parts manual - multisweep€¦ · multisweep model 425 parts manual mallow road engineering ltd...

PARTS MANUAL

MULTISWEEP MODEL: 425

MALLOW ROAD ENGINEERING LTD

MALLOW ROAD (N72), DROMCUMMER,

KANTURK, CO. CORK IRELAND

TEL: 00 353 29 56102 FAX: 00 353 29 56201

www.multisweep.com [email protected] [email protected]

http://www.multisweep.com/

mailto:[email protected]

MULTISWEEP MODEL 425 PARTS MANUAL


MALLOW ROAD (N72), DROMCUMMER, KANTURK, CO. CORK IRELAND

TEL: 00 353 29 56102 FAX: 00 353 29 56201 www.multisweep.com

TABLE OF CONTENTS

PAGE DESCRIPTION

1 MAIN BODY OF 425 2 MAIN BODY OF 425 PARTS LISTING 3 MAIN BODY OF 425 4 MAIN BODY OF 425 PARTS LISTING 5 BROOM ASSEMBLY MOTOR SIDE 6 BROOM ASSEMBLY MOTOR SIDE PARTS LISTING 7 BROOM ASSEMBLY BEARING SIDE 8 BROOM ASSEMBLY BEARING SIDE PARTS LISTING 9 DIRECT DRIVE HYDRAULIC CIRCUIT 10 DIRECT DRIVE HYDRAULIC CIRCUIT PARTS LISTING 11 POWERPACK HYDRAULIC CIRCUIT 12 POWERPACK HYDRAULIC CIRCUIT PARTS LISTING 13 POWERPACK COMPONENTS 14 POWERPACK COMPONENTS PARTS LISTING 15 GRAVITY WATER SYSTEM & PARTS LISTING 16 GRAVITY WATER SYSTEM & PARTS LISTING 17 SIDE KERB BRUSH ASSEMBLY 18 SIDE KERB BRUSH ASSEMBLY MAIN PARTS LISTING 19 SIDE KERB BRUSH HOSE PARTS LISTING 20 A-FRAME PARTS LISTING 21 A-FRAME PARTS LISTING 22 DECAL LAYOUT PARTS LISTING 23 DECAL LAYOUT PARTS LISTING 24 DECLARATION OF CONFORMITY





MAIN BODY ASSEMBLY OF 425 - FRONT





MAIN BODY ASSEMBLY OF 425

ITEM PART NO DESCRIPTION QTY

1 V109 FRONT KINGPIN 2

2 V182 BRASS BUSH (UPPER & LOWER) 2 PER KINGPIN

2

3 V181 BRASS WASHER 4

4 V179 KINGIN CAP 4

5 F208 BOLT – M16 4

6 6A

V216 V217

TRIP LEVER PIVOT BRACKET TRIP LEVER LOCK PIN

1

7 F115 SPRING 1

8 8A

V183 F135

ADJUSTMENT BLOCK (FOR BROOM) R-CLIP FOR V183

2 4

9 9A

V124 F102

HINGE PIN FOR V218 BOLT FOR HINGE PIN – M12

2 2

10 V218 DEBRIS CONTAINER 1

11 B120 F114 F109

DUST APRON BOLT FOR DUST APRON – M8 x 20 BOLT FOR DUST APRON – M8 x 16

1 30 12

12 12A 12B

F194 F145 F175

FRONT WHEEL (COMPLETE– 400MM) REPLACEMENT TYRE (PRESS ON)

WHEEL CENTRE BEARING (2 PER WHEEL)

2 2 4

13 F206 AXLE BOLT – M16 2

14 F200 WHEEL BUSH 4

15 F203 LOCKNUT FOR AXLE BOLT – M16 2

16 16A 16B 16C 16D

V194 V205 F162 V198 V199

FORK LOCK CATCH ASSEMBLY SPRING (FOR FORK LOCK)

THREADED STUD (HOLDING SPRING) PULL BRACKET L/H PULL BRACKET R/H

2 2 2 2 2

17 V193 REAR KINGPIN 2

18 F101 LOCKNUT FOR REAR AXLE BOLT - M 2

19 F183 REAR AXLE BOLT – M12 2

22 F144 REAR WHEEL BUSH 4

23 F142 F132

REAR WHEEL – 250MM WASHER – M12

2 2

24 24A

F169 V138 F147

MOTOR COVER, RIGHT SIDE FITTING MOTOR COVER, LEFT SIDE FITTING

LATCH CATCH - SIDE DOOR THREADED

1 1 3

25 25A

V150 M131

RETAINGING PIN FOR FORK POCKET CLIP FOR PIN

2 2





MAIN BODY ASSEMBLY OF 425 - REAR





MAIN BODY ASSEMBLY OF 425


1 V109 FRONT KINGPIN 2

2 V182 BRASS BUSH (UPPER & LOWER) 2 2 PER KINGPIN

3 V181 BRASS WASHER 4

4 V179 KINGIN CAP 4

5 F208 BOLT – M16 4

6 V216 TRIP LEVER PIVOT BRACKET 1 6A V217 TRIP LEVER LOCK PIN

7 F115 SPRING 1

8 V183 ADJUSTMENT BLOCK (FOR BROOM) 2 8A F135 R-CLIP FOR V183 4

9 V124 HINGE PIN FOR V218 2 9A F102 BOLT FOR HINGE PIN – M12 2

10 V218 DEBRIS CONTAINER 1

11 B120 DUST APRON 1 F114 BOLT FOR DUST APRON – M8 x 20 30 F109 BOLT FOR DUST APRON – M8 x 16 12

12 F194 FRONT WHEEL (COMPLETE– 400MM) 2 12A F145 REPLACEMENT TYRE (PRESS ON) 2 12B F175 WHEEL CENTRE BEARING 4

(2 PER WHEEL)

13 F206 AXLE BOLT – M16 2

14 F200 WHEEL BUSH 4

15 F203 LOCKNUT FOR AXLE BOLT – M16 2

16 V194 FORK LOCK CATCH ASSEMBLY 2 16A V205 SPRING (FOR FORK LOCK) 2 16B F162 THREADED STUD (HOLDING SPRING) 2 16C V198 PULL BRACKET L/H 2 16D V199 PULL BRACKET R/H 2

17 V193 REAR KINGPIN 2

18 F101 LOCKNUT FOR REAR AXLE BOLT 2

19 F183

22 F144

23 F142 REAR WHEEL – 250MM 2 F183 AXLE BOLT – M12 2 F132 WASHER – M12 2

24 F169 MOTOR COVER, RIGHT SIDE FITTING 1 24A V138 MOTOR COVER, LEFT SIDE FITTING 1

F147 LATCH CATCH - SIDE DOOR THREADED 3

25 V150 RETAINGING PIN FOR FORK POCKET 2 25A M131 CLIP FOR PIN 2





BROOM ASSEMBLY FOR 425 – MOTOR SIDE





BROOM ASSEMBLY – PART 1


1 H103 HYDRAULIC MOTOR 1

1B H235 SEAL KIT FOR MOTOR (H103) 1

2 F124 BOLT – M12 2

3 H179 SHAFT KEY FOR MOTOR 1

4 B148 DRIVE BLOCK FOR SHAFT 1

5 F119 WASHER – M8 MUDFLAP 1

6 F190 BOLT – M12 1

7 V190 MOTOR ARM 1

8 F101 LOCKNUT - M12 2

9 F132 WASHER - M12 4

10 V116 SIDE BUSH – BROOM HANGER 2

11 F103 BOLT - M12 2

12 F101 LOCKNUT - M12 2

13 F100 BOLT - M12 2

14 F201 COMPRESSION SPRING 2

15 V185 ROD CARRIER 2

16 B151 SPLIT PIN 2

17 F101 LOCKNUT - M12 2

18 V186 SPRING HOUSING 2

19 F202 BOLT - M12 2

20 F160 END PLATE SCREW CSK 8

21 B122 END PLATE 2

22 B105 BROOM MANDREL (CORE) 1

23 B146 POLY WIRE BROOM – 50 PCS 1

23A B1 ALL POLY BROOM – 50 PCS 1

24 B129 SPACER 50

25 B106 DRIVESHAFT 1

26 F189 BEARING BOLT – M12 1

F266 BEARING BOLT - M14 1

27 V189 BEARING ARM 1

28 F209 SELF ALIGN BEARING – M12 4

F209A SELF ALIGN BEARING - M14 4

28A F140 BEARING INSERT 1

29 V191 DRIVE SHAFT BUSH 1

30 F245 END BUSH CSK SCREW - M12 1





BROOM ASSEMBLY FOR 425 – BEARING SIDE





BROOM ASSEMBLY – PART 2


1 H103 HYDRAULIC MOTOR 1

1B H235 SEAL KIT FOR MOTOR (H103) 1

2 F124 BOLT – M12 2


4 B148 DRIVE BLOCK FOR SHAFT 1

5 F119 WASHER – M8 MUDFLAP 1

6 F190 BOLT – M12 1

7 V190 MOTOR ARM 1

8 F101 LOCKNUT - M12 2

9 F132 WASHER - M12 4

10 V116 SIDE BUSH – BROOM HANGER 2

11 F103 BOLT - M12 2

12 F101 LOCKNUT - M12 2

13 F100 BOLT - M12 2

14 F201 COMPRESSION SPRING 2

15 V185 ROD CARRIER 2

16 B151 SPLIT PIN 2

17 F101 LOCKNUT - M12 2

18 V186 SPRING HOUSING 2

19 F202 BOLT - M12 2

20 F160 END PLATE SCREW CSK 8

21 B122 END PLATE 2

22 B105 BROOM MANDREL (CORE) 1

23 B146 POLY WIRE BROOM – 50 PCS 1

23A B1 ALL POLY BROOM – 50 PCS 1

24 B129 SPACER 50

25 B106 DRIVESHAFT 1

26 F189 BEARING BOLT – M12 1

F266 BEARING BOLT - M14 1

27 V189 BEARING ARM 1

28 F209 SELF ALIGN BEARING – M12 4

F209A SELF ALIGN BEARING - M14 4

28A F140 BEARING INSERT 1

29 V191 DRIVE SHAFT BUSH 1

30 F245 END BUSH CSK SCREW - M12 1





DIRECT DRIVE HYDRAULIC CIRCUIT FOR 425





DIRECT DRIVE HYDRAULIC CIRCUIT FOR 425


1 H186 HYDRAULIC HOSE TO CARRIER MACHINE 2 2 H188 HYDRAULIC HOSE 2

TO HYDRAULIC MOTOR 3 H125 BULKHEAD ADAPTOR – ½ BSP 2

4 H116 ADAPTOR – ½ BSP 2 5 H195 HYDRAULIC HOSE TO RAM CYLINDER 1 – SHORT 6 H195A HYDRAULIC HOSE TO RAM CYLINDER 1 - LONG 7 H123 3/8 X ½ BSP ADAPTOR 2

8 H100 HYDRAULIC CYLINDER 1 H107 SEAL KIT FOR CYLINDER 1 9 H108 BONDED SEAL – 3/8 2

10 H110 HOSECLAMP 4 11 H115 TOP PLATE FOR CLAMP 2 12 F126 BOLT – M8 2

13 F103 BOLT – M12 1 14 F176 BOLT – M12 1

15 F101 LOCKNUT – M12 2 16 H103 HYDRAULIC MOTOR 1 H235 SEAL KIT FOR MOTOR 1 17 H140 HYDRAULIC RELIEF VALVE 1

18 F163 BOLT – M8 4 19 H127 ½ X ½ BSP ADAPTOR 2

20 H111 BONDED SEAL – ½ 2 21 H179 SHAFT KEY 1

22 F124 BOLT – M12 2 23 F185 WASHER – M12 2





POWERPACK HYDRAULIC CIRCUIT FOR 425





POWERPACK HYDRAULIC CIRCUIT FOR 425 ITEM PART NO DESCRIPTION QTY

1 H197 HYDRAULIC RETURN SUCTION HOSE – ¾ BSP 1

2 H106 ADAPTOR – ¾ X ½ BSP 1

3 H111 BONDED SEAL – ½ BSP 7

5 H126 MALE/FEMALE ADAPTOR – ½ BSP 1

6 H124 TEE ADAPTOR – ½ BSP 1

7 H196 HYDRAULIC HOSE – ½ 1 FROM VALVE TO HYDRAULIC PUMP

8 H127 ADAPTOR – ½ X ½ BSP 1

10 H132 BALL VALVE – ½ BSP 1


12 H124 TEE ADAPTOR – ½ BSP 1


14 H223 HYDRAULIC HOSE – LONG 1 FROM HYDRAULIC FILTER ASSEMBLY

TO BULKHEAD

15 H194 HYDRAULIC HOSE – SHORT 1 FROM PUMP TO BULKHEAD

16 H219 HYDRAULIC HOSE 2 FROM BULKHEAD TO MOTOR

17 H125 BULKHEAD – ½ BSP 2

18 H110 HOSE CLAMP 2

19 H115 TOP PLATE FOR CLAMP 2

20 F126 BOLT – M8 2

21 H103 HYDRAULIC MOTOR 1 H235 SEAL KIT FOR MOTOR 1

22 H140 RELIEF VALVE 1

23 F163 BOLT – M8 4

24 H127 ADAPTOR – ½ X ½ 2

25 H111 BONDED SEAL – ½ 2

26 H179 SHAFT KEY 1

27 F124 BOLT – M12 2

28 F185 WASHER – M12 2

ADDITIONAL PARTS

V171 LONG MANUAL TRIP LEVER 1

B130 ROPE – FOR LONG LEVER 1

F103 BOLT – M12 2

F101 LOCKNUT – M12 2





POWERPACK COMPONENTS FOR 425





POWERPACK COMPONENTS FOR 425

ITEM PART NO DESCRIPTION QTY 1 V101 HYDRAULIC RESERVOIR 1 2 H160 OIL LEVEL GAUGE 1 3 H161 SUCTION STRAINER FILTER 1 5 H162 FILLER CAP ASSEMBLY 1 6 F157 RUBBER MOUNTING – M8 4

F157A RUBBER MOUNTING – M10 4 7 V106 PETROL PLATE – ROBIN 1

V176A DIESEL PLATE – ROBIN 1 V176B DIESEL PLATE SUPPORT - ROBIN 1 V228 DIESEL PLATE – YANMAR 1 V243 DIESEL/PETROL PLATE FOR KOHLER 1 V243 DIESEL PLATE FOR KUBOTA 1

8 H146 HYDRAULIC FILTER ASSEMBLY 1 8A H159 FILTER FOR H146 1 9 M117 TERMINAL BATTERY COVER – BLACK 1 10 P102 BATTERY 1 11 M114 TERMINAL BATTERY COVER – RED 1 12 V102 BELL HOUSING 1 13 H163 COUPLING – ENGINE SIDE 1

F161 GRUB SCREW –M8 1 14 H137 COUPLING – PUMP SIDE 1 15 H105 HYDRAULIC PUMP 1 16 M110 BATTERY LEAD – SHORT 1 17 M118 BATTERY LEAD – LONG 1 18 H138 RUBBER COUPLING 1 19 F190 BOLT 4

FOR HYDRAULIC PUMP TO BELL HOUSING 20 F130 BOLT 4

FOR ENGINE TO BELL HOUSING OIL FOR HYDRAULIC RESERVOIR 22

PER LITRE





FRONT VIEW 425 WATER TANK SYSTEM

ITEM PART NO DESCRIPTION QTY 1 W127 FILLER CAP ASSEMBLY 2

2 W100 WATER TANK 2 3 W113 BRACKET FOR TANK 4 4 W145 BALL VALVE – ¾ BSP 2

5 W123 HOSE – ½ 2

6 W111 O-CLIP 4

7 H228 SPRAYBAR CLAMP 4

8 W146 SPRAYBAR ASSEMBLY 2

9 W102 HOSETAIL – ½ BSP 2

10 W152 ADAPTOR – ¾ x ¾ BSP 2

11 F114 BOLT FOR CLAMP – M8 8

12 F119 WASHER – M8 8





SIDE VIEW 425 WATER TANK SYSTEM

ITEM PART NO DESCRIPTION QTY 1 W127 FILLER CAP ASSEMBLY 2 2 W100 WATER TANK 2 3 W113 BRACKET FOR TANK 4 4 W145 BALL VALVE – ¾ BSP 2 5 W123 HOSE – ½ 2 6 W111 O-CLIP 4 7 H228 SPRAYBAR CLAMP 4 8 W146 SPRAYBAR ASSEMBLY 2 9 W102 HOSETAIL – ½ BSP 2 10 W152 ADAPTOR – ¾ x ¾ BSP 2 11 F114 BOLT FOR CLAMP – M8 8 12 F119 WASHER – M8 8





SIDE KERB BRUSH MAIN ASSEMBLY ITEM PART NO DESCRIPTION QTY

1 B100 KERB BRUSH – POLY / WIRE MIX 1 B100A KERB BRUSH – POLY / WIRE MIX 1 2 F116 BOLT – M10 3 3 F153 FLAT WASHER – M10 3 4 F121 SPRING WASHER – M10 1 5 F118 BOLT – M10 3 6 B131 BRUSH MOUNT DISC 1 7 F112 CENTRE BOLT ONTO MOTOR – M8 1 8 F220 FLAT WASHER – M8 1 9 F101 LOCKNUT – M12 2 10 B132 MOTOR ARM – L/H SIDE 1 B119 MOTOR ARM – R/H SIDE 1

11 H103 HYDRAULIC MOTOR 1 H235 SEAL KIT FOR MOTOR 1

12 F103 BOLT – M12 2 13 F211 ADJUSTER NUT – M12 1 14 F114 LOCKNUT – M8 2 15 F119 FLAT WASHER – M8 2 16 F146 BOLT – M8 2 17 B133 MIDDLE HINGE SECTION 1 18 V213 SECURING PIN 1 19 V214 LYNCH PIN 1 20 F222 BOLT – M20 1 21 B134 KERB BRUSH MOUNT – L/H SIDE 1 22 V111 CAP FOR KERB BRUSH POST 1 23 F100 BOLT – M12 1 25 B136 SAME AS B133 1 26 F102 BOLT – M12 1 27 F185 SPRING WASHER – M12 1 28 F132 FLAT WASHER – M12 1 29 F216 GREASE NIPPLE – M8 1 30 B137 KERB BRUSH MOUNT – R/H SIDE 1


ADDITIONAL PARTS

V163 KERB BRUSH GUARD 1

F103 BOLT FOR GUARD – M12 2

F101 LOCKNUT FOR BOLT 2





PARTS LIST FOR 425 L/H KERB BRUSH ASSEMBLY

PART NO DESCRIPTION QUANTITY H252 HYDRAULIC HOSE – ½ BSP 2 HOSE TO KERB BRUSH

H132 BALL VALVE – ½ BSP 1 V223 PLATE FOR BALL VALVE 1 H188 HYDRAULIC HOSE – ½ BSP 1 FROM MOTOR TO BULKHEAD

H199 HYDRAULIC HOSE – ½ BSP 1

FROM HYDRAULIC MOTOR TO BALL VALVE H251 HYDRAULIC HOSE FROM VALVE TO

BULKHEAD – ½ BSP 1

H111 BONDED SEAL – ½ BSP 3 H127 ADAPTOR – ½ X ½ BSP 3 H110 HOSE CLAMP 8 H115 TOP PLATE FOR HOSE CLAMP 4 F126 BOLT FOR CLAMP – M8 4

PARTS LIST FOR 425 R/H KERB BRUSH ASSEMBLY

PART NO DESCRIPTION QUANTITY

H252 HYDRAULIC HOSE – ½ BSP 2 HOSE TO KERB BRUSH

H132 BALL VALVE – ½ BSP 1 V223 PLATE FOR BALL VALVE 1 H188 HYDRAULIC HOSE – ½ BSP 1

FROM MOTOR TO BULKHEAD

H199 HYDRAULIC HOSE – ½ BSP FROM HYDRAULIC MOTOR TO BALL VALVE

1

H251 HYDRAULIC HOSE FROM VALVE TO BULKHEAD – ½ BSP

1

H111 BONDED SEAL – ½ BSP 3

H127 ADAPTOR – ½ X ½ BSP 3

H110 HOSE CLAMP 8

H115 TOP PLATE FOR HOSE CLAMP 2

F126 BOLT FOR CLAMP – M8 2

H115 TOP PLATE FOR HOSE CLAMP 4

F126 BOLT FOR CLAMP – M8 4





TOP VIEW OF A‐FRAME ASSEMBLY ‐ 425


1 V170 A-FRAME MAIN FRAME 1

2 V152 A-FRAME CASTOR CARRIER 2

3 M116 LOWER LOCKING PIN 4

4 M100 TOP LOCKING PIN 2

5 M104 CHAIN 2

6 H240 HYDRAULIC HOSE TO CARRIER MACHINE – ½ BSP 2

7 F142 WHEEL – 250MM 2

8 F144 WHEEL BUSH 4

9 F180 CASTOR FOR 250MM WHEEL 2

10 F139 WASHER – M10 8

11 F165 LOCKNUT – M10 8

12 F187 BOLT – M10 8

13 M105 HAMMER LOCK 4





SIDE VIEW OF A‐FRAME ASSEMBLY – 425


1 V170 A-FRAME MAIN FRAME 1

2 V152 A-FRAME CASTOR CARRIER 2

3 M116 LOWER LOCKING PIN 4

4 M100 TOP LOCKING PIN 2

5 M104 CHAIN 2

6 H240 HYDRAULIC HOSE TO CARRIER MACHINE – ½ BSP 2

7 F142 WHEEL – 250MM 2

8 F144 WHEEL BUSH 4

9 F180 CASTOR FOR 250MM WHEEL 2

10 F139 WASHER – M10 8

11 F165 LOCKNUT – M10 8

12 F187 BOLT – M10 8

13 M105 HAMMER LOCK 4





PARTS LIST FOR 425 DECAL LAYOUT

ITEM PART NO DESCRIPTION QTY 1 M127 DECAL 270 2 2 M141 GREASE 5 3 M142 ARROW 4 4 M143 MUTLISWEEP 2 5 M130 SAFETY HAND 6 6 M152 PATENT NO 1 7 M140 ATTENTION 1 8 M128 PLEASE NOTE 1 9 M144 LINE UP ARROWS 2 10 M150 WATER TAP 1 11 SERIAL PLATE 1





PARTS LIST FOR 425 DECAL LAYOUT

ITEM PART NO DESCRIPTION QTY 1 M127 DECAL 425 2 2 M141 GREASE 5 3 M142 ARROW 4 4 M143 MUTLISWEEP 2 5 M130 SAFETY HAND 6 6 M152 PATENT NO 1 7 M140 ATTENTION 1 8 M128 PLEASE NOTE 1 9 M144 LINE UP ARROWS 2 10 M150 WATER TAP 1 11 SERIAL PLATE 1

parts manual - multisweep€¦ · multisweep model 425 parts manual mallow road engineering ltd...

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