parts manual - giltrapag.co.nz · m90 series forage wagon ‘super’ hydraulic & pto drive...

M90 Series Forage Wagon ‘Super’ Hydraulic & PTO Drive Models

Part Number: 595-0005 Giltrap Engineering Ltd P.O. Box 83, 7 Main North Rd Otorohanga, New Zealand Phone: +64 7 873 4199 Fax: +64 7 873 8131 Email: [email protected] Website: www.giltrapag.co.nz

Parts Manual

M90 Series Forage Wagon Parts Manual

M90 Series Manual_Parts_Rev10_07.doc

Disclaimer Although every attempt has been made to ensure the correctness of information and diagrams in this manual, Giltrap Engineering Limited will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures; nor will it be liable for any damage caused by or arising out of modification or misuse of its product. For parts or service enquiries, please contact the applicable numbers on the previous page.

Printed October 2007

Copyright 2007 by Giltrap Engineering Ltd. Printed in New Zealand

All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.



Table of Contents

0B12BSERIAL NUMBER POSITION & IDENTIFICATION ......................................................................................... 5

13BHYDRAULIC COMPONENTS – ALL SIDE DELIVERY MODELS .................................................................. 5

14BHYDRAULIC COMPONENTS – ALL CENTRE FEED MODELS ..................................................................... 6

15BHYDRAULIC VALVE ASSEMBLY – HCV724 ..................................................................................................... 7

HYDRAULIC VALVE ASSEMBLY – DN2438 ...................................................................................................... 8

VALVE ASSEMBLY – 1918 .................................................................................................................................... 10

16BHYDRAULIC HOSES ............................................................................................................................................. 11

HYDRAULIC SYSTEM – TOP DRIVE ELEVATOR MODELS ....................................................................... 14

TRANSFERS & LABELS – SIDE DELIVERY MODELS .................................................................................. 16

TRANSFERS & LABELS – CENTRE FEED MODELS ..................................................................................... 17

18BJACK ASSEMBLY – MODEL 2 ............................................................................................................................. 18



21BSUPER VALVE FRONT ADJUSTER ASSEMBLY ............................................................................................. 24

22BCONVEYOR BED ASSEMBLY ............................................................................................................................. 26

23BPTO DRIVE INPUT ................................................................................................................................................. 28

24BBOTTOM ELEVATOR DRIVE SHAFT ASSEMBLY ........................................................................................ 30

25BADJUSTER ASSEMBLY – BOTTOM DRIVE ELEVATOR .............................................................................. 31

26BCHAIN & BAR ASSEMBLY – BOTTOM DRIVE ELEVATOR ........................................................................ 32

27BCHAIN & BAR ASSEMBLY – TOP DRIVE ELEVATOR ................................................................................. 33

28BTOP DRIVE ELEVATOR ASSEMBLY – 6 TOOTH DRIVE ............................................................................. 34

29BTOP DRIVE ELEVATOR ASSEMBLY – 5 TOOTH DRIVE ............................................................................. 36

30BBOTTOM SPROCKET MOUNT – TOP ELEVATOR DRIVE .......................................................................... 38

31BGEARBOX – GILTRAP MKII (3.69:1 RATIO) ................................................................................................... 39

32BGEARBOX – COMER L-25A 124.020.10 (1.9:1 RATIO) .................................................................................... 40

33BGEARBOX – COMER T-4A 244.000.20 (3:1 RATIO) ......................................................................................... 41

34BGEARBOX – COMER A-3A 602.207.00 (3:1 RATIO) ......................................................................................... 42

35BFLOOR DRIVE CRANK ASSEMBLY .................................................................................................................. 43

36BELEVATOR & FLOOR DRIVE TRANSMISSION – SIDE DELIVERY .......................................................... 44

37BELEVATOR DRIVE MECHANISM – CENTRE FEED...................................................................................... 46

38BFLOOR & ELEVATOR DRIVE ............................................................................................................................. 48

39B PTO SHEAR-BOLT IDENTIFICATION ............................................................................................................. 50

FLOOR DRIVE RATCHET ASSEMBLY ............................................................................................................. 51

40BFLOOR & ELEVATOR DRIVE MECHANISM (BOTTOM ELEVATOR DRIVE) ........................................ 52

41BFLOOR DRIVE MECHANISM M90-70, M90-90 (TOP ELEVATOR DRIVE) ................................................ 54

42BFLOOR DRIVE MECHANISM M90-105 (TOP ELEVATOR DRIVE) ............................................................. 56

43BFLOOR DRIVE MECHANISM M90-130 (TOP ELEVATOR DRIVE) ............................................................. 58



44BFLOOR DRIVE MECHANISM M90-80X (BOTTOM ELEVATOR DRIVE) .................................................. 60

45BFLOOR DRIVE MECHANISM M90-66X, M90-80X (1994) ............................................................................... 62

FLOOR DRIVE MECHANISM M90-80X ............................................................................................................. 64

46BFLOOR DRIVE MECHANISM M90-100X (BOTTOM ELEVATOR DRIVE) ................................................ 66

47BFLOOR DRIVE MECHANISM M90-100X (1994) ............................................................................................... 68

FLOOR DRIVE MECHANISM M90-80X & 100X ............................................................................................... 70

FLOOR DRIVE MECHANISM M90-80X & 100X ............................................................................................... 72

48BFLOOR DRIVE MECHANISM M90-125X & M90-130 ....................................................................................... 74

49BFRONT FLOOR SHAFT ASSEMBLY (RING DRIVE) ...................................................................................... 76

50BFRONT FLOOR SHAFT ASSEMBLY (SQUARE DRIVE) ................................................................................ 78

51BFRONT FLOOR SHAFT ASSEMBLY M90-125X (RING DRIVE).................................................................... 80

52BFRONT FLOOR SHAFT ASSEMBLY M90-125X (SQUARE DRIVE) ............................................................. 82

REAR FLOOR ADJUSTER ASSEMBLY M90-70, M90-90 ................................................................................ 84

REAR FLOOR ADJUSTER ASSEMBLY M90-70, M90-90 ................................................................................ 85

53BREAR FLOOR ADJUSTER ASSEMBLY ............................................................................................................. 86

REAR FLOOR ADJUSTER ASSEMBLY M90-105 ............................................................................................. 88

54BREAR FLOOR ADJUSTER ASSEMBLY M90-100X (LATER VS.) .................................................................. 90

55BREAR FLOOR ADJUSTER ASSEMBLY M90-100X (SQUARE DRIVE) ........................................................ 92

56BREAR FLOOR ADJUSTER ASSEMBLY M90-130 ............................................................................................. 94

57BREAR FLOOR ADJUSTER ASSEMBLY M90-125X (RING DRIVE) .............................................................. 96

58BREAR FLOOR ADJUSTER ASSEMBLY M90-125X (SQUARE DRIVE) ........................................................ 98

59BFAST FLOOR KIT M90-105, M90-130 (BOTTOM DRIVE ELEVATOR) ..................................................... 100

60BFAST FLOOR KIT M90-105, M90-130 (TOP DRIVE ELEVATOR) ............................................................... 102

61BBACK GATE & SPRING CATCH ASSEMBLY ................................................................................................ 104

62BHIGH BACK GATE ASSEMBLY ........................................................................................................................ 106

63BPANELS, GUARDS & COVERS – SIDE DELIVERY MODELS ..................................................................... 108

64BPANELS, GUARDS & COVERS – CENTRE FEED MODELS ........................................................................ 110

65BROOF & COVER, HIGH SIDES .......................................................................................................................... 112

66BAXLE HUBS – TASAG .......................................................................................................................................... 114

67B70BSINGLE AXLE ASSEMBLY ................................................................................................................................ 122

71BTANDEM AXLE ASSEMBLY – M90-100X & M90-105 .................................................................................... 123

72BTANDEM AXLE ASSEMBLY – M90-125X & M90-130 .................................................................................... 124

73BCONVEYOR EXTENSION BELT ASSEMBLY (OPTIONAL) ....................................................................... 125

74BCONVEYOR THROWER ASSEMBLY (OPTIONAL) ..................................................................................... 127

75BCONVEYOR THROWER ASSEMBLY (OPTIONAL) ..................................................................................... 128

76BCAST FLOOR & ELEVATOR SPROCKETS .................................................................................................... 129

77BSHAFT REFERENCE CHART ............................................................................................................................ 131



0B12B13BHydraulic Components – All Side Delivery Models

Wagon Model Valve Floor Motor Elevator Motor Conveyer Motor

M90-66X SUPER (Jan '95 – Feb '96)

HCV724 with Danfoss 2F95

RE45 RE32

OMH500

RE32 OMH500

OMP40

M90-6X SUPER (Jan '95 – Feb '96)

HCV1824 DN2476 DN2438

RE45 RE32

OMH500

RE32 OMH500

OMP80 C101-1034 C101-1035

Ross MG0506

M90-66X SUPER (Feb '96 – Oct '98)

HCV1899 RE45 RE32

OMH500

RE32 OMH500

OMP40 C101-2241

M90-80X SUPER (Jan '95 – Sep '95)

DN2476 with Danfoss 2F95

RE45 RE32

OMH500

RE32 OMH500

OMP40

M90-80X SUPER (Jan '95 – Sep '95)

HCV1824 RE45 RE32

OMH500

RE32 OMH500

OMP80 C101-1034

Ross MG0506

M90-80X SUPER (Sep '95 – Feb '96)


OMR250 C101-1038

RE32 RE45

OMP40 C101-2241

Ross MG0506

M90-80X SUPER (Feb ‘96 – Oct ‘98)

HCV1899

OMR250 C101-1038 C103-3021

TD2-139-AR TD0-230-AR

RE45 RE32

TGP-380-MS

OMP40 C101-2241

Ross MG0506

M90-100X SUPER (Jan '95 – Feb '96)


OMR250 C101-1038

RE45 OMH500

OMP40 C101-2241

M90-100X SUPER (Feb '96 – Oct '98)

HCV1899

OMR250 C101-1038 C103-3021

TD2-139-AR TD0-230-AR

RE45 RE32

Ross MG0506 C101-2241

OMP40

M90-125X SUPER (Jan ‘95 – Feb ’96)


OMR200 OMR250

RE45 OMP40

C101-2241

M90-125X SUPER (Feb '96 – Oct '98)

HCV1899

OMR200 RE32

OMH500 RE45

RE45 RE32

Ross MG0506 C101-2241

OMP40

Note: Any combination of the motors listed may occur in the given period for each model. If you know the machine serial number, consult the Giltrap Database for further information.



14BHydraulic Components – All Centre Feed Models

Wagon Model Valve Floor Motor Elevator Motor

M90-70 SUPER (Jan'95 - Feb '96)

HCV724 RE45 RE32

OMH500

RE32 OMH500

M90-70 SUPER (Jan'95 - Feb '96)

HCV1824 DN2476 DN2438

RE45 RE32

OMH500

RE32 OMH500

M90-70 SUPER (Feb'96 - Oct'98)

HCV1899 RE45 RE32

OMH500

RE32 OMH500

M90-85 & 90 SUPER (Jan'95 - Sep'95)

DN2476 RE45 RE32

OMH500

RE32 OMH500

M90-85 & 90 SUPER (Jan'95 - Sep'95)

HCV1824 RE45 RE32

OMH500

RE32 OMH500

M90-85 & 90 SUPER (Sep'95 - Feb'96)

DN2438 OMR250

C101-1038 RE32 RE45

M90-85 & 90 SUPER (Feb'96 - Oct'98)

HCV1899

OMR250 C101-1038 C103-3021

TD2-139-AR TD0-230-AR

RE45 RE32

TGP-380-MS

M90-105 SUPER (Jan'95 - Feb'96)

DN2438 OMR250

C101-1038 RE45

OMH500

M90-105 SUPER (Feb'96 - Oct'98)

HCV1899

OMR250 C101-1038 C103-3021

TD2-139-AR TD0-230-AR

RE45 RE32

M90-130 SUPER (Jan'95 - Feb'96)

DN2438 OMR200 OMR250

RE45

M90-130 SUPER (Feb'96 - Oct'98)

HCV1899

OMR200 RE32

OMH500 RE45

RE45 RE32

Note: Any combination of the motors listed may occur in the given period for each model. If you know the machine serial number, consult the Giltrap Database for further information.



15BHydraulic Valve Assembly – HCV724

Position Qty Supplier Part # Description Setting

2 1 PSV2-10-24 Sequence Valve 2200 psi

3 1 CV5 Check Valve (reverse action) 4 psi

4 1 CV3 Check Valve 4 psi

5 1 PCS4-10-80 Pressure Compensating Element

6 1 NV1-10-T Needle Valve

7 1 ¾” UN O Plug Blank Plug

8 1 M6 x 0.8mm Orifice 0.8mm

8



Hydraulic Valve Assembly – DN2438

Note: Used from approx Jan 1995. M90-100X and M90-125X will also have conveyor belt priority flow with a separate 2F95 valve.


2 1 1SA10-F-30SV (replace with 1SA10-01-V-0-E-B-XXX)

Pilot Operated Sequence Cartridge

3 1 2N400 (replace with CP610-2-V-0-E)

Needle Valve Cartridge

4 1 3C400-5SV (replace with CV10-NP-0.3-V-0)

Check Valve Cartridge 5 psi

5 3 M8 x 80 Cap Screw

6 020 O Ring



Hydraulic Valve Assembly – HCV1899 (Side Delivery Models Only)


1 1 FRDA LAN Flow Control (3.0mm) 11 l/m

1(a) 1 KNOB547B-1 Tri-Knob 3/8” UNF (not shown)

2 1 LHDA XEN Flow Compensator

3a 1 CXDA XAN Check Valve 4 psi

3b 1 CXDA XAN Check Valve 4 psi

4 1 DPBB LAN Sequencing Element N.C. 2000psi

5 1 NV1-10-T Needle Valve

6 2 CXCD XAN Check Valve 4 psi

7(a) 1 CXCD XAN (std) Check Valve (for perm. series conn.) 4 psi

7(a,i) 1 XFOA XXN Cavity Blank (for perm. parallel conn.)

7(a,ii) 1 NCCB LCN Needle Valve (for selectable conn.)

8 1 1/8” BSPT x 0.8mm Dampening Orifice

9 1 1/16” NPT x 0.8mm Dampening Orifice



Valve Assembly – 1918 (Centre Feed Models Only)


1a 1 CXDA XAN Check Valve 4 psi

1b 1 CXDA XAN Check Valve 4 psi

2 1 LHDA XEN Flow Compensator

3 1 DPBB LAN Sequencing Element N.C. 2000psi

4 1 7/8” UN Plug Blank

5 1 1/16” NPT x 0.8mm Dampening Orifice

6 1 1/8” BSPT x 0.8mm Dampening Orifice

Note: ‘FLOOR RETURN PARA’ port is normally plugged.



16BHydraulic Hoses

Cavity Designation Valve Relevant Hose Description Hose Part #

Pres HCV1899B Valve To Tractor 450-1020-99

Tank HCV1899B Valve To Tractor 450-1020-99

Cross Belt Pres HCV1899B Valve To Conveyor Motor 450-1024-99

Cross Belt Ret HCV1899B Valve To Conveyor Motor 450-1024-99

Flr Pres HCV1899B Valve To Floor Motor 450-1022-99

Flr Ret HCV1899B Valve To Floor Motor 450-1022-99

Elev Pres HCV1899B Valve To Elevator Motor 450-1026-99

Elev Ret HCV1899B Valve To Elevator Motor 450-1026-99

Flr Pres HCV1918 Valve To Floor Motor -

Flr Ret HCV1918 Valve To Floor Motor -

Elev Pres HCV1918 Valve To Elevator Motor -

Elev Ret HCV1918 Valve To Elevator Motor -

Item Part Number Description Quantity Used

1 HYH1/2 Hose 1/2" 2 Wire Non-Skive -

2 HYFSN2-08 1/2" 2 Wire Ferrule Pressed 12

3 HYFS05-1408 7/8” JICF - 1/2M Swage Tail 10

4 HYFS15-0808 1/2" BSPM - 1/2M Swage Tail 2

5 HYFA-GN-1414 Hose Adaptor 7/8” JICF 10

6 HYFQRC1/2M 1/2" CCS Q.R.C Male End 2



17BHydraulic System – Bottom Drive Elevator Models



Hydraulic System – Bottom Drive Elevator Models


90-70 90-90 90-105 90-130

1 553-1000 Giltrap Mk II Gearbox 1 1

2 - Hydraulic Motor Danfoss OMR200 25mm or 1"

1 1 1 1

2 - Hydraulic Motor Danfoss OMH500 35mm

1 1 1 1

2 - Hydraulic Motor White RE45 1-1/4 or 1-1/2"

1 1 1 1

3 - Hydraulic Motor Danfoss OMR250 25mm or 1”

1 1

3 - Hydraulic Motor Danfoss OMH500 35mm

1 1

3 - Hydraulic Motor White RE32 1-1/4” 1 1

3 - Hydraulic Motor White RE45 1-1/2” 1 1

4 - Hydraulic Adaptor 3/4 UN to 3/4 JIC 4 4 4 4

5 - Hydraulic Adaptor (quote motor type) 4 4 4 4

6 - Hydraulic Pipe (quote motor type) 1 1 1 1




10 459-1000 ‘Super’ Control Valve 1 1 1 1

11 - Hydraulic Adaptor 3/4 UN to 1/2 BSP 2 2 2 2

12 450-1002 Hydraulic Hose Complete ½” 2 2 2 2

13 - Quick Release Couplings (Male & Female) ½”

2 2 2 2

14 595-1044 Adjustment Handle Outer c/w Knob 1 1 1 1

15 595-1051 Adjustment Handle Inner 1 1 1 1

16 - Hose Clip HSO6 1 1 1 1

17 595-1023 Flexible Rubber 1 1 1 1

18 - Hose Clip HSO4 1 1 1 1

19 B8x60 Bolt M8x60 1 1 1 1

19 WASG8 Spring Washer M8 1 1 1 1

19 N8 Nut M8 1 1 1 1

20 595-1030 Dial 1 1 1 1

21 595-1037 Dial Pointer 1 1 1 1

Note: Check motor shaft size when ordering spares. It can be metric or imperial.



Hydraulic System – Top Drive Elevator Models



Hydraulic System – Top Drive Elevator Models


90-70 90-90 90-105 90-130

1 553-1000 Giltrap Mk II Gearbox (see page for details)

1 1

2 HYMOMH500 Hydraulic Motor Danfoss OMH500 35mm

1 1 1 1

2 HYMRE45 Hydraulic Motor White RE45 1-1/4 or 1-1/2"

1 1 1 1

3 HYMOMR250 Hydraulic Motor Danfoss OMR250 25mm or 1"

1 1

3 HYMOMH500 Hydraulic Motor Danfoss OMH500 35mm

1 1

3 HYMRE3216041 Hydraulic Motor White RE32 1-1/4"

1 1

3 HYMRE45 Hydraulic Motor White RE45 1-1/4 or 1-1/2"

1 1

4 - Hydraulic Adaptor (quote valve number)

4 4 4 4

5 - Hydraulic Adaptor (quote motor type)

2 2 2 2

6,7 - Hydraulic Hose* 2 2 2 2

8,9 - Hydraulic Hose or Pipe* 2 2 2 2

10 459-1000 ‘Super’ Control Valve HCV 724 1 1 1 1

10 459-1007 ‘Super’ Control Valve HS 724 1 1 1 1

10 459-1014 Hydraulic Control Valve HCV 1824

1 1

10 459-1028 Hydraulic Control Valve IHIC DN 2438

1 1

11 HYFB-N-0812 Hydraulic Adaptor (quote valve number)

2 2 2 2

12 450-1002 Hydraulic Hose Complete ½” 2 2 2 2

13 HYFQRC1/2M Quick Release Couplings (Male) 1/2"

1 1 1 1

13 HYFQRC1/2F Quick Release Couplings (Female) 1/2"

1 1 1 1

14 595-1044 Adjustment Handle Outer c/w Knob

1 1 1 1

15 595-1051 Adjustment Handle Inner 1 1 1 1

16 - Jubilee Clip HSO6 1 1 1 1

17 595-1023 Flexible Rubber Hose 1 1 1 1

18 - Jubilee Clip HSO4 1 1 1 1

19 B8x60 Bolt M8x60

20 595-1030 Dial 1 1 1 1

21 595-1037 Dial Pointer 1 1 1 1

22 B-SA12x60 Anchor Bolt M10 1 1 1 1

23 KNOB547B Knob M10 1 1 1 1

Note: Quote machine model and serial number to identify hydraulic motor types. Check motor shaft size when ordering spares. It can be metric or imperial. *Quote valve number and motor type



Transfers & Labels – Side Delivery Models

Item Giltrap Part # Description Quantity Used

66X 80X 100X 125X

1 995-1005 Label ‘Giltrap’ Black 2 2 2 2

2 995-1010 Label ‘Manufactured by’ 1 1 1 1

3 995-1025 Label ‘CAUTION! Ensure Hydraulic’ 1 1 1 1

4 995-1031 Label ‘Super’ 250x50mm 2 2 2 2

5 995-1116 Label ‘M90-’ 200x50mm 2 2 2 2

6 995-1128 Label ‘Slow Fast’ 2 2 2 2

7 995-1150 Letter ‘X’ 2 2 2 2

8 995-1195 Label ‘Award NZ National Fieldays’ 2 2 2 2

9 995-1221 Label ‘Stand well clear’ 1 1 1 1

10 995-1222 Label ‘Do not stand in’ 1 1 1 1

11 995-1223 Label ‘This machine has’ 1 1 1 1

12 995-1228 Label ‘Ensure jack is in’ 1 1 1 1

13 995-1229 Label ‘Do not operate’ 1 1 1 1

14 995-1230 Label ‘Read operators manual’ 1 1 1 1

15 995-1300 Number ‘1’ 50mm White 2 2

15 995-1301 Number ‘2’ 50mm White 2

15 995-1307 Number ‘5’ 50mm White 2

15 995-1328 Number ‘8’ 50mm White 2

15 995-1331 Number ‘9’ 50mm White 4

15 995-1363 Number ‘0’ 50mm White 2 4

16 995-1370 Label Black >>>>>> 1 metre (6 per gap) 4m 4m 6m 8m

17 995-1377 Label White >>>>>>> 1 metre (7 per side) 2m 2m 2m 2m

18 995-1815 Plate ‘Serial No’ 50x125 1 1 1 1



Transfers & Labels – Centre Feed Models


70 85 90 105 130

1 995-1005 Label ‘Giltrap’ Black 2 2 2 2 2

2 995-1010 Label ‘Manufactured by’ 1 1 1 1 1

3 995-1025 Label ‘CAUTION! Ensure Hydraulic’ 1 1 1 1 1

4 995-1031 Label ‘Super’ 250x50mm 2 2 2 2 2

5 995-1116 Label ‘M90-’ 200x50mm 2 2 2 2 2

6 995-1128 Label ‘Slow Fast’ 1 1 1 1 1

7 995-1195 Label ‘Award NZ National Fieldays’ 2 2 2 2 2

8 995-1221 Label ‘Stand well clear’ 1 1 1 1 1

9 995-1222 Label ‘Do not stand in’ 1 1 1 1 1

10 995-1223 Label ‘This machine has’ 1 1 1 1 1

11 995-1228 Label ‘Ensure jack is in’ 1 1 1 1 1

12 995-1229 Label ‘Do not operate’ 1 1 1 1 1

13 995-1230 Label ‘Read operators manual’ 1 1 1 1 1

14 995-1300 Number ‘1’ 50mm White 2 2

15 995-1301 Number ‘2’ 50mm White

15 995-1304 Number ‘3’ 50mm White 2

15 995-1307 Number ‘5’ 50mm White 2 2

15 995-1325 Number ‘7’ 50mm White 2

15 995-1328 Number ‘8’ 50mm White 2

15 995-1331 Number ‘9’ 50mm White 2

15 995-1363 Number ‘0’ 50mm White 2 2 2 2

15 995-1370 Label Black >>>>>> 1 metre (6 per gap) 4m 4m 6m 6m 8m

16 995-1377 Label White >>>>>>> 1 metre (7 per side) 2m 2m 2m 2m 2m

17 995-1815 Plate ‘Serial No’ 50x125 1 1 1 1 1



18BJack Assembly – Model 2



Jack Assembly – Model 2

Item Giltrap Part # Description Qty

- 301-2000 Jack Model 2 - Complete 1

1 301-2045 Housing and Ratchet Assy 1

2 301-2080 Leg 1

3 301-2056 Plunger Pin 1

4 301-2003 Handle 1

5 301-2052 Plunger Handle 1

6 BRGT51205 Thrust Bearing 1

7 301-2010 Handle Cap 1

8 301-2038 Bracket and Plunger - Complete 1

9 301-2066 Main Thread 1

10 RP3X32 Roll Pin 1

11 NN6 Nyloc Nut 1

12 WASG6 Spring Washer 1

13 B6X50 Bolt 1

14 SGC60X12 Spring 1

Note: Not all parts are available separately.




Item Giltrap Part # Description Qty

- 301-3000 Jack Model 3 - Complete 1

1 301-3021 Housing 1

2 301-3005 Leg 1

3 301-3012 Thread Assembly 1

4 SK6x6x25 Key Steel 6x6 @ 25mm 1

5 301-3019 Bearing Mount Washer, 20x33x1.5 1

6 BRGT51204 Thrust Bearing 21x38x16 1

7 B8x130 Bolt 2

8 NN8 Nylock Nut 2

9 301-3035 Washer 21x36x3 (as required) 1 or 2

10 301-3028 Gear - Small (purchased as pair) 1

11 301-3030 Gear - Large (purchased as pair) 1

12 RP6x30 Roll Pin 1

13 CCE20 Circlip, External 20mm 1

14 301-3042 Top Cover 5

15 301-3049 Handle Shaft 4

16 301-3056 Handle 2

17 FP10.313 Pin Cat 1 - 70mm 1

18 FP10.013 Linch Pin 1





Item Part Number Description Qty

- 301-4000-1 Jack Model 4 Assembly - c/w Pin, Sleeve etc. 1

- 301-4000 Jack Model 4 Assembly - no Pin, Sleeve etc. 1

1 301-4010 Upper Body 1

2 301-4017 Lower Foot 1

3 CLNPC3/4 Nylon Pole Clip ¾" 1

4 301-4031 Shaft 1

5 301-4049 Handle Knob, Plastic 1

6 301-4056 Handle - c/w knob 1

7 301-4024 Main Thread 1

8 - Special Nut (included with #2) 1

9 301-4038 Aluminum Cover 1

10 301-4058 Gear, Small 1

11 301-4059 Gear, Large 1

12 301-4044 Thrust Washer - 25x40x1 1

13 BRGT51205 Thrust Bearing, T51205 1

14 NN8 Nut , Nyloc M8 5

15 WASG8 Washer, Spring M8 4

16 RIVIT-73406 Rivet 2

17 GRN8-ST Grease Nipple, M8x1.0 Straight 1

18 301-4100 Jack Sleeve 1

19 301-4200 Jack Pin 1

20 FP10.006 Linch Pin 1

21 B12X100 Bolt, M12x100 2

22 NN12 Nut, Nyloc M12 2

23 B8x40 Bolt, M8x40 1

24 RP8x40 Roll Pin, 8x40 1

25 RP4x30 Roll Pin, 4x30 1




21BSuper Valve Front Adjuster Assembly



Super Valve Front Adjuster Assembly


MSX MSC

- 595-1041-1 Complete Assembly - Floor Speed Control 1 1

1 595-1046 Adjusting Handle Support Base 1 1

2 595-1051 Inner Rod & Hose Assembly 1 -

2 595-1050 Inner Rod & Hose Assembly - 1

3 595-1049 Super Valve Handle Shaft Collar 13mm 1 1

4 595-1043 Adjustment Handle Outer c/w Knob 1 1

5 CL2127 Clamp 2127 ½” OD Tube 2 2

6 B-SA12X60 Anchor Bolt 12x60, M10 1 1

7 KNOB547B Tri-Knob, 547B M10 1 1

8 B6X12 Bolt, M6x12 1 1

9 B6X30 Bolt, M6x30 2 2

10 NN6 Nut, Nyloc M6 2 2

11 B10X30 Bolt, M10x30 2 2

12 WASG10 Washer, Spring M10 1 1

13 N10 Nut, M10 1 1

14 GSC4X4A Grubscrew, Allen Head M4x4 1 1

15 595-1025 Hose Fitting, M5 1 1

16 595-1056 Rod only 1 1

17 595-1047 RHS Support Base 1 1

18 595-1047-98 Support Base (Bolts to Conveyor Bed) 1 1

19 595-1028 Rod End Fitting 1 1

Note: When ordering parts, state the model and serial number of the machine.



22BConveyor Bed Assembly



Conveyor Bed Assembly


66X 80X 100X 125X

1 - Cross Conveyor Chassis M90-66X 1

1 - Cross Conveyer Chassis 1 1 1

2 501-9507 CC Roller - Crown 600mm with keyway 1 1 1 1

2 501-9508 CC Roller - Crown 700mm with keyway 1 1 1 1

3 501-9500 CC Roller - Drive 600mm 1 1 1 1

3 501-9501 CC Roller - Drive 700mm 1 1 1 1

4 HSGTU505 Take-up Housing, TU505 4 4 4 4

5 BRGYET205 Bearing Insert With Collar, YET205 4 4 4 4

5a BRGYET205 Bearing Collar c/w Bearing Insert 4 4 4 4

6 GRN6-ST Grease Nipple 4 4 4 4

7 596-1001 Adjusting Tensioner, M16x100 c/w Nuts 4 4 4 4

8 N16 Nut, M16 8 8 8 8

9 WA16 Washer, Flat M16 4 4 4 4

10 595-1078 Belt Roller Cleaner 600mm 2 2 2 2

10 595-1079 Belt Roller Cleaner 700mm 2 2 2 2

11 501-9521 Rubber Insertion Strip 2 2 2 2

12 501-9535 Rivit Strip 2 2 2 2

13 RIVITMGLPR67 Rivit 35 35 35 35

14 501-9116-1 Cross Conveyer Belt & Joiner 600 wide 1

14 501-9106-1 Cross Conveyer Belt & Joiner 600 wide 1 1 1

14 501-9115-1 Cross Conveyer Belt & Joiner 700 wide 1

14 501-9113-1 Cross Conveyer Belt & Joiner 700 wide 1 1 1

15 CCBC Belt Cleaner (specify belt width) 1 1 1 1

16 SK8X7 Parallel Key, 8 x 7 x 40mm 1 1 1 1

17 GSC3/8X1/2A Grub Screw, Allen Head 3/8" UNC x 1/2" 4 4 4 4

18 SC10X40SC Socket Cap Screw, M10x40 2 2 2 2

19 WASG12 Washer, Spring M10 ZP 2 2 2 2

20 N10 Nut, M10 2 2 2 2

21 554-1136 Coupling Male, 25mm - Conveyor Roller 1 1 1 1

22 554-1143 Coupling Female, 25mm - Hydraulic Motor 1 1 1 1

23 B12x45 Bolt, M12x45 2 2 2 2

24 590-0177 Cross Conveyer Motor Mount - Complete 1 1 1 1

25 - Parallel Key - Motor (specify motor type) 1 1 1 1

26 - Hydraulic Motor 1 1 1 1

27 WASG12 Washer, Flat M12 2 2 2 2

28 N12 Nut, M12 2 2 2 2



23BPTO Drive Input

CENTRE FEED

SIDE DELIVERY



PTO Drive Input


Side Feed Centre Feed

1 503-0033 Adjuster Support 1

2 503-0026 Adjuster Arm 1 1

3 503-0012 Multiple Position Adjuster Arm 1 1

4 B10x30 Bolt, M10x30 1

5 NN10 Nyloc Nut, M10 2

6 - Gearbox, 'T' Type 1-3/8" Spline 1 1

7 PPVC PVC Shaft Guard 1

8 510-1392 Transfer Shaft - Straight Side Models 1

8 510-1399 Transfer Shaft - Bathtub Models 1

9 N10 Nut, M10 2

10 B10x50 Bolt, M10x50 2

11 SGT65x12 Tension Spring 1 1

12 503-0061 Speed Selector 1 1

13 503-0040 Ratchet Position Arm 1 1

14 553-1000 Reduction Gearbox 1

15 554-1101 Coupling, Female Dog 30mm Bore 1

16 554-1125 Coupling, Male Dog 35mm Bore 1

17 GSC3/8x1A Grubscrew, 3/8" x 1" UNC 2

18 FP07.451 Shaft Adapter, 1-3/8" Spline 1

19 510-1171 Transfer Shaft (c/w #16) 1

20 SK10x8 Parallel Key, 10x8 1

21 - Shaft Guard 1

22 510-1063 Shaft 1

23 210-1082 Sprocket 27 Tooth, 1/2" Pitch, 35mm Bore

1

24 - Bearing Mount Plate 1

25 HSGSY507 Bearing Housing, SY507 1


27 BRGYET207 Bearing Insert, YET207 1

Note: Use illustrations as a guide only.



24BBottom Elevator Drive Shaft Assembly

Item Giltrap Part # Description Mfrs or Std #

Quantity Used

90-70 90-90 90-105

90-130

1 510-1021 Elevator Shaft 1 1

1 510-1077 Elevator Shaft 1 1

2 210-0005 Sprocket 6 Tooth 35mm Drive 2 2 2 2

3 615-1104 Deadeye Standard 35mm 2 2 2 2

4 SK10x8 Parallel Key 55mm Long M10x8 1 1 1 1

5 B10x65 Bolt M10x65 4 4 4 4


7 N10 Nut M10 4 4 4 4

8 B12x40 Bolt M12x40 4 4 4 4


10 597-1043 6 Tooth Idler Sprocket - Spacer 2 2 2 2

11 HSGFY507M Bearing Housing - 4 Hole FY507M 1 1 1 1

11 BRGYET207 Bearing - Self Aligning 35mm YET207 1 1 1 1

12 211-0125 6 Tooth Drive Sprocket - Weld-on Ring 2 2 2 2

13 625-0042 Spacer 35x35 2 2 2 2



25BAdjuster Assembly – Bottom Drive Elevator


Quantity Used

90-70

90-90

90-105

90-130

1 650-0005 Adjuster Assembly Frame 1 1

1 650-0011 Adjuster Assembly Frame 1 1

2 597-1029 Axle Assembly - 6 Tooth Idler Sprocket 2 2 2 2

3 WASG10 Spring Washer 2 2 2 2

4 N10 Nut M10 2 2 2 2

5 596-1004 Adjusting Tensioner c/w Nuts M16 2 2 2 2

6 N16 Nut M16 4 4 4 4

7 597-1036 6 Tooth Sprocket Spacer c/w Stop 4 4 4 4

8 210-0012 Sprocket 6 Tooth Idler 2 2 2 2

9 595-1093 Cleaner - Top Elevator Adjuster 2 2 2 2

10 GRN8-ST Grease Nipple M8x1.0 2 2 2 2

11 625-0042 Spacer 35x35 (welded on) 2 2 2 2



26BChain & Bar Assembly – Bottom Drive Elevator


90-70

90-90

90-105

90-130

1 501-0123 Elevator Chain And Bar Assembly 1 1


2 501-0022 Spiked Bar 10 10

2 501-0024 Spiked Bar 10 10

3 501-0200 Spike only - Bar Centre (per bar) 11 11 11 11

3 501-0205 Spike only - Bar End (per bar) 1 1 1 1

4 230-1000 Chain 10mm - (metres) 6.5 6.5 6.5 6.5

4 232-0017 Chain Elevator 1 Side M90-70, 90-90 2 2


5 230-1007 Chain Joiner Link c/w Bolt 2 2 2 2

6 B8x50 Bolt, M8x50 2 2 2 2

7 WASG8 Spring Washer, M8 2 2 2 2

8 N8 Nut, M8 2 2 2 2

9 580-2011 Elevator Timber Shaft Guard 1 1

9 580-2004 Elevator Timber Shaft Guard 1 1

10 501-0375 Elevator Chain Guide M90-70, 90-90 2 2

10 501-0382 Elevator Chain Guide M90-105, 90-130 2 2

11 596-1004 Adjusting Tensioner c/w Nuts 2 2 2 2



27BChain & Bar Assembly – Top Drive Elevator


90-70 90-90 90-105 90-130



2 501-0022 Spiked Bar 10 10

2 501-0024 Spiked Bar 10 10

3 501-0200 Spike Only - Bar Centre (per bar) 11 11 11 11

3 501-0205 Spike Only - Bar End (per bar) 1 1 1 1

4 230-1000 Chain 10mm - (metres) 6.5 6.5 6.5 6.5



5 230-1007 Chain Joiner Link c/w Bolt 2 2 2 2

6 B8x50 Bolt, M8x50 2 2 2 2


8 N8 Nut, M8 2 2 2 2

9 596-1004 Adjusting Tensioner c/w Nuts 2 2 2 2



28BTop Drive Elevator Assembly – 6 Tooth Drive



Top Drive Elevator Assembly – 6 Tooth Drive

Item Giltrap Part # Description

Quantity Used

66-90 80-105

125/ 130

1 650-0045 Elevator Chassis - Narrow Body 1

1 650-0044 Elevator Chassis - Wide Body 1 1

2 650-0020 Elevator Top Drive Mount - Narrow 1

2 650-0018 Elevator Top Drive Mount - Wide 1 1

3 510-1336 Shaft - Elevator Top Drive - Narrow 35mm 1

3 510-1343 Shaft - Elevator Top Drive - Wide 35mm 1 1

4 210-0007 Sprocket 6 Tooth, Key Drive 35mm 2 2 2

5 615-1997 Deadeye, 1 leg 35mm 1 1 1

6 615-1996 Deadeye, 1 leg 35mm 1 1 1

7 625-0046 Pipe Spacer 2 2 2

8 CCE35 External Circlip, 35mm 1 1 1

9 625-0047 PVC Sleeve 1 1 1

10 SK8X7 Key Steel 8x7 @ 35mm 1 1 1

11 554-1105 Mechanical Coupling - Female 16mm Dog 35mm 1 1 1

12 554-1107 Mechanical Coupling - Male 16mm Dog 35mm 1 1 1

13 GSC3/8x1/2A Grubscrew, 3/8" x 1/2" UNC 2 2 2

14 - Hydraulic Motor - see note 1 1 1

15 B12x45 Bolt, M12x45 2 2 2

16 596-1004 Adjustable Tensioner c/w nuts M16x200 2 2 2

17 597-1029 6 Tooth Idler Axle Assembly - Bolt on 35mm 2 2 2

18 GRN8-ST Grease Nipple, M8x1.0 4 4 4

19 B10x30 Bolt, M10x30 2 2 2

20 210-0012 Sprocket 6 Tooth, Idler 35mm 2 2 2

21 625-0040 Spacer - Idler Axle 2 2 2

22 580-2011 Elevator Top Drive Cover - Narrow 1

22 580-2004 Elevator Top Drive Cover - Wide 1 1

23 501-0028 Elevator Spiked Bar - Narrow Body set left 4

23 501-0027 Elevator Spiked Bar - Wide Body set left 4 4

24 501-0029 Elevator Spiked Bar - Narrow Body set right 4

24 501-0030 Elevator Spiked Bar - Wide Body set right 4 4

25 232-0052 LH Chain - Elevator (with welded tags) 1 1 1

26 232-0059 RH Chain - Elevator (with welded tags) 1 1 1

27 B12x45 Bolt, M12x45 16 16 16

28 N12-W Locking Nut, M12 16 16 16

29 230-1007 Chain Joiner Link c/w Bolt etc 2 2 2

30 B12x55 Bolt, M12x55 2 2 2

31 N10 Nut, M10 4 4 4

32 N12 Nut, M12 18 18 18

33 N16 Nut, M16 2 2 2

34 WASG10 Washer, Spring M10 2 2 2


36 SK10X8 Key Steel 10x8 @ 35mm 1 1 1

37 SK10X8 Key Steel 10x8 @ 55mm 2 2 2

Note: Hydraulic motor can be identified by shaft diameter. (35mm, 1-1/4” or 1-1/2”)



29BTop Drive Elevator Assembly – 5 Tooth Drive



Top Drive Elevator Assembly – 5 Tooth Drive


Narrow Wide 1 650-0045 Elevator Chassis - Narrow Body 1 - 1 650-0044 Elevator Chassis - Wide Body - 1 2 650-0020 Elevator Top Drive Mount - Narrow 1 - 2 650-0018 Elevator Top Drive Mount - Wide - 1 3 510-1336 Shaft - Elevator Top Drive (narrow) 1 - 3 510-1343 Shaft - Elevator Top Drive (wide) - 1 4 210-0003 Sprocket 5 Tooth, 35mm Key Drive 2 2 5 615-1997 Deadeye, 1 leg 35mm 1 1 6 615-1996 Deadeye, 1 leg 35mm 1 1 7 625-0046 Pipe Spacer 2 2 8 CCE35 External Circlip, 35mm 1 1 9 625-0047 PVC Sleeve 1 1

10 SK8X7 Key Steel @ 35mm 1 1 11 554-1106 Mechanical Coupling - Female 35mm 1 1 12 554-1123 Mechanical Coupling - Male 1 ¼" 1 1 13 GSC3/8x1/2A Grubscrew, Allen Head 3/8" UNC 2 2 14 - Hydraulic Motor 1 - 15 B12x45 Bolt, M12x45 2 2 16 596-1004 Adjustable Tensioner c/w nuts 2 2 17 597-1029 6 Tooth Idler Axle Assembly - Bolt on 2 2 18 GRN8-ST Grease Nipple, M8x1.0 Straight 4 4 19 B10x30 Bolt, M10x30 2 2 20 210-0012 Sprocket 6 Tooth, 35mm Idler 2 2 21 625-0040 Spacer - Idler Axle 2 2 22 580-2013 Elevator Top Drive Cover - Narrow 1 - 22 580-2006 Elevator Top Drive Cover - Wide 1 23 501-0028 Elevator Spiked Bar - Narrow Body set left 4 - 23 501-0027 Elevator Spiked Bar - Wide Body set left - 4 24 501-0029 Elevator Spiked Bar - Narrow Body set right 4 - 24 501-0030 Elevator Spiked Bar - Wide Body set right 4 25 232-0052 LH Chain - Elevator (with welded tags) 1 - 25 232-0052-1 LH Chain - Elevator (with welded tags) - 1 26 232-0059 RH Chain - Elevator (with welded tags) 1 - 26 232-0059-1 RH Chain - Elevator (with welded tags) - 1 27 B12X35 Bolt, M12x35 16 16 28 N12-W Nut, Locking M12 16 16 29 230-1007 Chain Joiner Link c/w Bolt etc 2 2 30 B12x55 Bolt, M12x55 2 2 31 N10 Nut, M10 4 4 32 N12 Nut, M12 18 18 33 N16 Nut, M16 2 2 34 WASG10 Washer, Spring M10 2 2 35 WASG12 Washer, Spring M12 4 4 36 SK10X8 Key Steel @ 35mm 1 1 37 SK10X8 Key Steel @ 55mm 2 2 38 595-1100 Sprocket Cleaner 2 2 39 580-3005 Lower Wide Elevator Panel (not shown) - 1 39 580-3012 Lower Narrow Elevator Panel (not shown) 1 -

Note: Hydraulic motor can be identified by shaft diameter. (35mm, 1-1/4” or 1-1/2”)



30BBottom Sprocket Mount – Top Elevator Drive


Quantity Used

90-70 90-90 90-105

90-130

1 501-0599 Elevator Lower Assembly, Narrow 1 1

1 501-0606 Elevator Lower Assembly, Wide 1 1

2 597-1033 Axle Assembly - 6 Tooth Idler Sprocket 2 2 2 2


4 N10 Nut, M10 2 2 2 2

5 GRN8-ST Grease Nipple, M8x1.0 Straight 2 2 2 2

6 210-0012 Sprocket 6 Tooth, 35mm Idler 2 2 2 2

7 597-1043 6 Tooth Idler Sprocket - Spacer 2 2 2 2

8 625-1074 Bush, 35mm 2 2 2 2



31BGearbox – Giltrap MkII (3.69:1 Ratio)

Item Giltrap Part # Description Mfrs or Std # Qty

1 553-1000 Complete Giltrap Mark 2 Gearbox Assembly - -

2 553-1022 Housing - 1

3 553-1001 Output Shaft - 1

4 SK10x10x40 Key Steel @ 40mm 10x10 1

5 BRG6207-2RS1 SKF Bearing 6207 2

6 BRG6206-2RS1 SKF Bearing 6206 2

7 553-1015 Input Gear and Shaft (13T) - 1

8 CCE35 External Circlip - 1

9 553-1008 Gear 48 Tooth - 1

10 SK8x8x30 Key Steel @ 30mm 8x8 1

11 GSC3/8x1/2A Grubscrew 3/8" UNC 1

12 554-1104 Female Dog Coupling 30mm - 1

13 554-1108 Male Dog Coupling 25mm - 1

13 554-1115 Male Dog Coupling 1" - 1

13 554-1122 Male Dog Coupling 1-1/4" - 1

14 553-1029 Gear Cover - 1

15 B8X20 Bolt, M8x20 M8x20 1

15 WASG8 Spring Washer, M8 M8 1

16 B12x30 Bolt, M12x30 M12x30 2

16 WASG12 Spring Washer, M12 M12 1

17 - Spacer 35mm - 2



32BGearbox – Comer L-25A 124.020.10 (1.9:1 Ratio)


1 - Gear Z19 M4.5 0.104.6003.00 1

2 - Snap Ring 25 UNI7435 8.5.1.00004 2

3 - Parallel Key 8x7x25 8.4.1.00015 6

4 - Shim 25.6x0.8 0.100.7508.00 1

5 BRG6205-2RS1 Bearing 6205 8.0.1.00598 1

6 - Oil Seal 25x47x7 8.7.3.00257 2

7 - Shim 25.6x1 0.100.7510.00 1

8 - Plug 3/8" Gas 0.124.7102.00 1

9 - Pinion Shaft Z10 M4.5 0.124.5000.00 1

10 - Shim 25.6x2.5 0.100.7525.00 1

11 - Casing A 1.124.0302.00 1

12 - Casing A 1.124.0303.00 1

13 B8x45 Bolt M8x45 8.8 8.1.2.00248 2

14 N8 Hex Nut M8 8.2.1.00382 2

15 - Shaft 0.124.3105.02 1

23 - O-Ring OR-3062 8.7.6.00191 1



33BGearbox – Comer T-4A 244.000.20 (3:1 Ratio)


1 - Casing 0.244.0304.00 1

2 - Gear Z30 M5 0.244.6005.00 1

3 - Parallel Key 10x8x30 8.4.1.00057 1

4 BRG30208J2 Bearing 30208 8.0.9.00024 1

5 - Oil Seal 40x62x7 8.7.3.00603 1

6 - Shaft 0.244.3113.00 1

7 - Shim 40.3x51.5 0.244.7500.00 1

8 - Plug - 1/4" Gas 8.6.5.00339 1

9 BRG30207J2 Bearing 30207 8.0.9.0026 1

10 - Spacer 0.253.7107.00 2

11 BRG6207 Bearing 6207 8.0.1.0025 1

12 - Snap Ring 72 8.5.2.00131 1

13 - Snap Ring 32 8.5.1.00005 1

14 - Oil Seal 35x72x10 8.7.3.00055 1

15 - Shim 35.3x48 0.259.7500.00 1

16 BRG6208 Bearing 6208 8.0.1.00023 1

17 - Pinion Shaft Z10 M5 0.244.5003.00 1

18 - Cover 0.244.1316.00 2

19 B8x20 Bolt 8.1.1.00083 1

20 - Oil Filler Plug 0.110.7100.00 1

21 - Gasket 0.247.7201.00 1

22 - Plug - 3/8" Gas 8.6.5.00006 1



34BGearbox – Comer A-3A 602.207.00 (3:1 Ratio)


1 - Casing 0.602.0501.01 1

2 - Plug 3/8" Gas 8.6.5.00006 2

3 B10x30 Hex Bolt M10x30 8,8 8.1.1.00073 6

4 - Cover 0.602.1300.01 1

5 - Gasket 0.602.7200.01 1

6 BRG6206-2RS1 Bearing 6206 8.0.1.00010 2

7 - Shim 30. 3x40. 3 0.102.7500.00 1

8 - Crownwheel Z38 0.602.5104.02 1

9 - Internal Circlip 72 8.5.2.00131 1

10 BRG6207-2RS1 Bearing 6207 8.0.1.00025 1

11 - Splined Shaft - 183mm 0.602.2206.00 1

12 - Oil Seal 35x72x10 8.7.3.00055 1

13 - Parallel Key 10x8x35 8.4.1.00021 2

14 - Spring Pin 8x22xUNI 1707 8.4.4.00450 2

15 - Oil Filler Plug FBP 3/8 Gas 8.6.7.00161 1

16 CCE35 External Circlip 35 UNI7435 8.5.1.00005 1

17 - External Circlip 45 UNI7435 8.5.1.00200 1

18 - Bevel Pinion Z13 0.602.5301.00 1

19 - Oil Seal 45x75x10 8.7.3.00505 1

20 BRG6009-2RS1 Bearing 6009 8.0.1.00715 1

21 - Internal Circlip 75 UNI7437 8.5.2.00586 1

22 - Flange 0.602.1501.00 1

23 B10x25 Hex Bolt M10x25 8,8 8.1.1.00061 3

24 WASG10 Washer 10, 2 DIN798 8.3.6.00020 9



35BFloor Drive Crank Assembly


Quantity Used

All Models

1 HSGFY504 Bearing Housing FY504 1

2 BRGYET204 Bearing YET204 1

3 GRN6-ST Grease Nipple M6x1.0 1

4 B10x40 Bolt M10x40 4

5 WASG10 Spring Washer M10 4

6 N10 Nut M10 4

7 PTOCA Drive Arm Sleeve (Assembly) 1

7a PTOCAO Drive Arm Sleeve 1

7b PTOCAO Drive Arm Sleeve 1

8 PTOCAI Drive Arm Rod 1

8a PTOCAI Drive Arm Rod 1

9 B6x30 Shearbolt M6x30 8.8 1

9a B8x30 Shearbolt M8x30 8.8 1


10a WASG8 Spring Washer M8 1

11 N6 Nut M6 1

11a N8 Nut M8 1

12 GRN8-ST Grease Nipple M8x1.0 1

13 - Sleeve 25x18x39 1



36BElevator & Floor Drive Transmission – Side Delivery



Elevator & Floor Drive Transmission – Side Delivery Item Part Number Description Quantity Used

1 553-1000 Reduction Gearbox 1

2 554-1125 Coupling, Male 1

3 554-1101 Coupling, Female 1

4 553-1001 Gearbox Output Shaft 1

5 510-1171 Transfer Shaft, 35mm 1


7 GSC3/8x3/4A Grubscrew, 3/8x3/4" UNC 6

8 HSGFY507M Bearing Housing, FY507M 1

9 210-1153 Sprocket 12 Tooth, CA550 1-3/8" Spline 1

10 503-0152 Drive Pin 1

11 HSGFY504M Bearing Housing 1

12 BRGYET204 Bearing Insert 1

13 210-1065 Sprocket 9 Tooth c/w bearing 1

14 BRG6304-2RS1 Bearing 1

15 625-0033 Spacer Bush 1

16 B20x60 Bolt, M20x60 1

17 WASG20 Spring Washer, M20 1

18 615-1111 Deadeye Bearing - 2 Leg 1

19 GRN8-ST Grease Nipple, M8x1.0 3

20 210-1073 Sprocket 21 Tooth, CA550 40mm Bore 1

21 PTOCAI Drive Arm - Inner 1

22 RATCHETS Ratchet Assembly 1

23 RATCHETP Ratchet Pawls 2

24 590-0366 Outer Ratchet Mount Plate 1

25 615-3003 Deadeye Bearing - 2 Leg Narrow 40mm 1

26 - Adjustable Transfer Linkage 1

27 - Transfer Linkage 1

28 620-2000 Shearbolt Boss, 35mm 1

29 SBBUSH Shearbolt Bush 1

30 B8x50 Bolt, M8x50 8.8 1


32 N8 Nut, M8 1


34 CHCA550 Roller Chain, CA550 1

" CHCA550J Chain Joiner, CA550 1

" CHCA550C Chain Crank, CA550 as reqd.

35 596-1004 Threaded Adjuster c/w nuts, M16x200 2

36 N16 Nut, M16 4

37 - Upper Elevator Chassis 1

38 510-1344 Elevator Shaft, 35mm 1


40 510- Floor Shaft, 40mm 1


42 PTOCAO Drive Arm - Outer 1



37BElevator Drive Mechanism – Centre Feed



Elevator Drive Mechanism – Centre Feed Item Part Number Description

Quantity Used

Narrow Body Wide Body



2 SK10x8 Parallel Key, 10x8 1 1

3 BRGYET207 Bearing, YET207 1 1

4 - Ratchet Speed Selector 1 1

5 B12x40 Bolt 1 1

6 HSGFY507 Bearing Housing, FY507 1 1

7 N12 Nut, M12 1 1

8 B10x35 Bolt, M10x35 1 1

9 GRN6-ST Grease Nipple, M6x1.0 1 1

10 NN10 Nyloc Nut, M10 1 1

11 GSC3/8x1A Grubscrew, 3/8 x 1" UNC 1 1

12 210-1146 Sprocket 12 Tooth, CA550 35mm Bore 1 1

13 503-0152 Drive Arm 1 1

14 B12x50 Bolt, M12x50 1 1


16 BRGYET204 Bearing, YET204 1 1

17 WASG10 Spring Washer, M10 1 1

18 N10 Nut, M10 1 1

19 PTOCAO Crank Arm - Outer 1 1

20 - Ratchet Speed Selector Arm (Adjustable) 1 1

21 B10x35 Bolt, M10x35 1 1

22 CHCA550 Roller Chain, CA550

22 CHCA550J Chain Joiner, CA550 1 1

22 CHCA550C Chain Crank, CA550 as reqd. as reqd.


24 - Ratchet Speed Selector Arm 1 1

25 WA10 Flat Washer, M10 1 1

26 B10x35 Bolt, M10x35 1 1

27 B20x60 Bolt, M20x60 1 1


29 210-1065 Sprocket 9 Tooth Idler c/w bearing 1 1

30 BRG6304-2RS1 Bearing, 6304-2RS1 1 1

31 625-0033 Spacer 1 1

32 596-1004 Threaded Adjuster c/w Nuts, M16x100 1 1

33 N16 Nut, M16 1 1

34 N20 Nut, M20 1 1

35 650-0020 Top Elevator Chassis - Narrow 1

35 650-0018 Top Elevator Chassis - Wide 1

36 B12x50 Bolt, M12x50 1


37 510-1344 Elevator Shaft, 35mm 1 1

38 615-1995 Deadeye Bearing, 35mm 1 1

39 B8x50 Bolt, M8x50 8.8 1 1



42 620-2000 Shearbolt Boss, 35mm 1 1


44 N8 Nut, M8 1 1



38BFloor & Elevator Drive



Floor & Elevator Drive


Narrow Body Wide Body 1 210-1146 Sprocket 12 Tooth, CA550 35mm Bore 1 1

1a 210-1153 Sprocket 12 Tooth, CA550 1-3/8" Spline 1 1

2 503-0152 Drive Pin 1 1

3 GSC3/8x3/4A Grubscrew, 3/8" x 3/4" UNC 1 1


5 B12x55 Bolt, M12x55 2 2


7 N20 Nut, M20 1 1

8 - Floor Drive Crank Assy 1 1

9 BRGYET204 Bearing Insert, YET204 1 1


11 SK10x8 Parallel Key, 10x8 1 1

12 B20x60 Bolt, M20x60 1 1

13 WA20 Washer, Flat M20 as reqd. as reqd.

14 CHCA550 Roller Chain, CA550 2.6m 2.6m

15 CHCA550J Joining Link, CA550 1 1

16 CHCA550C Crank Link, CA550 as reqd. as reqd.

17 BRGYET207 Bearing Insert, YET207 1 1




20 WA35 Flat Washer, M35 as reqd. as reqd.

21 N8 Nut, M8 1 1


23 B8x50 Shear Bolt, M8x50 8.8 1 1

24 620-2000 Drive Block - Cast Iron 35mm 1 1

25 SBBUSH Shear Bolt Bush 2 2



28 210-1065 Idler Sprocket 9T c/w bearing 1 1

29 BRG6304-2RS1 Bearing, 6304-2RS1 1 1

31 GRN8-90 Grease Nipple, M8x1.0 1 1

32 WA40 Washer, M40 as reqd. as reqd.

32 590-0366 Mounting Plate Assembly 1 1

33 510-1035 Floor Shaft, 40mm 1 1

33 510-1049 Floor Shaft, 40mm 1 1

34 RATCHETS Ratchet Assembly 1 1

35 RATCHETP Ratchet Pawl 1 1


37 615-3003 Deadeye Bearing - 2 Leg Narrow 40mm 1 1

38 B12x40 Bolt, M12x40 2 2

39 SP4x40 Split Pin 3 3



41 615-1111 Deadeye Bearing - 2 Leg STD 40mm 1 1

42 SGT45x10L Spring 1 1

43 N12 Nut, M12 4 4




39B PTO Shear-bolt Identification



Floor Drive Ratchet Assembly


Quantity Used

All Models

1 RATCHETPBN Nut M18 5

2 RATCHETPB Bolt M18 1

3 - Spacer 1

4 - Mounting Plate 2

5 590-0324 Cam Plate 1

6 RATCHETS-2 Ratchet Wheel 1

7 RATCHETP Pawl (Replaces earlier LH & RH types) 2

8 SGT45x10 Tension Spring 1

9 - Grease Nipple 2

10 RATCHETPS Pawl Pivot 2

11 - Shim Washer 2



40BFloor & Elevator Drive Mechanism (Bottom Elevator Drive)



Floor & Elevator Drive Mechanism (Bottom Elevator Drive)


Quantity Used

90-70

90-90

90-105

1 B12x40 Bolt M12x40 4 4

1 WASG12 Spring Washer M12 4 4

2 BRGYET207 SKF Y Bearing YET 207 2 2 2

2 HSGFY507M SKF Y Bearing Housing FY 507 2 2

2 HSGSY507 SKF Pillow Block Housing SY 507 2

3 625-0024 Special Nut M20 2 2 2

4 GSC3/8x1/2A Allen Head Grubscrew A 3/8x1/2 4 4 4

5 SK10X8 Parallel Key 55mm Long M10x8 2 2 2

6 B12x45 Bolt M12x45 2 2 2

7 210-1067 Sprocket 21 Tooth 35mm 1 1 1

8 210-1037 Sprocket 7 Tooth 1" 1 1 1

8 210-1044 Sprocket 7 Tooth 25mm 1 1 1

8 210-1039 Sprocket 7 Tooth 1-1/4" 1 1 1

8 210-1016 Sprocket 6 Tooth 1" opt. opt. opt.

8 210-1030 Sprocket 6 Tooth 25mm opt. opt. opt.

8 210-1023 Sprocket 6 Tooth 1-1/4" opt. opt. opt.

9 GSC3/8x3/4A Allen Head Grubscrew A 3/8x3/4 4 4 4

10 615-1104 Deadeye Standard 35mm 2 2 2

12 625-0033 Special Washer 2 2 2

13 210-1065 Sprocket 9 Tooth c/w Bearing 2 2 2

14 BRG6304-2RS1

SKF Bearing 6304.2RS1 2 2 2

15 210-1002 Sprocket 6 Tooth - Splined 1 1

15 210-1009 Sprocket 7 Tooth - Splined 1

16 210-1074 Sprocket 21 Tooth 40mm 1 1


17 615-1111 Deadeye Standard 40mm 1 1

17 615-3003 Deadeye Narrow 40mm 1

18 B12x45 Bolt M12x45 2 2 2

19 B20x70 Bolt M20x70 2 2 2

19 WASG20 Spring Washer M20 2 2 2

20 CHCA550 Chain CA550 per 1 Metre (links) 31 31 29

21 CHCA550 Chain CA550 per 1 Metre (links) 38 38 31

22 CHCA550C Chain CA550 - Crank Link 2 2 2

23 CHCA550J Chain CA550 - Joiner Link 2 2 2

24 CHCA550I Chain CA550 - Inner Link opt. opt. opt.

24 WA20 Flat Washer (as necessary) M20



27 510-1050 Floor Shaft 40mm 1 1

27 510-1049 Floor Shaft 40mm 1

28 510-1021 Elevator Shaft 35mm 1 1

28 510-1077 Elevator Shaft 35mm 1



41BFloor Drive Mechanism M90-70, M90-90 (Top Elevator Drive)



Floor Drive Mechanism M90-70, M90-90 (Top Elevator Drive)


90-70 90-90

1 210-1074 Sprocket, 21 Tooth 40mm CA550 1 1




2 GSC3/8x3/4A Allen Head Grubscrew 2 2

3 625-0040 Spacer 40 x 15 1 1


5 510-1042 Shaft Front Floor Drive, 40mm, 10mm key 1 1

6 SK10X8 Parallel Key, 10x8 @ 70mm 1 1

7 N20 Nut, M20 2 2

8 WASG20 Spring Washer , M20 2 2

9 BRG6304-2RS1 Bearing, SKF 6305.2RS1 2 2

10 210-1065 Sprocket 9 Tooth Idler c/w Bearing 2 2

11 625-0033 Special Washer 2 2

12 595-1065 Chain Tensioner 1 1

13 625-0033 Square Washer, M20 1 1

14 B20x70 Bolt, M20x70 2 2

15 595-1073 Pin, 25mm 1 1

16 GSC3/8x3/4A Allen Head Grubscrew 1 1

17 B12x55 Bolt, Nut & Spring Washer Assembly 2 2


19 SP5x60 Split Pin, 5x60 1 1

20 - Hydraulic Motor (1-1/4" or 35mm shaft) 1 1

21 CHCA550 Chain CA550 4.55m 4.55m

22 CHCA550C Chain CA550 - Crank Link opt. opt.

23 CHCA550J Chain CA550 - Joiner Link 1 1

24 - Hydraulic Motor Key 1 1

25 210-1055 Sprocket, 7 Tooth CA550 35mm Bore 1 1

25 210-1039 Sprocket, 7 Tooth CA550 1-1/4" Bore 1 1

26 BRGRLS10-2RS1 Bearing, SKF RLS10-2RS1 1 1

27 595-1233 Hanger Bearing c/w Bearing opt. opt.

Note: Hanger bearing (#27) can only be fitted if hydraulic motor is an RE32 or 45 with 1-1/4” shaft.



42BFloor Drive Mechanism M90-105 (Top Elevator Drive)



Floor Drive Mechanism M90-105 (Top Elevator Drive)


M90-105

1 210-1074 Sprocket, 21 Tooth 40mm CA550 1




2 GSC3/8x3/4A Grubscrew - Allen Head 2

3 625-0040 Spacer 40 x 15 1

4 WA40 Flat Washer as reqd.

5 510-1042 Shaft Front Floor Drive 1

6 SK10X8 Key 50mm Long 1

7 625-0024 Special Nut 2

8 WASG20 Spring Washer 2

9 BRG6304.2RS1 Bearing, SKF 6304.2RS1 2

10 210-1065 Sprocket 9 Tooth Idler c/w Bearing 2

11 625-0033 Special Washer 2

12 595-1065 Chain Tensioner 1

13 625-0033 Special Washer 1

14 B20x70 Bolt 2

15 595-1073 Pin 1

16 B12x45 Bolt 2

17 WA25 Flat Washer 1

18 SP5x60 Split Pin 1

19 CHCA550C Chain CA550 - Crank Link opt.

20 CHCA550J Chain CA550 - Joiner Link 1

21 CHCA550I Chain CA550 - Inner Link opt.

22 210-1009 Sprocket, 7 Tooth Splined CA550 1

23 CHCA550 Chain CA550 as reqd.

24 553-1000 Complete Giltrap MkII Gearbox 1

25 554-1101 Drive Coupling - Female 16mm Dog, 30mm Bore 1

26 554-1108 Drive Coupling - Male 16mm Dogs, 25mm Bore 1

26 554-1115 Drive Coupling - Male 16mm Dogs, 1" Bore 1

26 554-1122 Drive Coupling - Male 16mm Dogs, 1-1/4" Bore 1

27 GSC3/8x1/2A Grubscrew - Allen Head 2

28 - Hydraulic Motor (check shaft size) 1

29 - Hydraulic Motor Key 1



43BFloor Drive Mechanism M90-130 (Top Elevator Drive)



Floor Drive Mechanism M90-130 (Top Elevator Drive)


M90-130

1 210-1104 Sprocket, 30 Tooth 20B 45mm Bore 1

2 210-1017 Double Idler Sprocket 21/13 Tooth c/w Bearings 1

3 210-1174 Idler Sprocket 13 Tooth 20B c/w Bearing 1

4 210-1065 Idler Sprocket 9 Tooth CA550 c/w Bearing 1

5 210-1009 7 Tooth Drive Sprocket - Splined CA550 1

6 615-1118 Deadeye Standard, 45mm 1

7 510-1051 Front Floor Shaft, 45mm 1

8 SK12x12 Parallel Key, 12x12 @ 75mm 1

9 B12x40 Bolt & Spring Washer, M12x40 2

10 GSC3/8x3/4A Allen head Grub screw 2

11 GSC3/8x1/2A Allen head Grub screw 2

12 B20x70 Bolt, Spring Washer & Nut Assembly 2

13 625-0033 Square Washer, M20 2

14 625-0040 Spacer 40x15 2

15 B12x45 Bolt, M12x45 3

16 553-1000 Giltrap MkII Gearbox 1

17 SK8x8 Parallel Key 8x8 @ 30mm 1

18 597-1050 Stub Shaft, 35mm 1

19 B10x35 Bolt, M10x35 1

20 CH20B Chain 20B 1

20 CH20BC Chain 20B - Crank Link opt.

20 CH20BJ Chain 20B - Joiner Link 1

21 CHCA550 Chain CA550 1

21 CHCA550C Chain CA550 - Crank Link opt.

21 CHCA550J Chain CA550 - Joiner Link 1

22 BRG6304.2RS1 Bearing SKF 6304.2RS1 2

23 625-0042 Spacer 35x35 2

24 BRG6307.2RS1 Bearing SKF 2

25 GRN8-ST Grease Nipple, M8x1.0 1

26 625-0024 Nut c/w tag, M20 1

27 554-1101 Coupling - Female 16mm Dog, 30mm Bore 1

28 554-1108 Coupling - Male 16mm Dog, 25mm Bore 1

29 - Hydraulic Motor 1



44BFloor Drive Mechanism M90-80X (Bottom Elevator Drive)



Floor Drive Mechanism M90-80X (Bottom Elevator Drive)


All Models


2 510-1049 Floor Shaft, 40mm 1


4 210-1066 Sprocket 19 Tooth, RS40 25mm Bore 1


6 HSGTU505 Bearing Housing, TU505 4

7 210-1111 Sprocket 31 Tooth, RS40 25mm Bore 1

8 GSC3/8x3/4A Grubscrew, 3/8" x 1" UNC 2

9 501-9500 Conveyor Drive Roller - 600mm 1

or 501-9508 Conveyor Drive Roller - 700mm 1

10 SK8x7 Parallel Key 8x7x30 3

11 596-1001 Threaded Adjuster - M16x100mm 4

12 501-9106-1 Conveyor Belt - 600mm 1

or 501-9113-1 Conveyor Belt - 700mm 1

12a BELTFASTPST Joining Wire S/S 1

13 CH2040 Roller Chain, 2040 0.6m

13 CH2040J Chain Joiner Link, 2040 1

13 CH2040C Chain Crank Link, 2040 as reqd.

14 PPVC40 PVC Cover Tube 1

15 GBL25A-124.020 Gearbox 1.9:1 9.5HP "T" 1


17 SK10x8 Parallel Key, 10x8x35mm 2


19 HSGFY507 Bearing Housing, FY507 1



22 WA35 Flat Washer as reqd.

23 625-0042 Spacer 1


25 CHCA550 Chain, CA550 3.175m

" CHCA550J Chain Joiner Link, CA550 1

" CHCA550C Chain Crank Link, CA550 as reqd.


27 - Sprocket 7 Tooth (Check shaft size) 1

28 210-1065 Idler Sprocket 9 Tooth c/w bearing 2

29 BRG6304-2RS1 Bearing, 6304-2RS1 2


31 B20x Bolt, M20x 2

32 625-0033 Spacer 2

33 625-0033 Square Flat Washer, M20 2

34 Special Nut, M20 2

35 - Hydraulic Motor - Floor Drive 1

36 - Hydraulic Motor - Elevator/Conveyor Drive 1

37 - Sprocket 7 Tooth (Check shaft size) 1



45BFloor Drive Mechanism M90-66X, M90-80X (1994)



Floor Drive Mechanism M90-66X, M90-80X(1994)


66X 80X

1 - Main Chassis

2 501-9500 Conveyor Drive Roller - 600mm 1 1

or 501-9501 Conveyor Drive Roller - 700mm 1 1

3 HSGTU505 Bearing Housing 4 4

4 BRGYET205 Bearing Insert 4 4

5 GRN6-45 Grease Nipple 4 4

6 554-1143 Shaft Coupling - Female (check if 25mm or 1") 1 1

7 554-1136 Shaft Coupling - Male (check if 25mm or 1") 1 1

8 590-0471 Motor Mount Plate 1 1

9 HYMOMP80 Hydraulic Motor - Conveyor Drive 1 1

10 B12x50 Bolt, M12x50 2 2

11 N12 Nut, M12 2 2

12 N10 Nut, M10 2 2

13 SC10x40SC Cap Screw, M10x40 2 2

14 596-1001 Adjuster Bolt, M16x100 4 4

15 N20 Nut, M20 1 1

16 WASG20 Washer, Spring, M20 1 1

17 BRG6304-2RS1 Bearing, 6304-2RS1 2 2

18 210-1065 Sprocket 9 Tooth c/w bearing 2 2

19 210-1074 Sprocket 21 Tooth, CA550, 40mm Bore 1 1

20 GSC3/8x1A Grubscrew, 3/8 x 1" UNC 2 2

21 501-9116-1 Conveyor Belt c/w slats, 600 x 4130 1

or 501-9115-1 Conveyor Belt c/w slats, 700 x 4130 1

21 501-9106-1 Conveyor Belt c/w slats, 600 x 4315 1

or 501-9113-1 Conveyor Belt c/w slats, 700 x 4315 1

22 BELTFASTPST Joining Wire S/S .8m .8m

23 625-0033 Square Washer, M20 1 1

24 615-1111 Deadeye Bearing - 2 Leg 40mm 1 1

25 510-1049 Floor Shaft, 40mm 1 1


27 625-0040 Spacer 1 1

28 SK10x8 Parallel Key, 10x8 @ 70mm 1 1

29 625-0033 Spacer Bush 2 2

30 595-1065 Tensioner Arm 1 1

31 595-1073 Tensioner Arm Pivot Pin 1 1

32 B20x70 Bolt, M20x70 2 2


34 SP4x40 Split Pin, 4x40 1 1

35 - Hydraulic Motor - Floor Drive 1 1

36 B12x50 Bolt, M12x50 2 2

37 - Sprocket 7 Tooth, CA550 (check shaft size) 1 1

38 CHCA550 Roller Chain, CA550 - -

" CHCA550J Chain Joiner, CA550 1 1

" CHCA550C Chain Crank, CA550 as reqd. as reqd.



Floor Drive Mechanism M90-80X (Jan ’95 – Sept ’95), M90-66X



Floor Drive Mechanism M90-80X (Jan ’95 – Sept ’95), M90-66X


66X 80X

1 - Main Chassis

2 210-1074 Sprocket 21 Tooth 40mm Bore 1

or 210-1083 Sprocket 27 Tooth 40mm Bore 1

or 210-1114 Sprocket 31 Tooth 40mm Bore 1

or 210-1125 Sprocket 35 Tooth 40mm Bore 1 1

3 210-1023 Sprocket 6 Tooth Bore 1-1/4 inch 1

or 210-1039 Sprocket 7 Tooth Bore 1-1/4 inch 1 1

4 510-1050 Front Floor Shaft 40mm 1

510-1049 Front Floor Shaft 40mm 1

5 SK10x8 Parallel Key - 60mm 1 1

6 615-1111 Deadeye, 2 Leg - 40mm 1 1

7 GRN8-ST Grease Nipple 8x1.0 Straight 4 4

8 B12x40 Bolt, M12x40 2 2

9 WASG12 Washer, Spring, M12 4 4

10 N12 Nut, M12 2 2

11 B12x90 Bolt, M12x90 2 2

12 WA12 Washer, Flat M12 2 2

13 595-1062 Nylon Tension Block 2 2

14 595-1065 Tension Arm CA550 1 1

15 900-0330 Pivot Bush 1 1

16 595-1073 Tension Arm Pin 1 1

17 GSC3/8X1/2A Grubscrew 2 2

18 CHCA550 Roller Chain CA550 32 pitchs 32 pitchs

19 CHCA550J Chain Joiner CA550 1 1

20 CHCA550C Chain Joiner Crank CA550 as reqd. as reqd.

21 GDM-GLC6-8 Grease Lube Connector 6mm - 8mm 3 3

22 GDM-GLT6.15 Grease Lube Tube Helios 6mm (1 length @ 200, 1 length @ 900mm, 1 length @ 1930mm)

3 3

23 615-3207 Deadeye Central Grease Unit 1 1

24 - Hydraulic Motor 1 1

25 B12x45 Bolt, M12x45 2 2

26 B20x60 Bolt, M20x60 1 1

27 WA20 Washer, Flat M20 1 1

28 625-0033 Spacer, 40x20 1 1

29 210-1065 Sprocket, 9 Tooth CA550 c/w bearing 1 1

30 BRG6304-2RS1 Bearing, 6304-2RS1 1 1


32 N20 Nut, M20 1 1



46BFloor Drive Mechanism M90-100X (Bottom Elevator Drive)



Floor Drive Mechanism M90-100X (Bottom Elevator Drive)


1 GBL25A-124.020 Gearbox 1

2 210-1111 Sprocket 31 Tooth - 25mm Bore RS40 1

3 CH2040 Chain, 2040 0.6m

" CH2040J Chain Joiner Link, 2040 1

" CH2040C Chain Crank Link, 2040 as reqd.

4 210-1066 Sprocket 19 Tooth - 25mm Bore RS40 1

5 BRGYET205 Bearing Insert 4

6 HSGTU505 Bearing Housing 4

7 501-9500 Conveyor Roller - Drive 600mm 1

" 501-9501 Conveyor Roller - Drive 700mm 1

8 501-9507 Conveyor Roller - Idler 600mm 1

" 501-9508 Conveyor Roller - Idler 700mm 1

9 596-1001 Threaded Adjuster - 100mm long 4

10 501-9106-1 Conveyor Belt - 600mm 1

or 501-9113-1 Conveyor Belt - 700mm 1

11 BELTFASTPST Conveyor Belt Joiner Wire 0.8m

12 501-9204 Conveyor Belt Cleat - 500mm 10

or 501-9211 Conveyor Belt Cleat - 600mm 10

13 RIVIT-73612 Rivet, Aluminium - Large Head 40

14 GSC3/8x3/4A Grub screw 2

15 SK8x7 Parallel Key, 8x7x25mm 2

16 B10x120 Bolt, M10x120 4


18 - Parallel Key 1

19 210-1060 Sprocket 7 Tooth - 35mm Bore CA550 1

20 GSC3/8x1/2A Grub screw, Allen Head 3/8"UNC x 1/2" 7

21 HSGFY507 Bearing Housing, FY507 1

22 B12x40 Bolt, M12x40 6


24 N12 Nut, M12 6

25 B12x30 Bolt, M12x30 2




29 N10 Nut, M10 4

30 OMR200/250 Hydraulic Motor - Elevator/Conveyor Drive 1

31 OMR250 Hydraulic Motor - Floor Drive 1

32 554-1108 Shaft Coupling - Male 1

33 554-1101 Shaft Coupling - Female 1

34 553-1000 Gearbox 1

35 - Parallel Key 1

36 - Parallel Key 1

37 210-1044 Sprocket 7 Tooth - 25mm Bore CA550 1

" 210-1037 Sprocket 7 Tooth - 1" Bore CA550 1

38 210-1002 Sprocket 6 Tooth - 1-3/8" Spline CA550 1

" 210-1009 Sprocket 7 Tooth - 1-3/8" Spline CA550 1



47BFloor Drive Mechanism M90-100X (1994)



Floor Drive Mechanism M90-100X (1994)


M90-100X

1 - Main Chassis 1

2 510-1049 Floor Shaft 1

3 SK10x8 Parallel Key, 10x8 @ 75mm 1

4 615-1111 Deadeye Bearing - 2 Leg 40mm 1


6 B12x40 Bolt, M12x40 2

7 WA40 Flat Washer, M40 as reqd.


9 GSC3/8x1A Grubscrew, 3/8" UNC Allen Head 2

10 595-1072 Nylon Tensioner Bush 2

11 WA12 Flat Washer, M12 4

12 N12 Nut, M12 2


14 595-1062 Tensioner Arm 1

15 595-1073 Pivot Pin, 25mm 1

16 B12x90 Bolt, M12x90 2

17 210-1009 Sprocket 7 Tooth, 1-3/8" Spline 1

18 553-1000 Gearbox, MKII 1

19 554-1101 Female Coupling, 30mm Bore 1

20 554-1108 Male Coupling, 25mm Bore 1

21 HYMOMP80 Hydraulic Motor - Conveyor Drive 1

21a - Hydraulic Motor Key 1

22 B12x30 Bolt, M12x30 2

23 B12x25 Bolt, M12x25 3

24 CHCA550 Roller Chain, CA550 as reqd.

25 CHCA550J Chain Joiner 1

26 SK8x8 Parallel Key, 8x8 @ 30 1

27 210-1065 Sprocket, 9 Tooth CA550 c/w bearing 2

28 BRG6304-2RS1 Bearing, SKF 6304-2RS1 2


30 N20 Nut, M20 2


32 WA20 Flat Washer, M20 2

33 B20x60 Bolt, M20x60 2

34 210-1074 Sprocket, 21T CA550 40mm Bore 1



Floor Drive Mechanism M90-80X & 100X (Sept ’95 – Sept ’96)



Floor Drive Mechanism M90-80X & 100X (Sept ’95 – Sept ’96)


1 510-1049 Shaft, 40mm HT 1

2 210-1216 Sprocket 50 Tooth 40mm Bore 16B 1

3 GSC3/8X3/4A Grub Screw, Allen Head 3/8"UNC x 3/4" 2

4 WA40 Washer, Flat 40x85x3 Black as reqd.

5 615-1111 Deadeye, Standard 2 leg 40mm 1


7 615-3052 Deadeye Mounting Plate 1

8 B12x40 Bolt, M12x40 2


10 SK10X8 Parallel Key 10x8 3

11 B12x90 Bolt, M12x90 4

12 WA12 Washer, Flat M12 4

13 595-1075 Chain Tensioner Arm - 16B 1

14 595-1062 Chain Tensioner Block 4

15 N12 Nut, M12 7

16 210-1160 Sprocket 13 Tooth 40mm Bore - 16B 1

17 GSC3/8X1.2A Grub Screw, Allen Head 3/8"UNC x 1/2" 4


19 B12x45 Bolt, M12x45 1

20 - Reduction Shaft Mounting Plate 2

21 615-2002 Deadeye, Universal 1 leg 40mm 1

22 510-1045 Reduction Stub Shaft - Keyed 1

23 595-1067 Chain Tensioner Arm 40mm Bore CA550 1

24 210-1044 Sprocket 7 Tooth, 25mm Bore CA550 1

or 210-1037 Sprocket 7 Tooth, 1" Bore CA550 1

25 B12x45 Bolt, M12x45 2


27 GSC3/8X3/4A Grub Screw, Allen Head 3/8"UNC x 3/4" 2

28 B12x55 Bolt, M12x55 2

29 615-3003 Deadeye, Narrow 2 leg 40mm 1

30 595-1247 Floor Motor Mounting Plate 1

31 - Parallel Key 1


33 CHCA550 Chain, CA550 1.12m

34 CHCA550J Chain Joiner, CA550 1

35 CHCA550C Chain Crank, CA550 as reqd.

36 CH16B Roller Chain, 16B 1” Pitch 2.04m

37 CH16BJ Roller Chain Joiner, 16B 1

38 CH16BC Roller Chain Crank, 16B as reqd.



Floor Drive Mechanism M90-80X & 100X (Sept ’96 – Oct ’98)



Floor Drive Mechanism M90-80X & 100X (Sept ’96 – Oct ’98)


80X 100X

1 - Main Chassis

2 210-1223 Sprocket 63 Tooth 40mm Bore 16B* 1

or 210-1216 Sprocket 50 Tooth 40mm Bore 16B 1 1

3 210-1084 Sprocket 27/13 Tooth Idler Welded 1 1

4 210-1044 Sprocket 7 Tooth 25mm Bore 1 1

5 510-1049 40mm Shaft 1 1

6 SK10x8 Key Steel 2 2

7 615-1111 Deadeye Standard - 40mm 1 1

8 GRN8-ST Grease Nipple 5 5

9 B12x70 Bolt 2 2

10 WASG12 Spring Washer 8 8

11 NN12 Nut, Nyloc M12 2 2

12 N12 Nut, M12 7 7

13 B12x90 Bolt 4 4

14 WA12 Washer 6 6

15 595-1062 Chain Tensioner Block 4 4

16 595-1067 Tensioner Arm CA550 1 1

17 595-1066 Tensioner Arm 16B 1 1

18 625-0040 Spacer 2 2

19 B12x30 Bolt 1 1

20 B12x35 Bolt 1 1

21 B12x45 Bolt 2 2

22 WA40 Flat Washer 2 2

23 GSC3/8X1/2a Grubscrew 3 3

24 CHCA550 Roller Chain CA550 17

pitches 17

pitches

25 CHCA550J CA550 Chain Joiner 1 1

26 CHCA550C CA550 Chain Crank as reqd. as reqd.

27 CH16B Roller Chain 16B 36

pitches 36

pitches

28 CH16BJ 16B Chain Joiner 1 1

29 CH16BC 16B Chain Crank as reqd. as reqd.

30 615-3207 Deadeye Central Greaseunit -Complete 1 1

31 GDM-GLC6-8 Grease Lube Connector 6mm-8mm 3 3

32 GDM-GLT6.15 Grease Lube Tube Helios 6mm ( 1 length at 600mm, 1 length at 1000mm, 1 length at 2230mm)

3 3

33 B12x55 Bolt 2 2

34 615-2002 Deadeye 1 Leg 40mm Bore 2 2

*M90-100X SUPER had a 63 tooth sprocket fitted until October 1997, which was then changed to a 50 tooth sprocket.



48BFloor Drive Mechanism M90-125X & M90-130



Floor Drive Mechanism M90-125X & M90-130


1 - Main chassis 1

2 210-1104 Sprocket 30 Tooth, 45mm Bore 20B 1

3 210-1071 Sprocket 21/13 Tooth, Idler c/w Bearing 1


5 510-1301 Shaft, Floor Drive 45mm HT 1

6 SK12x12 Key, Parallel 12x12 2

7 615-1118 Deadeye Standard - 45mm 1


9 B12x40 Bolt, M12x40 2


11 N12 Nut, M12 4

12 B12x100 Bolt, M12x100 2

13 WA12 Washer, Flat M12 2

14 595-1062 Nylon Tensioner Block 2

15 SF50x6 Plate 2

16 597-1050 21/13TH Idler Sprocket Axle, 35mm 1

17 625-0042 Spacer 2

18 BRG6307-2RS1 Bearing, 6307-2RS1 2

19 B10x30 Bolt, M10x30 1


21 N10 Nut, M10 1

22 WA42 Washer, Flat M40 as reqd.

23 GSC3/8X1A Grubscrew, Allen Head 3/8" UNC 3

24 CH20B Roller Chain 20B 27 pitches

25 CH20BJ Chain Joiner 20B 1

26 CH20BC Chain Crank 20B as reqd.

27 CHCA550 Roller Chain CA550 17 pitches

28 CHCA550J Chain Joiner CA550 1

29 CHCA550C Chain Crank CA550 as reqd.

30 615-3214 Deadeye Central Greaseunit Block 1

31 GDM-GLC6-8 Grease Lube Connector 6mm-8mm 3

32 GDM-GLT6.15 Grease Lube Tube Helios 6mm 3

(1 @ 600mm, 1 @ 1200mm, 1 @ 2100mm)

33 B12x45 Bolt, M12x45 2

34 - Key, Parallel 1




49BFront Floor Shaft Assembly (Ring Drive)



Front Floor Shaft Assembly (Ring Drive)


66 80 100

1 210-1125 Sprocket 35 Tooth 40mm Bore CA550 1

1 - Sprocket (check shaft size, chain type, no. Teeth) 1 1

2 GSC3/8X1/2A Grubscrew, Allen Head 3/8" UNC 2 2 2


as reqd.

as reqd.

4 B12x40 Bolt, M12x40 2 2 2


6 615-1111 Deadeye, STD 2 Leg 40mm 1 1 1

7 615-2002 Deadeye, Universal 1 Leg 40mm 2 2 2

8 GRN8-ST Grease Nipple 8x1.0 Straight 2 2 2

(or GDM-GLC6-8 if central lube fitted)

9 SK10X8 Key, Parallel 10x8 x 60mm 1 1 1

10 GDM-GLC6-8 Grease Lube Connector 6mm - 8mm 1 1 1

11 SC12X70SC Screw 12x70 Socket Cap A/H 4 4 4

12 625-0040 Spacer 40x15 2 2 2

13 210-0019 Sprocket 6 Tooth 40mm Drive 2 2 2

14 211-0125 6T Drive Sprocket Weld-on Ring 45mm 2 2 2

15 N12 Nut, M12 32 32 40

16 B12X55 Bolt, M12x55 2 2 2

17 BCH12x60 Bolt, Coach M12x60 Galv. 26 26 34

18 231-1114 Floor Chain - 1 Length 66X & 80X 2 2

231-1118 Floor Chain - 1 Length 100X 2

19 605-3001-1 Floor Slat Bush, 1990 on 26 26 34

20 230-1007 Chain Joiner Link c/w Bolt 2 2 2

21 605-2002 Floor Slat - Bolt On 13 13 17

22 510-1049 Floor Shaft, 40mm HT 1 1 1



50BFront Floor Shaft Assembly (Square Drive)



Front Floor Shaft Assembly (Square Drive)


66 80 100

1 210-1125 Sprocket 35 Tooth 40mm Bore CA550 1

" 210-1216 Sprocket 50 Tooth 40mm Bore 16B 1 1

2 GSC3/8X1/2A Grubscrew, Allen Head 3/8" UNC 2 2 2

3 WA40 Washer, Flat M40 as

reqd. as

reqd. as

reqd.

4 B12x40 Bolt, M12x40 2 2 2

5 WASG12 Spring Washer 12mm x 3mm ZP 30 30 38

6 615-1111 Deadeye, STD 2 Leg 40mm 1 1 1

7 615-2002 Deadeye, 1 Leg 40mm 2 2 2

8 GRN8-ST Grease Nipple 8x1.0 Straight (or GDM-GLC6-8 if central lube fitted)

3 3 3

9 510-1049 Shaft, Floor 40mm HT 1 1

" 510-1050 Shaft, Floor 40mm HT 1

10 SK10X8 Parallel Key 60mm 1 1 1

11 625-0040 Spacer 40x15 2 2 2

12 210-0020 Sprocket 6 Tooth 40mm Square Drive 2 2 2

13 211-0114 6 T Drive Sprocket Weld-on Square 40mm 2 2 2

14 B12X55 Bolt, M12x55 2 2 2

15 N12 Nut, M12 28 28 36

16 BCH12x60 Bolt, Coach M12x60 Galv. 26 26 34

17 231-1114 Floor Chain - 1 Length 66X & 80X 2 2

" 231-1118 Floor Chain - 1 Length 100X 2

18 605-3001-1 Floor Slat Bush 1990 on 26 26 34

19 230-1007 Chain Joiner Link c/w Bolt 2 2 2

20 605-2002 Floor Slat - Bolt On 13 13 17



51BFront Floor Shaft Assembly M90-125X (Ring Drive)



Front Floor Shaft Assembly M90-125X (Ring Drive)


1 - Main Chassis 1

2 510-1301 Shaft, Floor Drive 45mm HT 1


4 615-1118 Deadeye - 45mm 1


6 SK12x12 Key, Parallel 12x12 x 60mm 1

7 B12x40 Bolt, M12x40 2

8 210-0028 Sprocket 6 Tooth 45mm Drive 3

9 211-0126 6 Tooth Dve Sprocket Weld Ring 45mm 3

10 SC12X70SC Screw, Socket Cap M12x70 A/H 10.8 6

11 615-2023 Deadeye 1 Leg 45mm Bore 2

12 GDM-GLC6-8 Grease Lube Connector 6mm - 8mm 3

(or GRN8-ST Grease Nipple if fitted)

13 B12x55 Bolt, M12x55 3


15 N12 Nut, M12 89

16 625-0045 Spacer 45x15 3

17 231-1116 Chain Floor - 1 Length 3

18 605-2028 Floor Slat 40

19 605-3001-1 Floor Slat Bush - 1990 on 80

20 BCH12x60 Bolt, Coach 80

21 230-1007 Chain Joiner Link c/w Bolt 3

22 GSC3/8x1/2A Grubscrew, Allen Head 3/8" UNC 2

23 615-2040 Deadeye 1 Leg 45mm Bore - Cutoff 1

Note: Drive sprockets (#8) are unavailable. See next page for replacements.



52BFront Floor Shaft Assembly M90-125X (Square Drive)



Front Floor Shaft Assembly M90-125X (Square Drive)


1 - Main Chassis 1

2 510-1301 Shaft, Floor 45mm HT 1


4 615-1118 Deadeye - 45mm 1


6 SK10x8 Key Steel 60mm 1

7 B12x40 Bolt, M12x40 2

8 210-0030 Sprocket 6 Tooth 45mm Square Drive 3

9 211-0121 6 Tooth Dve Sprocket Weld Square 45mm 3

10 625-0045 Spacer 45x15 3



13 GDM-GLC6-8 Grease Lube Connector 6mm - 8mm 2

14 B12X55 Bolt, M12x55 3

15 WASG12 Spring Washer 12mm x 3mm ZP 79

16 N12 Nut, M12 83

17 231-1116 Chain Floor - 1 Length 3

18 605-2028 Floor Slat 40

19 605-3001-1 Floor Slat Bush - 1990 on 80

20 BCH12x60 Bolt, Coach M12x60 Galv. 80

21 230-1007 Chain Joiner Link c/w Bolt 3

22 GSC3/8x1/2A Grubscrew Allen Head 2



Rear Floor Adjuster Assembly M90-70, M90-90 (pre Jan ’83)


Quantity Used

90-70 90-90

1 571-0002 Rear Floor Adjuster Assy M90-70 1

1 571-0009 Rear Floor Adjuster Assy M90-90 1

2 597-1029 Axle Assembly 2 2

3 210-0012 Sprocket 6 Tooth - 35mm Idler 2 2

4 597-1036 6th Idler Spkt - Spacer c/w Stop 4 4

5 596-1004 Adjusting Tensioner c/w nuts 16mm 2 2

6 N16 Nut M16 4 4


8 N10 Nut M10 2 2

9 595-1093 Cleaner - Rear Floor 2 2

10 GRN8-ST Grease Nipple M8x1.0 ST 2 2



Rear Floor Adjuster Assembly M90-70, M90-90 (after Jan ’83)


Quantity Used

90-70 90-90

1 571-0043 Rear Floor Adjuster Assy M90-70 2 2

2 597-1029 Axle Assembly 35mm 2 2

3 210-0012 Sprocket 6 Tooth - 35mm Idler 35mm 2 2

4 597-1036 6th Idler Spkt - Spacer c/w Stop 4 4

5 596-1004 Adjusting Tensioner c/w nuts 16mm M16 2 2

6 N16 Nut M16 4 4


8 N10 Nut M10 2 2

9 595-1093 Cleaner - Rear Floor 2 2

10 GRN8-ST Grease Nipple M8x1.0 2 2

11 571-0148 Rear Floor Adjuster Frame 2 2



53BRear Floor Adjuster Assembly



Rear Floor Adjuster Assembly


66X 80X

- 571-0295 Rear Floor Adjuster Assembly ‘97 1 1

1 571-0155 Rear Floor Adjuster Frame 1 1

2 596-1004 Adjusting Tensioner M16x200 c/w Nuts 2 2

3 210-0012 Sprocket 6 Tooth 35mm Idler 2 2

4 597-1036 6 Tooth Idler Sprocket Spacer c/w Stop 4 4

5 B10x25 Bolt, M10x25 2 2

6 597-1029 6 Tooth Idler Sprocket Axle Assembly 2 2

7 GRN8-ST Grease Nipple M8x1.0 Straight 2 2

8 625-0040 Spacer 40x15 4 4

9 595-1093 Cleaner - Top Elevator & Rear Floor Adj. 2 2

10 N16 Nut, M16 4 4


12 N10 Nut, M10 2 2



Rear Floor Adjuster Assembly M90-105 (early vs.)



Rear Floor Adjuster Assembly M90-105 (early vs.)


Quantity Used

90-105

1 571-0048 Rear Floor Adjuster Assembly Complete 1

2 210-0019 Sprocket 6 Tooth Drive - 40mm 2

3 211-0125 6th Drive Spkt - Weld on Ring 2

4 B10x65 Bolt M10x65 4


6 N10 Nut M10 4

7 625-0040 Spacer 40x15 2

8 510-1088 Shaft 1

9 SK10x8 Key 50mm long M10x8 1

10 615-2009 Deadeye 1 Leg Left - 40mm 2

11 615-2016 Deadeye 1 Leg Right - 40mm 1

12 GRN8-ST Grease Nipple 8mm M8x1.0x90* 3

13 B12x65 Bolt M12x65 3

14 N12 Nut M12 3


16 595-1086 Cleaner - Floor Drive & Rear Floor Adj 2

17 596-1004 Adjusting Tensioner 16mm c/w nuts 3

18 N16 Nut M16 6

19 580-1003 Cover Plate 1




23 580-1012 Top Cover Plate 1



26 210-1074 Sprocket 21 Tooth 40mm 1




54BRear Floor Adjuster Assembly M90-100X (later vs.)



Rear Floor Adjuster Assembly M90-100X (later vs.)


1 - Main Chassis 1

2 571-0034 Rear Floor Adjuster Frame 100X/105 1

3 510-1088 Shaft, Rear Floor 40mm HT 1

4 596-1111 Adjusting Tensioner, M16x280 c/w Nuts 3


6 211-0125 6 Tooth Drive Sprocket Weld-on Ring 2

7 SC12x70CS Screw M12x70 Socket Cap A/H 10.8 4


9 N12 Nut, M12 7

10 615-2002 Deadeye 1 Leg 40mm 3

11 B12X50 Bolt, M12x50 3


13 N16 Nut, M16 - supplied with adjusters -

14 625-0040 Spacer 40x15 2

15 580-1017 Cover Plate Large - Rear Floor 1

16 580-1010 Cover Plate Small - Rear Floor 2

17 SF40x5 Flat Steel 40x5 1

18 B10x30 Bolt, M10x30 2


20 N10 Nut, M10 2

- 571-0048 Complete Assembly




55BRear Floor Adjuster Assembly M90-100X (Square Drive)



Rear Floor Adjuster Assembly M90-100X (Square Drive)


1 - Main Chassis 1



4 596-1111 Adjusting Tensioner M16x280 c/w Nuts 3


6 211-0125 6 Tooth Drive Sprocket Weld-on Square 40mm 2

7 625-0040 Spacer 40x15 2

8 615-2002 Deadeye 1 Leg 40mm 3


10 B12X50 Bolt, B12x50 3


12 N12 Nut, M12 3


14 580-1010 Cover Plate Small - Rear Floor 2

15 580-1017 Cover Plate Large - Rear Floor 1

16 SF40x5 Flat Steel 40x5 1

17 B10x30 Bolt, M10x30 2


19 N10 Nut, M10 2




56BRear Floor Adjuster Assembly M90-130



Rear Floor Adjuster Assembly M90-130


Quantity Used

M90-130

1 571-0064 Rear Floor Adjuster Assembly Complete 1

2 210-0028 6 Tooth Drive Sprocket 45mm 3

3 211-0126 6 Tooth Drive Sprocket Weld on Ring 45mm

3

4 SC12x70SC Socket Head Cap Screw SC12x70 6


6 N12 Nut M12 6

7 625-0045 Spacer 45x15 2

8 510-1087 Shaft 45mm 1

9 SK10x8 Parallel Key 50mm Long M10x8 1

10 615-2030 Deadeye 1 Leg Left - 45mm 1

11 615-2037 Deadeye 1 Leg Right - 45mm 2

12 GRN8-ST Grease Nipple M8x1.0ST 3

13 B12x65 Bolt, Spring Washer and Nut M12x65 3

14 595-1093 Cleaner 3

15 596-1004 Adjusting Tensioner c/w Nuts 3



57BRear Floor Adjuster Assembly M90-125X (Ring Drive)



Rear Floor Adjuster Assembly M90-125X (Ring Drive)


1 - Main Chassis 1





6 211-0126 6T Drive Sprocket - Weld Ring 45mm 3

7 SC12x70CS Screw M12x70 Socket Cap A/H 6


9 N12 Nut, M12 9


11 B12x50 Bolt, M12x50 3


13 N16 Nut, M16 - supplied with adjusters

14 625-0045 Spacer 45x15 2

15 580-1073 Cover Plate Large 130/125X Rear Floor 2

16 580-1075 Cover Plate Small 130/125X Rear Floor 2

17 SF40X5 Steel Flat 40x5 1

18 B10x30 Bolt, M10x30 2


20 N10 Nut, M10 2






58BRear Floor Adjuster Assembly M90-125X (Square Drive)



Rear Floor Adjuster Assembly M90-125X (Square Drive)


1 - Main Chassis 1


3 510-1302 Shaft, Rear Assembly 45mm HT 1



6 597-1027 6T Drive Sprocket Weld On Square 45mm 3


8 625-0045 Spacer 45x15 2



11 B12X50 Bolt, M12x50 3


13 N12 Nut, M12 3

14 SF40X5 Steel Flat 40x5 1

15 B10X30 Bolt, M10x30 2


17 N10 Nut, M10 2

18 GRN8-ST Grease Nipple M8x1.0 Straight 3

19 580-1075 Cover Plate Small 130/125X Rear Floor 2

20 580-1073 Cover Plate Large 130/125X Rear Floor 2




59BFast Floor Kit M90-105, M90-130 (Bottom Drive Elevator)



Fast Floor Kit M90-105, M90-130 (Bottom Drive Elevator)


Quantity Used

90-105 90-130

1 571-1001 Super Fast Floor Kit 1 1


" 210-1083 Sprocket 27 Tooth 40mm 1 1



3 GSC3/8x3/4A Allen Head Grubscrew A 3/8x3/4 2 2

4 SK10x8 Parallel Key 50mm Long M8x10 1 1

5 CHCA550 Chain CA550 (Use Part of Item C) CA550

" CHCA550C Chain CA550 - Crank Link (Use Item C) CA550

" CHCA550J Chain CA550 - Joiner Link (Use Item C) CA550

" CHCA550I Chain CA550 - Inner Link CA550 opt. opt.

6 B12x30 Bolt M12x30 4 4


8 210-1065 Sprocket 9 Tooth c/w Bearing (Use Item B)

9 BRG6304-2RS1

SKF Bearing (Use Item B) 6304-2RS1

10 WASG20 Spring Washer (Use Item B) M20

11 B20x70 Bolt (Use Item B) M20x70

12 210-1153 Sprocket 12 Tooth Splined 1 1


14 625-0024 Special Nut (Use Item B) M20

15 WA20 Washer (Use Item B) M20

16 625-0033 Spacer (Use Item B)

17 - Comer Gearbox T4-A (3 : 1) 9.244.00.20 1 1

(Note: One Shaft Is Removed)

18 B12x40 Bolt M12x40 2 2

19 N12 Nut M12 2 2


21 - Hydraulic Motor (Use Item A)

22 - Parallel Key (Use Item A)

23 - Hydraulic Adaptor (Use Item A)

24 554-1103 Coupling Female Half 6 Spline 1 1

25 - Coupling Male Half (Use Item A)

26 595-1177 Slotted Chain Adjuster 1 1

27 WA40 Washer M40 as reqd.

as reqd.

28 - Hydraulic Fitting Female 1/2” BSP 90deg 2 2

29 - Hydraulic Fitting Male 3/4” JIC 2 2

30 450-1005 Hydraulic Hose Complete 2 2



60BFast Floor Kit M90-105, M90-130 (Top Drive Elevator)



Fast Floor Kit M90-105, M90-130 (Top Drive Elevator)


Quantity Used

90-105 90-130

1 571-1001 Super Fast Floor Kit (See Note Below) 1 1



4 SK10x8 Parallel Key 50mm Long M8x10 1 1

5 CHCA550 Chain CA550 (Use Part of Item C)

" CHCA550C Chain CA550 - Crank Link (Use Item C)

" CHCA550J Chain CA550 - Joiner Link (Use Item C)

" CHCA550I Chain CA550 - Inner Link opt. opt.

6 B12x30 Bolt M12x30 4 4


8 210-1065 Sprocket 9 Tooth c/w Bearing (Use Item B)

9 BRG6304-2RS1

Bearing (Use Item B) 6304-2RS1

10 WASG20 Spring Washer (Use Item B) M20

11 B20x70 Bolt (Use Item B) M20x70

12 210-1153 Sprocket 12 Tooth Splined 1 1


14 625-0024 Special Nut (Use Item B) M20

15 WA20 Washer (Use Item B) M20

16 625-0033 Spacer (Use Item B)

17 - Comer Gearbox T4-A (3 : 1) 9.244.00.20 1 1

(Note: One Shaft Is Removed)

18 B12x40 Bolt M12x40 2 2

19 N12 Nut M12 2 2


21 - Hydraulic Motor (Use Item A)

22 - Parallel Key (Use Item A)

23 - Hydraulic Adaptor (Use Item A)

24 554-1103 Coupling Female Half 6 Spline 1 1

25 - Coupling Male Half (Use Item A)

26 595-1177 Slotted Chain Adjuster 1 1

27 WA40 Flat Washer M40 as reqd.

as reqd.

28 - Hydraulic Fitting Female 1/2” BSP 90deg 2 2

29 - Hydraulic Fitting Male 3/4” JIC 2 2

30 450-1005 Hydraulic Hose Complete 2 2

Note: Parts as marked are removed from the front driving mechanism.



61BBack Gate & Spring Catch Assembly



Back Gate & Spring Catch Assembly


Straight Sides Bathtub Sides

1 640-1001 Catch and Bar Assembly 1

1 640-1008 Catch and Bar Assembly 1

1 640-1103 Catch Assembly - LH Side 1 1

1 640-1110 Catch Assembly - RH Side 1 1

2 699-1002 Gate Holder 1 1

3 NN12 Nyloc Nut, M12 5 5

4 640-1203 Catch 2 2

5 260-0002 Compression Spring, 100x10 2 2

6 WA10 Washer, M10x17x3 (Fit extras to adjust latch tension)

2 2

7 N10 Nut, M10 4 4

8 B10x30 Bolt, M10x30 2 2

9 B12x35 Bolt, M12x35 4 4

10 670-1016 Complete Back Gate 1

10 670-1023 Complete Back Gate 1

10 670-1117 Complete High Back Gate 1

10 670-1124 Complete High Back Gate 1

11 672-2000 Mesh Only 1

11 672-2007 Mesh Only 1

11 672-2014 High Mesh Only 1

11 672-2021 High Mesh Only 1



14 655-0093 Door Post 2

14 655-0093 Door Post 2

15 B10x45 Bolt, M10x45 2 2



62BHigh Back Gate Assembly



High Back Gate Assembly


66X 80X 100X 125X

- 670-1016 Complete High Back Gate Assembly (this gate is for a wagon with straight sides)

1

- 670-1023 Complete High Back Gate Assembly 1 1 1

1 670-1335 Gate Frame Only 1

1 670-1342 Gate Frame Only 1 1 1

2 670-1300 Gate Latch Handle 1 1 1 1

3 670-1315 Gate Latch Bar 2

3 670-1307 Gate Latch Bar 2 2 2

4 B12x60 Bolt, M12x60 1 1 1 1

5 NN12 Nut, Nyloc M12 3 3 3 3

6 WASG12 Washer, Spring M12 4 4 4 4

7 N12 Nut, M12 2 2 2 2

8 B12x35 Bolt, M12x35 4 4 4 4

9 WA12 Washer, Flat M12 4 4 4 4



63BPanels, Guards & Covers – Side Delivery Models



Panels, Guards & Covers – Side Delivery Models


66X 80X 100X 125X

1 672-3661 Side Panel Replacement - Stainless Steel 2 2

1 672-3668 Side Panel Replacement - Stainless Steel 2

1 672-3675 Side Panel Replacement - Stainless Steel 2

2 670-2028 Complete Front Mesh Panel - Narrow 1

2 670-2035 Complete Front Mesh Panel - Wide 1 1 1

3 670-2063 Front Panel - Narrow 1

3 670-2070 Front Panel - Wide 1 1 1

4 670-6000 Pressed Round Corner -LH 1 1 1 1

4 670-6007 Pressed Round Corner -RH 1 1 1 1

5 670-1501 Side Front Panel - Bottom 1 1 1 1

5a 670-1508 Side Front Panel - Bottom Discharge 1 1 1 1

6 670-2161 Side Front Panel - Top LH Side 1 1 1 1

6a 670-2168 Side Front Panel - Top RH Side 1 1 1 1

7 580-4057 Cover - Drive Mechanism 1 1 1 1

8 580-4500 Pipe Guard - TED* Models 1 1 1 1

*TED – Top Elevator Drive



64BPanels, Guards & Covers – Centre Feed Models



Panels, Guards & Covers – Centre Feed Models


90-70 90-85 90-90 90-105 90-130

1 670-2028 Front Mesh Panel - Narrow 1 1

1 670-2035 Front Mesh Panel - Wide 1 1 1

2 670-2063 Front Panel - Narrow 1 1

2 670-2070 Front Panel - Wide 1 1 1

3 670-1501 Side Front - Left 1 1 1 1 1

3 670-1508 Side Front - Right 1 1 1 1 1

4 670-2161 Side Front Top - Left 1 1 1 1 1

4 670-2168 Side Front Top - Right 1 1 1 1 1

5 670-6000 Pressed Round Corner - Left 1 1 1 1 1

5 670-6007 Pressed Round Corner - Right 1 1 1 1 1

6 672-3661 Side Panel Replacement - Stainless Steel

2 2


2 2


2

7 581-0131 Centre Feed Flap - All Models 2 2 2 2 2

8 231-7006 Flap Chain M90-70, 90-90 1 1

8 232-7013 Flap Chain M90-85, 90-105, 90-130 1 1 1

9 FP54.251 D Shackle 1/4” 1 1 1 1 1

10 B10x25 Bolt, Nut & Spring Washer 4 4 4 4 4

11 580-4057 Cover Pressed Steel - All Models 1 1 1 1 1

12 NWG10 Wing Nut, M10 2 2 2 2 2



65BRoof & Cover, High Sides



Roof & Cover, High Sides


90-6

6X

90-7

0

90-8

0X

90-8

5

90-9

0

90-1

00X

90-1

05

90-1

25X

90-1

30

1 662-0027 *Pipe Frame & Cover Complete M90-66X/70 1

1 - *Pipe Frame & Cover Complete M90-80X/85 1

1 662-0034 *Pipe Frame & Cover Complete M90-90 1

1 662-0041 *Pipe Frame & Cover Complete M90-100X/105

1

1 662-0048 *Pipe Frame & Cover Complete M90-125X/130

1

2 662-0125 Back Frame Only - Straight Body 1 1

2 662-0132 Back Frame Only - Wide Body 1 1 1

3 662-0223 Front Frame Only - Straight Body 1 1

3 662-0230 Front Frame Only - Wide Body 1 1 1

4 662-0328 *Pipe Runners 7 7

4 662-0342 *Pipe Runners 7 7

4 662-0349 *Pipe Runners 7

5 580-5111 PVC Cover & Rope M90-66X/70 1

5 580-5139 PVC Cover & Rope M90-80X/85 1

5 580-5118 PVC Cover & Rope M90-90 1

5 580-5125 PVC Cover & Rope M90-100X/105 1

5 580-5132 PVC Cover & Rope M90-125X/130 1

5a ROPE6 Rope 6mm -*Quote Model When Ordering


7 670-8023 *High Side Extension (per side) 1 1

7 670-8030 *High Side Extension (per side) 1 1

7 670-8044 *High Side Extension (per side) 1


Note: Items marked ‘*’ must quote measurements from point A to B when ordering.



66BAxle Hubs – TASAG



Axle Hubs – TASAG


Quantity Used

57mm Cap

Imperial

62mm Cap

Metric

90mm Cap

Metric

1 - Seal, 1-7/8"x3"x3/8" 1

1 SL488008 Seal, 48x80x8 1

1 SL609008 Seal, 60x90x8 1

2 BRGK-2720/CL7A

Bearing, Taper Roller Cup 2720 (3") 1

2 BRGK-2788/CL7A

Bearing, Taper Roller Cone 2788 (1-1/2") 1

2 BRG32208J2 Bearing, Taper Roller 32208 J2 1


3 110-0618 Hub Only 1

3 110-0625 Hub Only - 4.5T, 6St 1

3 110-0632 Hub Only - 6T, 6St 1

4 BRGK-1729 Bearing, Taper Roller Cup 1729 (2.24") 1

4 BRGK-1755 Bearing, Taper Roller Cone 1755 (7/8") 1



5 WA20 Washer, Flat 3/4" 1 1

5 WA35 Washer, Flat 1-1/2" 1

6 110-1001 Slotted Nut, 3/4" UNF 1 1

6 110-1015 Slotted Nut, 1-1/2" UNF 1

7 SP1/8x1-1/4 Split Pin, 3.2x32 1 1

7 SP4.5x60 Split Pin, 4.7x60 1

8 110-0805 Grease Cap Cast Aluminium, 57mm (2.25") 1

8 110-0812 Grease Cap Cast Aluminium, 62mm 1


9 110-0422 Stub Axle Only, 4 Tonne 1

9 110-0422 Stub Axle Only, 4.5 Tonne 1

9 110-0429 Stub Axle Only, 6 Tonne 1

- WHLST20 Wheel Stud Bolt, M20x60 5 or 6 5 or 6 6

- 110-0910 Wheel Nut, M20 with tapered seat 5 or 6 5 or 6 6

Important: When ordering parts please quote dust cap size for identification.



67BAxle Hubs – Trojan



Axle Hubs – Trojan


76mm Cap 90mm Cap

- 110-0044 Complete Hub Assembly - 4.5T, 6 Stud 1

- 110-0051 Complete Hub Assembly - 6T, 6 Stud 1

1 SL609010 Seal, 60x90x10 or 8 1 1

2 BRG30210J2 Bearing, Taper Roller 30210J2 1 1

4 - Hub Only - 4.5T, 5 Stud (M25) 1

4 110-0646 Hub Only - 4.5T, 6 Stud 1

4 110-0653 Hub Only - 6T, 6 Stud 1

5 BRG30207J2 Bearing, Taper Roller 30207J2 1

6 BRG30210J2 Bearing, Taper Roller 30210J2 1

7 - Washer, Flat 32x50x5 1


8 110-1008 Slotted Nut, 1-1/4" UNF 1 1

9 SP6X65 Split Pin, 6x65 1 1

10 110-0826 Grease Cap Pressed Steel, 76mm 1


11 110-0443 Stub Axle 4.5 Tonne 1

11 110-0450 Stub Axle 6 Tonne 1

- B20X60 Wheel Stud Bolt, M20x60 6 6

- 110-0910 Wheel Nut, M20 with tapered seat 6 6




68BAxle Hubs – Salati



Axle Hubs – Salati


50mm 60mm 70mm 80mm

1 Hub Complete, 1350KG 5 stud 50 SQ 1

1 110-0072 Hub Complete, 2000KG 6 stud 60 SQ 1



2 Stub Axle Salati 1350KG 1

2 110-0471 Stub Axle Salati 2000KG 1



3 SL508512 Oil Seal, 50x85x12 1

3 SL6010010 Oil Seal, 60x100x10 or 65x100x10 1

3 SL6511010 Oil Seal, 65x110x10 1

3 SL9013010 Oil Seal, 90x130x10 1

4 BRG30206J2 Bearing, Taper Roller 30206 J2




5 Hub only, 1350KG 5 stud 1

5 110-0674 Hub only, 2000KG 6 stud 1

5 110-0681 Hub only, 3000KG 6 stud 1

5 110-0689 Hub only, 4250KG 8 stud 1

6 110-0938 Wheel Stud, M16 5

6 110-0945 Wheel Stud, M18x50 6 6 8

7 110-0905 Wheel Nut, M16 5

7 110-0917 Wheel Nut, M18 6 6 8





9 - Washer, Flat 1

9 - Washer, Flat 1

9 - Washer, Flat 1


9 Slotted Nut, M24 1

10 110-1036 Slotted Nut, M30 1

10 110-1043 Slotted Nut, M36 1

10 110-1057 Slotted Nut, M42 1

11 Grease Cap, Pressed Steel 62mm 1

11 110-0847 Grease Cap, Pressed Steel 80mm 1



12 SP5X45 Split Pin, 5x45 1







69BAxle Hubs – FAD



Axle Hubs – FAD


50mm 60mm 70mm 80mm 90mm

1 HUB1350KG Hub Assembly, FAD 1350kg 5 Stud 50sq 1





2 - Stub Axle FAD 1350kg 1

2 110-0457 Stub Axle FAD 2000kg 1

2 110-0464 Stub Axle FAD 3000kg 1

2 110-0468 Stub Axle FAD 4250kg 1

2 - Stub Axle FAD 5000kg 1

3 - Seal 1

3 SL589010 Seal, 58x90x10 (or 60x90x8 old) 1

3 SL8012012 Seal, 80x120x12 1

3 SL9013012 Seal, 90x130x12 or 85x130x12 1

3 - Seal, 100x140x12 1

4 BRG30209J2 Taper Roller Bearing, 30209 J2 1

4 BRG30211J2 Taper Roller Bearing, 30211 J2 (or 30210 J2 old)

1




5 - Wheel Stud, M16x45 5

5 110-0945 Wheel Stud, M18x50 6 6 8

5 110-0950 Wheel Stud, M20x62 8

6 110-0905 Wheel Nut, M16 5

6 110-0917 Wheel Nut, M18 6 6 8

6 110-0909 Wheel Nut, M20 8

7 - Hub Only - FAD 1350kg, 5 Stud 1

7 110-0660 Hub Only - FAD 2000kg, 6 Stud 1



7 - Hub Only - FAD 5000kg, 8 Stud 1


8 BRG30208J2 Taper Roller Bearing, 30208 J2 (or 30207 J2) 1




9 - Slotted Nut, 1

9 110-1022 Slotted Nut, M33x2 1

9 110-1029 Slotted Nut, M39x2 1

9 110-1057 Slotted Washer Nut, M45x2 1

9 110-1057 Slotted Washer Nut, M45x2 1

10 - Split Pin, 1

10 SP6x45 Split Pin, 6x45 1

10 SP6x50 Split Pin, 6x50 1

10 SP6.3x60 Split Pin, 6.3x60 1

10 SP6.3x60 Split Pin, 6.3x60 1

11 - Grease Cap Pressed Steel 1






- N/S Inner Sealing Ring 77x90x13 1

- N/S Inner Sealing Ring 82x100x16 1



70BSingle Axle Assembly


M90-70 M90-85 M90-90 M90-66X M90-80X

1 - Axle Beam, 60sq Hubs 1 1 1 1

1 - Axle Beam, 70sq Hubs 1

2 - Wheel Assembly 11.5/80-15.3 2 2 2 2 2

3 110-0917 Wheel Nut, M18x1.5 12 12 12 12 12

4 B16x45 Bolt, M16x45 4 4 4 4 4

5 S51239 Washer, Conical M16 8 8 8 8 8

6 N16 Nut, M16 4 4 4 4 4



71BTandem Axle Assembly – M90-100X & M90-105

Item Part Number Description

Quantity Used

Up to M90-80X M90-100X M90-105

1 110-0547 Axle Beam 1

1 110-0549 Axle Beam 1

2 110-0250 Hub Mount, 60sq Hubs 2

2 110-0262 Hub Mount, 70sq Hubs 2

3 GRN1/8-90 Grease Nipple, 1/8" BSP 90deg 2 2

4 GRN1/8-90 Grease Nipple, 1/8" BSP 90deg 2 2

5 - Wheel Assembly 11.5/80x15.3 4 4

6 110-0917 Wheel Nut, M18x1.5 24 24

7 B16x45 Bolt, M16x45 4 4

8 S51239 Washer, Conical M16 8 8

9 N16 Nut, M16 4 4



72BTandem Axle Assembly – M90-125X & M90-130


1 110-0556 Axle Beam 1

2 110-0507 Axle Pivot Shaft 1


4 B16x35 Bolt, M16x35 1

5 110-0264 Hub Mount 2

6 GRN1/8-90 Grease Nipple, 1/8" BSP 90deg 2

7 110-0114 Replaceable Bush 3"x4" x 150mm 2

8 GRN1/8-90 Grease Nipple, 1/8" BSP 90deg 2

9 - Wheel Assembly 400/60x15.5 4

10 110-0917 Wheel Nut, M18x1.5 32

11 B16x45 Bolt, M16x45 4

12 S51239 Washer, Conical M16 4

13 N16 Nut, M16 4

14 WA16 Washer, Flat 1



73BConveyor Extension Belt Assembly (Optional)



Conveyor Extension Belt Assembly (Optional)


1 CCE-MF Cross Conveyer Extension Main Frame 1

2 501-9501-1 Drive Roller 1

3 501-9508-1 Idler Roller 1

4 HSGTU505 Take Up Housing, TU505 4

5 BRGYET205 Bearing Insert, YET205 c/w collar 4


7 CCE-RC Cross Conveyer Roller Cleaner 2

8 501-9133 Cross Conveyer Extension Belt 700mm wide 1

8 501-9141 Cross Conveyer Extension Belt 800mm wide 1

9 501-9521-1 Insertion Strip 100mm x 3mm 2

10 - Rivet Strip 2

11 596-1001 Adjusting Tensioner, M16x100 c/w nuts 4

12 N16 Nut, M16 (2 per tensioner) -

13 GRN6-ST Grease Nipple 6mm Straight 4

14 CCE-GRB Guide Roller - Bush 4

15 CCE-GRR Guide Roller - Tube 2

16 CCE-GRP Guide Roller - Pin 2

17 B8X25 Bolt, M8x25 2

18 N8 Nut, M8 (with spring washer) 2

19 B12X40 Bolt, M12x40 2


21 N12 Nut, M12 2

22 RAMAXM94125 Ram - single acting, no spring 1

23 B12X40 Bolt, M12x40 1


25 B20X90 Bolt, M20x90 1


27 B16X55 Bolt, M16x55 1

28 N16 Nut, M16 (with 2 flat washers) 1


30 B12X45 Bolt, M12x45 4

31 WASG12 Washer, Spring M12 (with 2 flat washers each) 4

32 N12 Nut, M12 4

33 CCE-MTPL CCE Mounting Plate - LHS 1

34 CCE-MTPR CCE Mounting Plate - RHS 1

35 210-1103 Sprocket 27 Tooth 25mm Bore - RS40 1

36 210-1066 Sprocket 19 Tooth 25mm Bore - RS40 1

37 SK8X7 Key, Parallel 8x7 @ 30mm 2

38 GSC3/8X3/4A Grubscrew, Allen Head 3/8" UNC 4

39 CHRS40 Roller Chain RS40 - ½” Pitch 635mm

- CHRS40J Roller Chain RS40 Joiner 1

- CHRS40C Roller Chain RS40 Crank Link opt.

- 450-1901 Ram Fitting c/w restrictor (not shown) 1

- 450-1775 Ram Hose (not shown) 1

- 232-0262 Side Chains c/w tag (1700mm long) 2



74BConveyor Thrower Assembly (Optional)



75BConveyor Thrower Assembly (Optional)


1 - Roller 1

2 - Thrower Frame 1

3 HSGSY505 Bearing Housing, SY505 2


5 B10x40 Bolt, M10x40 4

6 N10 Nut, M10 4


8 WA10 Washer, Flat, M10 4

9 - Shaft Labyrinth Collar 2

10 - Taper Lock V-Pulley 1

Note: Some thrower assemblies were fitted with chain drives in lieu of v-belt drives. Parts listed below are relevant to chain drive types only.

10 210-1081 Sprocket, 27T RS40 25mm Bore 1

- 210-1066 Sprocket, 19T RS40 25mm Bore 1

- CHRS40 Chain, RS40 680mm

- CHRS40J Chain Joiner, RS40 1

- CHRS40C Chain Crank Link, RS40 opt.

- SK8x7 Key Steel, 8x7 @ 50mm 2



76BCast Floor & Elevator Sprockets



Cast Floor & Elevator Sprockets


Quantity Used

M9

0-6

6X

M9

0-7

0

M9

0-8

0X

M90-8

5

M9

0-1

00X

M9

0-1

05

M9

0-1

25X

M9

0-1

30

1 210-0010 Sprocket 6 tooth - 35mm bore - Square drive

1 210-0020 Sprocket 6 tooth - 40mm bore - Square drive 2 2 2

1 210-0030 Sprocket 6 tooth - 45mm bore - Square drive 3

2 211-0107 Square drive plate - 35mm (40mm hole)



3 210-0019 Sprocket 6 tooth - 40mm bore - Ring drive


4 SC12X70SC Cap Screw - M12x70

5 211-0125 Ring drive plate - 40mm (45mm hole)


6 WASG12 Spring Washer, M12

7 N12 Nut, M12



10 B10X70 Bolt, M10x70

11 WASG10 Spring Washer, M10

12 N10 Nut, M10

13 210-0003 Sprocket 5 tooth - 35mm bore - Key drive 2 2 2 2

14 210-0007 Sprocket 6 tooth - 35mm bore - Key drive

15 210-0012 Sprocket 6 tooth - 35mm bore - Idler 4 4 4 5

16 210-0040 Sprocket 6 tooth - 1-1/2" bore - Idler

17 GRN8-ST Grease Nipple, M8x1.0 Straight

Note: All ring drive sprockets are no longer available. These have been replaced with the square insert type.



77BShaft Reference Chart

SIDE DELIVERY

VALVE HCV 1899

CENTRE FEED

VALVE HCV 1918

Regulated priority port to conveyor motor

Bypass port to main wagon valve

Adjuster Lock nut

Inlet port

parts manual - giltrapag.co.nz · m90 series forage wagon ‘super’ hydraulic & pto drive...

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