parts washing using chemfree smartwasher bioremediation technology
TRANSCRIPT
Parts Washing
UsingChemFree
SmartWasher
Bioremediation
Technology
What is Bioremediation?
The use of biological agents, such as microbes or plants, to remove or neutralize contaminants.
How Bioremediation Works
Converted into H2O and CO2
Petroleum Contaminants Enter Solution
Emulsified & Eaten
How Bioremediation Works
Are Parts Washer Microbes Safe?
Tiny fraction of all bacteria on earth harmful
Average human – 3 lbs! No genetic engineering – all
naturally occurring American Type Culture Collection
(ATCC) Class I organisms
American Type Culture Collection (ATCC) Class I Organisms – Have “no recognized hazard under
normal conditions” – Pose minimal risk to animals/humans
National Safety Foundation (NSF) – Certifies microbes used in ChemFree
SmartWashers as nonpathogenic & safe for use in food handling facilities
SmartWasher at Ft Gordon
Are Parts Washer Microbes Safe?
Temperature & Microbes
Hydrocarbon degrading microbe species reproduce most actively at 105OF – 115OF
Cold doesn’t kill – chilling/freezing slows metabolism
Lakehurst Pollution Prevention Equipment Program – Evaluation
Results Compared Safety Clean (solvent-
based) with ChemFree SmartWasher (bioremediating)
ChemFree SmartWasher– Reduces waste-stream nearly 100%
saving $1,800 in disposal costs– Solution can be used indefinitely
with only occasional replenishment– Safe to use, does not require
personal protective equipment http://www.lakehurst.navy.mil/p2/servlet/DocServlet?wDID=87
Benefits of Bioremediating Parts Washers
No flash point, non-flammable
Extremely Low VOCs
Eliminates hazardous waste generation
No liabilities from employee exposure
to solvent
No EPA or OSHA paperwork
Cleans as good or better than solvents
Safe, non-hazardous, non-toxic
No time-consuming regulatory reporting
Lowers costs
No hauling contracts
ChemFree Bioremediating SmartWashers
Designed specifically for bioremediation
Blowmolded high density polyethylene
Max Load: 450-500 lbs
Self-cleaning: recycles all system fluid
Holds 15-25 gallons Portable, field deployable NSN’s or GSA Contract
Anatomy of a SmartWasher
Bioremediating Parts Washers
“OzzyJuice” aqueous-based cleaning/degreasing solution– Cleans as well/quickly as solvents– Without dangers of solvent
Non-pathogenic "Ozzy" microbes – Eat away at toughest contaminants – Leave no hazardous by-products ChemFree SmartWasher
at NAEC Lakehurst
OzzyJuice cleans the part, Ozzy Microbes clean the OzzyJuice
OzzyJuice
Aqueous-based degreasing Solution PH neutral Uses no hazardous solvents Not caustic No flashpoint Very low VOC (practically zero) Available via NSN or GSA Contract
Available via NSN
OzzyJuice: A Different Way to Clean
OzzyJuiceMineral Spirits
Dissolves top layer of oil, without ever removing all oil from the part
Separates grease from part so "chunks" slide off -- light brushing or rinsing completes the process
Works by suspending oil/grease, which causes solvent to become dirtier and less effective the more it is used
Retains its consistency over time without requiring disposal under normal use conditions
Solvent degreaser/cleaning agent Aqueous-based, PH-neutral mixture of emulsifiers and surfactants
Hazardous Nontoxic, biodegradeable, noncaustic and nonhazardous oil dispersant and degreaser
If maintained properly, never requires change of fluid
OzzyMats
Particulate filter traps large particles of grease/oil Impregnated with Ozzy Microbes – releases microbes
into the SmartWasher FL-3 OzzyMat: for light – normal usage
FL-4 Multilayered OzzyMat: for heavy usage Without Ozzy Microbes, bioremediation will not occur
and SmartWasher will not workCritical Maintenance:
Change the OzzyMat at least once a month
SmartWasher/OzzyJuice FAQ’s
When do I add additional OzzyJuice?
Due to evaporation and parts run-off, add one box (5 gallon jug) when Low Fluid Light indicates
OzzyJuice is low
SmartWasher/OzzyJuice FAQ’s
How do I avoid excess evaporation of Fluid?
Set the temperature at lowest workable temperature (105 F)
Ozzy Cap Lid Cover available for SW -28 SuperSinks
SmartWasher/OzzyJuice FAQ’s
Are there any things I should avoid?
Water: Avoid contaminating OzzyJuice with tap water, which can introduce water-borne microbes not compatible
with Ozzy Microbes (small amounts won’t hurt)
Gasoline and other Solvents: Dumping of excessive amounts of hydrocarbons and can kill Ozzy Microbes
Insecticides & Poisons: Ozzy Microbes are living organisms, and will be killed by such chemicals
SmartWasher/OzzyJuice FAQ’s
How do I dispose of OzzyJuice?
New & Unused OzzyJuice/Mats: Because of its minimal environmental impact, new/unused OzzyJuice can be
flushed into a sanitary; mats can be thrown in the trash
Used OzzyJuice/Mats: Used fluid/mats will contain contaminants such as oil/grease/carbon in residual amounts as well as other non-digestible substances
(metal shavings) that need to be disposed of in accordance with local, state and federal regulations
SmartWasher/OzzyJuice FAQ’s
Where is the best place to buy replacement OzzyJuice, Mats and replacement parts?
Purchase all OzzyJuice, OzzyMats, equipment and other SmartWasher items through authorized ChemFree
GSA/Military Distributor:Black & Company
1936 S Lynhurst Dr, Ste LIndianapolis, IN 48241Phone: (800) 892-5225
Fax: (317) 243-8773 [email protected]
ChemFree SmartWashers use Bioremediation: a safe process using naturally occurring microbes to degrade hazardous substances
OzzyJuice cleans the part, Ozzy Microbes (via OzzyMat) clean the OzzyJuice
Change the OzzyMat once a month to keep your SmartWasher working at peak efficiency
Add one box of OzzyJuice when low fluid light indicates the OzzyJuice degreasing solution is low
Conclusions about SmartWashers
Adios Amoebas!
www.gsaservice.com/chemfree_smartwasher.htm
Aaron CaplanGSA Service Co
1310 E. Maple AveSterling, VA 20164
Cell: (703) 731-8048Fax: (703) 742-6818
Scott JohnsonBlack & Company
1936 S Lynhurst Dr, Ste LIndianapolis, IN 48241Phone: (800) 892-5225
Fax: (317) 243-8773 [email protected]