0



3

3

20-300

20-300 TYP.

DETAIL ASHOWING INSIDE DRIVERS CAB

GREASE PUMP DETAIL


16 15

11 75

21

6

##

# #

#

PARTS MANUAL


REV. 0



B

C

CPARTIAL TOP VIEW

18

15

16

1012

# ##

#

PARTS MANUAL


REV. 0



SECTION C-C(ROTATED)


8

9

#

#

PARTS MANUAL


REV. 0



DETAIL B

HYDRAULIC TANKREF. A2U130-531025

MOUNTS ONLY SHOWN

19 20

PARTS MANUAL


REV. 0




PARTIAL SIDE VIEW

DETAIL VIEWINSIDE REAR OF TRANSMISSION BAY

SHOWING HORN POSITION

12

10

17

8

1

9

#

#

#

#

#

PARTS MANUAL


REV. 0



1 BD00028257 CAP, HYDEN194 GREASE INJECTOR2 BD00028253 REPAIR KIT - PUMP END CAP3 BD00028252 REPAIR KIT - PUMP MAIN BODY4 BD00028239 PNEUMATIC VALVE - LOW LEVEL ALARM5 BD00028238 PRESSURE REDUCING VALVE 1500PSI6 BD00028236 CANISTER, GREASE, FOR LOW LEVEL ALARM7 BD00028235 ROTOWINK8 BD00028234 08-15-09 GREASE INJECTOR - 4 BANK9 BD00028231 08-15-10 GREASE INJECTOR - 2 BANK

10 BD00028227 NEEDLE VALVE - FLOW CONTROL11 BD00028218 NAME PLATE - NOT SOLD SEPARATELY12 BD00028164 PNEUPHONIC HORN

# BD00028156 1 HYDEN KIT LS17114 BD00027936 1 HOSE KIT, HYDEN AUTO LUBE15 BD00025188 HARD PIPE FOR LIFT CYL. GREASE DS16 BD00025185 HARD PIPE FOR LIFT CYL. GREASE ODS17 BD00025184 PRESSURE GAUGE 400 BAR18 BD00024993 1 GREASE PUMP COVER19 BD00024983 4 BOSS 40 OD x 25 LG M1020 BD00024978 1 GREASE PUMP MOUNT PLATE21 BD00024929 08-15-22 GREASE PUMP, 2 CARTRIDGE RESERVOIR

PARTS MANUAL


REV. 0




GREASE NIPPLES


1/8" NPT PORTS

(GREASE DELIVERY

TO BEARINGS)

1/4" NPT PORTS

(GREASE DELIVERY

TO INJECTORS)

PARTS MANUAL


REV. 0




PARTS MANUAL


REV. 0




1/4" NPT PORT

(GREASE DELIVERY

TO INJECTORS)

1/8" NPT PORTS


GREASE NIPPLES


PARTS MANUAL


REV. 0




PARTS MANUAL


RESERVIOR08-15-22

REV. 1



4 3

PARTS MANUAL


RESERVIOR08-15-22

REV. 1




PARTS MANUAL

BD00024984 AUTO LUBE SYSTEM LS190/ 191 08-15

REV. 1



AUTOWINKSEE DETAIL A19 22

2220

#

#

PARTS MANUAL


REV. 1




AUTOWINK &NAMEPLATE FITTEDTO DASH PANELREF. A2U900-471179

DETAIL A

GREASE PUMP DETAIL

8

15

12

17

7

6

22

# #

#

PARTS MANUAL


REV. 1



B

C

CPARTIAL TOP VIEW

SEE DETAIL D

DETAIL DHORN POSITION

#

#

#

131116

17

#

PARTS MANUAL


REV. 1




PARTIAL SIDE VIEW

18

9

10

#

#

#

PARTS MANUAL


REV. 1



DETAIL B

WHEEL GUARD ODSREF. A2U900-1971344

MOUNTS ONLY SHOWN

SECTION C-C

134


#

#

21

9

10

2

20

PARTS MANUAL


REV. 1



1 BU00000120 1 FASTENER KIT2 BD00028257 CAP, HYDEN194 GREASE INJECTOR3 BD00028253 REPAIR KIT - PUMP END CAP4 BD00028252 REPAIR KIT - PUMP MAIN BODY5 BD00028239 PNEUMATIC VALVE - LOW LEVEL ALARM6 BD00028238 PRESSURE REDUCING VALVE 1500PSI7 BD00028236 CANISTER, GREASE, FOR LOW LEVEL ALARM8 BD00028235 ROTOWINK9 BD00028234 08-15-09 GREASE INJECTOR - 4 BANK

10 BD00028231 08-15-10 GREASE INJECTOR - 2 BANK11 BD00028227 NEEDLE VALVE - FLOW CONTROL12 BD00028218 NAME PLATE - NOT SOLD SEPARATELY13 BD00028164 PNEUPHONIC HORN

# BD00028158 1 HYDEN KIT LS190, LS19115 BD00027936 1 HOSE KIT, HYDEN AUTO LUBE16 BD00025188 HARD PIPE FOR LIFT CYL. GREASE DS17 BD00025185 HARD PIPE FOR LIFT CYL. GREASE ODS18 BD00025184 PRESSURE GUAGE 400 BAR19 BD00024993 1 GREASE PUMP COVER20 BD00024983 4 BOSS 40 OD x 25 LG M1021 BD00024978 1 GREASE PUMP MOUNT PLATE22 BD00024929 08-15-22 1 GREASE PUMP, 2 CARTRIDGE RESERVIOR

PARTS MANUAL


REV. 0




GREASE NIPPLES


1/8" NPT PORTS

(GREASE DELIVERY

TO BEARINGS)

1/4" NPT PORTS

(GREASE DELIVERY

TO INJECTORS)

PARTS MANUAL


REV. 0




PARTS MANUAL


REV. 0




1/4" NPT PORT

(GREASE DELIVERY

TO INJECTORS)

1/8" NPT PORTS


GREASE NIPPLES


PARTS MANUAL


REV. 0




PARTS MANUAL


RESERVIOR08-15-22

REV. 1



4 3

PARTS MANUAL


RESERVIOR08-15-22

REV. 1




PARTS MANUAL

BD00025045 AUTO LUBE SYSTEM TS490 08-15

REV. 1



GREASE PUMP DETAIL

4 38 7

19

2

6

1

15

16 1 15

PARTS MANUAL


REV. 1



DETAIL B

B

(FITTINGS & HOSES NOT SHOWN)

6 1 25

11

13

14

12

9

2021

PARTS MANUAL


REV. 1



A

A

TOP VIEW

VIEW C

6

20

5 6

PARTS MANUAL


REV. 1



SECTION A-A

PICTORIAL VIEW - MOUNTS ONLY

DETAIL VIEW C

MOUNTS ONLY SHOWN

620 56

4

3

PARTS MANUAL


REV. 1



1 BD00024929 GREASE PUMP, 2 CARTRIDGE RESERVIOR (HYDEN KIT)2 BD00024932 1 LUBRICATOR COVER3 BD00024963 1 GREASE INJECTOR MOUNT4 BD00024964 2 MOUNT BOSS5 BD00024978 1 GREASE PUMP MOUNT PLATE6 BD00024983 4 BOSS 40 OD x 25 LG M107 BD00025016 GREASE INJECTOR - 4 BANK (HYDEN KIT)8 BD00025024 2 GREASE INJECTOR - 3 BANK9 BD00025184 1 PRESSURE GAUGE 400 BAR

10 BD00028159 1 HYDEN KIT TS49011 BD00028164 1 PNEUPHONIC HORN12 BD00028218 1 NAME PLATE - NOT SOLD SEPARATELY13 BD00028227 1 NEEDLE VALVE - FLOW CONTROL14 BD00028235 1 ROTOWINK15 BD00028236 CANISTER, GREASE, FOR LOW LEVEL ALARM (SPARE

PART)16 BD00028238 PRESSURE REDUCING VALVE 1500PSI (SPARE PART)17 BD00028252 REPAIR KIT - PUMP MAIN BODY (SPARE PART)18 BD00028253 REPAIR KIT - PUMP END CAP (SPARE PART)19 BD00028257 CAP, HYDEN194 GREASE INJECTOR (SPARE PART)20 BU00000114 2 MOUNT BOSS21 BU00000115 1 MOUNT PLATE

* BU00000119 1 FASTENER KIT@ BU00000137 1 HOSE KIT

pb1201 - automatic lubrication group -...

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