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Pathogenic bacteria in meat products and its interactions with competitor yeasts Ana Barbier Tello Dissertation to obtain the Master of Science Degree in Microbiology Supervisors: Prof. Doutora Isabel Maria de Sá Correia Leite de Almeida Prof. Doutor Fernando D’almeida Bernardo Examination Committee Chairperson: Prof. Doutor Jorge Humberto Gomes Leitão Supervisor: Prof. Doutor Fernando D’almeida Bernardo Member of the Committee: Prof. Doutora Maria João dos Ramos Fraqueza May 2016

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Page 1: Pathogenic bacteria in meat products and its interactions with … · 2.2.3 Lactic acid bacteria ... Brief description of main substrates and products for most important muscle proteolytic

Pathogenic bacteria in meat products and

its interactions with competitor yeasts

Ana Barbier Tello

Dissertation to obtain the Master of Science Degree in

Microbiology

Supervisors: Prof. Doutora Isabel Maria de Sá Correia Leite de Almeida

Prof. Doutor Fernando D’almeida Bernardo

Examination Committee

Chairperson: Prof. Doutor Jorge Humberto Gomes Leitão

Supervisor: Prof. Doutor Fernando D’almeida Bernardo

Member of the Committee: Prof. Doutora Maria João dos Ramos Fraqueza

May 2016

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“The important thing is not to stop questioning. Curiosity has its own reason for existing.”

Albert Einstein

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Acknowledgments

Firstly, i would like to thank my advisor Professor Fernando Bernardo for all the support and

acquired knowledge. His knowledge and guidance helped me in all the time of research,

laboratory work and writing of this dissertation.

Secondly, I would like to express my sincere gratitude to Professor Maria João Fraqueza for the

time spent with me during the laboratory work and your friendship.

Besides advisor and co-advisor, I want to really thank to Engineer Maria José Fernandes and

Helena Fernandes for all the patience, friendship, support and constant motivation. The time

spend with them enriched my laboratory experience.

To Professor Isabel Sá Correia, for consenting me to develop my work in the Faculty of

Veterinary Medicine. And also, for her dedication to this course.

To Professor António Barreto, for welcoming me at the laboratory of food technology.

To Professor Luis Tavares, for welcoming me at the Faculty of Veterinary Medicine.

I thank my fellow colleagues and friends, Zé, João C., Carina, Margarida, João M., for their

friendship and company.

I thank, also, to all my new friends that I met during my stay at the laboratory of food

technology: Maria, Ellen, Nina, Raquel and Aurora.

Last but not least, I would like to express gratitude to my family and boyfriend. My parents, my

brother and sister and João Branco. Without their support I couldn’t have done it.

This study was conducted with the financial support of ‘‘Centro de Investigação Interdisciplinar

em Sanidade Animal’’ (CIISA/FMV) from Faculdade de Medicina Veterinária (Faculty of

Veterinary Medicine, University of Lisbon), by project “Portuguese traditional meat products:

strategies to improve safety and quality” (PTDC/AGRALI/119075/2010) and Project

UID/CVT/00276/2013 financed by Fundação para a Ciência e a Tecnologia (FCT).

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Abstract

A collection of seventy-two yeast (n=72) isolates from different traditional Portuguese sausages

were tested to find out their tecnological properties and inhibitory activity to S. aureus,

Salmonella and Listeria. Around 44% of the yeast isolates presented inhibitory effect over

Staphylococcus aureus ATCC 25923; 37.5% were able to inhibit Listeria monocytogenes CECT

4300 and 26.4% of the yeasts were inhibitors of Salmonella Enteritidis CECT 4300. However,

when the extracellular compounds of yeast isolates were purified and used as inhibitory

compounds, only eight (n=8) isolates revealed inhibitory activity and Staphylococcus aureus

was the only bacteria inhibited. These isolates were identified as Candida famata, Rhodotorula

glutinis, Candida humicola, Schwanniomyces polymorphus and Candida zeylanoides. None of

these five (n=5) isolates had proteolytic activity. Candida zeylanoides, Schwanniomyces

polymorphus and Candida famata showed lipolytic activity. There is no production of gas from

glucose fermentation by any yeast tested. All the yeast isolates were catalase positive. R.

glutinis was the only one with nitrate reductase activity. Rhodotorula glutinis and Candida

humicola presented inhibitory effects over a batch of fermentative bacteria except for

Lactobacillus plantarum. Rhodotorula glutinis was inoculated in meat product matrix (in vitro

model) simultaneously with S. aureus and Salmonella in order to verify if this yeast affected the

population of these two pathogenic bacteria over time (96 h). The reduction of Salmonella

Enteritidis was not confirmed. S. aureus had a slight reduction but there was no significancy.

There was no interference in the total aerobic microorganisms at 30 ºC neither in the levels of

LAB.

Keywords: yeast, sausage, safety, starters, pathogenic bacteria, fermentative microbiota

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Resumo

Uma colecção de setenta e dois (n=72) isolados de leveduras com origem em diferentes

chouriços tradicionais Portugueses foram testados para averiguar as suas propriedades

tecnológicas e actividades antimicrobianas sobre S. aureus, Salmonella e Listeria. Cerca de

44% dos isolados de leveduras revelaram actividade antimicrobiana directa para

Staphylococcus aureus ATCC 25923; 37.5% foram capazes de inibir Listeria monocytogenes

CECT 4300 e 26.4% das leveduras inibiram Salmonella Enteritidis CECT 4300. Quando os

componentes extracelulares de alguns isolados de levedura foram usados como componentes

inibitórios, apenas oito (n=8) revelaram actividade inibitória e só o demonstraram sobre S.

aureus. Estes isolados foram identificados como sendo: Candida famata, Rhodotorula glutinis,

Candida humicola, Schwanniomyces polymorphus e Candida zeylanoides. Nenhum destes

cinco (n=5) isolados exibiu actividade proteolítica. C. zeylanoides, S. polymorphus e C. famata

revelaram actividade lipolítica. Nenhumas das levedura exibiu capacidade de produção de gas

a partir da fermentação da glucose. Todas eram catalase positivas. R. glutinis foi o único

isolado com actividade nitrato-reductásica. R. glutinis e C. humicola também revelaram possuir

actividade inibitória in vitro sobre um conjunto de microbiota fermentativo com excepção de

Lactobacillus plantarum. R. glutinis foi inoculada numa matrix de carne juntamente com S.

aureus e Salmonella para averiguar o comportamento destes isolados quando desafiados num

modelo in vitro ao longo do tempo (96 h). Não houve registo de redução de Salmonella

Enteritidis. O teor S. aureus sofreu uma ligeira redução mas não foi significativa. Não se

observou qualquer interferência no teor de aeróbios totais a 30 ºC nem nos de LAB.

Palavras-chave: levedura, chouriço, segurança, starter, bactérias patogénicas, microbiota

fermentativo

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Contents

List of Figures ................................................................................................................................ ix

List of Tables ................................................................................................................................. x

List of Abbreviations ...................................................................................................................... xi

Chapter 1 ....................................................................................................................................... 1

Introduction .................................................................................................................................... 1

1.1 Meat hygiene ........................................................................................................................... 2

1.1.1 Salmonella zoonoses ........................................................................................................... 3

1.1.2 Listeriosis.............................................................................................................................. 4

1.1.3 Food-borne outbreaks caused by Staphylococcal enterotoxins .......................................... 5

1.2 Control strategies for meat products ....................................................................................... 5

1.2.1 Legal limits for Salmonella ................................................................................................... 7

1.2.2 Legal limits for Listeria monocytogenes ............................................................................... 8

1.2.3 Guidance values or warning limits for Staphylococcus aureus ............................................ 9

1.3 Risk management of sausages ............................................................................................. 10

1.3.1 Chemical factors ................................................................................................................. 11

1.3.2 Physical factors .................................................................................................................. 12

1.3.3 Biological factors ................................................................................................................ 12

1.3.4 Characterization of yeasts .................................................................................................. 14

1.3.4.1 Antimicrobial activity of yeasts ........................................................................................ 17

Chapter 2 ..................................................................................................................................... 20

Materials and Methods ................................................................................................................ 20

2.1 Objectives .............................................................................................................................. 21

2.2 Microbial collections .............................................................................................................. 21

2.2.1 Yeast isolates ..................................................................................................................... 21

2.2.2 Pathogenic bacteria and Staphylococcus (coagulase negative)........................................ 22

2.2.3 Lactic acid bacteria (fermentative bacteria) ....................................................................... 22

2.3 Bioautography tests ............................................................................................................... 23

2.4 Evaluation of intracellular or extracellular compounds with inhibitory effect ......................... 24

2.5 Identification of indigenous yeasts ........................................................................................ 24

2.5.1 Yeasts characterization ...................................................................................................... 25

2.6 Behaviour of selected yeast in a meat product matrix .......................................................... 25

2.7 Statistical analysis ................................................................................................................. 26

Chapter 3 ..................................................................................................................................... 27

Results ......................................................................................................................................... 27

3.1 Bioautography tests ............................................................................................................... 28

3.2 Extracellular inhibitory effects................................................................................................ 28

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3.3 Identified yeasts .................................................................................................................... 29

3.4 Bioautography tests over LAB and bacteria from the curing process ................................... 30

3.5 Enzimatic activity ................................................................................................................... 30

3.6 Meat fermentation model ....................................................................................................... 31

Chapter 4 ..................................................................................................................................... 35

Discussion ................................................................................................................................... 35

4.1 Discussion ............................................................................................................................. 36

5. Conclusions ............................................................................................................................. 40

References .................................................................................................................................. 42

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List of Figures

Figure 1: Distribution of strong-evidence outbreaks by food vehicle in the EU, 2013 (adapted

from EFSA) [8]. .............................................................................................................................. 3

Figure 2: Distribution of food vehicle in strong-evidence outbreaks caused by Salmonella in the

EU, 2013 (adapted from EFSA) [8]. .............................................................................................. 4

Figure 3: General dry-fermented meat processing flow chart (adapted from Jordi Rovira and

Dorota Puszczwicz, 2015). The notes could be slightly different according to the particular/

traditional practices [47]. ............................................................................................................... 7

Figure 4: Meat starter culture bacteria: major metabolic pathways in meat fermentation (adapted

from Pier Sandro Cocconcelli and Cecilia Fontana, 2010) [27]. ................................................. 14

Figure 5: Procedure used to make the in vitro competition tests (original). ................................ 23

Figure 6: Procedure used to filter the yeast's suspensions (left figure). “Small wells” in

incorporated medium (right figure) (original). .............................................................................. 24

Figure 7:Procedure used to inoculate microorganisms in meat matrix (original). ....................... 26

Figure 8: Percentage of yeast isolates to cause inhibition in pathogenic bacteria. .................... 28

Figure 9: Yeast colony and bacteria present in direct competition (a) and filtrated compounds

tested for their inhibitory properties (b). ...................................................................................... 29

Figure 10: In vitro competition tests between yeast isolates and fermentative bacteria. ............ 30

Figure 11: Growth of Rhodotorula glutinis during 96 h at 7 ºC and 20 ºC in meat matrix model.31

Figure 12: Growth of Staphylococcus aureus during 96h at 7ºC and 20ºC in meat matrix model.

..................................................................................................................................................... 31

Figure 13: Growth of Staphylococcus during 96 h at 7 ºC and 20 ºC in meat matrix model. ..... 32

Figure 14: Growth of Salmonella Enteritidis during 96 h at 7 ºC and 20 ºC in meat matrix model.

..................................................................................................................................................... 33

Figure 15: Growth of total aerobic microorganisms (TA) during 96 h at 7 ºC and 20 ºC in meat

matrix model. ............................................................................................................................... 33

Figure 16: Growth of Lactic acid bacteria (LAB) during 96 h at 7 ºC and 20 ºC in meat matrix

model. .......................................................................................................................................... 34

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List of Tables

Table 1 - Effective hurdles inhibitory to pathogens present in dry-fermented (adapted from

Graciela Vignolo and Silvina Fadda, 2015) [49]. ......................................................................... 11

Table 2 - Specific relationship between yeast and temperatures [51, 52]. ................................. 16

Table 3 - Yeast isolates source and their code. .......................................................................... 22

Table 4 - Gallery profiles API 32 C for each yeast isolate. C.H - Candida humicola, S.P -

Schawanniomyces polymorphus, C.F - Candida famata, R.G - Rhodotorula glutinis, C.Z -

Candida zeylanoides. (*) Esculine test that was only used when the yeast identification was

doubtfull. In this case, only Candida zeylanoides had doubfull results so the esculine test was

made. ........................................................................................................................................... 29

Table 5 - Metabolic behaviour of five selected yeasts. ............................................................... 30

Table 6 - Brief description of main substrates and products for most important muscle proteolytic

enzymes [31]. .............................................................................................................................. 36

Table 7 - Limiting aw for the growth of microorganisms (adapted from FAO, 2007) [46]. .......... 40

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List of Abbreviations

a.a.

Amino acids

ANOVA

Analysis of variance

Arg

Arginine

Aw

Water activity

B.A.

Biogenic Amines

BHI

Brain Heart Infusion

BPW

Buffered peptone water

CAC

“Codex Alimentarius” Comission

CCP

Critical Control Points

CDC

Center of Disease Control

CFU

Colony-forming unit

ECDC

European Centre for Disease Control

EEA

European Economic Area

EFSA

European Food Safety Authority

EU

European Union

FAO

Food and Agriculture Organization of the United Nations

FDA

Food and Drug Administration

HACCP

Hazard Analysis and Critical control points

INSA

Instituto Nacional de Saúde, Dr. Ricardo Jorge

LAB

Lactic Acid Bacteria

MAP

Modified atmosphere packaging

MRS

Man-Rogosa-Sharpe

MS

Members States

NO

Nitrosilo radical

OD

Optical Density

Orn ISO

Ornithine International Standart Organization

RH

Relative Humidity

RTE Ready to Eat

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SDA

Sabouraud Dextrose Agar

SDB

Sabouraud Dextrose Broth

T

Temperature

TGA

Agar Plate Count

TPP

Tripotassiumphosphate

TSA

Tryptic Soy agar

TSA

Trypticase Soy Agar

TSB

Trypticase Soy Broth

TSP

Trisodiumphosphate

USFDA VOC

United States Food and Drug Administration Volatile Organic Compounds

WHO

World Health Organization

WTO World Trade Organization

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Chapter 1

Introduction

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1.1 Meat hygiene

Recorrently, and all over the world, there are many reports and evidences of outbreaks illness

that incrimine microbial pathogens present in food. Food is a frequent vehicle by which many

pathogens (bacteria, viruses and parasites) can reach and colonise new hosts [1]. Worldwide,

some of the most important causes of sickness and death are related to food and water-borne

diseases. Most infectious and parasitic human diseases are shared with animals, and food of

animal origin are among the most likely to cause those diseases [2]. People having

immunocompromising conditions are living longer, but they remain particularly susceptible to

food borne disease agents. In recent decades food distribution systems have been greatly

improved, and the manufacturing of food products may occurs in a specific place and its

utilization may happen after transportation at hundreds and thousands of miles in a short lapse

of time. When a sanitary problem occurs, the amount of food involved can be astronomical.

Another important development is the global trade. Vast amounts of food are corrently shipped

from one region to another with a minimal monitoring of its microbial safety [3]. To complicate

the food safe scenarium, well-recognised food-borne pathogens, such as Salmonella spp. and

Escherichia coli, seem to be able to evolve and exploit novel opportunities and even generate

new public health risks even though food production practices change. In addition, previously

unknown foodborne pathogens, some of which are zoonotic, are constantly emerging [1].

Animals destined to produce food, whether infected or asymptomatic carriers, are sources of

spoilage and some pathogenic microorganisms. This is due to the fact that animals carry

microorganisms natural on their external surfaces, digestive and respiratory tracts which

contaminate the environment as well as food and water. Contaminations through external

animal surfaces, gastrointestinal tract, feces and environment are the most common, and these

situations may occur (i) during the slaughtering, dressing, chilling, and cutting processes of

carcasses; (ii) during processing, storage and handling of meat products; (iii) contaminating

water and other foods through manure; or (iv) through direct transference and infection from

humans [4].

Among all the meats, pork is the most widely consumed across the world and it refers to meat

obtained from the domestic pig or hog. This meat has been consumed for millennia, with pigs

being bred as far back as 7 000 years ago. There are many different forms of preparing pork

meat such as freshly cooked, cured and preserved or processed. Cured pork products have

been used traditionally as the process that greatly increases the shelf life of the meat. Today

such pork products are also extremely popular because of the flavour and distinctive taste

added through the process of curing. Sausage, ham, salami and bacon are just few examples of

preserved pork [5].

The risks of foodborne diseases associated with the consumption of untreated or not

adequately cooked pork meat are considerable because it may contain harmful microorganisms

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and pose a risk of infection. Some pathogens that are often present in pork meat include

Listeria monocytogenes, E. coli, Salmonella, and Staphylococcus aureus. These bacteria are

mainly found in uncooked pork, however, and according to the Centers for Disease Control and

Prevention (CDC), most of these pathogens can be destroyed through adequated cooking

procedures [6]. This is why ready-to-eat (RTE) meats are of special concerns, since these may

be consumed without further cooking [7].

In 2013, “pig meat and products thereof”, represented 8% of the outbreaks by food vehicle in

EU as ilustrated in the figure 1 [8].

Figure 1: Distribution of strong-evidence outbreaks by food vehicle in the EU, 2013 (adapted from EFSA) [8].

In fact, 31% of the foodborne outbreaks in 2013 in the European Union were due to the meat

products. These results suggest that meat and meat products are an important vehicle by which

many foodborne outbreaks arise and deserve attention.

1.1.1 Salmonella zoonoses

The report of the European Food Safety Authority and the European Centre for Disease

Prevention and Control concerning to 2013 carried out in 32 European countries (28 Member

States and four non-Member States) signaled 221 cases of Salmonella contamination was

detected from a total of 27 662 tested samples of ready to eat minced meat, meat preparations

and meat products from pork.

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Six MS tested 1 161 samples of fermented sausages at retail level, and three of them reported

that 11 samples were Salmonella-positive. Within the EU, 0.7 % units of fresh pig meat were

contaminated with Salmonella, from a total of 78 624 units [8]. The overall EU Salmonella

prevalence from the bacteriological monitoring of pigs was 8.1 %, which is higher than in 2012

(6.3 %). At the herd and slaughter batch levels, the Salmonella prevalence was 14.9 % and

30.0 %, respectively [8]. A total of 85 268 human salmonellosis cases were reported by 27 EU

MS in 2013, with 82 694 confirmed cases corresponding to a notification rate of 20.4 cases per

100 000 EU population [8].

Figure 2: Distribution of food vehicle in strong-evidence outbreaks caused by Salmonella in the EU, 2013 (adapted from EFSA) [8].

1.1.2 Listeriosis

According to Scientific Report of EFSA and ECDC, in 2013, L. monocytogenes was detected in

3.4 % of the 36 511 samples of ready-to-eat pig meat or products thereof, in 19 member states.

Among the 19 926 units tested, L. monocytogenes was found at levels above 100 CFU/g in 0.4

% of the tested samples, in 16 member states [8].

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In 2013, 27 MS reported 1 763 confirmed human cases of listeriosis. The EU notification rate

was 0.44 cases per 100 000 population which was an 8.6 % increase compared with 2012. The

highest MS specific notification rates were observed in Finland, Spain, Sweden and Denmark

(1.12, 1.00, 0.97 and 0.91 cases per 100 000 population, respectively). The vast majority of

cases were reported to be domestically acquired [8].

In the last five years, there has been an increasing trend of listeriosis in the EU/EEA and, in

2013, the EU notification rate increased by 9.4 % compared with 2012. In 2013, seven strong-

evidence of food-borne outbreaks caused by L. monocytogenes were reported by five MS.

These outbreaks resulted in 51 cases, 11 hospitalisations and three deaths, i.e. 37.5 % of all

deaths due to strong-evidence food-borne outbreaks reported in 2013 [8].

1.1.3 Food-borne outbreaks caused by Staphylococcal

enterotoxins

Staphylococcal food poisoning is an intoxication caused by the consumption of foods containing

enterotoxins produced by certain strains of Staphylococcus aureus, a major concern for public

health. It seems that the type of foods involved differ widely among countries. Nevertheless,

ham, sausages, and other fermented meat could be associated with outbreaks [9].

In 2013, 12 MS reported 386 food-borne outbreaks caused by staphylococcal toxins. This

represents 7.4 % of all outbreaks, an increase compared with 2012 when 14 MS reported 346

outbreaks caused by staphylococcal toxins. In 2013, the overall reported rate in the EU was

0.13 per 100 000. France reported the vast majority (87 %) of the outbreaks, representing an

increase of 12 % compared with 2012 [8].

1.2 Control strategies for meat products

To place the final product in a market, the industry has to be aware of certain requisits that

prevent, not only but also, the proliferation of undesirable microorganisms. Accomplishing all

conditions and measures necessary to ensure the safety and suitability of food in all steps of

food chain (figure 3), guaranties the safest possible final product. This is ensured by the Codex

Alimentarius (“Codex Alimentarius”, 1999, 2002). The aim of the processing plant sanitation

programs is to put as many barriers as possible to avoid the entrance of contaminants into the

foodstuffs along the processing line. The four main sources that can contaminate the product

during the process are: raw material, processing environment, personnel manipulation, and

some processing steps [10].

According to the HACCP principles, in each step of the food process, all possible hazards

(physical, chemical, microbiological) are identified, their importance is evaluated and all the

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preventive measures for their control are described (principle 1). The Critical Control Points

(CCPs) should be identified by risk assessment according to ISO 22000:2005 where monitoring

is critical for controlling the safety of the product (principle 2). For each identified CCP, critical

limits for preventive measures (principle 3) and monitoring systems (principle 4) are established.

When monitoring shows that a critical limit has not been met, corrective actions must be taken

(principle 5). Finally, procedures to verify that the system is working properly (principle 6) and

effective records to document the HACCP system are established (principle 7) [11].

The quality of the raw material used for the production of dry/cured-fermented sausages is

extremely important. Meat has to be transported at the right temperature: less than 7°C in

chilled condition or below −18°C in the case of frozen meat. In both cases, meat trimmings

should be properly packaged with plastic films inside the boxes, to avoid the contact of the meat

with any dirty surface [12]. Microbiological criteria for fresh meat recommended less than 104

CFU per cm2 of meat for total plante count and less than 100 CFU per cm2 of meat for

enterobacteriaceae counts [46]. From here, the use of correct time/temperature, preventive

equipment maintenance, use of nontoxic food-compatible, cleaning compounds, visual control

of shelf life dates according to specified —requirements, correct stuffing pressure machine,

visual check, metal detector, relative humidity, control of pH and aw of end product, control of

sealing vacuum and CO2/O2 concentration of the package are essential to the food safety of this

product [12]. The raw material must have less than 105 CFU/g of total aerobic colony and less

than 102 CFU/g of enterobacteriaceae, S. aureus and Clostridium (sulfite reducing) [46].

It is important to note that if the meat has counts of 103 of total aerobic microorganisms per

gram, it can, easly, reach spoilage levels within 2 days at 20 ºC (temperature of fermentation).

For this reason, fermentation is an important critical control point that has to be effective in

decreasing the aw, pH and time of fermentation [46].

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Figure 3: General dry-fermented meat processing flow chart (adapted from Jordi Rovira and Dorota Puszczwicz, 2015). The notes could be slightly different according to the particular/ traditional practices [47].

1.2.1 Legal limits for Salmonella

Salmonella infection is caused by ingestion of viable cells of the bacterium. Infection occurs in

all age groups, however, host factors may increase the susceptibility to infection, for example

treatment to reduce the acidity of the stomach, are more vulnerable to infection. The infectious

dose Salmonella species is usually quite large. However, data from outbreaks has shown that

consumption of low numbers of Salmonella in food together with the mode of delivery of the

bacterium to the gastrointestinal tract can cause infection and this is particularly evident with

high fat / low water activity foods, such as chocolate, fermented meats, cheese and snacks, in

which the organism can survive for long periods of time [13].

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According to the Regulation (EC) No 2073/2005 that have been in force since 1 January 2006

(revised by Regulations (EC) No 1441/2007 and 1086/201121), Salmonella must be absent in

relevant products when placed on the market, during their shelf-life. Absence is defined by

testing five or 30 samples of 25 g per batch, depending on the food category; however, the

definition of a batch varies widely and in official controls, often only single samples are taken to

verify compliance with the criteria [8].

1.2.2 Legal limits for Listeria monocytogenes

Listeriosis is caused by the ingestion of live cells of these bacterium. Listeria monocytogenes

bacterium occurs commonly in the environment and in raw foods, and consequently will occur in

some food production environments. Growth of this bacterium following both post-process

contaminations of cooked or processed foods or in raw foods probably represents the greatest

risk for disease transmission. L. monocytogenes can grow between 0°C to 45°C, albeit slowly at

refrigeration temperatures. The bacterium is killed by adequate cooking. Unrefrigerated foods

and those chilled for extended periods are at increased risk of allowing significant growth,

particularly if chilled temperatures are suboptimal [13].

Food safety criteria for L. monocytogenes in Regulation (EC) No. 2073/2005 (as amended) 16

are applicable to three categories of ready-to-eat foods:

In RTE products intended for infants and for special medical purposes L.

monocytogenes must not be present in 25 g of sample.

L. monocytogenes must not be present in levels exceeding 100 CFU/g during the shelf-

life of other RTE products.

In RTE foods that are able to support the growth of the bacterium, L. monocytogenes

may not be present in 25 g of sample at the time of leaving the production plant;

however, if the producer can demonstrate, to the satisfaction of the competent authority,

that the product will not exceed the limit of 100 CFU/g throughout its shelf-life, this

criterion does not apply. For many of the reported data, it was not evident whether the

RTE food tested was able to support the growth of L. monocytogenes or not. For the

non-compliance analysis of samples collected at processing, the criterion of absence in

25 g was applied, except for samples from hard cheeses and fermented sausages

(assumed to be unable to support the growth of L. monocytogenes) where the limit ≤

100 CFU/g was applied. For samples collected at retail, the limit ≤ 100 CFU/g was

applied, except for RTE products intended for infants and for special medical purposes,

where presence in L. monocytogenes must not be detected in 25 g of sample [8].

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1.2.3 Guidance values or warning limits for Staphylococcus

aureus

Illness due to Staphylococcus aureus is caused by enterotoxins which are performed in food.

Only some S. aureus contain enterotoxin genes and therefore have the potential to cause food

poisoning. Although most cases of infection are due to S. aureus, other coagulase-positive

Staphylococcus species (e.g. S. intermedius) can also produce enterotoxins and cause

foodborne disease. Adequate cooking will kill the bacterium, however some protection is

afforded in dry, high-fat and high-salt foods. Staphylococcal enterotoxins are heat-stable and

can survive some normal cooking processes including boiling, consequently active toxin can be

present in the absence of viable organisms. Most coagulase-positive staphylococci grow

between 7°C and 48°C with no growth at refrigeration temperatures. Many people carry S.

aureus and contamination of foods after processing by food handlers can occur. Toxin

production starts at 10°C and storage of foods below this temperature should prevent its

development [13].

In foods such as ripened cheeses and fermented meat products, S. aureus levels are highest

2–3 days after initial production and may reduce significantly during storage. If levels exceed

105 CFU/g at any time during the life of a food, there is a risk of sufficient enterotoxin to cause

illness that will remain in the food product regardless of subsequent recoverable levels of this

organism.

The only food safety criterion for staphylococci in Regulation (EC) No. 2073/2005 (as amended)

is for an absence of staphylococcal enterotoxins in cheese, milk powder and whey powder in

product placed on the market during their shelf life. This Regulation has process hygiene criteria

with limits of between 10 and 105 coagulase positive staphylococci/g in cheese, milk and whey

powder during manufacture, and if values of >105 CFU/g are detected, the batch should be

tested for staphylococcal enterotoxins [13].

According to the INSA (Instituto Nacional de Saúde, Dr. Ricardo Jorge), Staphylococcus

coagulase positive has to be below 102 CFU/g to be a ready to eat satisfectory product. Above

104 CFU/g the product is considered potencial dangerous to the humans. This numbers are

values guide and not law.

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1.3 Risk management of sausages

The transformation of raw materials to more-or-less stable foods by drying and fermentation is

well known in many ancient cultures and it has been used for many different foods [23].

Changes from raw meat to a cured meat are caused by “starter cultures” or “wild”

microorganisms, which decrease the pH. Because this is a biological system, it is influenced by

many environmental pressures that need to be controlled to produce a consistent product.

Some of these factors include a fresh, low-contaminated, consistent raw material; a consistent

inoculum; strict sanitation; control of time, temperature, and humidity during production; smoke;

and appropriate additives [15].

Today’s Europe is still the major producer and consumer of dry- cured/fermented sausages.

There are a wide variety of dry-fermented products on the European market as a consequence

of variations in the raw materials, formulations, and manufacturing processes, which come from

the habits and customs of the different countries and regions. But from a global viewpoint, two

categories can be distinguished: Northern and Mediterranean products with some specific

characteristics. In Northern products, rapid acidification by lactic acid bacteria to a final pH

below 5 and smoking ensure safety, improve shelf life, and contribute largely to the sensory

quality. Concerning to mediterranean products, acidification reaches a final pH above 5. Safety

and shelf life are mainly ensured by drying and lowered water activity [16]. Furthermore,

sausages can be classified as dry or semi-dry. Dry sausages have a water activity (aw) inferior

to 0.90, are not usually smoked or heat processed and are eaten without cooking. The aw of

semi-dry sausages ranges between 0.90-0.95 and they generally receive a heat treatment of

140-154 ºF (60-68 ºC) during smoking. Fermentation temperatures vary according to the

individual product but they are generally less than 72 ºF (22 ºC) for dry and mould-ripened

sausages and 72-79 ºF (22-26 ºC) for semi-dry varieties [17, 48]. Therefore, ingredients,

recipes, and technology result in a particular commodity with a given composition and with

given quality items as well as a product-specific microbiological composition. The potential

preservation of this type of food is based on chemical, physical or biological action leading to

cease of metabolism, or even to the destruction of the dangerous biological agent [18].

Nowadays the safety of the dry- fermented/ slightly fermented sausages is mostly maintained by

the hurdles describe in the table below (table 1) [19].

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Table 1 - Effective hurdles inhibitory to pathogens present in dry-fermented (adapted from Graciela Vignolo and Silvina Fadda, 2015) [49].

1.3.1 Chemical factors

Basically, fresh meat contains water, protein, lipid, minerals, and vestigial amounts of

carbohydrate. Water is the major constituent, followed by proteins, but proportions change

depending on the amount of fat. So, the content of protein and water decrease when the

amount of fat increases. Proteins, lipids, and enzymes are major components of meat and fat

[20]. For this reason, chemical factors can be used for the stability of this type of food. Some

recipes make use of alcohols; aldehydes (glutare-di-aldehyde); carbohydrates, simple sugars

such as dextrose or fructose support an early drop in pH-values as they are easily broken down

by bacterial action. The breakdown of lactose is slower and takes longer. Often a mixture of

different sugars is used. Another sugar-based additive is GdL (Glucono-delta-Lactone), which

accelerates and intensifies the acidification process by reacting to glucono-acid in the presence

of water (muscle tissue water) [46]; organic acids and related compounds; inorganic acids and

related compounds as phosphorus (sodium phosphates, trisodiumphosphate TSP,

tripotassiumphosphate TPP, sodiumhypophosphite) that assist in solubilizing muscle proteins ,

sodium ascorbate (also in the U.S., sodium erythorbate) or ascorbic acid (also in the U.S.

erythorbic acid) that are used for improvement and stability of color and retardation of oxidation;

sulphur (sulfur dioxide, sodium disulfite) and anorganic nitrogen compounds such as nitrite.

Beyond antibacterial purposes, nitrite is also used for giving color to the sausage, and it works

as antioxidant. Nitrite is applied at 80 to 240 mg/kg. Nitrate and nitrite are often used in

combination, but nitrate is usually not necessary except as a reservoir for nitrite, which could be

useful in long-term meat processing.

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1.3.2 Physical factors

The meat industry can, also, take advantage of technology to improve the safety of its products.

Physical factors can be applied like the use of different wave lengths: X-rays, ultraviolet,

microwaves, ultrasonic; the application of correct temperature that can be high or low; the use

of mechanical devices; keeping the surfaces clean; utilization of pressure and prohibition of

atmosphere (vacuum or modified atmosphere). Vacuum and modified atmosphere packaging

(MAP) are the most frequent ways for packaging. These techniques employ gas mixtures and

packaging materials technology to extend the shelf life of food. For meat products, the

atmosphere in the package is modified by pulling a vacuum and then replacing the package

atmosphere with a gas mixture of oxygen (O2) and carbon dioxide (CO2) or nitrogen (N2) and

carbon dioxide mixtures. In dry-cured meat products, the gas mixture more utilized is formed by

0% O2, 20–35% CO2, and 65–80% N2 [20].

1.3.3 Biological factors

Biological factors must also be referred and put in perspective. These factors can ensure a

better safety product and at the same time give to the sausages more and different aromas.

Consumers are increasingly demanding pathogen-free foods with minimal processing, fewer

preservatives and additives, high nutritional value, and intact sensory quality. In response to

these conflicting demands, current trends in the meat industry include the investigation of

alternatives for safer and healthier products. Biopreservation has gained increasing attention as

a means of naturally controlling the shelf life and safety of meat products. The application of

bioprotective cultures to ensure hygienic quality is a promising tool. There are tree promising

areas that had been studied. These tree areas are the use of the competing microbiota

(starters, protective cultures), the use of metabolites (bacteriocins, colicine, natamycine) and the

use of enzymes (lysozyme, lactoperoxidase).

Bacteriocins are a kind of ribosomal synthesized antimicrobial peptides produced by bacteria,

which can kill or inhibit bacterial strains closely-related or non-related to the producer bacteria,

but will not harm the bacteria themselves by specific immunity proteins. Bacteriocins become

one of the weapons against microorganisms due to the specific characteristics of large diversity

of structure and function, natural resource, and being stable to heat [20]. The Gram-positive

bacteriocins are generally divided into class I (modified peptides, lantibiotics), class II

(unmodified peptides, non-lanthionine), class III (large proteins, heat unstable) and more

recently appeared the class IV (complex peptides that contain lipid or carbohydrate moieties,

that are essentialy for activity) [29, 59]. Bacteriocins are natural food additives due to the

bacteriocin producing bacteria presence in many types of foods since ancient times, such as

cheeses, yogurts, and Portuguese fermented meat (Yang et al., 2012; Todorov et al., 2014). In

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food technology, nisin is produced by Lactococcus lactis and was the first antibacterial peptide

found in LAB (Rogers, 1928). It is also a commercial bacteriocin used as a food preservative

against contamination by microorganisms which is marketed as Nisaplin®. It is the only

bacteriocin approved for utilization as a preservative in many foods by the U.S. Food and Drug

Administration (USFDA), and licensed as a food additive in over 45 countries (Settanni and

Corsetti, 2008). Another commercially available bacteriocin is pediocin PA-1, marketed as Alta®

2341, which inhibits the growth of Listeria monocytogenes in meat products (Settanni and

Corsetti, 2008) [20]. However, among class Ia bacteriocins, nisin has not been quite successful

in meat products because of its low solubility, uneven distribution, and lack of stability.

Lactococcal bacteriocins are not particularly adapted to sausage technology because they

display sensitivity to some ingredients and manufacture conditions [21].

Lysozyme is one of the major egg proteins that have antimicrobial and antioxidant

characteristics. Therefore, lysozyme can be used in meat processing to prevent microbial

growth and oxidative degradation in meat products during storage [22]. Egg white lysozyme

killed or prevented growth of Listeria monocytogenes in several foods but it is more active in

vegetables than in animal-derived foods that were tested, including fresh pork sausage

(bratwurst) and Camembert cheese [23].

In Europe, the starter cultures used most frequently include Lb. sakei, Lb. plantarum,

Pediococcus pentosaceus, Staphylococcus xylosus, S. carnosus, and to a lesser extent

Micrococcus spp. The advantage of a starter culture is that the same microorganisms can be

used repeatedly, which cuts down on variation of the finished product, and a larger number of

organisms can be added. These microorganisms together ensure the fermentative and curing

process. The Lactobacillus use the sugars to convert them into lactic acid which lowers the pH

releasing lots of flavour. The Staphylococcus and Microcococcus strains rapidly reduce nitrate

to nitrite and during meat processing, at about pH 5–6.5, nitrite forms NO (nitrosilo radical)

which binds to myoglobin. The NO-myoglobin or NO-hem is heat-stable and gives the meat the

red curing color. Some of these strains may also have antagonistic effects against pathogenic

bacteria. All this transformation make the dry-fermented sausages/ dry-cured sausages a place

unpleased for pathogenic bacteria [24]. However, some pathogens such as L. monocytogenes,

E. coli O157:H7, Salmonella spp., and Staphylococcus aureus have been reported to survive or

even grow in such unfavorable conditions. The ability of these pathogens to survive in acidic

foods has been recently studied [25].

In order to increase the safety of this product maybe can be interesting to test other type of

usefull microorganisms that probably will have potencial against pathogenic bacteria and

improvement of the flavour. Furthermore, very little extremely excellent product is produced,

because most starter cultures are a combination of just a few species of microorganisms and

they cannot produce as balanced a flavour as sometimes can be obtained when many species

are included [26]. Particularly in the south European countries, dry sausages are applied with

atoxinogenic yeast and fungi to produce products with specific flavor notes. This is done by

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dipping or spraying. Mold cultures tend to suppress natural molds and, consequently, reduce

the risk of mycotoxins. Due to the extended ripening and drying for these products, the pH is

usually higher (pH >5.5), even if the pH was lower after fermentation, because molds can utilize

lactic acid and produce ammonia. This requires a final water activity lower enough for

preservation [26].

Figure 4: Meat starter culture bacteria: major metabolic pathways in meat fermentation (adapted from Pier Sandro Cocconcelli and Cecilia Fontana, 2010) [27].

In figure 4, the blue arrows correspond to Staphylococcus activity and the black arrows

correspond to LAB activity. The metabolic activities ascribed to both bacterial groups are

indicated by white arrows. Dotted - line arrows indicate action of endogenous meat enzymes.

Abbrevations: a.a., amino acids; Arg, arginine; B.A., Biogenic Amines; Orn, ornithine [27].

Microorganisms contribute to flavour compounds by the microbial degradation of amino-acids,

fatty acids and carbohydrate metabolism. Degradation reactions are transamination and further

descarboxylation of amino acids (branched, aromatic and linear) which result in their respective

aldehydes, alcohols or acids that impart aroma notes to the sausage. The fermentation of

carbohydrates is mainly performed by lactic acid bacteria that dominates the fermentation

process and produces lactic acid and other aroma compounds such as diacetyl, acetaldehyde,

ethanol, acetic and propionic acids among others. The enzymatic generation of amino acids and

free fatty acids comes from proteolysis and lipolysis reactions. In general, muscle endogenous

enzymes are responsible for these reactions especially at the beginning of the ripening process.

The further degradation of these precursors to aroma compounds is essentially mediated by

chemical and microbial reactions. All these reactions are mentioned in figure 4 [28].

1.3.4 Characterization of yeasts

Yeasts are eukaryotic and heterotrophic cells that obtain their energy (ATP) by the oxidation of

organic molecules such as glucose, fructose, galactose, mannose, maltose, sucrose, alcohols

or organic acids. These carbohydrates also act as sources for biosynthesis. Beyond carbon

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source these microorganisms need a nitrogen source as ammonium, salt, nitrate, amino acids,

peptides, urea, purines or pyrimidines; a phosphate source; a sulfate source and lower

concentrations of potassium, magnesium, calcium, iron, zinc, and in most cases a vitamin such

as biotin, thiamine or pantothenic acid [29].

Yeasts may be physiologically classified with respect to the type of energy-generating process

involved in sugar metabolism, namely non-, facultative- or obligate fermentative. The

nonfermentative yeasts have exclusively a respiratory metabolism and are not capable of

alcoholic fermentation from glucose (e.g., Rhodotorula glutinis), while the obligate-fermentative

yeasts – “natural respiratory mutants” – are only capable of metabolizing glucose through

alcoholic fermentation (e.g., Candida slooffii). Most of the yeasts identified are facultative-

fermentative ones, and depending on the growth conditions, the type and concentration of

sugars and/or oxygen availability, may display either a fully respiratory or a fermentative

metabolism or even both in a mixed respiratory-fermentative metabolism (e.g., S. cerevisiae or

Pichia jadinii) [60]. Although the obligate fermentative species can survive under strict anaerobic

conditions they can not make it for a very long time because they need oxygen for synthesis of

certain membrane constituents, like the sterols. For this reason, sugar and oxygen are two

fundamental components for the growth of yeast species. Yeast aerobic respiration is defined

as the complete oxidation of carbon-containing molecules to CO2 and H2O by the interrelated

processes of the tricarboxylic acid (TCA) or Krebs cycle that, in eukaryotic cells, occurs in the

matrix of the mitochondria. The oxygen plays its role as the terminal electron acceptor of the

electron transport chain. In yeast anaerobic metabolism, often called “alcoholic fermentation,”

pyruvate produced by glycolysis splitin to ethanol and CO2 in a redox-neutral process [29].

Yeasts tolerate a wide range of pH and growth readily at values between 3 and 10 but, in

general, they prefer a slight acidic medium and have an optimum pH between 4.5 and 5.5. Their

temperature range (10-35 °C) is also broad (table 2), with a few species capable of growth

below or above this range, but the optimal temperature to yeasts´s growth is 26 ºC as described

in table 2. Most species can grow at a water activity (aw) of 0.85 or less, although yeasts

generally require a higher water activity [30, 31, 32].

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Table 2 - Specific relationship between yeast and temperatures [51, 52].

The impact on growth of each ecological factor is influenced by others, e.g. at low aw the

minimum temperature for growth increases, or at low temperatures both the minimum pH and

the minimum aw permitting growth are higher. This is the basis for various combined

preservation methods. In this respect, the interactions of yeasts with other organisms in

microbial communities also play an important role. Yeasts and lactic acid bacteria occur

simultaneously in many natural habitats and food systems because they have many common

ecological determinants [29].

Yeasts are usually found in high numbers, in dry-cured meat products (up to 106 CFU/g) even if

they are not added as starter cultures in traditional methods of spontaneous curing. These high

levels could suggest that this microbial group may play an important role in the maturation

process. Yeast colonization on the exterior of dry-cured meat products could also play an

important role against pathogenic microorganisms which may cause health problems to the

consumer, such as Staphylococcus aureus and Eschericia coli [34]. Spoilage bacteria such as

Pseudomonas aeruginosa can also be controlled by yeasts. There are many evidences that

yeasts can produce extracellular proteases that have antimicrobial activity and there are very

few cases of illness in humans caused by yeasts, enabling them to be exploited as novel agents

in bio-control of food spoilage [33]. Furthermore, yeasts are considered to affect sausage colour

and flavour due to their oxygen-scavenging and lipolytic activities. They may also delay rancidity

and further catabolize products of fermentation, such as lactate produced by meat lactobacilli, to

other by-products, thereby increasing the pH and contributing to the development of less tangy

and more aromatic sausages [32]. Although yeasts are able to grow in anaerobic media, the

majority of species have a strictly aerobic metabolism. This favors yeast growth on the surface

of meat products. When yeasts arrive to processed meats as sausages, they can grow on the

outer surface, where they form a firm and white external coat. This coat controls water loss and

permits uniform dehydratation. Moreover, this coat gives to the products a peculiar and

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characteristic appearance that is considered a criterion of quality due to the favorable whiteness

aspect that it gives to sausages [35].

Salt is the major additive in fermented meat products. It is added in levels of 2–4% (2%

minimum for desired bind, up to 3% will not retard fermentation), which will allow lactic acid

bacteria to grow and will inhibit several unwanted microorganisms [33]. The reduction of salt

and saturated fat in meat products is one key point for the meat industry due to dietetic

recommendations from the “World Health Organization” (WHO/FAO, 2003) as they may be

associated with cardiovascular diseases. The reformulation of sausages by the decrease in fat

and salt content produced important changes in the generation of aroma compounds and aroma

perception but the inoculation of D. hansenii was shown to compensate for these effects and

improve the sensory characteristics of the dry sausages. The most important contribution of D.

hansenii, in addition to the lipolysis increase and antioxidant effect, was the enhance in aroma

compounds derived from amino acid degradation and ester activity increasing the perception of

fruity and cured aroma notes [36]. Amino acid catabolism, oxidation of lipids, esterase activity

and carbohydrate catabolism are the biochemical pathways leading to the generation of most

reported VOC’s by yeasts. Some of the volatile compounds released by yeasts include aliphatic,

branched and aromatic hydrocarbons, aldehydes, ketones, alcohols, ethyl esters and sulfur

compounds. Furthermore, lipophilic alcohols and esters, like 2-methyl butanol and ethyl acetate,

respectively, revealed antifungal activity [37, 47].

The most frequently yeasts described on meat and meat products are:

Basidiomicetous yeasts represented by Candida humicola, Cryptococcus albidus, Cr. skinneri,

and Trichosporon pullulans; Ascomycetous yeasts, in both perfect and imperfect states,

represented by Debaryomyces, Candida famata, C. zeylanoides, C. guilliermondii, C.

parapsilosis, and C. kruisii; Cryptococcus; Hansenula; Hypopichia; Kluyveromyces;

Leucosporidium; Pichia; Rhodosporidium; Rhodotorula; Trichosporon; Torulopsis; and Yarrowia,

with Debaryomyces being the most commonly isolated [35].

1.3.4.1 Antimicrobial activity of yeasts

Research on killer yeasts for industry is quite recent. Killer yeasts are capable to produce toxic

compounds that cause inhibition of sensitive yeast or some bacteria. Similar to those described

for the bacteriocins, K+ (killer) phenotype of inhibitor yeast, production of these toxins in natural

environments, is an advantage in competition for food against susceptible microorganisms [38].

Antagonism of microorganisms by yeasts has been attributed primarily to:

competition for nutrients;

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pH changes in the medium as a result of growth-coupled ion exchange or organic acid

production (heksanoat, oktanoat and dekanoat);

production of high concentrations of ethanol;

secretion of antibacterial compounds and release of antimicrobial compounds such as

killer toxins (proteins, glycoproteins, glycolipids) or “mycocins”. Yeasts can, also,

stimulate our imune response, produce proteases that degrade bacterial toxins and

inhibit the attachament of bacteria in intestinal cells [39].

Antimicrobial proteins that act as an antimicrobial agent were found in Sacharomyces cerevisiae

that produces several proteins that have little antimicrobial properties. Moreover, yeasts also

have ability in producing sulphur dioxide that could inhibit the growth of spoilage lactic acid

bacteria [39].

Candida parapsilosis has been referred as having various antimicrobial activities towards some

pathogen bacteria such as Eschericia coli, Staphylococcus aureus, and then spoilage bacteria

such as Pseudomonas aerugenes [53].

Inhibitory activity of Metschnikowia pulcherrima seems to be correlated with the iron

concentration in the media, suggesting an iron immobilization mechanism similar to pulcherrimin

formation [54].

Mycocin production occurs among many yeast genera including Saccharomyces, Candida,

Cryptococcus, Debaryomyces, Kluyveromyces, Pichia, Torulopsis, Williopsis, and

Zygosaccharomyces [38]. Mycocins are not active against bacteria and protozoa exhibiting only

fungicidal or fungistatic action. The formation of mycocins may be determined by nuclear or

plasmidic DNA [39].

Historically, the first positive indications of the antagonistic activity of yeasts published early in

the twentieth century by Hayduck (1909) and Fernbach (1909; cited in Golubev, 2006) who

reported a volatile thermolabile toxic extract from yeast probably an amine that inhibits the

growth of Escherichia coli and Staphylococci (Viljoen, 2006) [39].

Fatichenti et al. (1983) showed that the antibacterial activity of Debaryomyces hansenii against

Clostridium tyrobutyricum and Clostridium butyricum was related to its ability to produce both

extracellular and intracellular antimicrobial compounds [39].

Also, Cavalero and Cooper (2003) demonstrated that Candida bombicola produces extracellular

glycolipids called sophorosides, which have proven antibacterial activity against Staphylococcus

aureus and also inhibit Candida albicans. Having tested hundreds of dairy yeasts, Goerges et

al. (2006) reported a strain of Candida intermedia capable of reducing viable Listeria counts by

4 log10 CFU/cm2 in co-culture on agar, while three C. intermedia and one Kluyveromyces

marxianus suppressed L. monocytogenes growth by 3 log10 CFU/cm2. The same group more

recently found a strain of Pichia norvegensis (WSYC 592) able to reduce L. monocytogenes

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counts by 7 log10 cycles, while numerous strains of Issatchenkia orientalis, Candida krusei, and

K. marxianus reduced Listeria counts by 4–5 log10 units in co-culture on agar (Goerges et al.,

2011) [39].

Assays using a Camembert curd model, the anti-listerial compounds of D. hansenii and W.

anomalus were found to reduce L. monocytogenes population by 3 log10 units during the first 9

days of ripening. The active principles are thermostable and apparently peptides and appear to

induce leakage in bacterial cells and ultimately cause bacterial lysis [39].

Many yeast genera including some Candida species produced exotoxins. These toxins in the

form of protein or glycoprotein, binding to specific receptors on the cell surface, can kill mold,

bacteria and protozoa. The toxin K28 of S. cerevisiae, lethal toxin secreted out of the cell, going

through the cytoplasmic membrane binds to target cell walls, through the golgi and endoplasmic

reticulum reaches the cytosol. An alpha unit of toxin transmitted to yeast cell nucleus and

produces toxic signal and ultimately inhibit DNA synthesis stops at the border of the celulose

[38].

For all the previously stated, in the past decades have witnessed the application of antagonistic

yeast starter cultures in various food processing industries. It is well known that final product

quality in industries, such as wine-making, sausage production, cheese ripening, bakery, and

the “fermentations” of cacao and coffee beans is affected directly by the development of

spoilage microorganisms. Antagonistic yeasts starter cultures contribute to product safety

primarily by inhibiting pathogen growth during fermentation, finishing product sensory qualities

and increasing shelf-life by inhibiting spoilage organisms [39].

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Chapter 2

Materials and Methods

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2.1 Objectives

The aim of this work was to identify and classify yeasts isolated from Alentejo’s sausages

presenting technological properties and inhibitory effect against pathogenic microbiota.

Antagonistic cultures added to food aiming to inhibit pathogens and/or extend the shelf life,

while ennhancing minimal changes on the sensory properties, are referred to as protective

cultures. The main objectives of bioprotection are to extend storage life, to enhance food safety,

and to improve sensory qualities [40]. To use probiotics as starter cultures for fermented

sausages, several characteristics of the strains, in addition to technological, sensory, and safety

properties, should be taken into account. The probiotic culture should be well adapted to the

conditions of fermented sausage to become dominant in the final product, competing with other

bacterial populations from meat and from starter culture. In addition, the culture should not

develop off-flavors in the product. Specific probiotic properties such as bile tolerance, resistance

to stomach acidity, and adhesion to the intestinal epithelium in addition to antimicrobial activity

will ensure strain survival in the human gastrointestinal tract. The microorganisms must be

considered GRAS (generally recognized as safe) to be use like food additives and this is

approved by FDA (Food and Drog Administration). Specification of origin, nonpathogenicity, and

antibiotic resistance characteristics of the strains should also be assessed [39].

2.2 Microbial collections

2.2.1 Yeast isolates

A collection of seventy-two (n=72) yeasts isolated from Alentejo traditional fermented sausages,

specifictly from “Linguiça (L)”,” chouriço catalão (C)”,” chourição (CH)”,” salsichão grosso

(SG)”,” chouriço de vinho (CV)”,” paio (P)”, “mixer (S1)”,” chopper (S2)”,” filling room wall (S3)”

and “filler (S4)” were kept at -80ºC in BPW (Buffered Peptone Water, Scharlau, Barcelone,

Spain) plus 20% of glycerol (w/v) until further processing. The strains were from the culture

collection of Faculty of Veterinary Medicine, University of Lisbon. To revivified them, the isolates

were inoculated in SDB (Sabouraud’s Dextrose Broth, Scharlau, Barcelone, Spain) at 25ºC for

48h. (table 3)

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Table 3 - Yeast isolates source and their code.

After the revivification the isolates were inoculated in SDA (Sabouraud Dextrose Agar,

Scharlau, Barcelone, Spain) medium which contained per litre 3 g of peptone, 40 g of glucose,

8,5 g of NaCl and 15 g of agar. The pH used was 5,6. The isolates were kept at 25ºC during

48h.

2.2.2 Pathogenic bacteria and Staphylococcus (coagulase

negative)

Staphylococcus aureus ref.25923 ATCC, Staphylococcus xylosus ref. ATCC 8166,

Staphylococcus xylosus S4B2, Staphylococcus equorum CV2C3, Salmonella Enteritidis CECT

4300, Listeria monocytogenes CECT 937 were revivified in BHI (Brain Heart Infusion, Scharlau,

Barcelone, Spain) medium which contained 12,5 g brain extract, 5 g heart extract, 10 g

proteose peptone, 5 g sodium chloride, 2,5 g Di-sodium phosphate and 2 g dextrose, at 37ºC

for 24h. After 24h, all the samples were inoculated in TSA (Trypticase Soy Agar, Scharlau,

Barcelone, Spain) medium which contained 15 g of casein peptone, 5 g of soy peptone, 5 g of

sodium chloride and 15 g of agar per litre. The pH used was 7,3. The bacteria were kept at 37ºC

for 24h.

2.2.3 Lactic acid bacteria (fermentative bacteria)

Lactobacillus plantarum S4B6, Lactobacillus sakei L3M3, Lactobacillus sakei ref: ATCC 15323

were revived in MRS (Man, Rogosa, Sharpe, Scharlau, Barcelone, Spain) broth at 30ºC for 24h.

After 24h these lactobacillus’s samples were cultivated in MRS (Man, Rogosa, Sharpe,

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Scharlau, Barcelone, Spain) agar which contained 10 g of peptone proteose, 8 g of meat

extract, 4 g of yeast extract, 20 g of D (+)-Glucose, 5 g of sodium acetate, 2 g of triammonium

citrate, 0,20 g of magnesium sulfate, 0,05 g manganese sulfate, 2 g of dipotassium phosphate,

1 g of polysorbate 80 and 14 g of agar. The pH used was 6,2.

2.3 Bioautography tests

To confirm which yeast isolates showed inhibitory properties, in vitro competition assays were

performed. The challengend indicators were some pathogenic bacteria and the fermentative

bacteria previously described in point 2.2 and 2.3. The microorganisms tested were all the

seventy-two yeast samples previously described in point 2.1.

For each isolate, 2 ml suspensions, with a density of 3 in McFarland scale, of the challengend

indicators were performed. Then the pathogenic bacteria suspensions and the Staphylococcus

were incorporated in 40 ml of TSA medium with 1% of glucose at 48 ºC, while the Lactobacillus

suspensions were, each one, incorporated in 40 ml of MRS agar medium at 48 ºC. The

incorporated mediums were effused in square petri dishes. The petri dishes were divided in

squares and then a different yeast was inoculated in each grid by puncture. The yeasts had

some difficulty to grow in MRS agar, so the in vitro competition tests between yeasts and

Lactobacillus were made using a second layer of Sabouraud Dextrose agar above incorporated

MRS agar, being the samples inoculated in the second layer (figure 5). This technique allowed

the growth of yeasts and also enabled the growth of Lactobacillus, by creating an anaerobic

environment. All plates were incubated at 25 ºC for 48 h.

Figure 5: Procedure used to make the in vitro competition tests (original).

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Figure 6: Procedure used to filter the yeast's suspensions (left figure). “Small wells” in incorporated medium (right figure) (original).

2.4 Evaluation of intracellular or extracellular compounds with

inhibitory effect

In order to determine if the inhibitory compounds were excreted by the yeast samples to the

exterior, suspensions of yeast isolates, corresponding to 3 in Mcfarland scale, were grown in

TSB (Trypticase Soy Broth, Scharlau, Barcelone, Spain) medium which contained 15 g of

casein peptone, 5 g of soy peptone, 5 g of sodium chloride per litre, at 25ºC for 72h. After 72h,

the resulting suspensions went through a 0.45 µm filter (NORMAX). The different filtrated

compounds obtained were inoculated in small “wells” that were made in TSA (Trypticase Soy

Agar, Scharlau) medium incorporated with pathogenic bacteria (S. aureus, Listeria, Salmonella)

as described in point 2.4” bioautography tests” (figure 6). The incubation was performed in a

humid chamber at 25 ºC for 48 h.

2.5 Identification of indigenous yeasts

The yeast isolates were grouped based on their micro- and macro-morphological

characteristics, following the procedures described by Walt and Yarrow (1998) as the color of

the colony, the visualization of chlamydospores or not, the presence or absence of filaments

and the position and the number of gemmules [50]. The biochemical minimized test was chosen

based on the results obtained from these morphological tests. For each group, a number of

isolates that had inhibitory properties were identified using API ID 32 C kits (following the

instructions of the manufacturer, BioMerieux, Marcy-L´Etolie, France).

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2.5.1 Yeasts characterization

Yeasts characterization was performed through proteolytic activity expression; lipolytic activity;

glucolytic activity; the presence of catalase and the presence of nitrate reductase. Proteolytic

activity was evaluated inoculating pure cultures of yeasts into tubes that contained 10 ml of a

culture medium composed by 6 g of TGA (Agar Plate Count, Merck KGaA, Darmstadt,

Germany), 25 g of gelatin (Gelatin Pancreatic Peptone, Scharlau, Barcelone, Spain), 12,5 g of

skim milk 10% (Skim Milk Powder, Oxoid, Basingstoke, Hampshire, England) per 250 ml with a

pH of 7. After 48 h of incubation at 25 ºC, the gelatin liquefaction was assessed. Lipolytic activity

was evaluated by measured the clear halos in a culture medium composed by 20 g of tributyrin

(Oxoid Unipath) per litre and 10 ml of glycerol-phosphate-calcium (Sigma, Aldrich). This last

substract allows the formation of a precipitate if yeast has lipolytic activity. After 48h of

incubation at 25 ºC the results were measured. The production of gas was tested using Duhran

tubes and Sabouraud Dextrose Broth medium in anarobic conditions. The yeast samples were

inoculated in Sabouraud Dextrose Broth on test tubes. After yeast‘s inoculation the Durhan

tubes were placed. The results were measured after 48 h of incubation at 25 ºC. The presence

of catalase was tested using a hydrogen peroxide solution 30% (w/w). Nitrate - reductasic

activity was evaluated inoculating pure cultures of yeast into tubes that contained per litre litre 5

g of peptone, 3 g of meat extract, 1 g of yeast extract, 5 g of glucose and 1 g of KNO3 until

achieved 1,7 of optic density at 600 nm. After a 48h of incubation at 25ºC two drops of NIT 1

(0,8 g of sulfanilic acid in 100 ml of acetic acid) and NIT 2 (0,6 g of N-N-dimetil-1-naphthylamina

in 100 ml of acetic acid 5N) were placed in each test tube. If solution turns red the yeast has

nitrate-reductasic activity (Van der Walt, J.P., and Yarrow, D., 1984) [10, 29, 34].

2.6 Behaviour of selected yeast in a meat product matrix

The yeast Rhodotorula glutinis was chosen for further testing. R. glutinis was chosen based on

its nitrato redutasic activity, strong inhibition zones and for it distinctive color that can be easly

detected in Sabouraud dextrose agar. The aim of this test was to evaluate the behavior of

certain microorganisms in pork meat with the adition of R. glutinis. To do this, 90 stomacher

bags were filled with 25 g of pork meat each. The meat was cut in small pieces to increase the

surface contact and the challenged microorganisms were inoculated in the meat matrix. Six

conditions were tested: 1- control, 2- control + Rhodotorula glutinis, 3- control + Salmonella, 4-

control + Rhodotorula glutinis + Salmonella, 5 - control + S. aureus, 6- control + Rhodotorula

glutinis + S. aureus. The evolution of each condition was measured five times in the course of

96 h: T0, T1 (24H), T2 (48H), T3 (72H), T4 (96H). For two days the bags stayed at 7 ºC; the last

two days the bags stayed at 20 ºC. 7 ºC represent the temperature stablish for the raw meat

until further utilization; 20 ºC represent the fermentation temperature (figure 7).

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For each condition and time, enumeration were performed for: Salmonella, yeasts, S. aureus,

total aerobic microorganisms at 30 ºC, lactic acid bacteria (LAB), Staphylococcus. All counts

were made according with the methods proposed by ISO (International Organization for

Standardization). One ml of Rhodotorula glutinis suspension with 105 cells was inoculated in

bags 2, 4 and 6; One ml of Salmonella suspension with 104 cells was inoculated in bags 3 and

4; finally, One ml of S. aureus suspension having 104 cells was inoculated in bags 5 and 6. This

procedure was repeated 3 times for statistical relevance.

Figure 7:Procedure used to inoculate microorganisms in meat matrix (original).

2.7 Statistical analysis

For data analysis was used the Microsoft Excel 2011 program and Statistical Package for Social

Sciences (SPSS) software, version 22. An analysis of variance (ANOVA) and Tukey test using

the General Linear Model (GLM) was performed for all the microorganisms counts. All statistical

tests were performed for a significance level (P < 0.05).

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Chapter 3

Results

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3.1 Bioautography tests

Seven yeast isolates (n=7), corresponding to 10% of the yeast isolates, inhibit simultaneously

Listeria monocytogenes and Salmonella Enteritidis; Forth yeast samples (n=4), around 6% of

the isolates, inhibit simultaneously Listeria monocytogenes and Staphylococcus aureus; Seven

yeast samples (n=7), representing 10% of the isolates, inhibit simultaneously Salmonella

Enteritidis and Staphylococcus aureus; only one yeast sample (n=1) inhibit ,simultaneously,

Salmonella Enteritidis, Staphylococcus aureus and Listeria monocytogenes. In general,

Stapylococcus aureus was the pathogenic bacteria more sensitive to the yeast isolates with

44.4% of these causing inhibition, followed by Listeria monocytogenes with 37.5% of yeasts

causing inhibition and Salmonella Enteritidis with 26.4% of yeasts with inhibition (figure 8).

3.2 Extracellular inhibitory effects

For further testing eleven yeast isolates (n=11) were chosen to evaluate the extracellular

inhibitory effect. These eleven yeast isolates were chosen based on their capacity to inhibit

more than one pathogenic bacteria. Among these eleven yeast isolates, only eight (n=8) had

inhibitory effect through the filtrated compounds. Furthermore, these filtrated compounds only

inhibit Staphylococcus aureus.

N= 72 yeasts

37.5

26.4

44.4

Figure 8: Percentage of yeast isolates to cause inhibition in pathogenic bacteria.

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The figure (9a) shows two distinct zones around the yeast colony, one of the halos shows a

clear intensive growth of bacteria around the yeast and the second halo shows a dark ring

corresponding to the absense of bacteria; the yeasts synergetic and antagonistic effect were

both present. In figure (9b) there is a clearly visible dark halo around the “well” that was

inoculated with the filtrated compounds; in this case only the antagonistic effect occurs.

3.3 Identified yeasts

The results of biochemical miniatured test (API 32C) identified five yeasts (n=5) (table 4) having

extracellular inhibitory effects:

Candida famata (SG3C(1));

Rhodotorula glutinis (C1C(2));

Candida humicola (CV1(2));

Schwanniomyces polymorphus (C1C(3));

Candida zeylanoides (4L1.1).

Table 4 - Gallery profiles API 32 C for each yeast isolate. C.H - Candida humicola, S.P - Schawanniomyces polymorphus, C.F - Candida famata, R.G - Rhodotorula glutinis, C.Z - Candida zeylanoides. (*) Esculine test that was only used when the yeast identification was doubtfull. In this case, only Candida zeylanoides had doubfull results so the esculine test was made.

(a) (b)

Figure 9: Yeast colony and bacteria present in direct competition (a) and filtrated compounds tested for their inhibitory properties (b).

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3.4 Bioautography tests over LAB and bacteria from the curing

process

Only two (n=2) out of the five yeasts revealed the hability to produce inhibitory effects over all

LAB tested and bacteria from the curing process except for Lactobacillus plantarum (figure 10).

This two yeasts are: Rhodotorula glutinis and Candida humicola.

Figure 10: In vitro competition tests between yeast isolates and fermentative bacteria.

3.5 Enzimatic activity

Table 5 - Metabolic behaviour of five selected yeasts.

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Figure 11: Growth of Rhodotorula glutinis during 96 h at 7 ºC and 20 ºC in meat matrix model.

Figure 12: Growth of Staphylococcus aureus during 96 h at 7 ºC and 20 ºC in meat matrix model.

3.6 Meat fermentation model

The initial level of Rhodotorulla glutinis at 7 ºC was similar for all three different conditions

analysed (R. glutinis, Salmonella + R. glutinis and S. aureus + R. glutinis). After 48 h, at 20 ºC,

the yeast had an exponential growth in all conditions, reaching 9 log10 CFU/g. Rhodotorula

glutinis increased 5 log10 in 48 h at 20 ºC (figure 11). Although R. glutinis was not inoculated in

the control experiment, other yeasts that naturally occur in the meat were present and detected

in SDA.

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Figure 13: Growth of Staphylococcus during 96 h at 7 ºC and 20 ºC in meat matrix model.

The initial counts of Staphylococcus aureus at day 0 were 3 log10 CFU/g in the two conditions

analysed. After 48 h at 7 ºC, the experiment that was inoculated only with S. aureus showed a

slight decrease. At 20 ºC, one of the conditions grew up to 4-5 log10 CFU/g and another to 5-6

log10 CFU/g. The condition that was initially inoculated with S. aureus and R. glutinis showed a

slightly lower growth rate (figure 12).

The initial counts of Staphylococcus at time 0 (T0) at control and in inoculated meat with R.

glutinis were 2 log10 CFU/g. The experiment that was inoculated with S. aureus and the

experiment that was inoculated with S. aureus and R. glutinis showed initial levels of

Staphylococcus between 3-4 log10 CFU/g. From 48 h at 20 ºC until 96 h the Staphylococcus had

a steeper exponential growth in the control experiment and the experiment inoculated with R.

glutinis than the experiment inoculated with S. aureus and the experiment inoculated with S.

aureus and R. glutinis. All the experiments grew up to 5-6 log10 CFU/g until 96 h (figure 13).

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Figure 14: Growth of Salmonella Enteritidis during 96 h at 7 ºC and 20 ºC in meat matrix model.

Figure 15: Growth of total aerobic microorganisms (TA) during 96 h at 7 ºC and 20 ºC in meat matrix model.

The growth of Salmonella in both testing conditions were very similar. The initial counts at day 0

were 3 log10 CFU/g in both cases. The counts maintained the same level until 48 h at 7 ºC.

From 48 h at 20 ºC the counts of Salmonella grew to 7-8 log10 CFU/g until 96 h (figure 14).

The initial counts of total aerobic microorganisms at 30 ºC at day 0 were 4-5 log10 CFU/g in all

conditions. The counts slightly increase until 48 h at 7 ºC. When the temperature changed to 20

ºC there was an exponential growth of TA in all the conditions. The final counts of total

microorganisms at 30 ºC at 96 h were 9-10 log10 CFU/g (figure 15). The inhibitory effect of the

R. glutinis were not observed.

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Figure 16: Growth of Lactic acid bacteria (LAB) during 96 h at 7 ºC and 20 ºC in meat matrix model.

There was a slight difference at the initial counts of LAB in day 0 in the different conditions. The

control, the assay inoculated with Salmonella and R. glutinis, the assay inoculated only with R.

glutinis and the experiment inoculated with S. aureus had the initial counts of LAB between 2-3

log10 CFU/g. The initial counts of LAB in the experiment inoculated with Salmonella and the

experiment inoculated with S. aureus and R. glutinis were between 3-4 log10 CFU/g. When the

temperature changed to 20 ºC after 48 h there was an exponential growth in all the conditions

and the final counts after 96 h of incubation were 7-8 log10 CFU/g for all the six conditions tested

(figure 16).

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Chapter 4

Discussion

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4.1 Discussion

Candida famata, Rhodotorula glutinis, Candida humicola, Schwanniomyces polymorphus and

Candida zeylanoides are species frequently found in dry-fermented/ dry-cured fermented

sausages. Candida famata is the anamorphous or imperfect form of Debaryomyces hansenii.

Debaryomyces hansenii is well known in the biotechnological world due to its ability to

hydrolyze pork muscle sarcoplasmatic proteins, thereby influencing the aroma formation and

sensory quality of dry-fermented sausages [32]. This yeast is already used as a starter culture

in many procedures.

These yeasts, with exception of Candida zeylanoides, were classified as non-pathogenic by

EFSA in 2012 [37].

The strain Candida famata and the other yeasts isolates tested in this work did not show

proteolytic activity using gelatin as protein source, which does not mean that it does not have

proteolytic activity using less complex proteins. There is a large range of enzymes that

catabolize proteins:

Table 6 - Brief description of main substrates and products for most important muscle proteolytic enzymes [31].

The isolates C. famata, C. zeylanoides and S. polymorphus showed lipolytic activity. This

capacity is a way to produce lipid derived and fruity aroma compounds with high aroma impact

[36, 42]. Some papers describe Rhodotorula spp. with lipolytic activity but the strain isolated in

this work did not showed any activity. Rhodotorula has been described as being tolerant to high

concentrations of salt like Debaryomyces, Candida and Cryptococcus [34]. Furthemore,

Rhodotorula glutinis has nitrate-reductase activity that is an advantage in terms of competition

in the sausages, because of that it can become dominant in the final product.

None of the isolates showed production of gas even though C. famata has been described with

capacity to ferment glucose. Sugars are the most common substrate of fermentation, and

typical examples of fermentation products are ethanol, lactic acid, carbon dioxide, and hydrogen

gas (H2), but homolactic fermentation (producing only lactic acid) is the simplest type of

fermentation. The pyruvate from glycolysis undergoes a simple redox reaction, forming lactic

acid. It is a unique pathway, being one of the only respiration processes to not produce gas as a

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byproduct. Overall, one molecule of glucose (or any six-carbon sugar) is converted to two

molecules of lactic acid: C6H12O6 → 2 CH3CHOHCOOH [43]. Production of carbon dioxide gas

during fermentation is highly undesirable. The result of gas production is gas bubbles in the

product or even breakage of casings if gas production is extreme [43]. R. glutinis and C.

zeylanoides have been described without glucose fermentation hability [55]. R. glutinis is strictly

aerobic so the formation of gas is inevitable. Although the formation of CO2 by aerobic

respiration this not affect the product because R. glutinis will remain in the sausage surfaces

due to its O2 uptake. In fact the levels of yeasts in the inner part of the sausage it is always

lower than the surface [56].

S. polymorphus, R. glutinis and Candida zeylanoides isolates did not show resistence to lactic

acid in biochemical miniature test (API 32C). Similar results were showed by Pereira-Dias, S.,

Potes, M.E., Marinho, A., Malfeito-Ferreira, M., Loureiro, V., 2000 [57]. Lactic acid is an

important product released by LAB during fermentation of sugars, so it is important to choose

yeast strains with potential to resist and to use lactic acid as a carbon source. Yeast strains that

metabolized lactic acid, contribute to a less tangy product. Genomic analyses are an

indispensable tool to find out genes that give explanations to the remarkable tolerance of some

yeasts to the extremely high salt, sugars and organic acid contents. For example, during wine

and beer fermentations, S. cerevisiae exhibits sequential expression and regulation of many

genes associated with carbon, nitrogen and sulfur metabolism, as well as other genes required

to tolerate stresses such as high sugar concentrations, low pH, ethanol and nutrient deficiency

[58]. The trophic relationships that occur between the prevailing sourdough LAB (Lb.

sanfranciscensis and Lb. plantarum) and yeast (S. cerevisiae) have been studied in co-culture

model systems. Bacterial growth and production of lactic and acetic acids decreased due to the

faster consumption of maltose and, especially, of glucose by S. cerevisiae when associated with

Lb. sanfranciscensis in a synthetic medium containing these carbon sources [59].

It is important to refer that in Portugal it is not traditional to add sugars to the sausages. In some

cases wine is added. For this reason, the Portuguese sausages are considered slightly

fermented with the only source of carbon being the glycogen of the pork muscle and the sugars

from the spices. The yeast isolates came from Alentejo sausages, so it is natural that these

isolates are not used to high concentrations of lactic acid.

All the isolates were catalase positive, this means that all the yeasts had antioxidative enzymes

that protect the product against the prooxidative effects by catalysing the dismutation of

hydrogen peroxide to less harmful hydroxides [31]. Oxidation of lipids and proteins is the main

cause for quality deterioration during processing and storage of meat products, causing

changes in nutritional value and sensory traits [60].

R. glutinis and C. humicola were not resistant to cicloheximide (Actdiona) according to the

results of API 32 C. Cycloheximide is an inhibitor of protein biosynthesis in eukaryotic

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organisms. This means that there is no risk of horizontal transference of resistance genes from

any of these two microorganisms.

These five isolates of yeast showed in vitro inhibitory activity against Staphylococcus aureus ref.

25923 ATCC, Salmonella Enteritidis CECT 4300 and Listeria monocytogenes CECT 937. This

inhibition occurs at in vitro competition conditions, when the yeasts were in direct contact with

the pathogenic bacteria. In fact, the results showed a high growth rate of the bacteria around

the yeast isolates and then the inhibition occurs on a secondary halo around the yeasts. This

synergy can be explained by the death and autolysis of yeast cells that releases vitamins and

other nutrients that stimulate the growth of bacteria [58]. When the broth of yeast cultures were

filtered and their extracellular compounds were used to performed challenges, S. aureus was

the only bacteria inhibited. This means that probably these five yeasts inhibit Salmonella and

Listeria only in direct competition for nutrients or the inhibitory compounds are so volatile that

evaporate after filtration. S. aureus was probably inhibited by an extracellular protease that

remained in the filtrated compounds. The selection of the metabolite of interest relased by

yeasts could be a good solution to avoid the growth stimulation of bacteria by the yeast cell’s

death.

Rhodotorula glutinis is a natural red-pigmented yeast and its origin is related with air

contamination (Tudor and Board, 1993). This yeast is well adapted to the micro -environment

established in the dry-fermented/ dry-cured fermented sausages (assimilation of nitrate and

high concentration of salt) and showed strong inhibitory properties to pathogenic bacteria. For

this reason, this yeast was chosen for further testing in meat model challenge. Rhodotorula

species are strict aerobic yeasts with peculiarly metabolic characteristics such as the capacity to

produce glycogen during the exponential growth phase and also, great amounts of lipids and

carotenoid pigments during the stationary growth phase. R. glutinis are capable of synthesizing

β-carotene, and two other carotenoids-torularhodin and torulene. Torularhodin has strong

antimicrobial properties, and it may become a new natural antibiotic. These examples describe

the prospects for the use of carotenoids synthesized by the R. glutinis; however, it is necessary

to perform additional nutritional and toxicological tests that will allow for the introduction of

torulene and torularhodin on the commercial market [61]. Carotenoids represent a group of

valuable molecules for the pharmaceuticals, medicine, cosmetics, food and feed industries, not

only because they can act as vitamin A precursors, but also for their coloring, antioxidant, and

possible tumor-inhibiting activity, also, enhancement of the immune response leading to

protection against bacterial and fungal infections [62]. It was determined that the biomass of

these yeasts can be source of lipases as: α-l-arabinofuranosidase, invertase, pectinases, tannin

acyl hydrolase and phenylalanine ammonia lyase [61]. Basidiomycetous yeasts like R. glutinis

was also found to produce rhodotorulic acid that is the smallest of the 2,5-diketopiperazine

family of hydroxamate siderophores which is a high-affinity chelating agents for ferric iron. This

capacity of producing rhodotorulic acid improves the biological control against fungus such as

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Penicillium expansum and iprodione-resistant Botrytis cinerea that are responsible of rot in

several foods [63, 64, 65, 66, 67, 68].

R. glutinis was added to the pork meat with S. aureus and with Salmonella Enteritidis in order to

verify if this yeast isolate actually reduces the levels of these two pathogenic bacteria over time.

Rhodotorula glutinis increased 5 log10 in 48 h at 20 ºC in all the conditions, but in fact, a

reduction of Salmonella Enteretidis was not verified. S. aureus suffered a slight reduction but it

was not significant. There was not any interference in the levels of total aerobic microorganisms

at 30 ºC (TA) neither in the number of LAB colonies with the introduction of R. glutinis. It would

be promising if the counts of TA had decreased over time with the introduction of R. glutinis.

The decreasing numbers of TA would mean that hygienicly the product would be safer to the

consumer. At the same time, it was a good result that the counts of LAB showed no difference

with or without R. glutinis. Lactic acid bacteria are essential for the success of the fermentation

process of the sausages, so it is important that yeasts and LAB were able to exist together and

take advantage from each other. For example, the efficient utilization of specific amino acids

and/or peptides generated by yeasts provides a competitive advantage and contributes to the

stability of LAB in sourdough [59]. Despite these results, the extracellular compounds that were

able to inhibit S. aureus, in the initial competition tests, deserve a deeper and longer

investigation. If these compounds were identified, purified and their concentrations optimized its

practical and technological application would become more robust.

To use R. glutinis as a starter culture in dry fermented/dry-cured fermented sausages this yeast

need to be dominant in the final product. To be dominant in the final product the yeast has to be

competitive and must not be inhibited by the spices and the additives present in the sausages

and has to be resistant to low aw and low pH. The in vitro competition chanllanges in meat

model should be repeated but with the real sausage paste: using spices and additives of

sausages. Some of these ingridients have antimicrobial activity so the results will be necessarily

different. The addition of salt will, also, reduce even more the aw so the enumeration of R.

glutinis during the ripening period of sausage would be relevant.

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Table 7 - Limiting aw for the growth of microorganisms (adapted from FAO, 2007) [46].

If the drying process used for dry-sausages succeeds the aw will reach values under 0.90. In

such low values of aw, Salmonella spp. and Listeria spp., will struggle to survive as showed in

the table 7. The only microorganisms that are able to survive in this stressfull conditions are the

S. aureus, yeasts and moulds. Even if the Good Hygienic Practices (GHP) and the Hazard

Analysis and Critical Control Point (HACCP) scheme are correct and established in this type of

product, S. aureus remains a problem. Yeasts and moulds are the only ones capable of dealing

with this harmfull bacteria. The need for immediate action within HACCP systems excludes

microbiological control (of raw materials, semi-fabricated products, tools, equipment, and

premises) as a directly applicable control measure. Microbiological control techniques take

hours or days to obtain the results, which does not allow corrective interventions during the

usually short manufacturing period. So, if a contamination occurs during the manufacturing

period we would only know, probably, when the products would be in the market place.

Hygienically acceptable microbiological test results are, only, an indicator of the proper

functioning of the meat plant’s HACCP scheme. The use of yeast isolates as a tool of biocontrol

will probably improve the food safety with less costs to the producer [46].

5. Conclusions

There are not many studies showing the potential of yeasts and their metabolites in biocontrol of

sausages manufacturing. It is a fact that these microorganisms exist, grow and have a role

during the ripening process of this product in terms of flavour and antioxidant effects. In this

present work, isolated yeasts revealed that antimicrobial activity to pathogenic bacteria present

in meat products exist. The value of yeasts as starter culture increased and deserves a better

and longer investigation. It is crucial to understand the complex relationship between yeasts and

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bacteria, their sinergisms and antogonisms, in order to choose the best way to take advantage

of yeast strains. Very few foodborne illnesses have been attributed to yeasts and these

microorganisms are well known in the making of wine, beer and bread having a good

acceptance in the community. Future prospects can be associated with the extraction of the

metabolites of interest as was done with bacteriocins that came from LAB. Clearly the five yeast

isolates studied in this work produced factors that can be extracted and developed. Molecular

charactherization is also an indispensable tool to identify and comprehend the genes involved in

several important characteristics of interest. Miniature API assays were always doubtful but they

are very usefull in some cases. The fermentation/ cure/ smoking process differ highly among

different countries and traditions. The time and temperature of ripening can be very distinctive

and in some cases the fermentation process is very weak or simply does not exist. It is

important to understand that a starter culture can have a good result in a Portuguese product

and not in an Italian product; the same thing can occur between a traditional or an industrial

product. Despite these differences, the low water activity (aw) is common in all the sausage

products. The yeasts and moulds can reach low aw values and could make the final product a

better and safer product decreasing the levels of Staphylococcus aureus that can, eventually,

come from the manipulation of the manufacturer. In this work Rhodotorula glutinis strain does

not decresed the levels of Salmonella Enteritidis, total aerobic microorganisms at 30 ºC and

Lactic acid bacteria in meat matrix model, S. aureus remains with some sensitivity to R. glutinis

but not significantly to be a good result. The other four yeast isolates identified in this work,

Candida famata, Candida humicola, Scwanniomyces polymorphus and Candida zeylanoides

were not tested in meat matrix model. It would be interesting to test individualy each yeast

isolate in this work in the meat matrix model and then test all these strains together in the same

conditions. This study shows that, although the yeast strains revelead antimicrobial capacity “in

vitro”, it does not mean that in food they will behave equally. The number of interactions are so

many that unpredictable results will always occur. More studies are still required to achieve the

ultimate goal. Using less additives and more natural bioprotective cultures in food may

contribute to a better and more acceptable product to the consumer. Although fermented

sausages can be produced without the use of inoculated strains, the use of starter cultures for

sausage production is increasing so as to guarantee safety and standardize product properties,

including consistent flavor and color, and to shorten the ripening period. Nevertheless, proper

hygienic and safety strains, properly identified at species and strain level, which preserve typical

characteristics, are essential in order to assure the hygienic and safety quality together with the

regional tradition for fermented sausages. A positive implantation of the starter culture used has

to be controlled and guaranteed [69]. Research mostly focuses on the pathogenic potential of

microorganisms, while neglecting their positive role. Recent scientific advances have revealed

the preponderant role of our own microbiota, our “other genome”, from the skin, gut and other

mucosa. Though this remains undoubtedly promising, one should not forget that man has not

yet finished characterizing traditional fermented foods consumed for centuries, with often

numerous isolates belonging to species with undefined roles [70].

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This work was accepted in:

Book of Abstracts BioMicroWorld 2015, VI International Conference on Environmental,

Industrial and Applied Microbiology, Barcelona, Spain/ 28-30 October 2015.

Phenetic identification and characterization of the yeast

microbiota of Alentejo’s traditional dry-fermented sausage

Tello, A.B; Bernardo, F., M., Fernandes, M.H, Fernandes, Lauková A. 2, & Fraqueza, M.J1

Centre for Interdisciplinary Research in Animal Health (CIISA), Faculty of Veterinary Medicine,

University of Lisbon, Av. da Universidade Técnica, Pólo Universitário, Alto da Ajuda, 1300-477

Lisbon, Portugal. [email protected]

Fermentation is one of the oldest and important methods of meat preservation. This

process is carried out by the acid lactic bacteria, the Micrococaceae and

Staphylococaceae family. The yeasts may have an important influence in flavour,

colour, texture and pathogenic bacteria protection (Selgas, M.D. & Garcia, M.L., 2015).

These microorganisms may delay the auto-oxidative process and the beginning of

rancidity and are capable of producing volatile esters compounds that influence the

flavour. The objective of this work was to identify and classify yeasts isolated from

Alentejo’s sausages presenting technological properties and inhibitory effect against

pathogenic microbiota. A collection of 72 yeasts isolated from different dry fermented

traditional Portuguese sausages (“linguiça”, “chouriço catalão”, “chourição”, “salsichão

grosso”, “chouriço de vinho” and “paio”) were evaluated. To achieve our goal, in vitro

competition tests (against pathogenic bacteria and the fermentative bacteria

Staphylococcus xylosus ATCC 8166, Lactobacillus sakei ATCC 15323,

Staphylococcus xylosus, Staphylococcus equorum, Lactobacillus plantarum and

Lactobacillus sakei that came from “linguiça” and “chouriço de vinho”) and enzymatic

activity tests (proteolytic, glycolytic, lipolytic and catalase presence) were made (Van

der Walt, J.P. & D.Yarrow, D., 1984). The evaluation of intracellular or extracellular

inhibitory effect was performed using a 0.45 µm filter. Biochemical minimized test by

API (Biomerieux, france) were used for identification. 44.4 % of the yeast isolates

presented inhibitory effect against Staphylococcus aureus ATCC 25923; 37.5% were

able to inhibit Listeria monocytogenes CECT 4300 and 26.4% of the yeasts were

inhibitors of Salmonella Enteritidis CECT 4300. Eleven yeast isolates that

simultaneously were able to inhibit these three pathogenic bacteria were chosen for

further testing to find out if the inhibitory compounds were intracellular or extracellular.

In fact, only 8 out of the 11 inhibit through extracellular compounds and they only

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49

showed inhibitory properties on Staphylococcus aureus. These eight isolates were

identified as: Candida famata, Rhodotorula glutinis, Candida humicola,

Schwanniomyces polymorphus and Candida zeylanoides. None of these 8 isolates

have proteolytic or glucolytic activity, but Candida zeylanoides, Schwanniomyces

polymorphus and Candida famata show lipolytic activity. They all are catalase positive.

Rhodotorula glutinis and Candida humicola presented inhibitory properties over all

tested fermentative bacteria except for Lactobacillus plantarum. We conclude that

Candida famata, Schwanniomyces polymorphus and Candida zeylanoides are the best

choices to make a starter of yeasts that can be inoculated on sausages to improve the

flavour, with potential protection against pathogenic bacteria.

Keywords: yeast, sausage, safety, starters, pathogenic bacteria, fermentative

microbiota

References:

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